Professional Documents
Culture Documents
057118800
Revision F 02/2014
To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com
Screw Chiller; PFS 150 - 215, Vintage C
Rev. F 02/14
Table of Contents
Parts List Revision History................................................................................................................... 3
Nomenclature...................................................................................................................................... 4
Complete Model Number Nomenclature............................................................................................. 5
Compressors & Compressor Arrangement......................................................................................... 6
Compressor Diagrams......................................................................................................................... 7
Externally Mounted Common Compressor Components.................................................................... 8
Compressor Mounting Hardware......................................................................................................... 9
Jet Pump Assembly & Tubing........................................................................................................... 10
Evaporator and Condenser Relief Valves......................................................................................... 11
Control Box and Starter Panels Shelf................................................................................................ 12
Liquid Injection and Hot Gas Bypas Valves, Sight Glass.................................................................. 13
Liquid Line Filter Driers, Sight Glasses, Ball Valves, Expansion Valve............................................. 14
Suction and Discharge Line Components......................................................................................... 15
Purchased Cutler Hammer Starter Components............................................................................... 16
Control Box Back Panel- Left Side Diagram...................................................................................... 17
Control Box Back Panel- Left Side Components............................................................................... 18
Control Box Back Panel- Right Side Diagram................................................................................... 19
Control Box Back Panel- Right Side Components............................................................................ 20
Control Box Keypad (KDI) Components & Control Box Hardware.................................................... 21
Sensors, Sensor Wells, Transducers................................................................................................ 22
Evaporator Brackets & Shut Off Valves............................................................................................. 23
Evaporator Heads, Gaskets, Tubes.................................................................................................. 24
Evaporator & Condenser Insulation................................................................................................... 25
Condenser Brackets & Shut Off Valves............................................................................................. 26
Condenser Heads, Gaskets, Tubes.................................................................................................. 27
Vibration Isolators.............................................................................................................................. 28
Water Pressure Differential Switch.................................................................................................... 28
Flow Switch Option, Oil, Refrigerant.................................................................................................. 28
Rev. F 02/14
Description
Draft Copy
NEW
6/98
Status change from Draft Copy to Final.
A
11/99
Page 15 - Added bubble 215C to diagrams. Added Flange Gasket (215C) to list.
Page 23 - Added Note. Updated quantity for Tube Support Bracket (Ref.# 312) on
24" Evaporator.
Page 26 - Added Note. Updated quantity for Filter Drier Support Bracket
(Ref.#322) on 24" Condenser.
B
2/01
Page 28 - Corrected: Oil (1 gallon) part number from 735030440 to 735030438.
Added: Oil (5 gallon) part number 735030439.
C
3/02
Page 11- Bub #175 part number changed from 735045824 to 735045825.
D
12/08
Page 20 - Change ADI Board p/n from 065816003 to 330325401.
E
10/09
Converted to new software format and reformatted pages as needed.
Page 8- Changed quantity for p/ns 072806003 and 071292904 to 2 pc.
Page 22- Changed quantity of Ref S02, S08, S12, S16, S17, and S18 to 2pc.
Page 25- Changed the diamter description under Evaporator Insulation, Head-
Standard and Head Double from 24" to 26".
F
02/2014
Page 5: Updated Model Nomenclature for Code 2 & 3.
Page 16: Corrected part number for Time Delay, was C32OTP1.
Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Rev. F 02/14
Nomenclature
Unit Model Number- Production Units
PFS 155 C
Vintage
Nominal Tonnage
ex. 155 = 155 Tons
Unit Type:
PFS= Water- Cooled Screw
Compressor Water Chiller
PFS 155 C 27
Voltage
12= 208/60/3
27= 460/60/3
29= 230/60/3
37= 575/60/3
Vintage
Nominal Tonnage
ex. 155 = 155 Tons
Unit Type:
PFS= Water- Cooled Screw
Compressor Water Chiller
Serial Number
5 7A
12345
00
Engineering Revision
Serial Number
Factory
5= Staunton,VA
Rev. F 02/14
4 5 6
8 9 10
11
12 13
14
15 16 17
18
19 20 21 22 23 24 25 26 27
28
Rev. F 02/14
Compressors
Compressor Arrangements
Compressor # 1 Compressor # 2
Control Box
Starter
Complete Compressor
Description
Size 155, 208/230/60/3
Size 155, 380/60/3
Size 155, 460/60/3
Size 155, 575/60/3
Part Number
074166501
074166502
074166503
074166504
074166601
074166602
074166603
074166604
074166701
074166702
074166703
074166704
NOTE: Complete compressor does not include Common Parts listed on the next two pages.
Rev. F 02/14
Compressors
24
15
36
37
799
184
P49
18
354
Rear View
Top View
601
25
Terminal Detail
602
610
601
33
Screw Chiller; PFS 150 - 215, Vintage C
385
Rev. F 02/14
Compressors
Description
Part
Number
Qty.
735041255
1
017817804
1
072967001
1
072134901
1
735034939 2
072944901
1
038990807 2
072806002
1
071292901
1
071292902
1
072806003
2
071292904
2
072904601
1
040500207 2
071583301
1
735032780 10
735033101
4
072118263
1
070950301
1
072287301
1
027409100
2
073074002
1
074167563
1
065816801
1
065816802
1
Rev. F 02/14
Compressors
Mounting Hardware
Rear Compressor
Foot
312
312A
Drain Pan
Compressor
Mounting Bracket
47
311
47
46
Ref.
No.
45
46
47
311
312
312A
45
Description
Rev. F 02/14
Part
Number
Qty.
735033849
735033850
040500310
041763400
041763300
071926601
4
4
8
8
8
4
Compressors
Jet Pump
Assembly Detail
757
14
15
753
Tubing
755
16
758 759
19
750
12
9
756
754
13
8
10
3
761
11
Ref.
No.
750
753
754
755
756
N/S
757
758
759
761
Description
Part
Number
074851405
074181621
074851410
074181630
074851412
735030526
735039907
026541100
032943500
735039947
Qty.
2
2
2
2
2
2
2
2
2
2
Rev. F 02/14
Part
Qty.
Number
070338101 1
073161801 1
073161901
1
070337701 1
735006906
1
735049850
1
735078310
1
735017113 1
070194913
1
735073698
2
735073615
1
070194951
2
735036497
6
735036450
4
735043925
2
735033230
2
036218700
1
Relief Valves
175 177
Ref.
Description
No.
Evaporator Relief Valve
175
250 PSI
177 Elbow
183
Shut-off Valve
186
Condenser Relief Valve
300 PSI
187 Elbow
Rev. F 02/14
Part
Number
Qty.
735045825 1
735031239 1
735039975 1
735045839 2
735031201 1
Shelf
301
Ref.
No.
70
71
72
73
301
Description
Screw
Washer
Lock Washer
Nut
Shelf
Rev. F 02/14
70
71
72
73
Part
Qty.
Number
735033230 3
040500316 3
048164812 3
040499906 3
074735701 1
Liquid Injection
Evaporator Tube
Support Bracket
259
252
Part
Number
Solenoid Valve 735048464
Sight Glass
015997804
Ref.
No.
252
259
Description
Qty.
6
2
219
705
239
708
Ref.
No.
219
239
705
708
Description
Ball Valve
Expansion Valve- 140T
Ball Valve
Solenoid Valve
Rev. F 02/14
Part
Qty.
Number
073055601 2
072260702 2
036562905 2
072040101 2
RPL 057118800 / Page 13
Liquid Line
231
231
233 234
237
231
231
313
237
236 265
236 265
239
Ref.
No.
231
233
234
N/S
236
237
239
265
313
Description
Part
Qty.
Number
036562906
6
024881100
3
070339101
6
074783601
6
071100801
3
070761301
3
072260702
2
022427700
3
735057285 12
Rev. F 02/14
Suction Valve, Suction O'Ring, Drain Pan, Ball Valves, Suction Flanges
215 215 215 216
A
311 310
215
C
228
277 278
222 221
219
311 310
215
C
228
221
219
Ref.
No.
215
215A
215B
215C
216
219
221
222
228
277
278
310
311
Part
Qty.
Number
Flange Kit- Comp. Discharge
735016407 2
Washer
040500312 8
Flange Gasket
070199108 2
Flange Gasket
070199104 2
Coupling- Brass
074606801 2
Ball Valve
073055601 2
Flange Kit- Suction Line
735016404 4
Adapter
735049707 4
O'Ring- Suction Elbow
735073692 2
Suction Shut Off Valve- 3"
735039807 2
Screw
072973824 8
Drain Pan Assembly
074181525 1
Vibration Pad- Drain Pan Ass'y 041763400 8
Description
Rev. F 02/14
Part Number
Contactors
Size K
Size N
Overload Heaters
Size K Contactors
29.0A - 44.1A
39.8A - 57.4A
53.9A - 74.9A
Size N Contactors
62.2A - 84.6A
84.7A - 115.0A
53.9A - 74.9A
Primary Control Fuses
7A/ 600V
1A/ 600V
Secondary Control Fuses
10A/ 250V
15A/ 250V
Main Circuit Breaker
AE16KNOAB
AE16NNOA
H2015B-3
H2016B-3
H2017B-3
H2022-3
H2023-3
H2024-3
44-2144-33
44-2144-13
44-796-14
44-796-19
Power Block
Power Block Circuit Breaker
Ammeter
Volt Meter
Phase Voltage Relay- UV/OV
208 to 240V
380 to 415V
440 to 480V
575 to 600V
PVR L- 200- AR
PVR L- 300- AR
PVR L- 400- AR
PVR L- 600- AR
Rev. F 02/14
161 162
157
136
HP 2
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
HP 1
152
159
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
163
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
158
xx
xx
xx
xx
xx
xx
xx TB 1
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
xx
133
T2
CB 1
135
130
156
Rev. F 02/14
155
Ref.
No.
130
133
135
136
152
155
156
157
158
159
161
162
163
Description
Part
Number
Qty.
073212801
029024700
033153700
024903500
072986401
735073301
060630801
074742201
049759701
073008204
735003105
735020820
073202501
Rev. F 02/14
3
1
1
1
1
1
1
1
1
19
2
2
19
139 140
3
2
1
T4
182 183
976
AOX- 04 Board
4
3
2
1
EXV Board
J1
119
184
J2
26 Pin
03
02
01
113
26 Pin
129
J5
J3
1 2 3 4
J4
AC
AC
DC
G
BLK
GRN
RED
WHT
BLK
GRN
RED
WHT
118
1 2 3 4
J3
- +
J4
- +
J6
- +
J5
- +
103
DH2
104
Output
AH3
AH6
DH1
108
Status
125
524
525
Digital Outputs
typ.
108
AUX Out
AH2
MCB 280
126
typ.
AH1
Power Fuses
Power In
18- 24 VCT
102A
PORT A
PORT B
COMMUNICATIONS
Digital Inputs
109
AH4
Active
970
3
4
WARNING
CPU
Reset
525
FUSE 1
2
ADDRESS
AH5
Running
LO
Analog Inputs
523
Keypad/LCD Display
102
DH3
ADI
Board
102B
106
971
J2
Compressor
Switch 1
2
HI
972
107
113
TB2
TB1
111
1
2
3
4
3
2
1
T3
TB2
Guardistor
Board #1
TB1
1
2
3
4
522
3
2
1
TB2
Guardistor
Board #1
125 126
SC1
154 160
Rev. F 02/14
SC2
142 143
RPL 057118800 / Page 19
Ref.
No.
Description
Rev. F 02/14
Part
Number
Qty.
065487350
1
065822001
2
065821901
4
330325401 1
055727206
1
049265103
1
049265208
1
072941801
2
049766201
2
074783901
1
046738114
2
074879301
1
071995301
1
065499909
11
065500009
11
073121002
1
055727202
1
067001601
1
049264901
2
048166702
8
067113001
2
055727207
2
066794804
1
055727203
1
065499702
1
036561900
1
049264502
1
049264501
2
049264702
12
063585005
1
059476901
1
059476701
1
073372702
1
070199207
1
073014701
1
Part
Number
Qty.
Toggle Switch
Keypad Membrane
KDI Control
KDI Board Cover
KDI Door Assembly (includes Control standoff)
Control Board Standoff only
735004521
057900901
073378501
073012201
074114205
071588101
1
1
1
1
1
4
Ref.
No.
N/S
N/S
N/S
N/S
N/S
N/S
Ref.
No.
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
Description
Latch- Lock
Power Door
Control Door
Magnetic Latch Bracket
Magnet Fastener
Magnetic Catch Bracket
Door Gasket
Sensor Cover
Part
Number
Qty.
070184201
073117201
070494201
073212701
034905200
034905000
070199209
070691601
1
1
1
1
1
1
2 ft.
1
Rev. F 02/14
Sensors
S17
S12
S02 S16
S12
S17
S00
S01
S10
S09
S18
Ref.
No.
S08
Description
S18
Part
Number
Qty.
1
1
2
2
1
1
2
2
2
2
1
1
3
3
4
4
4
Rev. F 02/14
Evaporator
Brackets and Shut Off Valves
301
116
301
116
317
330
317
324
315
330
312
316
Ref.
Description
No.
116
Suction
Flange
301
Compressor Support Bracket
18" Diameter Evaporator
24" Diameter Evaporator
312
Tube Support Bracket
18" Diameter Evaporator
24" Diameter Evaporator
315
Evaporator to Condenser
316
Evaporator to Condenser
317
Starter and Control Box Support
18" Diameter Evaporator
24" Diameter Evaporator
324
Tube Support
18" Diameter Evaporator
24" Diameter Evaporator
330
Shut Off Valve
Rev. F 02/14
Part
Number
074885301
Qty.
2
074741701
074742901
4
4
074877501
074787001
073054901
073054902
2
3
1
1
074876902
074786901
2
2
074877301
074787101
735039929
2
2
2
Evaporator
Heads
18" Diameter/ 2 Pass/150 PSI Water Side (standard)
Nozzle
ASME Connection Head Return Head Nut
Bolt
Victaulic No
074380303
776431529
36- 735029625 36- 735033849
Flanged
No
071557802
776431529
36- 735029625 36- 735033849
Water Box
Victaulic No
071557802
074380353
54- 735029625 18- 735033881
18- 735033941
18- 735033942
W.B. Cover
N/A
N/A
1- 744358603
Nut
Bolt
36- 735029625 36- 735033851
W.B. Cover
N/A
26" Diameter/ 2 Pass/150 PSI Water Side (standard) [used on 24" vessels]
Nozzle
ASME Connection Head Return Head Nut
Bolt
W.B. Cover
Victaulic No
074380903
776431531
64- 735029626 64- 735033878
N/A
Flanged
No
074382503
776431531
64- 735029626 64- 735033878
N/A
Water Box
Victaulic No
074380953
776431531
96- 735029626 32- 735033878
1- 744358606
32- 735033969
32- 735033970
Flange No
074382553
776431531
96- 735029626 32- 735033878
1- 744358606
32- 735033969
32- 735033970
26" Diameter/ 3 Pass/150 PSI Water Side (standard) [used on 24" Vessels]
Nozzle
Victaulic
Victaulic
Nut
Bolt
64- 735029626 64- 735033878
64- 735029626 64- 735033878
W.B. Cover
N/A
N/A
Gaskets
The Gaskets for Evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the
Evaporator's tube sheet. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the
baffles that separate the passes. 2-Pass heads use the U-Channel only on the connection end. The U-Channel adhesive
is part number 735026386.
Dia.
18"
18"
18"
26"
26"
26"
Qty.
---
---
1
---
---
1
Channel Qty.
070189802 2'
070189802 4'
070189802 2'
070189802 3'
070189802 6'
070189802 3'
Tubes
Length
10'
12'
Tube Type
Turbo BIII
Turbo BIII
TubeMaterial
Copper
Copper
Rev. F 02/14
Wall
.025
.025
Part Number
073238546
070181194
RPL 057118800 / Page 24
Evaporator
Insulation
Shell- Standard (Code 06= E)
Length
10'
12'
12'
Diameter
18"
18"
24"
Part Number
047662050
047662050
047662050
Square Feet
65
78
99
Diameter
18"
18"
24"
Part Number
047662050
047662050
047662050
Square Feet
130
147
198
Part Number
047662050
047662050
Square Feet
7
11
Part Number
047662050
047662050
Square Feet
14
22
Condenser
Insulation
Shell
Length
10'
12'
12'
Diameter
18"
18"
24"
Part Number
047662050
047662050
047662050
Square Feet
58
65
99
Part Number
047662050
047662050
Rev. F 02/14
Square Feet
7
11
Condenser
Brackets and Shut Off Valves
330
321
322
330
Note: Evaporator shown is 18" diameter.
Ref.
Description
No.
Expansion Valve Support Bracket
321
18" Diameter Condenser
24" Diameter Condenser
322
Filter Drier Support Bracket
18" Diameter Condenser
24" Diameter Condenser
330
Shut Off Valve
Rev. F 02/14
Part
Number
Qty.
074872301
070331001
2
2
074886701
070331101
735039929
2
3
2
Condenser
Heads
18" Diameter/ 2 Pass/150 PSI Water Side (standard)
Nozzle
ASME Connection Head Return Head Nut
Bolt
Victaulic No
074383503
776431529
36- 735029625 36- 735033851
Victaulic Yes
074383513
074380312
36- 735029625 36- 735033942
Flanged
No
074384903
776431529
36- 735029625 36- 735033851
Water Box
Victaulic No
074383553
776431529
54- 735029625 18- 735033851
18- 735033942
18- 735033941
Flanged No
074383553
776431529
54- 735029625 18- 735033851
18- 735033942
18- 735033941
W.B. Cover
N/A
N/A
N/A
744358603
744358603
24" Diameter/ 2 Pass/150 PSI Water Side (standard) [used on 24" vessels]
Nozzle
ASME Connection Head Return Head Nut
Bolt
Victaulic No
074383903
776431531
64- 735029626 64- 735033878
Flanged
No
074385303
776431531
64- 735029626 64- 735033878
Water Box
Victaulic No
074383953
776431531
80- 735029626 32- 735033878
32- 735033969
16- 735033970
Flanged No
074385353
776431531
80- 735029626 32- 735033878
32- 735033969
16- 735033970
W.B. Cover
N/A
N/A
744358606
744358606
Gaskets
The Gaskets for Condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the Condenser's tube sheet. 1-pass heads simply use the rim. 2-pass use the gasket plus a U-channel that is glued to the rim and
fits over the baffles that separate the passes. 1-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on
the connection end. The U-Channel adhesive is part number 735026386.
Dia.
18"
18"
18"
26"
26"
26"
Qty.
---
---
1
---
---
1
Channel Qty.
070189802 2'
070189802 4'
070189802 2'
070189802 3'
070189802 6'
070189802 3'
Tubes
Length
10'
12'
TubeMaterial
Copper
Copper
Rev. F 02/14
Wall
.028
.028
Part Number
073238525
073238526
RPL 057118800 / Page 27
Vibration Isolators
Four per unit. Set under each corner of the unit, all four isolators are the same
Type--------------------------Part No.
Spring Isolator-------------058051328
Rubber-in- Shear----------021639803
Part Number
017503300
Qty.
2
Part Number
35030438
7
735030439
Qty.
3.04
Oil
Description
Oil (1 gal)
Oil (5 gal)
Refrigerant
Description
Part Number
Qty.
R22 000918301 Varies
Rev. F 02/14