Professional Documents
Culture Documents
Sr.
No.
What
Update NC chart of
To communicate the defects / rejections Final Inspection, Record
of previous day to shop floor personnel / on CAP-D register &
suppliers.
discuss with concern
process.
Where
When
QA Room
Daily
Quality
Inspector
19 Hrs
Daily
Quality
Inspector
1 Hrs
30 Min
QA & Team
Room
Who
How
Man Hours
QA Room
Daily
Quality
Inspector
QA Room
Daily
Quality
Inspector
20 Min
3 Hrs
To update master
calibration list
QA Room
Weekly
Quality
Inspector
QA Room
Daily
Quality
Inspector
20 HRS &
50 MIN.
PDI
Sr.
No.
What
Where
When
Who
How
Check packed
material as per PDI
SOP & Check sheet
PDI Station
Daily
(During PDI)
QA Room
9.00 AM
PDI Inspector
Man Hours
12 Hrs.
15 Min.
If material not ok as
per SOP & check
sheet put NC tag &
hold the supply
CAP-D Register & 5
Rule Sheet
30 Min.
12 HRS &
45 MIN.
What
Where
When
QA Room
Daily
(10AM to
11AM)
Who
How
Dy. Quality
Custodian
Plant audit on 32
Attribute Points
In all Processes
25th of every
month
Dy. Quality
Custodian
PQCS audit
All Processes of
related product
As per m/c
loading plan
Dy. Quality
Custodian
PPC Room
2.30~3.00 PM
Dy. Quality
Custodian
Check effectiveness of
action taken
QA Room
9~10 AM
PPC Room
2.30~3.00 PM
Dy. Quality
Custodian
11~12 AM
Dy. Quality
Custodian/
Process
Operator
Concerned
Process
Dy. Quality
On the Target Custodian/
Date
Process
Operator
Process & FI
Stage
FMEA Diarectory,
5 Rule Sheet, PokaYoke
Establishment of CTQ
Parameters, SPC Study,
Concerned
PPAP Documets,
Process
Problem Solving
Technique
10
1~2 PM
Dy. Quality
Custodian/
Process
Operator
As per
Requirement
Every Month
NC data, Material
Segregation, Material
Rework, CAP-D Register,
Analysis on 5 Rule sheet
Attend Customer to
Deputy Quality
understand the problem &
Custodian
eleminate the problem.
Take the Dashboard
parameter sheet from
Deputy Quality
HMCL,file all required
Custodian
documents & submit to
HMCL
TOTAL MAN WORKING HOURS
Man Hours
1 Hrs.
1 Day
12 HRS &
45 MIN.
Lab Assistant
Sr.
No
What
Where
Lab
Lab
Lab
Lab
Std. Lab
Lab
When
Who
How
Daily
(During
PDI)
9.00 AM Daily
Lab Assistant
Metallurgist
Sr.
No
1
Where
When
Who
How
Man
Hours
Lab
Daily
Metallurgist
20 Min.
Lab
Daily( 06 Times of
Hard Rolling & 02
Time Soft Rolling)
Metallurgist
13 Hrs
Lab
1 Hr
Lab
21 Hrs.
15 Min.
What
R.M. Super
Market
Daily
In-coming RM Inspection
(Msr Plant Raw Material)
R.M. Super
Market and Lab
Daily (After
Receipt of RM )
R.M. Supplier's
End
Once in a week
Metallurgist
Lab
Daily
RM Supplier's Audit
Calibration/ Verification of
Instruments
Verification of Hardness
Metallurgist Tester by Master Block, &
U.T.M. By Dial Zero Setting
6 Hrs
10 Min.
38 HRS &
15
MIN.
Emp. Code:Period
Date
Avtivities
Starting
Time
Completion
Time
Remarks
Man
Hours