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4-E (Energy, Exergy, Environment, and Economic) analysis of solar thermal aided
coal-red power plants
M.V.J.J. Suresh, K.S. Reddy , Ajit Kumar Kolar
Heat Transfer and Thermal Power Laboratory, Department of Mechanical Engineering, Indian Institute of Technology Madras, Chennai, 600 036, India
a r t i c l e
i n f o
Article history:
Received 6 January 2010
Revised 17 September 2010
Accepted 17 September 2010
Keywords:
Subcritical
Supercritical
High ash coal
Solar thermal
Feedwater heating
CO2 emissions
a b s t r a c t
Solar aided feedwater heating (SAFWH) appears to be a prospective option for using solar thermal energy in
existing or new coal-red thermal power plants. This article deals with the 4-E (namely energy, exergy,
environment, and economic) analysis of solar thermal aided coal-red power plants to establish their technoeconomic viability. An operating coal-red subcritical (SubC) and the rst supercritical (SupC) power plant
being commissioned in India are considered as reference power plants for SAFWH. The 4-E analysis is
reported assuming operation of coal-red power plants with SAFWH for 8 h/day in either fuel conservation or
power boosting mode. An instantaneous reduction of about 1419% in coal consumption is observed by
substituting turbine bleed streams to all the feedwater heaters including deaerator with SAFWH in fuel
conservation mode. The substitution of turbine bleed stream to high pressure feedwater heater alone with
SAFWH results in about 56% instantaneous improvement in coal consumption and additional power
generation for the fuel conservation and power boosting modes, respectively compared with the same values
in reference power plants. The annual savings in fuel cost alone correspond to Indian Rupee (INR) 73.574.5
millions. The performance of solar thermal aided coal-red power plants is also measured in terms of energy
and exergy performance index and it is observed that the utilization of solar energy for feedwater heating is
more efcient based on exergy rather than energy. The environmental analysis shows that about 62,000 and
65,000 t of CO2 are reduced annually from 500 MWe SubC and 660 MWe SupC coal-red power plants,
respectively using the best possible SAFWH option. However, the cost/tonne of CO2 avoided is about 7775
8885 and 83959790 INR (~ 200 USD) for solar thermal aided coal-red SubC and SupC power plants,
respectively far higher than the most mitigation measures under consideration today. Furthermore, SAFWH is
found to be a not very cost effective measure based on the cost of saved fuel (coal).
2010 International Energy Initiative. Published by Elsevier Inc. All rights reserved.
Introduction
India is witnessing robust economic growth and it can be sustained
with an intelligent use of energy, especially electricity. The total
installed power generating capacity in India is about 156 GWe with
coal-based thermal power plants comprising 52.3% of the total (CEA,
2009). India has huge proven coal reserves (58.6 billion tonnes),
about 7% of the world's total (BP, 2009) and hence coal has been the
workhorse of Indian power sector and it will continue to be so for
many more decades. The shares of hydro, gas, nuclear, and diesel are
23.6%, 10.8%, 2.6%, and 0.8%, respectively. Wind, small hydro (up to
capacity of 25 MWe), and biomass contribute almost 99.5% to the
grid-interactive renewable power share of 9.9% (MNRE, 2009). The
Integrated Energy Policy of India envisages installed power generation capacity of about 778 GWe by 20312032 with a substantial
contribution of electricity generation (about 80%) from fossil fuels
(PC, 2006). With rapid depletion of fossil fuel reserves and their
marked effects on the environment, the usage of renewable energy
needs to be accelerated. Though India experiences 250300 clear
sunny days a year with annual global radiation of 16002200 kWh/m2
(Ramachandra and Shruthi, 2007), the contribution of solar energy to
power generation is negligible. Lower plant capacity factors and
higher investment costs appear to hinder the commercialization of
stand-alone solar power generation systems.
India has signicant coal reserves and it also receives high solar
insolation levels, thus providing a suitable opportunity for the
combined use of coal and solar energy in the thermal power plants.
Solar energy can be used as a supplementary energy source in the
existing or new coal-red thermal power plants to reduce fossil fuel
consumption and CO2 emissions, thus promoting sustainable energy
development. There are various options to use solar energy in
conventional steam power plants like feedwater heating, superheating/reheating of steam, and air preheating (Zoschak and Wu,
1975). Pai (1991) proposed integration of a solar concentrator eld to
a 210 MWe coal-red power plant. The thermodynamic advantages of
using solar energy as an auxiliary heat source in the regenerative
0973-0826/$ see front matter 2010 International Energy Initiative. Published by Elsevier Inc. All rights reserved.
doi:10.1016/j.esd.2010.09.002
268
Rankine power plant were reported by Ying and Hu (1999). Gupta and
Kaushik (2009) concluded that heating feedwater of a thermal power
plant using solar energy is more advantageous rather than using the
same (solar energy) in stand-alone solar thermal power plants. The
present article focuses on the effect of solar aided feedwater heating
(SAFWH) on the thermodynamic performance of coal-red subcritical
(SubC) and supercritical (SupC) steam power plants. SAFWH is
selected because of its following advantages: a) the ease of integration
with existing power plant conguration, and b) operational and
control exibility. For coal-red power plants with SAFWH, the
feedwater heated in the solar collector eld alone needs to be
integrated with the power plant cycle. Also, the operational and
control exibility can be ensured by supplying turbine bleed steam to
the feedwater heaters, whenever required.
Two power plant congurations are considered for the study. The
rst conguration is of an operating pulverized coal-red power plant
based on SubC steam parameters and run by National Thermal Power
Corporation Limited (NTPC), India (NTPC, 2008). The second
conguration is of the rst pulverized coal-red SupC steam power
plant being installed in India by NTPC (NTPC, 2008). Currently, all the
power plants operating in India are based on SubC steam parameters.
Migrating to higher steam parameters is one alternative to increase
the power plant efciency and reduce the emissions. The advantages
of migrating to higher steam parameters in coal-red power plants
have been presented by Suresh et al. (2010) considering 3-Es (energy,
exergy, and environment). Solar thermal aided coal-red power
plants can be another viable alternative to reduce the fuel consumption and thus, the emissions per unit of electricity generation.
Thermodynamic performance based only on energy analysis does
not provide insights into the performance of the system. Hence,
researchers (Dincer and Cengel, 2001; Rosen, 2001) recommend the
application of both energy and exergy analysis. Evaluation of
thermodynamic performance of a power generation system along
Fig. 1. Schematic representation of 500 MWe SubC power plant with direct SAFWH (Numerics indicate stream numbers).
269
Fig. 2. Schematic representation of 500 MWe SubC power plant with indirect SAFWH (Numerics indicate stream numbers).
of the coal (dry basis) is 15.2 MJ/kg with a specic exergy of 17.3 MJ/kg
(Suresh et al., 2010). Two operating modes are considered for the
simulation of power plants with SAFWH. In the rst mode, hereafter
referred to as fuel conservation mode, SAFWH results in reduction in
fuel consumption for the same gross power output whereas, in the
second mode, hereafter referred to as power boosting mode, SAFWH
results in additional power generation for the same fuel consumption
as in the reference power plant. The effect of bulk and individual
substitution of turbine bleed streams (TBS) to the feedwater heaters
(FWHs) with SAFWH is determined. Since de-aeration function is
critical for the proper operation and maintenance of steam/feedwater
circuit, the deaerator is opted out for SAFWH in the study of effect of
substitution of individual TBS to FWHs.
6.
7.
8.
9.
10.
Assumptions
11.
The following assumptions are made to carry out the power plant
simulation:
1. Ambient pressure (Po) and temperature (To) of the reference
environment are considered as 1.013 bar and 33 C, respectively
(Indian climatic conditions).
2. The relative humidity of the ambient air is taken as 60%.
3. The chemical composition of the reference-environment model
constitutes (in mole fraction): N2:0.7562, O2:0.2030, H2O:0.0312,
CO2:0.0003, and others: 0.0093.
4. The excess air is considered as 20%.
5. Energy loss in the steam generator (due to the combustibles in
ash, radiation and convection losses, and unaccounted losses) is
12.
13.
14.
15.
270
Fig. 3. Schematic representation of 660 MWe SupC power plant with direct SAFWH (Numerics indicate stream numbers).
from the solar collectors to the excess power generated over the
design rated capacity in power boosting mode for power plants with
SAFWH.The Energy Performance Index (EnPI) is dened as:
EnPI =
Performance parameters
2
In India, plant energy efciency of coal-red power plants is
quoted on the basis of higher heating value (HHV) of coal (normal
practice in power plant industry). Hence, to reect the typical values
of power plant energy efciencies in India, HHV (dry basis) has been
used throughout the study instead of LHV.
Furthermore two performance indices namely, Energy Performance Index (EnPI), and Exergy Performance Index (ExPI) are dened
to account for the contribution of energy and exergy, respectively
Q
Q s = c
c
where, Q c is the energy output of the solar collector eld (MWth) and
c is the collector efciency. The study assumes parabolic trough being
used as the solar thermal energy collector with collection efciency of
60% (Pai, 1991; The World Bank, 1999). The energy output of the solar
collector eld is specied as:
Q c = m:h
Q c
Sd c
271
Fig. 4. Schematic representation of 660 MWe SupC power plant with indirect SAFWH (Numerics indicate stream numbers).
7
Exergy input through solar irradiation (xs) is specied as (Winter
et al., 1991; Hu et al., 2010):
s = 1 4 Ta 10:28 ln f Q s
Ex
3 Ts
Table 1
Characteristics of Indian coal.
Proximate analysis
As-received (wt%)
Fixed carbon
Volatile matter
Ash
Moisture
24.00
21.00
43.00
12.00
27.27
23.86
48.87
Ultimate analysis
As-Received (wt%)
Carbon
Hydrogen
Oxygen (by difference)
Nitrogen
Sulfur
Ash
Moisture
HHV (MJ/kg)
Exergy (MJ/kg)
34.46
2.43
6.97
0.69
0.45
43.00
12.00
13.96
15.26
39.16
2.76
7.92
0.78
0.51
48.87
15.83
17.30
Unit
INR/kW
Year
Fraction
Fraction
INR/kW
Fraction
Fraction
kWh/kW
INR/kWh
INR/kW
INR/kWh
INR/kg
kJ/kg
kJ/kWh
INR/kWh
INR/kWh
INR/kWh
INR/kWh
Value
d/(1(1 + d) n)
CC CRF
FC (HR/HV)
CF + CVOM
FCC + CFOM + CV
Fraction
Fraction
(d e)/(1 + e)
Fraction
INR/kWh
INR/kWh
LF (CFOM + CV)
FCC + CL
272
Table 3
Stream data of 500 MWe SubC coal-red power plant.
Stream no. (as indicated in Figs. 1/2)
Pressure (bar)
Temperature (C)
Coal/bottom ash
1
11
1.030
1.013
33.0
1050.0
Air/ue gas
2
3
4
5
5
6
7
8
9
10
1.013
1.040
1.030
1.010
1.010
1.005
1.005
1.000
1.000
1.060
33.0
35.9
297.2
1786.7
1345.9 (1356.6)
842.3 (866.3)
579.7 (574.9)
335.0
117.8
125.0
Water/steam
12
13
14
15
16 (NA)
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
166.7
44.1 (42.7)
39.7
7.3
44.1
17.4
7.3
2.6
1.3
0.26
0.103
0.103
7.3
7.3
7.3
7.3
7.3
193.7 (213.7)
193.7 (213.7)
193.7
187.7
186.2
1.013
2.030
1.030
537.0
339.4 (335.2)
537.0
303.3
339.4
416.1
303.3
192.6
132.1
65.8
46.4
46.4
46.5
62.8
105.0
125.6
166.7
170.2 (170.5)
202.5
253.2
324.0
359.8
33.0
33.0
43.0
1288.2 (1207.7)
10.8 (10.1)
1407.8 (1319.8)
6.6 (6.1)
481.1
481.1
481.1
554.5
554.5
554.5
554.5
554.5
554.5
554.5
(450.8)
(450.8)
(450.8)
(519.6)
(519.6)
(519.6)
(519.6)
(519.6)
(519.6)
(519.6)
21.8 (20.5)
23.3 (21.8)
153.7 (144.1)
1411.8 (1323.5)
980.9 (927.9)
592.2 (571.0)
411.6 (382.7)
254.2 (238.3)
123.8 (116.0)
127.9 (119.9)
0 (0)
1.1 (1.1)
37.7 (35.3)
975.6 (914.6)
616.4 (584.6)
314.9 (306.9)
190.8 (176.9)
99.7 (93.4)
50.2 (47.1)
53.8 (50.4)
425.8
380.5
380.5
316.9
45.3
21.0
24.0
12.2
23.3
10.2
271.2
335.5
335.5
335.5
335.5
335.5
425.8
425.8
425.8
425.8
425.8
425.8
15614.7
15614.7
15614.7
(390.9)
(390.9)
(390.9)
(325.2)
1387.1 (1273.4)
1110.3 (1137.7)
1290.9 (1326.0)
927.6 (952.0)
132.1
66.1 (67.3)
70.4 (74.3)
33.2 (34.1)
60.6 (62.2)
24.1 (24.7)
620.3 (637.3)
18.7 (19.2)
19.0 (19.5)
42.0 (43.1)
101.4 (104.0)
130.7 (134.0)
241.1 (221.3)
252.0 (232.4)
312.0 (286.8)
410.2 (376.6)
567.5 (521.0)
998.4 (916.5)
0
2.0
653.1 (670.5)
613.5
410.7
507.5
266.6
48.9
22.6
20.2
7.5
11.3
2.3
25.6
0.4
0.6
2.1
10.5
16.7
41.5
50.9
80.0
109.1
180.6
401.5
0
1.6
10.5
(21.4)
(25.4)
(12.6)
(23.9)
(10.4)
(278.3)
(344.1)
(344.1)
(344.1)
(344.1)
(344.1)
(390.9)
(390.9)
(390.9)
(390.9)
(390.9)
(390.9)
(16031.7)
(16031.7)
(16031.7)
(563.2)
(418.9)
(521.3)
(273.6)
(23.0)
(21.4)
(7.7)
(11.6)
(2.3)
(26.4)
(0.4)
(0.6)
(2.2)
(10.8)
(17.2)
(38.1)
(47.7)
(65.8)
(100.2)
(165.8)
(368.6)
(10.8)
Values in parentheses correspond to solar aided (optimum SAFWH) SubC power plant.
NA = Not Applicable.
i.e., the radiance of the sun and the radiance of the surroundings. Since
Ts Ta, the mixing can be regarded as a dilution of hot solar radiation
with cold ambient radiation (Winter et al., 1991).
Environmental parameters
Coal-red power plants release various pollutants like CO2, SOx,
NOx, and some trace elements into the atmosphere apart from ash.
Specic CO2 emission (kg of CO2/kWh) is calculated to determine the
impact of solar thermal aided coal-red SubC and SupC power plants
on the environment as coal-red power plants are one of the major
contributors to CO2 emissions along with the ash. Indigenous coals
Table 4
Thermodynamic performance of SubC coal-red power plant with SAFWH bulk substitution of TBS to FWHs (design case- rated capacity: 500 MWe; coal consumption: 81.4 kg/s;
plant energy efciency: 35.9%; plant exergy efciency: 32.9%).
Substitution options for TBS
Exergy performance
14.4
10.4
1.5
575.8
553.7
506.4
15.2
10.7
1.3
41.8
40.7
36.7
16.4
13.4
2.2
38.2
37.2
33.6
16.1
13.1
2.1
273
Table 5
Thermodynamic performance of SubC coal-red power plant with SAFWH individual substitution of TBS to FWHs (design case- rated capacity: 500 MWe; coal consumption:
81.4 kg/s; plant energy efciency: 35.9%; plant exergy efciency: 32.9%).
Substitution options
for TBS
Fuel conservation
(%)
Plant energy
efciency (%)
Energy performance
Improvement over
design case (%)
Plant exergy
efciency (%)
Improvement over
design case (%)
HP FWH2
HP FWH1
LP FWH3
LP FWH2
LP FWH1
76.3
79.0
80.9
80.8
81.4
6.27
2.95
0.61
0.74
0
38.4
37.4
36.4
36.5
35.9
6.96
4.18
1.39
1.67
0
35.2
34.2
33.3
33.4
32.9
6.99
3.95
1.22
1.52
0
(Gilbert, 2004; Roth and Ambs, 2004) are used as economic indicators.
The procedure used to calculate ACoE is modied to account for the
escalation of annual fuel and operation and maintenance cost using a
levelizing factor. Table 2 shows the steps to calculate ACoE and LCoE
(INR/kWh). The levelizing factor is calculated as (Gilbert, 2004):
Levelizing factor; LF =
1 + dn 1
d1 + dn
d1 + dn 1 + dn 1
h
i
ACPSAFWH ACPReference without SAFWH
Annual reduction in CO2 emission
10
where, ACP is the annual cost of power generation (INR). ACP is the
product of ACoE, Pnet, and unit capacity of the power plant.
Results and discussion
SubC power plant with solar aided feedwater heating
The stream data of the SubC power plants with SAFWH (corresponding to Figs. 1 and 2) are presented in Table 3. The calculated
isentropic efciencies of high pressure (HP), intermediate pressure
(IP), and low pressure (LP) turbines in the design case of 500 MWe
without SAFWH are 89.0, 90.3, and 85.1%, respectively. Three cases are
considered for the bulk substitution of TBS to FWHs in a SubC power
plant. The rst case [case (i)] deals with substitution of all the TBS to
FWHs including deaerator with SAFWH. The other two cases deal with
substitution of either all the TBS to HP FWHs and LP FWHs [case (ii)]
or substitution of TBS to only LP FWHs [case (iii)] except the
deaerator. Table 4 presents the simulation results of all the three
cases. It is observed that the maximum reduction in instantaneous
fuel consumption is about 14% in fuel conservation mode
corresponding to case (i) whereas the gross power output for the
same option [case (i)] in power boosting mode is about 76 MWe
more than the design rated capacity. This can be attributed to the
savings in extraction steam from turbines that lead to increased
power output. However, the feasibility of generating such an excess
1
Exergy performance
power over the design rated capacity may be very limited. Hence,
fuel conservation mode for a constant gross power output seems to
be a viable option between the two modes for both the existing/new
coal-red power plants. The effect of SAFWH on the plant energy and
exergy efciencies in fuel conservation mode is also shown in
Table 4 and an improvement of about 16% over the design case is
observed for case (i). Substitution of TBS to all the FWHs with SAFWH
is a risky option that may not be feasible under actual operating
conditions. Hence, this study is carried out to nd the effect of
substitution of TBS to the individual FWHs with SAFWH and the
results for fuel conservation mode are shown in Table 5. Further, the
variation of additional power generation for the same option
(substitution of TBS to the individual FWHs with SAFWH) in power
boosting mode is shown in Fig. 5. It is observed that the maximum
improvement in both the fuel conservation and power boosting
modes is obtained by substituting the TBS to the nal high pressure
feedwater heater (HP FWH2) with SAFWH. Therefore, in the case of
optimum feedwater heat exchanger network with the solar collector
eld, the feedwater is assumed to bypass the HP FWH2 (during
sunshine hours). The maximum variation of turbine isentropic
efciencies for the best possible SAFWH option (HP FWH2) during
the fuel conservation mode, which is a better alternative to power
boosting mode is only about 0.4% point. The isentropic efciencies of
steam turbines are evaluated according to the correlations based on
steam parameters and volume ow that are implemented in the
software, Cycle-Tempo (Cycle-Tempo, 2007). It is observed that
substituting individual TBS to LP FWHs has no signicant effect on the
performance of the SubC power plant. Using solar assist at the high
temperature feedwater heaters result in a noticeable performance
improvement than using the same at low temperature feedwater
heaters. This is due to the higher temperature that corresponds to the
higher quality of energy (exergy). The variation of EnPI and ExPI by
substitution of TBS to individual FWHs with SAFWH is shown in Fig. 6.
274
Fig. 6. Variation of Energy (En) and Exergy (Ex) Performance Index (PI) by substitution
of turbine bleed streams with SAFWH in a 500 MWe SubC power plant.
assumed annual average direct irradiation (Sd) of 500 W/m2 and the
collector's efciency of 60%, a collector area of about 3 105 m2or
30 ha is required for the best possible SAFWH option. The land
required for the solar collector eld is usually thrice the collector
area (Pai, 1991), so the same is considered as 90 ha. The specic
investment cost of parabolic trough solar collector eld for direct
SAFWH is considered as INR 12,730/m2 (Montes et al., 2009a)
[1 ~ INR 67, considering the Dec 2009 exchange rate (International
Monetary Fund, 2009)]. The same value for indirect SAFWH is taken as
INR 13,800/m2 (Montes et al., 2009b). The capital cost of coal-red
SubC power plant is considered as INR 45,000/kWe. Including the cost of
solar collector eld increases the capital cost of the SubC power plant
with the best possible direct SAFWH option to INR 52,600/kWe whereas
the same value for the indirect SAFWH option is INR 53,300/kWe. The
LCoE is calculated considering the life of power plant to be 25 years. The
results of economic analysis are presented in Table 6 and it is observed
that the LCoE increases from 2.26 to 2.41 and 2.42 INR/kWh with the
best possible direct and indirect SAFWH option, respectively, about 7%
increase. The corresponding cost/tonne of CO2 avoided is found to be
about INR 7775 and INR 8885. The simple payback period (SPP) for the
considered power plants is calculated as:
SPP =
CC
Pnet ACoE
11
where, CC is the installed capital cost, and Pnet is the net energy
generated annually. The payback period for SubC power plant is
3.2 years. The same value for SubC power plant with direct and
indirect SAFWH is found to be about 3.5 years. Though solar assist
appears to be cost effective based on the cost of energy and payback
period, the cost of CO2 avoided is far higher than the most mitigation
measures under consideration today (McKinsey & Co., 2009). Hence,
the cost effectiveness of additional investment for SAFWH needs to be
determined. The cost of saved fuel is used as an indicator to
determine the marginal cost effectiveness of coal-red power plant
with SAFWH. The same is calculated as follows:
Additional cost of SubC coal fired power plant with direct SAFWH
= 2:412:26 = 0:15 INR=kWh
Table 6
Economic analysis of SubC power plant.
Parameter
Capital cost
Life of the power plant
Discount rate
Capital recovery factor
Annualized capital cost
Plant capacity factor
Auxiliary consumption
Net energy generated annually
Fixed capital cost
Fixed O&M cost
Fixed O&M cost per unit
Fuel cost
Heating value of fuel
Heat rate (net)
Fuel cost per unit
O&M cost per unit variable
Total variable cost per unit
Annualized cost of electricity generation (ACoE)
Escalation rate (fuel/O&M xed & variable)
Equivalent discount rate with escalation
Levelizing factor
Levelized fuel and O&M cost
Levelized cost of electricity generation (LCoE)
Unit
INR/kW
Year
Fraction
Fraction
INR/kW
Fraction
Fraction
kWh/kW
INR/kWh
INR/kW
INR/kWh
INR/kg
kJ/kg
kJ/kWh
INR/kWh
INR/kWh
INR/kWh
INR/kWh
Fraction
Fraction
Fraction
INR/kWh
INR/kWh
45,000
25
0.12
0.13
5737.50
0.85
0.075
6888.00
0.83
1125.00
0.16
1.5
15,830
10,028
0.95
0.10
1.05
2.05
0.02
0.10
1.17
1.43
2.26
52,600
25
0.12
0.13
6706.50
0.85
0.075
6888.00
0.97
1315.00
0.19
1.5
15,830
9810
0.93
0.10
1.03
2.19
0.02
0.10
1.17
1.43
2.41
53,300
25
0.12
0.13
6795.75
0.85
0.075
6888.00
0.99
1332.50
0.19
1.5
15,830
9810
0.93
0.10
1.03
2.21
0.02
0.10
1.17
1.44
2.42
275
Table 7
Stream data of 660 MWe SupC coal-red power plant.
Stream no. (as indicated in Figs.3/4)
Pressure (bar)
Temperature (C)
Coal/bottom ash
1
11
1.030
1.013
33.0
1050.0
Air/ue gas
2
3
4
5
5
6
7
8
9
10
1.013
1.040
1.030
1.010
1.010
1.005
1.005
1.000
1.000
1.060
33.0
35.9
272.1
1775.8
1046.8 (1064.2)
905.2 (926.2)
542.4 (538.0)
319.0
122.7
130.0
Water/steam
12
13
14
15
16
17 (NA)
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
242.2
44.3 (45.5)
42.0
2.9
66.8
44.3
21.0
11.9
6.1
2.98
0.64
0.27
0.103
0.103
11.9
11.9
11.9
11.9
11.9
11.9
308.7 (328.7)
308.7 (328.7)
308.7
308.7
294.7
263.2
1.013
2.03
1.03
537.0
288.7 (292.0)
565.0
215.6
340.0
288.7
459.9
381.1
295.4
215.6
87.6
66.7
46.4
46.4
46.5
63.7
84.6
130.3
156.2
187.7
193.9 (194.3)
212.0
253.5
279.6
341.0
480.0
33.0
33.0
43.0
102.9 (98.1)
10.0 (9.6)
1628.8 (1552.5)
13.7 (13.0)
1779.9 (1696.5)
8.3 (7.9)
608.3
608.3
608.3
701.1
701.1
701.1
701.1
701.1
701.1
701.1
(579.8)
(579.8)
(579.8)
(668.3)
(668.3)
(668.3)
(668.3)
(668.3)
(668.3)
(668.3)
27.6
29.4
178.2
1768.9
937.5
805.3
488.7
308.5
159.7
165.0
(26.3)
(28.0)
(169.9)
(1686.1)
(909.5)
(786.0)
(462.3)
(294.0)
(152.2)
(157.3)
0
1.4
40.4
1219.8
539.7
439.6
221.1
119.5
64.0
68.5
550.7
466.2
466.2
173.0
36.2
48.3
14.4
22.4
19.2
31.4
14.1
13.5
318.5
429.5
429.5
429.5
429.5
429.5
429.5
550.7
550.7
550.7
550.7
550.7
550.7
550.7
18992.8
18992.8
18992.8
(514.4)
(480.6)
(480.6)
(179.7)
(33.8)
1743.7 (1628.8)
1293.0 (1335.6)
1609.7 (1659.2)
477.5 (495.8)
103.6 (96.8)
133.9
46.5 (38.5)
69.0 (74.9)
56.0 (58.0)
86.6 (89.6)
35.3 (36.5)
32.2 (33.3)
727.4 (755.3)
24.0 (24.9)
24.7 (25.5)
55.6 (57.5)
93.2 (96.4)
176.1 (182.2)
223.8 (231.6)
363.0 (339.1)
386.1 (362.0)
429.4 (401.5)
532.2 (497.1)
599.9 (560.4)
780.1 (728.7)
1611.5 (1505.2)
0
2.4
794.3 (821.6)
786.9
471.4
643.0
111.7
39.9
48.8
16.6
22.1
15.6
20.3
5.1
3.1
30.1
0.5
1.0
3.1
7.5
23.7
36.3
70.3
90.3
105.7
146.3
175.6
260.8
711.7
0
1.9
12.7
(11.9)
(24.3)
(19.9)
(32.5)
(14.5)
(13.9)
(330.9)
(444.4)
(444.4)
(444.4)
(444.4)
(444.4)
(444.4)
(514.4)
(514.4)
(514.4)
(514.4)
(514.4)
(514.4)
(514.4)
(19644.6)
(19644.6)
(19644.6)
(38.5)
(1162.7)
(526.7)
(432.7)
(208.6)
(113.9)
(61.0)
(65.3)
(735.0)
(488.7)
(662.8)
(116.0)
(37.3)
(13.7)
(24.0)
(16.1)
(21.0)
(5.3)
(3.2)
(31.3)
(3.2)
(7.8)
(24.5)
(37.6)
(65.6)
(85.6)
(99.7)
(136.7)
(164.0)
(243.6)
(664.8)
(13.2)
Values in parentheses correspond to solar aided (optimum SAFWH) SupC power plant.
NA = Not Applicable.
Energy saved using direct SAFWH in SubC coal fired power plant
= 100289810 = 218 kJ=kWh
0:15
6
= 688 10 INR=kJ
218
It is observed that the cost of saved fuel is about 7 times the cost of
purchased fuel (cost of coal = 1.5 INR/kg). Thus, it can be concluded
that integrating coal-red power plant with the best possible SAFWH
option is currently not a cost effective measure.
Since, the heating value of fuel is 15,830 kJ/kg, the cost of saved
fuel = 688 106 15830 = 10:9 INR=kg:
Table 8
Thermodynamic performance of SupC coal-red power plant with SAFWH bulk substitution of TBS to FWHs (design case- rated capacity: 660 MWe; coal consumption: 102.9 kg/s;
plant energy efciency: 37.5%; plant exergy efciency: 34.3%).
Substitution options for TBS
Exergy performance
18.9
14.0
4.6
806.0
763.9
691.1
22.1
15.7
4.7
45.5
44.0
39.4
21.3
17.3
5.1
41.6
40.2
36.0
21.3
17.2
5.0
276
Table 9
Thermodynamic performance of SupC coal-red power plant with SAFWH individual substitution of TBS to FWHs (design case- rated capacity: 660 MWe; coal consumption:
102.9 kg/s; plant energy efciency: 37.5%; plant exergy efciency: 34.3%).
Substitution
options for TBS
Fuel conservation
(%)
Energy efciency
(%)
Energy performance
Improvement over
design case (%)
Exergy efciency
(%)
Exergy performance
Improvement over
design case (%)
HP FWH3
HP FWH2
HP FWH1
LP FWH4
LP FWH3
LP FWH2
LP FWH1
99.0
98.1
100.8
101.1
100.6
102.3
102.6
3.79
4.66
2.04
1.75
2.24
0.58
0.29
39.0
39.4
38.3
38.1
38.3
37.7
37.6
4.00
5.07
2.13
1.60
2.13
0.53
0.27
35.7
36.1
35.1
34.9
35.1
34.5
34.4
4.08
5.25
2.33
1.75
2.33
0.58
0.29
of HP, IP, and LP turbines in the design case of 660 MWe without
SAFWH are 89.6, 91.7, and 85.7%, respectively. The thermodynamic
performance of SupC power plant with SAFWH for bulk substitution of
TBS to FWHs is shown in Table 8. The results of both the operational
modes (fuel conservation and power boosting) are reported and it is
observed that the qualitative trends are similar to that of the SubC
power plant. An improvement of about 19% in fuel consumption is
observed over the design case for case (i) (substitution of TBS to all
the FWHs including deaerator with SAFWH). Also, the plant energy
and exergy efciencies show an increase of about 21% for the same
case. A signicant increase of about 146 MWe (~22%) in gross power
output is observed for case (i) in power boosting mode. The
thermodynamic performance of SupC power plant with SAFWH for
individual substitution of TBS to FWHs during fuel conservation
mode is shown in Table 9. The variation of additional power
generation for the same option (individual substitution of TBS to
FWHs) in power boosting mode is shown in Fig. 7. The maximum
improvement in fuel conservation/power boosting mode is observed
for substitution of TBS to HP FWH2. Therefore, the feedwater is
assumed to bypass the HP FWH2 (during sunshine hours) for the best
possible SAFWH option. For SupC power plants also, the maximum
variation of turbine isentropic efciencies for the best possible SAFWH
option (HP FWH2) in fuel conservation mode is only about 0.3%
point. Fig.8 shows the variation of EnPI and ExPI with SAFWH. For
SupC power plant too with SAFWH, it is observed that the exergetic
utilization of solar energy for feedwater heating is higher than the
corresponding energetic utilization. It is also noted that the exergetic
contribution by SAFWH through substitution of TBS to LP FWHs is
slightly higher for SupC power plant compared with the SubC power
Fig. 8. Variation of energy (En) and exergy (Ex) performance index (PI) by substitution
of turbine bleed streams with SAFWH in a 660 MWe SupC power plant.
277
Table 10
Economic analysis of SupC power plant.
Parameter
Capital cost
Life of the power plant
Discount rate
Capital recovery factor
Annualized capital cost
Plant capacity factor
Auxiliary consumption
Net energy generated annually
Fixed capital cost
Fixed O&M cost
Fixed O&M cost per unit
Fuel cost
Heating value of fuel
Heat rate (net)
Fuel cost per unit
O&M cost per unit variable
Total variable cost per unit
Annualized cost of electricity generation (ACoE)
Escalation rate (fuel/O&M xed & variable)
Equivalent discount rate with escalation
Levelizing factor
Levelized fuel and O&M cost
Levelized cost of electricity generation (LCoE)
Unit
INR/kW
Year
Fraction
Fraction
INR/kW
Fraction
Fraction
kWh/kW
INR/kWh
INR/kW
INR/kWh
INR/kg
kJ/kg
kJ/kWh
INR/kWh
INR/kWh
INR/kWh
INR/kWh
Fraction
Fraction
Fraction
INR/kWh
INR/kWh
50,000
25
0.12
0.13
6375.00
0.85
0.075
6888.00
0.93
1250.00
0.18
1.5
15,830
9600
0.91
0.10
1.01
2.12
0.02
0.10
1.17
1.40
2.33
56,200
25
0.12
0.13
7165.50
0.85
0.075
6888.00
1.04
1405.00
0.20
1.5
15,830
9446
0.90
0.10
1.00
2.24
0.02
0.10
1.17
1.41
2.45
57,000
25
0.12
0.13
7267.50
0.85
0.075
6888.00
1.06
1425.00
0.21
1.5
15,830
9446
0.90
0.10
1.00
2.26
0.02
0.10
1.17
1.41
2.47
278
Fig. 9. a. Variation of levelized cost of electricity generation (LCoE) with the discount rate. b. Variation of levelized cost of electricity generation (LCoE) with the plant capacity factor.
c. Variation of levelized cost of electricity generation (LCoE) with the fuel cost. d. Variation of levelized cost of electricity generation (LCoE) with the escalation rate.
Table 11
Economic analysis of stand-alone solar power plant.
Acknowledgment
Authors thank Dr. Gautam S. Dutt, the Editor of Energy for
Sustainable Development for his suggestions that have improved the
presentation of this work.
References
Parameter
Unit
Stand-alone solar
power plant
Capital cost
Life of the power plant
Discount rate
Capital recovery factor
Annualized capital cost
Plant capacity factor
Auxiliary consumption
Net energy generated annually
Fixed capital cost
Fixed O&M cost
Fixed O&M cost per unit
Fuel cost
Heating value of fuel
Heat rate (net)
Fuel cost per unit
O&M cost per unitvariable
Total variable cost per unit
Annualized cost of electricity generation
Escalation rate (fuel/O&Mxed&variable)
Equivalent discount rate with escalation
Levelizing factor
Levelized fuel and O&M cost
Levelized cost of electricity generation
INR/kW
Year
Fraction
Fraction
INR/kW
Fraction
Fraction
kWh/kW
INR/kWh
INR/kW
INR/kWh
INR/kg
kJ/kg
kJ/kWh
INR/kWh
INR/kWh
INR/kWh
INR/kWh
Fraction
Fraction
Fraction
INR/kWh
INR/kWh
200,000
25
0.12
0.13
25500.00
0.27
0.075
2188.00
11.66
5000.00
2.29
0.10
0.10
14.04
0.02
0.10
1.17
2.80
14.46
279