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TRAINING WORK
CONSTRUCTION POWER
TRAING REPORT REPORT
Work Carried at
2X660MW Meja Super Thermal Power Project
Meja, MUNPL,
ALLHABAD-(UP)
By
ABSTRACT
Our Nation today has to maintain its pace of growth in order to
stand among the top League of Nations and this growth rate has
to be steered by meeting the power demand of its industries and
people. But we are highly deficient in power and we have also to
fulfill the rising demands so as to keep our nation growing.
NTPC since its inception in 1975 has been frontrunner in
fulfilling the electricity demand of nation and to maintain it in
future we aim to take our present capacity of 30000MW to a 1
Lakh MW Generation Company for which we have to setup new
power plants at a fast rate within restricted timeframe. But to
carry out construction at fast rate we need vast amount of Labour,
machine and uninterrupted supply of power for carrying out
initial construction an fabrication works.
MUNPL
Construction Power is to provide electrical power supply as
sources of electrical energy up to each and every required
locations as regular, reliable, un tripped, easily operationable
and safe energy source to execute the work successfully within
the frameworks of company guidelines and prevailing electricity
Act & follow the rules.
CONTENTS
PAGE NO.
1.0 VISION, MISSION & CORE VALUES OF NTPC
8
2.0 INTRODUCTION
9
2.1 NTPC PROFILE
9
2.2 BACK GROUND
9
2.3 PROJECT PROFILE
9
2.4 NEED OF CONSTRUCTION POWER
14
2.5 HOW TO GET IT
14
4.0 CONCLUSION
42
5.0 REFERENCES
42
6.0
44
Mission:
Develop and provide reliable power, related products and services at
competitive prices, integrating multiple energy sources with innovative
and eco friendly technologies and contribute to society.
Core Values:
Business Ethics
Customer Focus
Organizational Pride
Mutual Respect & Trust
Innovation & Speed
1.0 INTRODUCTION :
1.1 NTPC PROFILE : Power development is one of the key infrastructural
elements for the economic development of the country. NTPC Limited was
set up in 7th November,1975 with the objective of planning, promoting and
organizing integrated development of thermal power in the country.
1.2 BACK GROUND :
A Memorandum of Understanding was signed
between NTPC Limited and Uttar Pradesh Rajya Vidyut Utpadan Nigam
Limited (UPRVUNL) / Government of U.P on 22.11.2007to establish a 2 X
660 MW (1320 MW) coal base power project at any suitable site in District
Allahabad (U.P.). Accordingly, a site near villages Kohdar, Mai Khurd and
Patai Dandi villages in Meja Tehsil, District Allahabad was identified to set
up the thermal power project.
Subsequently, a Joint Venture Agreement was signed between NTPC and
UPRVUNL on 28.02.2008 for Establishment, Operation & Maintenance of
the thermal power project and a Joint Venture company namely, Meja Urja
Nigam (Private ) Limited was formed with equity structure of 50% each by
NTPC and UPRVUNL. The company has been registered with the Registrar
of Companies, Delhi & Haryana on 02.04.2008
The present proposal is to implement Meja Super Thermal Power Project,
Stage 1 ( 2X 660 MW ) at Meja, District Allahabad (U.P.) for the benefit
of Uttar Pradesh and other willing of States / Union Territories of Northern
Region during early XII Plan period. Government of U.P. have accorded in
principle land and water availability clearances for the project and Ministry
of Coal have been requested for long term coal linkage.
1.3 PROJECT PROFILE :
1.3.1 LOCATION OF PROJECT : - The Location of project site is near
Kohdar, Mai Khurd and Patai Dandi villages in Meja Tehsil, District
Allahabad, south west of Allahabad Mirzapur highway with having
Latitude as 25deg 09-10 N& Longitude 81deg-56-50 E. The site is
approachable from Meja - Khiri road on Allahabad Mirzapur Highway at a
distance of about 45 Kms from Allahabad. The Nearest railway station is
Meja Road Railway Station on Allahabad Mughalsarai section of North
Central Railway at about 20 kms from the project site
50 Kms
250 Kms
120 Kms
Figure 1.3.1
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About 2500 acres of land ((mostly barren, rockey & highly undulating
terrain to the tune of 10 to 15 meters and not prone to flood) has been
acquired for main plant, township, raw water reservoir and ash disposal
areas. Govt of UP has accorded in principle clearance for availability of
2500 acres of land vide letter dated 06.12.2007.
1.3.2 ROLE OF NTPC : Since then NTPC has been instrumental for
accelerated power development and by now has reached a total installed
capacity of 29,894 MW, out of total installed capacity of the country
1,45,588 MW. Hence 23,895 MW Power is generated by Coal based plant,
3,955 MW is generated by Gas plant. and 2,044 MW is generated by Joint
Venture plants. Now NTPC plan to become 75,000 MW plus by 2017. A
multi pronged growth strategy has been adopted for the capacity addition
through setting up Greenfield projects and by the extension of many
running/existing plants.
In addition of this, NTPC has decided to add the two new units to increase
the capacity of joint venture by installation of 2X660 MW, Meja super
thermal power project, Meja, Allahabad in 1st. stage with adding 17,400 MW
additional capacity by project under construction.
Incase of Construction of Project NTPC has given so many bench marks for
their qualities of works, performance, and to reduce the time period for
completion of the Projects.
1.3.3 BENEFITS OF PROJECT: 75% power shall be allocated to U.P.. &
balance power shall be made to the other willing Consumers.
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Batching Plant
Pump sets.
To run the Cement, concrete mixture machines,
Electric cranes.
Pump sets.
Site fabrication & equipments installation, testing & commissioning.
Construction lighting, Area / high lighting mast.
Fabrication yard for different types of fabrication activities.
Cutting and welding of structures, guiders, equipments etc.
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near the Plant area, the first stage of Meja super thermal power project,
MEJA, ALLAHABAD, a 1st line of 33 KV is commissioned from 132/33
KV Sub Station Meja through a 2 X 20 MVA Transformer through a line
length of 22 kms to our project site 33/11 KV Sub Station through 4 MVA
transformer executed by UPPCL,Allahabad through a deposite work . To
increase the reliability of power supply as another stand by arrangement 2 nd
line of 33 KV is awarded the contract from 132/33 KV Sub Station Bhunda
through 2 X 20 MVA Transformer through a line length of 13 kms. to our
project site 33/11 KV Sub Station through 4 MVA transformer executed by
UPPCL,Allahabad UPPCL, Allahabad through same deposite work. And a
33/11KV sub-station is under award to build up the sub station and its 11
KV ring main net work. After completion of the project these lines may be
dismantle but the sub-station shall be still in service and serving for
costruction power, coloney power supply etc. and other different feeders as
required for non O&M areas of project activities. In future this substation
shall be charged from station buses (SA & SB) through two transformers.
1. Transformer #1 of 10 MVA 6.6/11 KV
2. Transformer #2 of 10 MVA 6.6/11 KV.
2.0 RELEASE OF CONSTRUCTION POWER THROUGH 11 KV
RING MAIN :
As per layout of the plant we are going to construct a ring main to
supply the power to 20 numbers of 11/0.4 KV Sub Stations. This system
shall facilitate power to different loads as per requirement of various
agencies and groups involved in the construction work at project area and
they need a power supply for there equipments and offices for taking power
from the owner (MUNPL) they have to fulfill the norms that are governed
by NTPC.
2.1 CLEARANCE INSPECTION CHECK LIST :
Following things should be checked before releasing construction power
supply.
CONSTRUCTION POWER SUPPLY CLEARENCE INSPECTION
CHECK LIST
S.NO.
OBSERVATIONS
13
01
YES/ NO
YES/ NO
06
07
Operation of ELCB/RCB
08
Operation of Isolators
09
10
11
12
YES/ NO
13
YES/ NO
14
YES/ NO
15
YES/ NO
16
YES/ NO
17
18
YES/ NO
19
YES/ NO
20
YES/ NO
21
YES/ NO
02
03
04
05
YES/ NO
YES/ NO
YES/ NO
SATISFACORY/
UNSATISFACORY
SATISFACORY/
UNSATISFACORY
SATISFACORY/
UNSATISFACORY
YES/ NO
YES/ NO
YES/ NO
YES/ NO
14
22
YES/ NO
23
YES/ NO
24
25
26
27
YES/ NO
28
YES/ NO
After inspecting above mention things if any of the points not holds good
the supply will not be release to the agency. Not only at the time of release
these points also been checked time to time as per schedule decided by
engineer-in-charge or his representative.
2.2 DOS AND DONTS :
DOs
1. Use Personal Protective equipments like Helmet, Safety Belt, hand
gloves, Rubber boots etc. while working on electrical installation.
2. Check yourself that the installation on which you are going to work
is electrically isolated.
3. Use proper tools for carrying out the work. Ensure that the tools and
measuring equipments are of good quality.
4. Check the healthiness of T&P and test equipments regularly.
5. Use protective devices like fuse, MCB, ELCB of proper rating.
6. Use 24 v supply for carrying out work in enclosed area.
7. Use 3-pin plug and socket for power hand tool.
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17
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3CX70
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Figure 3.1(a)
In the figure 3.1(a) the line in red color represents P-14 feeder while the P-3
is shown in green color blue color isolators are shown in the different
locations.
The feeders connected through network are shown below:
S.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Substation No.
S/S No. 01
S/S No. 02
S/S No. 03
S/S No. 04
S/S No. 05
S/S No. 06
S/S No. 07
S/S No. 08
S/S No. 09
S/S No. 10
S/S No. 11
S/S No. 12
S/S No. 13
S/S No. 14
S/S No. 15
S/S No. 16
Location
Near Switch Yard
Near Construction Office
Near Administrative Building
Near Batching Pant
Near Service Building
Near Safety Department
Chimney RHS
Unit # 1
AHP
CHP
Wagon Trippler
w Cooling Tower
P.T Plant
EDP Pump Hose
Near Fire Station
Near Auto Base Site
KVA Rating
500kVA
500kVA
500kVA
500kVA
500kVA
500kVA
500kVA
500kVA
500kVA
500kVA
500kVA
500kVA
500kVA
500kVA
500kVA
500kVA
3.2 SUBSTATION
3.21
20
21
Figure 3.21
3.22 11KV Ring Main
o 11 KV construction power supply shall be spreaded in all over the plant
area as a Ring Main distribution feeders along with cut points by
providing isolators as per local need base locations by providing LT
distribution substations along with 500 / 1000 KVA or required capacity
of transformers at different need base planned locations. So we select 16
Nos of different locations for installation testing & commissioning of
load distribution Sub Stations along with four poles / double poles
structures with 12 KV Insulators, Conductors, Gang Operated Switches
(Isolators), Drop Out Fuses (11KV), 11 / 0.4 kV Distribution
Transformers, Cables & L.T. Distribution Panel etc. for supply to 16 nos
(T1 to T16), 11/0.4 KV distribution substations of 500 KVA capacity.
o 0.4 KV / 3 PHASE OR 230/ 250 VOLTS SINGLE PHASE
DISTRIBUTION SYSTEM
o Next we distribute the required load with the help of LT Distribution
Panels as per capacities of distribution feeders with respect to their
incomer capacities to the load as per demand / requirement of load.
Figure 3.22
Above figure is a simple single line diagram of 33 / 11 kV Substation
including
36 KV ISOLATORS, CIRCUIT BREAKERS, EARTH SWITCH, SURGE ARRESTER, 4
MVA, 33 / 11 KV, 3 phase, 50 Hz, STEP DOWN POWER TRANSFORMERS & SWITCH
GEARS
KV Lines from source S-1 (MEJA ROAD) & source S-2 (BHUNDA) of 132
22
/ 33 KV Sub Stations. These feeders carries power for the construction this
project 2 X 660 MW of stage-I.
We can see the systematic arrangement of 11 / 0.4 kV sub-stations as load
distribution Sub Station as per sites requirements / activities planned. F-1
and F-2 are the main feeders for construction power for construction
activities in Plant area. These two feeders make a ring main. Power available
on each construction power feeder (i.e. F-1 and F-2) is approximately 4
MVA. P-8 is bus-coupler in this panel in case of fault in any transformer we
can charge the second portion of panel by the bus-coupler. In normal
situation it is in OFF condition. Two feeders (i.e. P-6 and P-11) are going to
colony (power available on colony feeder is 5 MVA) and four (i.e. P-5, P-6,
P-12 and P-13) feeders are going to Tube well located in plant and Plant
approach road.
23
3.4 TRANSFORMERS
Transformer is the static device that transforms energy from one circuit to
another through magnetic coupling.
In the construction power network the power is distributed through
Distribution Transformer. Distribution Transformer should have following
qualities:
(a) The distribution transformer shall be oil immersed, natural air cooled, 3
phases, 50 Hz. double wound, outdoor type, conforming to IS: 2026.
(b) The transformers shall be capable of being loaded in accordance with
IS:6600
upto to 150%. There shall be no limitation imposed by bushings tap changer
etc.
The transformer shall be capable of being operated without danger on any
tapping at the rated KVA with voltage variation of +10% corresponding to
the voltage of the tapping. The transformer and all accessories shall be
capable of withstanding for two seconds any external short circuit at bushing
terminal without any damage. The maximum flux density in any part of the
cores and yoke at normal voltage and frequency shall be such that the flux
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density on any tap position with +10% voltage variations from voltage
corresponding to the tap shall not exceed the saturation limit.
(c) Cores shall be constructed from high grade, cold rolled, non aging grain
oriented silicon steel laminations. The insulation structure for the core to
bolts and core to clamp plates shall be able to withstand a voltage of 2 kV
AC for 1 minute. Core and windings shall be capable of withstanding shocks
during transport, installation, service and adequate provision shall be made
to prevent movement of core and winding relative to tank during these
conditions. Lifting lugs shall be provided for lifting the core and winding.
(d) Windings shall be of fully insulated electrolytic grade copper windings
and connections shall be adequately braced to withstand shocks during
transportation and short circuit conditions.
(e) Tank shall be conventional type, fabricated from commercial grade low
carbon steel. All bolted joints shall be fitted with oil tight gaskets. Tank shall
be provided with lifting lugs suitable for lifting the transformer complete
with oil. Tank shall be designed to withstand mechanical shocks during
transportation and short circuit force. Tank cover shall be sloped to prevent
retention of rain water and shall not be distort when lifted. Tank shall be
fitted with pocket for thermometer. The main tank body shall be capable of
withstanding vacuum gauge pressure of 34.7 KN/M2. The cover of main
tank shall also be provided with air release plug.
(f) Conservator shall be complete with sump and drain valve, plain oil gauge
and silica gel breather isolated from atmosphere by an oil seal.
(g) The transformer shall be provided with pressure relief vent with
diaphragm mounted on main tank for rapid release of any pressure that may
be generated with in the tank. An equalizer pipe shall be connected to
pressure relief vent from the conservator.
(h) The transformer cooling shall be affected by corrugated sidewalls or
welded tube construction.
(i) Transformer shall be provided with 3 phase, hand operated, off circuit tap
change switch. The mechanism shall be complete with tap position
indicator, direction of operation, warning plate & mechanical stops to
prevent over cranking. Arrangement shall be made for securing and pad
looking the tap changer in any of the working position. It shall not be
possible for setting or pad locking it in any intermediate positions.
25
(j) The transformer shall be supplied filled with oil and ten percent extra oil
in nonreturnable containers shall also be handed over to owner after
commissioning. The transformer oil shall conform to the requirement of IS:
335.
(k) HV bushing shall be solid porcelain type conforming to IS: 2099 &
8603.
Terminal connectors shall be suitable for ACSR conductor.
(l) The transformer shall be provided with cable box on LV side suitable for
terminating, 7 Nos. 1 C x 500 sq mm XLPE insulated armoured aluminum
cable. Cable box shall be complete with non-magnetic gland plate and shall
be gasketted to give a degree of protection of IP: 54.
(m) The transformer shall also be provided with rating plate, terminal
marking plate, dial type thermometer, two earthing terminals, skids and
foundation bolts.
(n) The internal and external surfaces including oil filled chambers and
structural steel work to be painted shall be cleaned by shot/sand blast
method. All steel surfaces in contact with oil shall be painted with two coats
of heat resistant, oil insoluble, insulating varnish. All steel surfaces exposed
to weather shall be given a primary coat of zinc chromate conforming to IS :
104, intermediate coat of oil and weather resistant varnish of a color distinct
from primary and final two coats of glossy oil weather resisting, non fading
paint conforming to IS : 2932. Finishing shade shall be 631 of IS: 5. One
coat of additional paint shall be given at site by the contractor. All bolts and
nuts exposed to weather shall be galvanized steel or cadmium plated steel.
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6. Shed.
(a) Distribution boards shall be suitable for 415 volts, 3-phase 4 wire 50 Hz
system. The boards shall be designed for continuous operation at a
maximum ambient temperature of 50 deg.C and maximum relative humidity
of 100%.
(b) Distribution boards shall be free standing outdoor type, totally enclosed,
dust and vermin proof, CRCA sheet steel construction. Frames shall be
fabricated out of 2 mm thick sheet steel and thickness of sheet steel
enclosure shall not be less than 1.6 mm. Gland plates shall be removable
type made of 3 mm thick sheet steel Aluminum as applicable.
(c) Distribution board shall be single front, fully compartmentalized, having
uniform height of not more than 2100 mm. Operating handle shall not be
more than 1800-mm height. The board shall be provided with outer
enclosure so that access to individual compartments, bus bar and cable alley
shall be available only after the outer door is opened.
(d) Distribution boards shall be provided with:
- Pad locking arrangement with hinged door.
- Slopped canopy to prevent ingress in rain water.
- Base frame for mounting.
- Caution notice.
- Earthing bolts.
- Lifting hook
(e) All the cable entry shall be from bottom only. All the cutouts and doors
shall be gasketted with neoprene / synthetic rubber to give a minimum
protection of IP: 54. Cable termination component shall be suitable for
terminating specified number of armoured aluminum cables.
(f) The boards shall be provided with live, neutral earth busbars. Individual
outgoing feeders shall be tapped from vertical section busbars. Vertical cable
alley shall be provided covering entire height. Earth bus shall be of 50 x 8
mm, GI strip bolted / welded to framework of panel at bottom throughout
the length.
(g) A minimum clearance in air of 25 mm shall be provided between phases
and between phase and earth for the entire run of horizontal and vertical
busbars, bus link connection to ACB & MCCB. Busbars shall be bare and
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3.8 Area lighting is an essential part of construction activities for safety and
quality of work. And suitable & comfortable proper lightings are
required for proper visibility of work done and location of working
places during construction activities specially in under ground / piling
work activities. So there are required huge quantities of lighting fittings
& fixtures to illuminate the areas where construction activities are
performed.
High Lighting Masts 15 to 30 meters and lighting poles of 11 to 13
meters are used in area lighting. In general we are using Metal halide,
Sodium Vapor lamp or High Pressure Sodium vapor lamp (HPSV) of ratings
70/150/250/400 W. In general we avoid using of Halogen lights or flood
light fittings because it draws high current.
3.9 EARTHING
Earthing is providing safe low resistance path to the earth for the fault
currents to flow so that the protective equipment can operate swiftly.
Earth: The conductive mass of the earth, whose electric potential at any
point at any points is conventionally taken as nearer to zero.
Earth Electrode: A conductor or group of conductors in intimate contact with
and providing an electrical connection to earth.
Earthing Conductor: A protective conductor connecting the main earthing
terminal to an earth electrode or to another means of earthing.
Equipment in which protection against protection against electric shock does
not relay on basic insulation only, but in which additional safety precautions
such as supplementary insulation are provided, there being no provision for
the connection of exposed metalwork of the equipment to a protective
conductor, and no reliance upon precautions to be taken in the fixed wiring
of the insulation.
In electricity supply systems, an earthing system defines the
electrical potential of the conductors relative to that of the Earth's
conductive surface. The choice of earthing system has implications for the
safety and electromagnetic compatibility of the power supply. Note that
30
CONCLUSION
To fulfill the electricity demand of nation we have to setup new
power plants for that we require construction power for carrying
out initial construction an fabrication works.
Construction power should be reliable , un tripped, easily
operationable and safe energy source to execute the work
successfully. For that we should take care of safety factors and
proper execution .
6.0 REFRENCES:
1. NTPC handbooks.
2. Construction power manual
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