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OperatingInstructionOfPESeriesJawCrusher
26thMarch2012
OperatingInstructionOfPESeriesJawCrusher
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fI/AAAAAAAAANg/_I8WafkWzI/s1600/%E9%98%BF%E8%AF%AD+468+60+3.gif]
Remarks:
Anylatestchangeshallnotbeadvisedadditionaly,ifthereisanychange
,pleasetakethefigurelegendsasfinal.
.Usage
Thismachineisusedinmining,metallurgicalindustry,buildingmaterial,highway,railway,andchemical
industry.itisideallysuitableastheprimaryandsecondycrusherwiththefeaturesofhighcrushingratio
andwelldistributedfinalproductssize.
Itcancrushminingstonesandrockswhosepressurestrengthisnotmorethan2000kg/c
Themaxsizeofthestuffshouldnotexceedthestandardinthefollowingtable.
Theoutputwillbeaffectedwhenthestuffhashighpliability.
[http://www.blogger.com/goog_1424474327].Maintechnicaldata
[http://www.ksarlhajr.com/%D8%A7%D9%84%D9%83%D8%B3%D8%A7%D8%B1%D8%
A9%D8%A7%D9%84%D9%81%D9%83%D9%8A%D8%A9
%D8%A7%D9%84%D8%A7%D9%88%D8%B1%D9%88%D8%A8%D9%8A%D8%A9/]
Model
400600
600900
7501060
9001200
250750
2501000
2501200
600400
900600
1060750
1200900
750250
1000250
1200250
350
480
630
750
210
210
210
40100
65160
80140
95165
2560
2560
2560
275
250
250
200
330
330
330
840
50180
80140
95165
2560
2560
2560
MotorModel
Y225m6
Y280m6
YR280m6
JR1268
Y225m6
Y225m6
Y225m6
Power(KW)
30
75
110
110
37
30
37
Dimension
(mm)
Weight(T)
6.5
FeedInlet
Size(mm)
MaxFeed
Size(mm)
BinOutlet
Range(mm)
Shaft
Speed(r/min)
Capacity
(t/h)
15.5
28
50
4.9
6.5
7.7
.Workprinciple
Themotordrivesthemovingjawupanddownthrougheccentricshaft.Theanglebetweentoggleplate
andmovingjawincreaseswhenmovingjawmovesup.Sothemovingjawwillbeclosedtothefixedjaw.
Thestuffwillbecrushedinthisprocess.Theanglebetweentoggleplateandmovingjawdecreaseswhen
movingjawmovesdown,themovingjawmoveawayfromfixedjawundertheactionofrodeandspring,
thefinishedmaterialwillbedischargedfromthedischargingopening.Thisprocesswillrepeat.The
movingjawwillcrushanddischargethestuffcircularly.
.Structureandinstallation
l>.Work
principle
Themotordrivesthemovingjawupanddownthrougheccentricshaft.Theanglebetweentoggleplate
andmovingjawincreaseswhenmovingjawmovesup.Sothemovingjawwillbeclosedtothefixedjaw.
Thestuffwillbecrushedinthisprocess.Theanglebetweentoggleplateandmovingjawdecreaseswhen
movingjawmovesdown,themovingjawmoveawayfromfixedjawundertheactionofrodeandspring,
thefinishedmaterialwillbedischargedfromthedischargingopening.Thisprocesswillrepeat.The
movingjawwillcrushanddischargethestuffcircularly.
.Structureandinstallation
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Frameandcomponent
1.Frame
Whileworking,theframeofthejawcrusherbearsprodigiousimpactload,therefore,itshouldhave
sufficientstrenthandstiffness.theframeisweldment(theframeusedinsmallsizejawcrusheriscast
steel.Thefixedjawplateisfixedbythehightensileboltinthefrontoftheframe.inaddition,thereare
severalsidefenderontheinsidewalloftheframewhicharefixedbythehightensilebolt.
2.componentofthemoveablejaw.
(1)featuresofthestructure.
Themoveableistheintegralsteelcasting,inordertoensurethesafetyandreliablityofthemoveable,the
innerboreandchannelisaccuratelytested.
Theeccentricshaftismadeoftheforgedsteelwithhighstrenthandqualitywhichgothroughtheprecise
mechanicalprocessing,heattreatment,defectdetectingtest.the
4setsofrollbearingareadoptedandithasgoodselfaligningabilityandgoodloadbearingperformance.
Boththefixedjawplateandthemoveableplatearehighmanganesesteelcastinginordertoprolongthe
usinglife,weadoptthesymmetrydesign.ifoneendisattrited,wecanreverseendforendforreusing
.Theflywheelandscoredpulleyismadeofironcastingwithgoodqualitywhoseweightandstructure
designcanasurethejawcrusherworkevenly.theplaceofTheflywheelandscoredpulleycanbe
changedwitheachother.theycanbeconnectedbyakeyoratensionset.
(2)Theinstallationofthecomponentofmoveableplate.
(a)Theinstallationofthecomponentofeccentricshaft
Cleantheeccentricshaftwithcoaloilandinstalltheoilbaffledisconthetwoendsoftheeccentricshaft.
thentakeouttwobearingsandcleanthembycoaloil.afterthat,heatthemintheoilwiththetempreture
of80100forabout15minutesuntilthediameterofprojectingholeofthebearingis0.15mmwider
thantherotorjournal,putthemoutandistallthemonthetwoendsoftheeccentricshaft.onepointthat
youmustputintoconsiderationisthatwhenthebearingcooldown,theclearenceshouldbelessthan
0.05mm.aftertheinstallation,oilthebearingswith5070lgrease..
[http://4.bp.blogspot.com/e8BiPT1gg7g/T2_EMpM35SI/AAAAAAAAAMY/rrBYR2odU5A/s1600/2.jpg]
Diagram2theprocessofinstallingthecomponentofeccentricshaft
1.eccentricshaft
2.theinstallationofoilbaffledisc
3.theinstallationofbearings
4.eccentricshaftwithbearingsandoilbaffledisc
(b)installtheeccentricshaftintothemoveableplate.
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Firstinstalltheunclosedendfacecoveringandthepaperwasherononesideofthemoveableplateand
fixthemwiththescrewbolt,thenadjustthemoveableplatetomakethesidefacedownwards.pumpthe
eccentricshaftwithbearingsandoilbafflediscintotheholeofmoveablewhole.payattentiontothe
directionoftheeccentricshaft.
Remarks:whilepumpingtheeccentricshaft,theeccentricshaftshouldbeinlinewiththecentreofthe
holeofthemoveablejaw.Keepthebearingcoverintherightplace.firstgiveitalightpressure,then
strikeandpressgraduallywhenthepressingamountiseven,Theprocedureisthesameaspressingthe
secondbearingafterthefirstoneispressed.thenpourinto50percentto70percentlubricatinggreasein
thebearing.afterwardsputonanothersidecover,papercushion,etc.fastenwithbolt,youneedtokeepa
0.20.4mmgapbetweenthebearingoutersurfaceandthesurfaceofthecover.
[http://1.bp.blogspot.com/KC
T21Oh9O0/T2_EqOJoA8I/AAAAAAAAAMg/U0QJZDSI1UA/s1600/3.jpg]
Diagram3installtheassemblypartintotheholeofthemoveable
1.Installtheunclosedendfacecoveringononeendofthemoveable.
2.installtheassemblypartofeccentricintothemoveable
3.installtheunclosedendfacecoveringontheothersideofthemoveable
4.installationcomplete.
(a)theinstallationofthebearings
putthekeysintothekeyseating,theninstallthecoveroftheinnerlabyrinthringtakeouttwoouter
bearingandcleanthemwiththecoaloil,puttheadaptersleeveintothebearingbore.afterthat,install
themtotheeccentricshaft.screwintheroundnutandthefloorclipinaccordancetothestucturediagram
.onepointthatyouneedtoknowisthatthelefthandedthreadcanontheeccentricshaftcanmakethe
roundnuttighterwiththeisrunning.firstscrewintheroundnutontheeccentricthentheroundnutonthe
adaptersleeve.screwintheroundnutinsequencementionedaboverepeatedly.loosentheroundnuton
theadaptersleevewhenthebearingistighttokeepa1mmclearence
betweenthem.(ifyouwanttotakeapartthebearings,youonlyneedtoloosentheroundnutonthe
eccentricandtightentheroundnutontheadaptersleeve.)putthelongandshortaddendumofthefloor
clipintothenutslotwhichislocatedonthelabyrinthringandtightenthem.Thenoilthebearingswith
5070grease.Thelaststepistoinstalltheinnerringoftheunclosedendfacecovering.
[http://3.bp.blogspot.com/
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diagram4theinstallationoftheouterbearing
1.coveroftheinnerlabyrinthring2.bearing3.roundnutontheshaft
4.adaptersleeve5.theroundnutontheadaptersleeve
(b)theinstallationoftheflywheelandscoredpulley
Puttheflywheel,thescoredpulleyandthetensionsetontheeccentricshaft,keeptheminclose
vicinitytoeachother.
Keepaneyeonthemarksofthethem,whenthemarksarecorrespandent,tightentheboltsonthe
tensionset.(asforthemethodofinstallingthetensionsetyoucanusethismanualasreference)then
installtheshaftendring.(remark:becausetheflywheelandscoredpulleyismadeofironcasting,during
theprocessofinstallationhotjacketshouldbeavoided.Thescoredpulleyisalwaysinstalledintheleft
sideoftheeccentricshaft(facetothefeedingopening.)youcanchangetheplaceoftheflywheelandthe
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scoredpulleyaccordingtotheneedoftheproductionsite.(diagram5)
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3.tightentheboltonthetensionset,clamptheflywheeltheninstalltheshaftendring.
Theinstallationoftheflywheelandthescoredpulley(includingthetensionset)
Thetoggleplateismadeofironcastingwhichhasbeenprecisioncalculated.Itplaysanroleasthesafety
appliance,Ifthereissomematerialthatistoohardtocrushwhichmadethejawcrusheroverloaded.the
tggleplatewillbreaktoprotectthewholemachinefrombeingdamaged.themethodofrollingcontactis
agoptedbetweenthetoggleplateandthetoggleseat.Normallythegreasecanreducethefriction
betweenthemtotheminimumpossible.thetoggleplatecanbechangedeasily.(lnthediagram6).The
liftingequipmentandwireropearetheirreplacabletoolswhenyouchangethetoggleplate.
theadjustingdevicenotonlyhasthefunctionofadjustingthedischargingopeningbutalsoplaysaroleof
makinguptheabrasionbetweenthemoveablejawplatetoggleplateandthetoggleseat.
[http://3.bp.blogspot.com/O
9JcHS75IE/T2_FMwCVwBI/AAAAAAAAAM4/hm7LpzHwS9E/s1600/6.jpg]
Replacementofthetoggleplate
3)Theadjustmentofthedischargingopening:thetoggleseatisfixedontheadjustingbaseorthe
movablejawbytheanglesteelandthescrewbolt.
Whenyouadjustthethedischargingopening,firtyouneedtoloosenthescrewboltofthestrainunit.Trip
springandtheandtheadjustingscrew,unfixthewedgethenscrewupthejackbolt,thejackboltwillpush
forwardtheadjustingbase,whentheopeningisuptoacertainsize,removetheadjustingshimto
achievethepurposeofincreasingthedischargingopening.onthecontrary.youcanachievethepurpose
ofnarrowingthedischargingopening,whenthedischargingopeningcansatisfythecustomersrequiment
,youcanloosenthejackbolt,undertheactionofthedeadweightofthemovablejaw,Theadjustingbase
andadjustingshimwillgetclosetothebackoftheframe.Payattentioontotheboltandadjusttheback
walloforientationtomakethembeclosebutwithoutkeepingintouch.Tightenthepollrodnut
appropriatelyandtightenupthespring.
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loosenthescrewbolt,springandthetensionlink
loosenthescrewboltofthepressingblockthenunlockthepressingblock.
turnthejackbolt,pushforwardthetheadjustingbase.
increaseordecreasetheshim.
Theadjustmentofthedischargingopening
3.Strainofthepart:
Itisusedforguaranteeingwholeorgnizationstrainsandcombinesthebreakerandsomebalancedmass
forcethatproducewhilemovingthejawandkneeworkstrainingthepart.
Onendofthestainingpartisconnectedontheearontheunderparts.anotherendsupportsthe
underpartsoftheframethroughthewasher.thespringiscompressedtightlybythewasherandnutson
thetwoends.thespringneedscertainstrengthinadvancewhenthejawcrusherworksinorderto
preventthekneefromcomingoffwhileworking.thestrengthshouldbenotsobig,itexistsonlytodespel
thestrikenoisebetweenthemovejawandadjustpart.otherwise,itwillinfluencetheservicelifeofthethe
springevenmakethespringreputure.
4.Partoftherail:
Therailisfastenedonthebasisofarmoredconcretethroughthegroundcornerbolt.motorisatrail,
adjustmotoranddistanceofhostcomputeraccordingtotheelasticitydegreeofVbelttoinstall,afterthe
distanceisconfirmed,withstandthebaseofthemotorbythefastenadjustmentscrewonthepropingseat
.
5.Safetydevice:
Thesafetydeviceshouldbemadeandinstalledatsiteandcorrespondingmarksshouldbeadded.
.Installation,operation,lubricationandmaintance
1Theinstallationofthejawcrusher
thewholesetofthemachineisofferedtothecustomerafterassembledandtrailrununloadbythefactory
.Thecustomermustchecktheamountafterreceivetheproducttodiscoverproblemsfromtransportation.
beacausethemachinehasabitstrongvibration,itmustbuiltuponthe
Reinforcedconcretebase.theweightofthebaseshouldbe810timesasthemachine.thedepthofthe
baseshouldbelargerthanthefrozendepthoftheground.
Thedimentionmentionedinthefoundationdrawingisthecomparetivelydistancebetweentheground
boltofthemainandtheelectrator.therelatedtechnicaldatacannotbeusedasworkingdraw.youmust
setasideaperturenotonlyforinstallingthegroundboltsbutalsoforthesecondgrouting.theheightof
dragtroughandbulkisdecidedaccordingtothelocation.
Afterthecementcurdleofthesecondgrouting,screwdownthegroundingbolts.duringtheprocess,you
needtodeterminetheleveldegreewithgradienter.thewarpoflveldegreeshpouldbecontroledbelow
5mm.tocheckupmachineframesleveldegreeisveryimportant.itcanguaranteebilateralfeeding
insteadofunilateralfeedinginworking.andavoiddemagingequipmentbecauseofburthenodds.
Inspectthedistancebetweentheelectratorandthemain.youalsoneedtoinspecttheelectratorsstrap
wheelandthemaintroughwheeltoassurethatalltrianglestrapcanworkeffectively.
Thesizeofdischargeopeningcanbeadjustedaccordingtotheporoductsgranularityandthecapacity
.youshoulddisetangespringbeforeadjustdischargeopen.aftertheadjustment,adjustthetightdegreeof
thespringtopreventthetoggleplatefallingoff.
(2)Theoperationofthejawcrusher
Noloadtestedrun:
1.theaxletreetempreturehoistshouldbelessthan30after2hourscontinousworking.
2.allclampingfastnermustfasten.
3.theflywheelandthegroovedpulleyshouldworksmoothly.
4.allthepartsofrubdonotabradeandrubbingaswellasabnormalnoise.
5.dischargeopeningshouldbeadjustedaccordingtotherequest.
Loadedrun
Whenthenoloadtestedrunisnomal,theloadedruncanbeadopted.
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1.thecrusherdonothaveperiodityorprominencesound.
2.themaxfeedingsizemustaccordwithrequest.
3.bearingtempreturehoistcannotexceed30after8hourscontinuousworking.
theprepareworkbeforecrusherstartup
1.checkupthelubricationofthebearing.Adjustthecontactbetweenthetoggleplateandthetoggle
platematandassurethatthereisenoughlubebetweenthetwoparts.
2.assrethatallthefastenerisfasten.
3.assurethatthebeltpulleycenterpositionisright.Thebalancingweightonthepulleysandthe
eccentricweightoftheeccentricshaftshouldbesymmetricallyinstalledonthetwosidesoftheaxial
centerhole.
4.Assurethatthetransmissionbeltisinstalledwell.ifyoufindsomedamnifyofthebeltyoumustreplace
itintime.youmustrubupwithdusterclothwhenthebeltandbeltpulleyaremiry.
5.Assurethatthedefenddeviceisallright.elimenatetheinsecurityassoonasyoufindit.
6.assurethatthereisnomaterialorchoreinthecrushingchamber.
7.Assurethattheadjustmentsheetiscompressedtightly.andinstalledcorrectly.
Startupthejawcrusher.
1.youcanstartupthejawcrusheroncondationthatthemachineandtransmissionisallright.
2.thismachinemuststartupundernoburden.
3.youmuststopthemachineifyoufindabnomality.youcanstartupagainwhenyoueliminate
abnormality
useofthecrusher.
1.materialcanbefedonlyafterthecrusherrunswell.
2.Thefeedershouldsupplythematerialevenly,youneedtoavoidunilateraloverloadorloadchange
suddenly.
3.Stopfeedingfirstbeforeyouparking,whenthematerialinthecrushingchamberaredischargedyo0u
canstopthemotor.
4.Ifoneendofthefixedjawplateandmoveableplateisworeout,thecustomercanchangeoneendto
theother.
5.Allthefastenershouldbefastenedafteraperiodofuse.
(3)Lubrication
1.Inordertoguaranteenormaloperationofmachineandlengthservicelifeyouneedtolubricateregularly
.
2.About50%to70%ofvolumeofallbearinghousingsshouldbefilledwithgrease.changeonceevery3
6month,cleantherollerbearingcarefully
3.thelubricatinggreeseusedshouldbeinaccardancewiththethecondations,suchasclimate,areaetc.it
genarallyadoptcalciumbaseorsodiumbasecalciumsodiumbaselubricatinggrease.whenthe
lubricatinggreaseistoodrytobeuseddirectly.youcanmediatingwithrareoilandlubricatinggrease.
4,fixanamountoflubricatinggreesewhenyouinstallandcheckthetoggleplateandthetoggleplate
seat.
5Takethetimedifferencementionedinthedrawingasafinal.(themachinehasfourlubricatingpoints.
Addthecomplexcalciumlubricatinggrease3Mos2every8hours.changethegreaseevery3month.
(4)Problemandsolution
Possibleproblem
Cause
Solution
Theflywheelrotates
butcannotcrush,the
toggleplatefalls
down
Thebrokenboard
shakeswhich
producestrikesound
.
1.springbroken
1.replacespring
2.rodebroken
2.replacerode
3.rodeboltsloose
3.fastenthebolts
thesetboltofboad
becomesflexible
thesetboltofbrokenboard
reputures
Fastentheboltsof
brokenboard,itshould
bechangedthatthe
elasticityofthespring
isinsufficientsuchas
defendingbecoming
flexible.
Thrustplatepropup
flatproduceother
abnomalsounds
thespringisloose
thethrustplatewhich
supportstheseatiswornor
relexed.
theelbowverybeginningof
thethrustplateiswornand
tornseriously.
thedischargeopeningis
adjustedunbalanced,make
thethrustplateinconsistent.
1.lackofoil
tightenthespringor
changethespring.
changethethrustplate
andpropupseats.
changethrust
Thetemperatureof
1.Addmoreoil
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bearingtoohigh
2.oildirty
3.bearingbroken
Thekeyandthekeygroove
arewornout.
Thelockingdeviceionthe
endoftheshaft
2.Replacetheoil
3.Replacethebearing
Tightenthekeyor
changethekey.
Lockthelockigndevice
ontheendoftheshaft
.
Thegrainsizeofthe
brokenproducts
increases
Thejawplateiswornout
Thecrushing
champerstopsup
,theelectriccurrentof
themainelectrica
machineryishigher
thantheelectric
currentneededwhile
themachineworking
well.
Bigstoneenteredintothe
crushingchamperandcan
notbecrushed.
thebeltconveyorbelowthe
jawcrusherisbroken.
Viscidityandother
incidnetalsenteredintothe
crushingchamper.
theamountofthematerial
fedistoobig.
Narrowthedischarge
opening,ifitdoesnot
work,cahngethejaw
plateorchangethe
upperjawplatewith
thelowerplate.
1.Aftershuttingdown
,tiedownthebigstone
withsteelwirerope
andhangthestone
outofthecrushoing
champer.
Theflywheel
becomesflexible.
2.stopfeedingthe
materialdisentangle
thebeltconveyors
disorder.
3Stopfeedingthe
machine,dredgeout
thedischargeopening
4.Adjusttherotational
speedoftheslow
feeder
Reducetheamountof
thefeedingmaterial.
.Easydamageparts
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Spring
Springsteel
Springlod
Simple
steel
Upper
side
board
Lower
side
board
Fixed
toothed
plate
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high
manganese
steel
high
manganese
steel
high
manganese
steel
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Moveable
toothed
plate
high
manganese
steel
Toogle
plate
Castiron
Bearing
Bearing
steel
Shimof
theboard
Simple
steel
Note1.Theservicelifeoftheeasaydamagepartsisthetheoreticallife,youneedtochangethem
accordingtotheservicecondation.
2.CrusherwithdifferentmodlesmayhavedifferenteasydamagepartsPleasetaketherealmodleas
fianl.
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