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CONTENT
1. ACNOWLEDGEMENET
2. INTRODUCTION
3. QUALIT
4. PRODUCTS MANUFACTURED
5. MATERIAL & PROCESS
6. TEMPRATURE
7. INSTRUMENT
8. OVEN & TEMPRATURE
9. HIGHT & WEIGHT
10. PACKING/TEMPRATURE
11. LABORATORY AREA
ACKNOWLEDGEMENT
I hereby put our sincere thanks to one and all. Special thanks go to
HR EXICUTIVE & other staff of PARLE PLANT. Who took out time from
his busy schedule to discuss the intricacies of this Parle plant with us and for his
valuable guidance and support.
RAHUL KUMAR
STUDENT OF
IBMER
INTRODUCTION
PARLE-G and host of other very popular brands like KRAKJACK,MONACO 2020, HAPPY-HAPPY etc.
SINCE 1971 with a 40% a share of the total biscuit
market and 15% share of the total confectionary market in India.
Apart from the factories in
Mumbai and Gorakhpur Parle also has factories in Varanasi in Utter pradesh Parle
product has 2 manufacturing units and 51 units on contract .and Parle G biscuit
share 70% on glucose biscuit of India
Parle products is an Indian private limited company. It owns the famous
Brands
Biscuits
Parle-G, Krack Jack, Monaco, Kreams, Golden Arcs, Parle Marie, Milk Shakti,2020,Happy-Happy, Parle Hide & Seek Bourbon, Parle Hide & Seek Fab, Top, Parle
Gold Star.
Sweet confectionery
Melody, Mango Bite, Poppins, 2 in 1 Eclairs, Mazelo, Kismi Toffee Bar,London
Derry.
Snacks
Monaco Smart Chips, Parle's Wafers, Fulltoss, Parle Namkeens
Since they have been entered at the food competition of Monde Selection in 1971,
the brands have received consistently gold and silver Quality Awards at the World
Quality Selections.
QUALITY
The Parle name symbolize quality nutrition and great taste .hygiene is precursor to
every process at Parle from husking the wheat and melting the sugar to delivering
final products to the supermarket and store shelvesnation wide, Care is taken every
step to ensure the best product to long lasting freshness. Every batch of biscuit and
confectionery are thoroughly checked by expert staff. Using the most modern
quality equipment henceensuring the same perfect quality across the nation and
abroad
PRODUCT MANUFACTURED
MATERAILIngredientWheat Flour
Sugar
Syrup
RBD Palm Oil
Cocoa Mix
Caramel RT-80
Durk Compound Chips
Salt
Sodium Bicarbonate
Ammonium Bicarbonate
MACP
Soyalasithene
Powder Chocolate Flavour
SMBS
Water
Ammonium Carbonate
180.00kg
70.200kg
5.400ml
63.00kg
27.00kg
1620ml
30.600kg
1 .800kg
0.960kg
1.800kg
20gm
620kg
620gm
30gm
Variable
Variable
MIXING
PROCESS
-
Sugar +
RBD + Soyalasithene + Syrup + Caramel RT-80 + Chocolate
flavour, then rotate Slow for 7 min Dry creaming, then mix the
chemical (NH3 + Soda + Salt) Wet creaming. After 3 min, we have
mix Wheat Flour + Cocoa Mix (Sugar 70.00kg + Cocoa Powder
40-45 0C
35-40 0C
40-45 0C
8-12 0C (summer),
15-20 0C (winter)
______
28-32 0C
Dough Tilter
Dough Hopper
Dough Feeder
Metal Detector
Riciprocating
Roller(3 type)-Dye, Rubber, Forceing
(7)
Oven(3 type)-Buffing, Cocking-CCP, Colouring {total 9
type zone}
(8)
Belt (2 type) - Endlens, Pener.
Oven Length(1)
(2)
280m
260m
Belt RPM
1 Belt (Endlens) = 960 RPM
2Belt (Pener) = 750 RPM
Dye= 655 RPM
Out of oven biscuit tempreture - 102-105 0C
5.0 gm
67-69 mm
8 pack
24
67-69 mm
6.550 kg
985gms
CCP ZONE 3
Upper critical limit- 290 C0
Lower critical limit- 280 C0
0 C0
0 C0
20 C0
40 C0
50 C0 etc.
Parameter
PKD.
Batch
Wrapper
2/4/14
VA 2AB
Polybag
2/4/14
VA 2AB
C box
2/4/14
VA 2AB
Plant No.1
Drive RPM vs. Baking Time
Drive RPM
570
591
600
615
620
642
650
660
672
684
702
720
2997-3005
1603
100
96
41
45 min. (with 50
14360
Laboratory Area
Testing For Butter and Cashew Cookies
Sugar testing
Butter testing
Soyalasithene testing
Fenamul-DL testing
Flavour-1 NN testing
Butter Flavour-2 testing
Syrup testing
Ammonia testing
Soda testing
Salt testing
Citric Acid testing
Broken testing
Test for RBD palm oil1. Free fatty acid (20 gm)
2. Peroxide value (5 gm)
3. Iodine value (0.5 gm)
4. Slip melting point (10 mm)
5. Antioxidant (5 ml)
6. Temperature
7. Smell and Drink Test
Butter-Test for
1. Moisture (5 gm)
2. Acidity (20 gm)
3. Fat (10 gm)
4. Salt percentage (5 gm)
Moisture
Standard = 13 % max
Sieve Test
Sieve it properly.
Total Ash
X 100
Antioxidant Test
Sedimentation value
Standard = 19 23 ml
Peroxide value