DIPLOMA IN AUTOMOBILE ENGINEERING

SCHEME OF INSTRUCTIONS AND EXAMINATIONS

IV Semester
Instruction
period / week

Subject
Code

Name of the Subject

Total
Period
/ year

Scheme of Examination
Duration
(hours)

Sessional
Marks

End
Exam
Marks

Theory

Practical
/Tutorial

Total
Marks

60

100

60

100

60

100

60

100

60

100

60

100

100

100

100

100

THEORY:
A-401
A-402
A-403
A-404
A-405
A-406

Engineering
Mathematics-III
Strength of materials
and fluid
mechanics
Automobile Chassis
Automobile Body
Engineering
Manufacturing
processes
Combustion and Fuel
Systems

PRACTICAL:
Strength of materials &
Fluid
A-407
mechanics
Lab Practice
Communication
skills
A-408
practice
Automobile servicing
and maintenance
A-409
practice - I
A-410

TOTAL

Automobile
Engineering Drawing

45

45

45

90

24

15

585

1000

ENGINEERING MATHEMATICS III

(Common to all Branches)
Subject Title
Subject Code
Periods per week
Periods per Semester
S.
No

:
:
:
:

Engineering Mathematics-III
A-401
04
60
Blue Print

Major Topic

No of
Weightage
Periods of Marks

Unit -I Differential Equations

Short Type

Essay Type

App

App

Homogenous Linear Differential

equations with constant
coefficients

05

06

Non-homogenous Linear
Differential equations with
constant coefficients

10

23

20

32

13

26

12

23

1/2

1/2

60

110

Unit - II
3

Laplace Transforms
Unit - III

Fourier Series
Unit - IV

Probability
Total

Marks

2
1/2

2
1/2

15 12

25

25

30

R: Remembering type
Understanding
U: type
App: Application type

40 marks
37 marks
33 marks

OBJECTIVES
Upon completion of the course the student shall be able to
Unit-I
Differential Equations
1.0
Solve Homogeneous linear differential equations with constant coefficients
in engineering situations
1.1
Solve Differential equations of the type (aD2 +bD + c)y = 0 when the roots of
the auxiliary equation are real and different, real and repeated, complex.
1.2
Solve the higher order homogeneous differential equations with constant
coefficients.
2.0
Solve Non Homogeneous linear differential equations with constant
coefficients in
engineering situations
2.1
Explain the concept of complementary function, particular Integral and general
solution of a differential equation.
2.2
Solve nth order differential equation of the type f(D) y = X where f(D) is a
polynomial of nth order and X is a function of the form k, eax , Sinax, Cosax,
xn.
Unit-II
3.0
Use Laplace Transforms to solve differential equation in engineering
problems
3.1
Write the definition of Laplace Transform and Laplace transform of standard
functions.
3.2
Explain the sufficient conditions of existence of Laplace Transform.
3.3
Write the properties of Laplace Transform Linear property, First shifting
property, Change of Scale.
3.4
Solve simple problems using the above properties
3.5

n
Write formulae for Laplace transform of t f (t ),

f (t )
, f ( n ) (t ),
t

f (u) du
0

interms of Laplace transform of f (t ) .

3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17

Solve simple problems using the above formulae.

Define unit step function and write the Laplace Transform of unit step function.
Write second shifting property.
Define inverse Laplace Transform and write inverse Laplace Transform of
standard functions.
Solve simple problems on 3.9
Write first shifting property of inverse Laplace Transfrom.
Solve simple problems on 3.11
Write inverse Laplace Transforms corresponding to Laplace Transform of the
functions mentioned in section 3.5
Solve simple problems on 3.13.
Define convolution of two functions and state convolution theorem.
Solve simple problems on 3.15.
Use Laplace and inverse Laplace Transforms to solve simple differential
equations of second order.

Unit-III
4.0
Understand the Fourier series expansion of functions
4.1
Define the orthogonality of functions in an interval.
4.2
Define Fourier series of a function on the interval (c, c 2 ) and write the
Eulers formulae for determining the Fourier coefficients.
4.3
Write sufficient conditions for the existence of Fourier series for a function.
4.4
Find Fourier series of simple functions in the range (0, 2 ), ( , ) .
4.5
Write Fourier series for even and odd functions in the interval ( , ) .
4.6
Write Fourier series expansion of a function over the interval (l , l )
4.7
Write half range Fourier sine and cosine series of a function over the interval

(0, l )
4.8

Solve simple problems on 4.5, 4.6 and 4.7

Unit-IV
5.0
Understand the basic concepts of Probability
5.1
Recall sets, operations on sets and Venn-diagrams.
5.2
Explain the terminology random experiment, outcome, sample space,
elementary event and event.
5.3
Define Probability Empirical approach and axiomatic approach
(Mathematical).
5.4
Prove addition theorem of probability for two mutually exclusive and
exhaustive events.
5.5
State addition theorem of probability for three mutually exclusive and
exhaustive events.
5.6
Solve simple problems on addition theorem.
5.7
Explain dependent, independent events and conditional event.
5.8
State the formula for conditional probability.
5.9
State multiplication theorem of probability.
5.10 State Bayes theorem.
5.11 Solve simple problems on conditional probability and Bayes theorem.
COURSE CONTENT
Differential Equations
1. Homogenous linear differential equations with constant coefficients of order two and
higher with emphasis on second order.
2. Non-homogenous linear differential equations with constant coefficients of the form
f(D)y = X
where X is in the form k, e ax, sin ax, cos ax, xn, (n= 1,2) complimentary function,
particular integral and general solution.
Laplace Transforms(LT)
3. Definition, sufficient conditions for existence of LT, LT of elementary functions,
linearity property, scale change property, first shifting property, multiplication by t n,
division by t, LT of derivatives and integrals, unit step function, LT of unit step

function, second shifting theorem, inverse Laplace transforms- shifting theorems and
change of scale property, multiplication by sn and division by s examples of inverse
LT using partial fractions convolution theorem (no proof) applications of LT to
solve ordinary differential equations with initial conditions (2nd order only)
Fourier Series
4. Orthogonality of trigonometric functions, Representation of a function in Fourier
series over the interval c , c 2 , Eulers formulae , sufficient conditions for
existence of Fourier series for a function, even, odd functions and their Fourier series
over the interval 0, 2 , Change of length of interval Fourier series , half range
series.
Probability
5
Review of sets, operations on sets and Venn-diagrams; random experiment,
outcome, sample
space, elementary event and event, equally likely events,
Definition of Probability Empirical approach and axiomatic approach
(Mathematical), addition theorem of probability for two mutually exclusive and
exhaustive events, extension of addition theorem for three mutually exclusive and
exhaustive events,
dependent, independent events and conditional event,
probability of a conditional event, multiplication theorem, Bayes theorem.
Reference Books
1. Higher Engineering Mathematics, B.V.Ramana, Tata McGraw-Hill
2. Probability, 2/e Schaums Outlines Series, McGraw-Hill
3. Elementary Probability and Statistics, by S.C.Gupta and V.K.Kapoor

STRENGTH OF MATERIALS AND FLUID MECHANICS

Subject Title
Subject Code
Periods /week
Periods /year/Semester

: Strength of materials and fluid mechanics

: A 402
: 04
: 60

TIME SCHEDULE
Major Topics
Periods

Sl.No

Weightage
of Marks

Short
type

Essay
Type

10

18

1 1/2

10

21

1 1/2

10

16

STRENGTH OF MATERIALS
1.
2.
3.

Simple stresses and strains

Geometrical Properties of
sections
S.F and B.M diagrams

FLUID MECHANICS
4.

Properties of Fluids

10

16

5.

Flow of fluids
Oil Power hydraulics, Pneumatics
& Hydraulic Machinery
Total

12

18

1 1/2

21

1 1/2

60

110

10

08

OBJECTIVES
Upon completion of the course the student shall be able to
1.0 Understand the behavior of Materials under simple stresses and strain
1.1 Define the terms: Stress, strain, Modulus of elasticity, longitudinal strain,
lateral strain, Poissons ratio, Modulus of rigidity, Bulk modulus, working stress,
factor of safety, Resilience, Proof resilience, Modulus of Resilience.
1.2 Distinguish between different kinds of stresses and strains.
1.3 Explain the salient points in stress-strain curve for ductile materials (mild steel)
1.4 State Hookes law and limits of Proportionality
1.5 Solve problems on relationship between simple stress and simple strain under axial
loading on uniform bars and stepped bars.
1.6 State the relationship between the elastic constants.
1.7 Solve Problems on relationship between elastic constants.
1.8 Calculate stresses in simple composite members under axial loading.
1.9 Explain the mechanical properties of materials.
2.0 Understand the center of gravity , Centriod, Moment of Inertia and
radius of gyration for a given area of cross section
2.1 Define centroid, centre of gravity, centre of mass, Moment of inertia ,and radius of
gyration.
2.2 State the necessity of finding the centroid and centre of gravity for various
engineering applications.
2.3 Calculate positions of centroids for simple plane figures from first principles.

2.4
2.5
2.6.
2.7.

Explain the method of determining the centroid by method of moments.

Determine the position of centroids of standard sections-T and I-sections.
Define moment of inertia, radius of gyration.
State the necessity of finding moment of inertia for various engineering
applications.
2.8 Determine MI of standard sections by applying parallel axes theorem.
2.9 Explain the term radius of gyration
3.0 Understand the types of beams namely cantilever, simply supported beam
and over hanging beams.
3.1 Define different types of beams
a) Cantilever beam
b) Simply supported beam
c)
Overhanging beam
3.2 Define different types of loads
a) Point load
b) Uniformly distributed load
3.3 Explain the terms
a) Shear force
b) Bending moment
3.4 Deduce the relationship among the rate of loading, shear force and bending
moment.
3.5 Determine shear force and bending moments on cantilever and simply
supported beam for simple cases of loading (Point load, Uniformly
distributed load) analytically.
3.6 Describe the procedures for sketching the shear force diagrams (SFD) and
Bending Moment diagrams (BMD)
3.7 Sketch Shear Force Diagrams (SFD) and Bending Moment Diagrams
(BMD) for cantilever and Simply Supported Beams.
3.8 Define Point of contraflexxure
3.9 Determine the Shear Force, Bending Moment and Point of contra flexure
for overhanging beams.
3.10 Sketch Shear Force Diagrams (SFD) and Bending Moment Diagrams
(BMD) for overhanging beams.
3.11 Definition of Torsion.
3.12 Torsion equation-simple problems on torsion equation applied to solid and
Circular shafts.
4.0 Understand the properties of fluids
4.1 Define fluid, differentiate between compressible and Incompressible fluids.
4.2 Define various properties of fluids.
4.3 State Pascal law and its applications
4.4 Explain the meaning of atmospheric pressure and absolute
pressure-pressure head of fluid
4.5 Explain the working principle of pressure Gauges .
4.6 problems on manometers.
5.0 Understand the concept of flow of fluids
5.1.Explain the fluid flow of steady, unsteady,laminar and turbulent flows.
5.2.Write the Equation of continuity of flow and work done in overcoming pressure.

5.3.Write the total energy equation of fluid in motion. Bernoullis theorem (proof not
necessary) and its practical applications in venturimeter. Simple problems.
5.4 Explain the phenomenon of flow through orifices under constant heads. Know the
coefficient of velocity, coefficient of contraction and coefficient of
discharge and the relation among the three coefficients simple
problems.
5.4 Explain the laws of fluid friction, Reynolds number, change of stream lined
flow into Turbulent flow and critical velocity.
5.5 Explain the various losses in a fluid flow. Loss of friction Darcys and Chezys
expressions (without proof)- simple problems.
6.0 Understand the basic components of an oil power hydraulic control unit
and constructional details and working principle of Hydraulic Machinery
6.1 Explain the function of the power source
6.2 List the parts of the power source.
6.3 Explain the function of each part of the power source.
6.4 Classify the oil pumps like gear pump, vane pump, rotary pump, (other pumps not
necessary).
6.5 Explain the constructional details of gear pump (external and internal gear type),
vane pump, rotor pump and the working principle.
6.9 List the different types of actuators
6.10 Write the basic symbols used in hydraulic circuit.
6.11 Explain the concept of pneumatics.
6.12 List Advantages and limitations of Pneumatics over hydraulic control.
6.13 Explain the Constructional details and working principle of
a)
Hydraulic press
b)
Hydraulic jack
c)
Hydraulic lift
d)
Hydraulic crane
e)
Hydraulic intensifier, fluid values like reducing and relief valves.
COURSE CONTENT
STRENGTH OF MATERIALS
1. Simple stresses and strains
Simple stresses and strains strain diagram, Hookes law, Factor of Safety- Ultimate
stress and Design stress - Youngs modulus, Rigidity ,Modulus - Bulk Modulus Positions ratio - Relation among elastic constants.
2. Geometrical properties of sections
Centre of gravity of geometric figures - Square, Rectangle, Triangle and Circle - neutral
axis- Moment of Inertia- Radius of gyration- Parallel and perpendicular axis theoremsPolar moment of inertia Calculation of moment of inertia of I, T- sections
3. S.F. and B .M. diagram
Types of beams Cantilever, simply supported and overhanging beams -subjected to
point or concentrated and U.D. loads - S.F. and B.M. calculations and diagrams for the
above cases Bending Moment Shear force and load-Torsion-Torsion equation for solid
and hallow circular shafts.

FLUID MECHANICS
4.0 Properties of fluids
Definition of fluid compressible and incompressible fluids Properties - Density,
Specific weight, viscosity, surface Tension Pressure- Pascals law Intensity of
pressure Gauge and absolute pressure Measurement of pressure by Piezo meter,
U- tube and differential manometers.
5.0 Flow of Fluids
Types of flow- concept of Reynoldss number Equation of continuity of flow
Bernoullis equation and practical applications Problems on Bernoullis equation Loss
of head in pipes due to friction Darcys and Chezys formula (with out proof)
Hydraulic gradient Total energy line Power transmitted Condition for maximum
power transmission (with out Derivation)- Simple problems.
6.0
Oil power hydraulics, Pneumatics and Hydraulic Machinery
Basic components of an oil power hydraulic control circuit like power source, control
element and actuator, Function of each basic component- Major parts of the power
source types of oil pumps and their constructional details-Definition of PneumaticsAdvantages and limitations of Pneumatics over hydraulic control.
Constructional details and working principle of
1.
Hydraulic press
2.
Hydraulic jack
3.
Hydraulic lift
4.
Hydraulic crane
REFERENCE BOOKS
1.
Strength of Materials
2.
Solid Mechanics
3.
Strenth of Materials
4.
Hydraulics
5.
Hydraulics &Hydraulics
Machines,vol I &II
6.
Hydraulics

-by
R.S.Khurmi
-by
Pakirappa
-by
Ramamrutham
- by
R.S. Khurmi
- by
- by

Jagadish Lal
Reya and Rao

AUTOMOBILE CHASSIS
Subject Title
Subject Code
Periods / Week
Periods / Semester

SL.NO.
1.
2.
3.
4.
5

:
:
:
:

Automobile Chassis
A- 403
04
60

TIME SCHEDULE
PERIODS
MAJOR TOPICS
Chassis frames
Steering
Brakes
Suspension System
Maintenance of
steering, suspension
and brakes
TOTAL

07
15
15
15

Weightage of Marks
Part A
Part B
3
10
9
20
9
20
6
20

Total
13
29
29
26

08

10

13

60

30

80

110

OBJECTIVES
Upon completion of the course the student shall be able to
1.0 Understand the constructional features of different types of chassis all its
Components, frames- loads acting on the vehicle frame
2.0 Understand the requirement & Davies steering gear machines
2.1 Explain requirement of the vehicle, steering, steering gear layout
2.2 Identify and explain rack and pinion, wormed rollers worn and sector, re
circulating ball type.
2.3 Explain the steering linkage mechanism power steering vehicle hydraulic power
steering
2.4 Explain collapsible steering gear mechanism
2.5 Explain the reversible and irreversible steering under steering, and over steering.
2.6 Adjust and compute steering gear ratio, turning radius, wheel alignment
Steering geometry.
2.7 Explain caster, camber, and king-pin inclination.
2.8 Identity the readjust toe-in, toe out.
2.9 Identity and adjust steering defects wheel wobble and shimmy.
3.0
3.1
3.2
3.3
3.4
3.5

Understand the functions and necessity of a brake

Explain adjustment and replacement of the brake shoes.
Calculate the stooping time &distance braking efficiency and simple problems.
Identify the types of braking system viz., mechanical, Hydraulic brakes.
Sketch the hydraulic braking system.
Draw and explain the constructional details of master and wheel cylinder, Tandem
master cylinder.
3.6 Explain the advantages and disadvantages of disk brakes and hydraulic brakes.
3.7 Explain about power assisted brakes, viz., vacuum servo assisted brakes- air
brakes.
3.8 Explain anti skid braking system.

3.9 List out types of brakes used in various vehicles.

4.0 Necessity of suspension system
4.1 State the requirements of a good suspension system.
4.2 Identity the types of suspension systems.
4.3 Distinguish the types of springs, viz., Laminated (leaf) springs, coil spring,
helical springs.
4.4 Sketch and explain torsion bars shock absorbers, telescopic type, hydraulic
shock absorber, and stabilizer bar.
5.0 Maintenance of steering, suspension and brakes
5.1 Fault finding and rectification of troubles in different steering systems
5.2 Fault finding and rectification of troubles in different types of brakes.
5.3 Fault finding and rectification of troubles in different types of independent
and rigid axle suspension systems.
5.4 Inspection of fames.
COURSE CONTENT
1. Chassis frame
Chassis frame layout of the chassis and its main components-functions of the frame
types of chassis frames brief description of their constructional features various loads
acting on the frame.
2. Steering
Requirements of the vehicle steering gear layout-types of steering gear- steering
linkages-power steering Vickerss Hydraulic power steering Reversible and irreversible
steering under steering and over steering-steering gear ratio-Turning radium-wheel
alignment Ackermans & Davis steering gear mechanism-steering geometry-caster,
comber king pin inclination toe in toe out-steering defects wheel wobble and shimmy.
3. Brakes
Functions of brakes requirements of automobile brakes stopping time stopping
distance braking efficiency types of braking systems Mechanical and Hydraulic
brakes lay out of hydraulic braking systems constructional details of internal shoe
brakes and disc brakes advantages and limitations of hydraulic over shoe brakes
power assisted brakes vacuum servo assisted brakes anti skid braking system list
out types of brakes used in various vehicles-Brake bleeding.
4. Suspension System
Objectives of the suspension system requirements of a good suspension system types
of suspension system conventional and independent suspension system types of
springs laminated or leaf spring coil springs helical springs Torsion bar Need of
shock stabilizer bar air suspension system
5. Maintenance of steering, suspension and brakes
Fault finding and rectification of troubles in different steering systemsFault finding and
rectification of troubles in different types of brakes.- Fault finding and rectification of
troubles in different types of independent And rigid axle suspension systems. Inspection
of fames.

Reference Books
1. The motor vehicle
2. Automobile engineering
3. Automobile engineering
4. Automobile chassis
5. Body engineering
6. Automotive Mechanics

- Newton steeds. &Garret

- G.B.S.Narang
- Sethi.
- P.M.Heldt.
- S.F.Page.
- William crouses.

AUTOMOBILE BODY ENGINEERING

Subject Title
Subject Code
Periods / Week
Periods / Semester

:
:
:

Automobile Body Engineering

A- 404
04
60

TIME SCHEDULE

SL.NO.
1.
2
3
4
5.
6

MAJOR TOPICS
Motor vehicle body
Body constructional details
Interior design for passenger vehicles
Production methods
Aerodynamics
Body safety considerations
TOTAL

PERIODS

Weightage of
Marks

Total

Part A

Part B

06
12
12
12
06
12

3
6
6
6
3
6

10
15
15
15
10
15

13
21
21
21
13
21

60

30

80

110

OBJECTIVES
Upon completion of the course the student shall be able to
1.0 Appreciate the necessity of suspension system
1.1 Explain the requirement for various types of vehicles viz, private, commercial etc.,
1.2 Identify the methods of construction of chassis frame, dimension etc.,
1.3 Explain testing methods of bodies and frames
1.4 Calculate loads coming on the body
1.5 Calculate stress in members
1.6 Identify the styling importance (Single door, two seater, four seater etc.,)
2.0 Calculate and draw the sketch as per the dimensions of design aspect, the
doors, window regulating mechanism
2.1Draw the sketch of types of seat
2.2 Explain with a neat sketch seat adjusting mechanism
2.3 Identify the members used in body constructions viz., materials used in
body construction wood, steel, plastic etc.
2.4 Explain the methods of joining the members in the body construction
2.5Explain the types of roof, bonnet, luggage boot, grills, construction etc.
3.0 Understand the dimensions of vehicles
3.1 Give the dimension of the normally used vehicles
3.2 Explain with a neat sketch about the interior design of the vehicle (different types of
vehicles) towards the comfort, utility , seating arrangements interior fitting, trimming ,
dust proofing.
4.0 Understand the concept of body drafting
4.1 Explain the production methods of plastic bodies panels, sheet metal fabrication

4.2 Explain the body finishing method

4.3 Explain briefly body painting viz, spray painting and painting
procedures
5.0 Understand the Aerodynamic considerations in Body profiling
5.1 Define Aerodynamic drag
5.2 Explain lift, pitching, yawing, rolling moments
5.3 Explain sideway forces
5.4 Explain about wake
5.5 Explain the profiling of Racing car
6.0 Understand the Body safety considerations
6.1 Explain Preventive design
6.2 Design for minimum injury in case of accidents-seat belts.
6.3 Explain the Air bags-sensors.
6.4 Explain the ABS system.
6.5 Explain the Traction control system.
6.6 Explain the Electronic stability program.
6.7 Explain the Occupants protection system sensors.
6.8 Explain the Body control module
COURSE CONTENT
1. Motor Vehicle Body
Type and requirements of automobile bodies conventional type unitized type
loads acting on the body testing of motor vehicle bodies
2. Body Constructional Details
Doors, Power door locks, windows, window regulating mechanism ,Power
window, seat ; seat adjusting mechanism ; structural members and methods of
joining them; roof, bonnet, luggage boot, proofing
3. Interior design for passenger vehicles
Major dimensions for vehicles ; factors to be considered for interior design
comfort , utility seating arrangement; interior fittings; trimming; dust proofing,
insulation.
4. Production methods
Body drafting , manufacture of plastic bodies panels , sheet metal fabricating
mechanism for body panels body finishing Finishing methods ; Body painting
Different types of paining Spray painting painting procedures. Painting booth.
5. Aerodynamic considerations in Body profiling
Aerodynamic drag Lift Pitching Yawing, rolling moments, and sideway
forces Wake Streaming body.
6. Body safety considerations
Preventive design- Design for minimum injury in case of accidents-seat
belts- Air bags-sensors- Safety systems like ABS, Traction control system,
electronic
stability program Occupants protection system sensors-Body
control module.

REFERENCE BOOKS
1.
2
3.
4.

Body Engineering
Automobile Chassis and body
Vehicle body Engineering
Automobile engg

S.F. Page
P.L. Kohli
Powlaksi
Dr kripal singh

MANUFACTURING PROCESSES
Course Title
Course Code
No. of Periods /Week
Total periods / Semester

: Manufacturing processes
: A-405
: 04
: 60
TIME SCHEDULE

S.NoN.NO

Major
Topic

Periods

Weightage
Short
of Marks
Type

Essay
Type

1.

Welding

10

26

2.

Lathe and Lathe Work

12

21

3.

Capstan & Turret Lathes

21

4.

Shaping, Slotting & Planning

Machines
Drilling Machine

20

29

10

13

Total

60

110

30

5.

OBJECTIVES
Upon completion of the course the student shall be able to
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.1
2.2
2.3
2.4

Understand the principle of joining metals by fusion and explain

welding of metals
Explain the working principle of arc welding process
List the equipment used in arc welding and state their functions.
Select in A.C./D.C. machines and identify the classification and code of
electrodes according I.S.815-1966 and selection of electrodes.
State the principle of gas welding and List the procedure of gas welding
Explain the types of flames Used in gas welding and list their applications.
List the limitations of gas and arc welding processes.
List the oxy-acetylene cutting equipment-selection of type of nozzle for gas
cutting.
Describe shielded arc welding, inert gas welding-TIG welding, MIG welding and
Atomic hydrogen welding processes.
State the principle of electric resistance welding and its types spot welding,
beam welding, butt welding.
Understand the working principle of lathe with line sketch
List the classification of lathe and State the parts of lathe and their functions.
List the steps to be followed in the following operations involved in turning,
facing, forming, taper turning, screw cuttings and knurling.
List the methods of Taper turning. .

3.0
3.1
3.2
3.3
3.4
3.5

Understand the working of Capstan and Turret Lathe

Explain the working principle of Turret and Capstan Lathes.
State the specifications of above machines.
Compare Turret and Capstan Lathes
List the Tool holding and work holding devices
State the tool layout for given product.

4.0
4.1
4.2
4.3

Understand the working of shaping slotting and planning machines

State the working principle of a shaping, slotting and planning machine.
List the parts of these machines and state their functions.
List the sequence of operations involved for machining a given job on these
machines
State the methods of adjusting the stroke length (with line sketches).
State the specifications of these machines for procurement.

4.4
4.5
5.0
5.1
5.2
5.3
5.4
5.5
5.6

Understand the working of Drilling Machines

State the working principle of a drilling machine
List the parts of sensitive drilling machine and radial drilling machine.
State the function of each part.
State the different operations such as drilling, reaming, boring that can be done
on a drilling machine
State the specifications of drilling machine
Differentiate drilling, reaming and boring.

COURSE CONTENT
1. Welding
Introduction Types of welding pressure welding and Non-pressure weldingPrinciple of Electric Arc welding Metal Arc, Atomic Hydrogen welding TIG and
MIG welding submerged Arc welding- Welding rods-types-specificationsPrinciple of Resistance spot, seam and Butt welding
Oxy-acetylene gas welding gas welding Equipment-Types of oxy-acetylene gas
flames and their uses Techniques of gas welding.- Gas cutting (oxygen and
oxygen Lance cutting) . Thermit welding
2. Lathe and lathe work
Functions Types of Lathes Engine Lathe and Tool room Lathe-Lathe
construction Functions of each part Lathe Specifications Work holding
Devices Tool holding Devices : Lathe operations Cylindrical Turning Taper
turning Methods of Taper turning- Taper turning by set over Tailstock MethodTaper turning by swiveling compound rest Method- Thread cutting Knurling
facing parting off Drilling, Boring, Reaming on Lathe
3. Capstan and turret lathe
Construction details and working principles - comparison between capstan and
turret lathe - Bar feed mechanism - Turret mechanism - work and tool holding
devices.

4. Shaping, Slotting and planning Machines

Shaping Machine- General use of shaper shaper parts and their functions
Tool and work holding Devices Quick return motion arrangement crank and
slotted lever methods- Whit worth method- Hydraulic method Automatic feed
mechanism-Shaper specifications.
Slotting Machine General use of a slotter slotter parts and their functions
Tool and work holding devices Quick return motion arrangement slotter
specifications.
Planning machines General use of planer planer parts and their functions
tool and holding devices Table drive and feeds Planer specification Comparison of shaper, planer and slotter
6. Drilling Machines
Function-Types of Drilling machines- sensitive drilling machine- radial drilling
machine-Description of these machines parts and their function- Specifications Tool holding devices and work holding devices; machining operation - reamingBoring-Counter boring- counter sinking-Tapping-spot facing
REFERENCE BOOKS
1. Engineering Material and
Manufacturing Processes Volume I and II
2. A course in workshop Technology vol.I & vol. II
3. Engineering Materials
4. Production Technology

by

Hazra Chowdhary

by
by
by

Raghuvamsi
R.S. Deshpande
R.B. Gupta

COMBUSTON AND FUEL SYSTEMS

Subject Title
Subject Code
No of periods/week
Total periods /Semester

Sl.
No
.
1

: Combustion and Fuel Systems

: A-406
: 04
: 60
TIME SCHEDULE

Major topic

Periods

Weightage
of marks

Short
type

Fuels and Combustion

10

16

Petrol Engine Fuel Systems

12

13

Diesel Engine Fuel Systems

12

13

Alternate Fuels

16

18

11/2

Introduction to Air Conditioning

System

10

18

11/2

Total

60

110

10

OBJECTIVES
Upon completion of the course the student shall be able to
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10

Understand the concept of Fuels and Combustion

Classify the different types of fuels used in I.C. Engine
State their merits and Combustion
Define the term fuel
Classify different types of fuels
State the properties of fuels
Define calorific value of fuel HCV, and LCV
Explain Octane and Cetane rating and HUCR and fuel additives
State the meaning of Homogeneous mixture and Heterogeneous mixture
Explain the stages of combustion in S.I. engines
Explain the Phenomenon of pre ignition and detonation and their effects on
the performance of S.I. engine
1.11 Explain the stages of combustion in C.I. engines
1.12 Explain about diesel knock and briefly know about factors influencing diesel
knock
2.0
2.1
2.2
2.3
2.4

Understand the working of Petrol Engine Fuel System

Draw a line diagram of petrol engine, fuel system
Identify the parts of each component like, Fuel tank, filter, fuel pump, and
carburetors
State the function of each component like, Fuel tank, filter, fuel pump, and
carburetors
Classify the types of Fuel pumps

Essay
type

2.5
2.6
2.7
2.8
2.9
2.10
3.0
3.1
3.2
3.3

Explain the working of mechanical and electrical fuel pumps with the help of
legible sketche
Explain the function of carburetor and carburetion.
State the Air fuel mixture ratio for different operation conditions.
State the principle of petrol injection and its need.
Explain the M.P.F.I. system
Explain the working principle of super charger and turbocharger

3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14

Understand the working of Diesel Engine Fuel System

Draw a line diagram of Diesel engine fuel system
Identify the parts of Diesel engine fuel system
Explain the construction and working principle of fuel feed pumps and
diesel Filters (primary and secondary filters)
Explain the need of fuel Injection system
State the types of fuel injection system
Explain the working principle of Fuel Injection pump
State the working principle of Distributor pump system
State the function of injector
Classify the injectors.
List the types of Nozzles.
State the functions of governors
Classify the governors
Explain the working principle of mechanical and pneumatic type governor.
Explain the working principle of C.R.D.I. system.

4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
4.19

Understand the concept of Alternate Fuels

Define a fuel and an alternative fuel
State the necessity of alternate fuels.
Explain the availability and their properties.
List the types of alternate fuels that can be used for propulsion of automobile.
Identify the type of these alternative energy sources.
List the general properties of alcohols
List the various types of alcohols that can be used as fuel in automobiles
Explain the effects directly used as fuel in S.I engine.
Explain the effects of blending of methanol or ethanol with gasoline or diesel.
Summarize the emission characteristics of these blends.
List the Advantages and Limitations of Alcohol blends as automobile fuels.
Define a Biodiesel
List the properties of Biodiesel
Define a Gaseous fuel
List at least eight types of Gaseous fuels
List the gaseous fuels to use in an automobile.
Explain the modifications required in the fuel system of the engine.
Describe the working of the fuel system of a gas engine
List the Advantages and Limitations of gaseous fuels as automobile fuels.

5.0 Understand the working of Air Conditioning System

5.1 Define Refrigeration
5.2 Express unit of refrigeration in terms of ton of refrigeration
5.3 Define coefficient of performance
5.4 Identify commonly used refrigerants

5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15

Define Air conditioning

Explain Air conditioning as applicable to human comfort
Define the terms humidity, relative humidity, due point, DBT, WBT, absolute
humidity ratio
Explain the sensible heat and latent heat
Explain the functions various equipment such as fans, supply ducts, outlets,
Return ducts, filters and dust collectors
Explain the necessity of Automobile Air-conditioning
Locate the different components of Air conditioner in a car
Identify the A/C components types & their working
Explain Expansion valve Air conditioning system
Explain evaporator air flow through re circulating unit.
State the principle of automatic temperature control

COURSE CONTENT
1)

Fuels and combustion

Definition of fuel classification of fuels properties of fuels calorific value of
fuels H.C.V & L.C.V Fuels used in I.C. Engines Rating of I.C engine fuels
-Octane rating, Cetane rating, and HUCR Fuel dopes or additives. Combustion
of fuels -Introduction Homogeneous mixture Heterogeneous mixture
Combustion in I.C. engines Stages of combustion in S.I. engines
Phenomenon of detonation in S.I. engines pre ignition in S.I. engines
combustion in C.I. engines stages of combustion in C.I. engines Diesel knock
, Factors influencing diesel knock in brief.

2)

Petrol Engine Fuel systems

Line diagram of petrol engine fuel systems- components constructional details of
fuel tank, fuel lines and fuel filters working principle with constructional
details of fuel pumps Mechanical and Electrical - constructional details of
simple carburettor.Defects in simple carburetor- Various circuits in Automobile
carburetors-air fuel ratios for different conditions- Types of carburetors-Down
draught, up draught and side draughtConstant Choke and Constant Vacuum
type Carburetors -Petrol injection Multi-port fuel injection system - working
principle of a super charger and turbocharger.

3)

Diesel Engine fuel system

Line diagram of Diesel engine fuel system Types of diesel fuel feed pumpsTypes of Diesel filter primary and secondary filters - Requirements of fuel
injection system type of fuel injection systems air injection and solid
injection systems common rail system, unit injection system, individual pump
systems- distributor type pump system injectors- types of injectorsconstructional details and working of fuel injection pump Types of Nozzles
single hole, multi hole, pintle and pintaux governing system mechanical and
pneumatic types of governors C.R.D.I system.

4)

Alternate Fuels
Definition of fuel, alternative fuel necessity for developing alternative fuels
definition of renewable and non renewable fuels existing alternative fuels like
Alcohols, vegetable oils, Bio diesel, LPG, CNG, LNG, Hydrogen, that can be used
in automobiles merits and demerits of these alternative fuels - Introduction to
alternative energy sources like Electric, solar, fuel cells merits and demerits of
these alternative energy sources. General properties of alcohols types of
alcohols alcohols that can be used in automobiles effects of using alcohols as
fuel in SI and CI engines Blending of methanol or ethanol with gasoline and
diesel emission characteristics of these blends advantages and limitations of
alcohol blends as automobile fuels Definition of Bio diesel general properties of
bio diesel Definition of Gaseous fuels types of gaseous fuels short listing of
gaseous fuels used in automobiles modifications required in the fuel system of the
engine working of fuel system of a gas engine with a block diagram
advantages and limitations of using gaseous fuels as automobile fuels

5) Introduction To Air Conditioning System

Introduction Definition of refrigeration unit of refrigeration coefficient of
performance methods of refrigeration Comfort Air conditioning definition of
terms human comfort humidity relative humidity humidity ratio DBT WBT
sensible heat latent heat. Fans - supply ducts outlets returned ducts
filters and dust collectors heating bar cooling coils Necessity location of air
conditioning components in a car automotive heaters air conditioning
protection engine protection expansion valve air conditioning expansion
tube air conditioning Compressor clutch
REFERENCE BOOKS
1. Elements of Heat Engines
2. Heat Engines
3. Heat Engines
4. Automobile Engineering
Vol I & II
5. Automotive Mechanics
6. Automobile Engineering
7. Automobile Engineering
8. Automobile Engineering
9. Automobile mechanics
10. Refrigeration & air conditioning

- by
- by
- by

R.C. Patel and C.J. Karamchandani.

R.S. Kurmi
Pandya and Shah

- by
- by
- by
- by
- by
- by
- by

Kirpal Singh
Heitner
G.B.S. Narang
R.B.Gupta
Banga and Nathun Singh
William Chrouse
Arora & domokundavar

SM &FM LAB PRACTICE

Subject Title
Subject Code
Periods/Week
Total Periods/Semester

: Strength of materials & Fluid mechanics Lab

Practice
: A-407
: 03
: 45
TIME SCHEDULE

Sl. No.

Major Topics

Periods

( i)

Strength of materials Lab practice

21

(ii)

Fluid Mechanics Lab practice

Total

24

NOTE :
1.
2.
3.
4.

Sessional Marks will be 20 in each laboratory

The End Examinational will be conducted separately in two laboratories
subjected to each (20+20)
Internal assessment marks will be awarded based on the performance
of the candidate in each laboratory ( 30+30)
Both labs has to be passed at a time which fails they have to appear for
both exam even though they passed any one of them

(A) (I) List of Experiments in S.M LAB

Study and use Mechanical Extensometers and Universal testing Machine.
1. Test on ductile material and finding Youngs Modulus yield points percentage
elongation and percentage reduction in area stress strain diagram.
2. Torsion Test on Mild steel-relation between torque and angle of twist. Determination
of Shear Modulus.
3. Bending and deflection Test for steel Determination of Youngs Modulus for steel.
4. To determine rock well hardness number for materials like Mild steel, Aluminum etc.
5. To determine the resistance of materials to impact loads by conducting IZODs Test.
6. Testing of strength of welded joints.

45

S.
No
1.

The competencies and key competencies to be achieved by the student

Title of the experiment
Competencies expected
Key competencies
Test on ductile material for
finding yield points and
youngs modulus.

1)To understand youngs modulus

2)To understand yield point
3)To understand percentage
elongation
4)To understand stress-strain
diagram
1)To understand about torsion
2)To measure angle of twist
3)To understand shear Modulus
1)To understand bending and
deflection.
2)Able to fix the specimen on
Bend test machine.
3)Able to draw the graph between
load vs deflection
4)Able to draw the graph vs
different spans and diflections for
a given load
1)To understand hardness
2)Able to measure the load on
specimen and depth of indentation

2.

Torsion Test on Mild steel

3.

Bending and deflection Test

for steel

4.

Determine rock well hardness

number for materials like Mild
steel, Aluminum

5.

Determine the resistance of

materials to impact loads by
conducting IZODs Test.

1)Understand the resistance of

material
2)Able to fix the specimen on the
machine and apply different loads.

6.

Testing of strength of welded

joints.

1)Able to fix welded joint

specimen on the test machine.
2)Able to apply the force and
measure the elongation on the
specimen
3)Able to draw the graph between
tension and strain.

1)To use UTM by fixing

specimen between the
jaws.
2)Must be able to
measure the elongation
and load.
1)Able to measure load
and angle of twist on the
torsion machine
1)Able to measure and
apply different loads on
the specimen and
concerned deflections on
the machine.

1)Able to fix the specimen

and operate the machine.
2)Able to use the formula
for finding Rockwell
hardness number
1)Able to read the impact
load reading after the arm
is released on the
specimen from a specific
height.
1)Able to ascertain the
values of stress ReL,
tensile strength Rm, and
elongation A.

(II)

List of Experiments in F.M LAB

1

Bernoullis Theorem-Proof verification.

Application of Venturimeter.

3.

Study of reciprocating/Rotary Pump available and load test on it.

S.
No
1

Title of the experiment

Competencies expected

Key competencies

Bernoullis Theorem-Proof
verification.

To understand the Bernoulis

Theorem

(a)Able to write bernolius

equation.
(b)Able to substitute the
values in the bernoulis
equation

Application of Venturi meter.

(a)Able to measure inlet, thought

and out let section areas.

(c)Able to measure the

volume of the measuring
tank.
(d)Must calculate potential
, kinetic and pressure
energy at inlet
(a)Able to measure the
various readings like
pressure, speed, vacuum
gauge reading.
(b) Able to find out
efficiency of the pump.

Study of reciprocating/Rotary
Pump available and load test
on it.

(b)Calculate the value of

discharge in a given time.
.
(a) Able to measure the
energy meter reading.
(b) Able to calculate the input
given to the motor and
output delivered by the
pump

COMMUNICATION SKILLS LAB PRACTICE

(Common to all branches)
Subject title
Subject code
Periods per week
Periods per semester

:
Communication skills practice
:
A - 408
:
03
:
45
Time Schedule
Periods
Weightage of marks Sessional
(End Exam )
marks

Sno.

Topic

Listening I

Listening II
Introducing oneself
Describing objects
Describing events
Reporting past incidents
Speaking from observation /
reading
JAM
Group discussion
Mock interviews
Making presentations

3
3
3
3
3

3
4
5
6
7
8
9
10
11

10

10

50

30

6
6
6
6
45

60

40

Total

20

80

100

Rationale and Scope

In the context of globalization, competence in speaking skills is the need of the hour The
gap between the needs of the industry and the curriculum can be bridged by enabling
the students to hone their speaking and listening skills. This course aims at providing
opportunities for practicing speaking.

OBJECTIVES
Upon completion of the course the student shall be able to
Strengthen their listening skills
Strengthen their speaking skills
Topic
Listening I
Listening II

Teachers input/
methodology
Pre- Listening eliciting,
pictures
While - Listening
Post Listening project ,
writing

Students competence
Identifying the main idea,
Identifying specific details,
Identifying parallel and contradictory
ideas
Drawing inferences,
Reasoning

Introducing oneself

Kinds of introduction --official/

personal, dynamic vocabulary,
Body language, Model
introduction, Use of line ups
Reporting incidents Group work /pair work,
Elicit,
Use of past tense,
Student presentations
Describing objects
Vocabulary ,
Use of adjectives,
GamesI spy,
Group presentations
Describing events
Group work/pair work
Use of appropriate tense
Reporting past
Use of past tense,
incidents
Vocabulary
Student presentations
Speaking from
Group work/pair work,
observation/reading Reading techniques ,

Use of simple present tense,

Sequencing,
Appropriate vocabulary
Use of past tense,
Relevant vocabulary

Use of adjectives,
Dimensions, shapes
Compare and contrast,
sequence
Use of appropriate tense,
sequencing
Use of past tense , sequencing

Use of past tense,

Summarizing , evaluating,
comprehension
JAM
Effective techniques ,
Vocabulary,
Good beginning , conclusion,
Sequencing,
tips,
Fluency,
Use of line ups
Thinking spontaneously
Group discussion
Expressing opinion, body
Expressing opinion, agree/ disagree,
language,
fluency, Persuasive and leadership skills
Mock interview
FAQs , body language
Role play, body language,
Making
Student presentations
Using charts , pictures, interpreting data,
presentations
sequencing,PPTs
Competencies and key competencies to be achieved by the student
Communicative methodology (CLT) should be used to create an interactive class. Apart
from the suggestions given teachers are free to innovate to use any activity to improve
the language competence of students . Attention can also be given to improve the
accent and intonation of students.
Note:
* This subject is a theory subject.
** The workload should be calculated as theory workload.
***Examinations in the subject will be treated as a practical one.
AUTOMOBILE SERVICING & MAINTENANCE LAB PRACTICE-I
Subject Title
Subject Code
Periods / Week
Periods / Semester

:
:
:
:

COURSE OBJECTIVE

Automobile servicing and maintenance practice-I

A 409
03
45

Acquire competence and hands on practicing skills in faults finding, rectification

of faults of various chassis components and body members
COURSE PREREQUISIT
Parallel study of A-403, automobile chassis and A-404, Automobile body theory subjects
in the class room.
The competencies and key competencies to be achieved by the student
Sl.No Title of the Experiment
Key competencies expected Competencies expected
1
Automobile steering
(a) Identify the tools and
(a) Understand the
systems
gauges required
construction and working
(b) dismantling and
(b) Understand the
assembling
steering systems used in
(c) Fault finding and
different types of vehicles
rectification of
(c) understand the
different troubles
grades of oils used in
(d) Servicing and
automobile steering systems
adjustments.
2

Braking systems of
automobiles

(a) Identify the tools and

gauges required
(b) dismantling and
assembling
(c) Fault finding and
rectification
of different troubles
(d) Servicing and
adjustments
(e) brake bleeding.

Independent suspension
systems of automobiles

(a) identify the tools and

gauges
required
(b) dismantling and
assembling
(c) Fault finding and
rectification of
different troubles
(d) Servicing and
adjustments

Air suspension system in

automobile

(a) Identify the tools and

gauges required
(b) dismantling and
assembling
(c) Fault finding and
rectification of different
troubles
(d) Servicing and

(a) Understand the

construction
and
working
(b) Understand the
braking systems used in
different types of vehicles
(c) Understand the
grades of oils used in
automobile brake systems
(a) Understand the
construction and
working
(b) Understand the
independent
suspension
systems
used in different
types of vehicles.
(a) Understand the construction
and working
(b) Understand the air
suspension systems used in
different types of vehicles.

adjustments.
(a) Identify the tools and
gauges required
(b) dismantling and
assembling
(c) Fault finding and
rectification of different
troubles
(d) Servicing and
adjustments.
(a) identify the tools and
gauges
required
(b) dismantling and
assembling
(c) Fault finding and
rectification of
different troubles
(d) Servicing and
adjustments.
(a) Identify the tool required
for body denting repairs
(b) Able to repair body
repairs.
(a) Identify the tool required
For body riveting and
welding
(b) Able to riveting and
welding the body
components.

Rigid axle suspension

system of automobiles

(a) Understand the construction

and working
(b) Understand the rigid axle
suspension systems used in
different types of vehicles.

Fault rectification of anti

skid braking system

Body denting practice

Body components riveting

and welding.

Manual &power window

mechanism and door
locks 4 hours practice

(a) identify the tools and

gauges
required
(b) dismantling and
assembling
(c) Fault finding and
rectification of
different troubles
(d) Servicing and
adjustments.

(a) Understand the

construction and
working .

10

Computerised wheel
aligner and wheel
balancer

(a) Understand the various

parameters used in wheel
alignment and balance
(b) Able to understand the
effects of miss alignment and
Imbalance of wheel.

11

Paint booth and painting

(a) identify the equipments,

tools and gauges required
(b) Able to carry out the
wheel balancing and
wheel alignment methods
on the vehicle with the
help of equipment.
(a) identify the equipments,

(a) Understand the construction

and working .

(a) Able to inspect the body

defects
(a) Able to inspect the body
welding and riveting joints.

(a) Understand the advantage

of automobiles.

tools and different paints

required
(b) Able to carry out the
painting work in the paint
booth.
(c) Able to carry out the
complete body painting
work including spray
painting work.

AUTOMOBILE ENGINEERING DRAWING

Course Title
Course Code
Periods / Week
Periods / Semester

: Automobile Engineering Drawing

: A410
: 06
: 90
TIME SCHEDULE

of paint booth
(b) Understand the uses of
different kinds of paints and
painting materials.

Sl. No

Weightage of
Marks

Periods

Major Topics

Part A

Part B

Automobile Engine Components

24

10+10

Chassis and Transmission Components

24

05+10

Automobile Parts assembly drawings

42

05+20

90

20+40

Total
* All questions are to be answered
OBJECTIVES

Upon completion of the course the student shall be able to

Supply their views of the following (Sectional Views where ever necessary)
1.0

Draw the pistons for diesel and petrol.

2.0

Draw the connecting rods for diesel and petrol engines.

3.0

Draw the cylinder Head for 2 stroke petrol engine.

4.0

Draw the cylinder Block for 2 stroke petrol engine

5.0

Draw the crank shaft.

6.0

Draw the cam shaft.

7.0

Draw the valves.

8.0

Draw the Rocker Arms.

9.0

Draw the spark plugs.

10.0

Draw the following chassis and transmission components

1. Linkage Bracket

2.Rear hub

4. Gear box selector fork

11.0

Total
Marks

3.Chassis Bracket

5. Engine Mount

6. Bell crank

Understand and draw the automobile parts of the assembly drawing.

1. Screw Jack 3. Master Cylinder 4. Wheel cylinder.

COURSE CONTENT
I.

II.

III.

Draw to scale, the following Automobile parts including different views of

Automobile Engine Components
1.

Pistons for petrol engine.

2.

Pistons for diesel engine.

3.

Connecting rod for petrol engine.

4.

Connecting rod for diesel engine.

5.

Cylinder head for 2 stroke petrol engine.

6.

Cylinder Block for 2 stroke petrol engine.

7.

Crank shaft.

8.

Cam shaft.

9.

Valves.

10.

Rocker Arms

11.

Spark plugs.

Chassis and Transmission Components.

1.

Linkage Bracket

2.

Rear hub

3.

Chassis Bracket

4.

Gear box selector fork

5.

Engine Mount

6.

Bell crank

Automobile Parts Assembly Drawing

1.

Screw Jack

2.

Master Cylinder.

3.

Wheel Cylinder

REFERENCE BOOKS:
1.
2.

Automobile Engineering Drawing

Machine Drawing

by
by

R.B Guptha
N.D Bhat