The New Wave

Technology for the Decisive Edge

Shipbuilding | Conversions | Repairs

VISION

To be a global major in Shipbuilding and

Ship Repairs by creating a shipbuilding hub
of international standards in India

Total Solutions

Global Standards

Concept
Design
Construction
Conversions, Repairs & Refits
Life-cycle Management

Safety
Quality
On-time Delivery
Ecocompliance
Energy-efficiency

Joining Hands
with a Global Leader
L&T Shipbuilding has entered into a comprehensive technical
collaboration with Mitsubishi Heavy Industries, Ltd. Japan, for the
design and construction of modern, eco-friendly and fuel-efficient
specialized ships. The collaboration enables L&T Shipbuilding to access
a wide range of state-of-the-art design solutions and technical
knowhow to deliver customized solutions for the maritime industry
at competitive prices.

Larsen & Toubro

L&T Shipbuilding

L&T Shipbuilding is part of

Larsen & Toubro, an Indian
multinational that:

L&T Shipbuilding owns and

Is engaged in technology,
engineering, manufacturing,
construction and financial
services.
Is one of India's most respected
companies
Has sustained leadership in its
major lines of business for over
seven decades

Design
Marketing
Procurement
Planning
Production
Quality Assurance

The L&T Shipbuilding Advantage

State-of-the-art technology and processes in design
and operations
Construction of complex vessels with experienced specialists
Excellence in quality and on-time delivery

operates two modern shipyards,

one on the west coast of India at
Hazira, near the city of Surat in

HAZIRA

Gujarat and the other on the east

MUMBAI

coast at Kattupalli near Chennai.

BAY OF BENGAL

The corporate headquarters of

L&T Shipbuilding and a state-ofthe-art Marine Design Centre are
located in Chennai, India.

KATTUPALLI
ARABIAN SEA

CHENNAI

Is globally acknowledged as one

of the top five manufacturing
companies in its field
Has comprehensive capabilities
covering design, engineering,
heavy fabrication and project
management

Areas of Co-operation

INDIAN OCEAN

Hazira Shipyard
L&T Shipbuildings Hazira shipyard is located within the L&T Hazira
Manufacturing Complex, a global-scale heavy manufacturing facility.
The yard has the capability to build sophisticated mid-sized ships
up to 20,000 DWT capacity and 160 metres in length.
The shipyard is equipped with a plate stockyard, automatic blasting
and priming line, plasma cutting machines and automatic panel
making line. The yard maximizes pre-outfitting at the block level.
Marine coating shops and pipe shops are designed to handle the
complete load of the yard. A sloping berth enables controlled
side-way launching of vessels.

Side-way Launch Facility

Length: 160 m
Vessel draft: 4 m
Water depth: 5.5 m min.
Vessel Capacity: 20,000 DWT

Plasma Cutting Machine

Panel Welding Machine

Pin Jigs for Curved Blocks

Kattupalli Shipyard
This mega shipyard is located at Kattupalli, about 40 km
north of Chennai.
The shipyard complex also includes a container port and
an offshore modular fabrication yard.

State-of-the-art Infrastructure
Area: 1225 acres (500 hectares)
Waterfront: 2.2 km
Depth: 10 m at berths
Channel depth: 16 m

Expansion Plans

Ship lift

Shops

Drydocks

Length: 200 m
(extendable to 260 m)

Plate straightening and pre-treatment shops

Cutting shop with CNC plasma cutting

500 x 80 m
380 x 100 m

Width: 46 m

Bending shop for profiles / 3-D plate bending

Lifting capacity: 18,500 tonnes

(upgradable to 23,000 tonnes)

Pipe shop with CNC bending machines

Extension to 260 m length

Increase of lift capacity to 23,000 T

Dedicated hull repair centre with requisite

machinery

Other Facilities

Wet and Dry Berths

Ship Lift

Additional production lines

4 Wet Berths (200 m long)

Additional dry berths for repair and new construction

6 Dry Berths (200 m long)

Additional jetties for outfit and repair

Steel fabrication shops with an annual capacity

of 450,000 T

Design Capabilities

Construction and Outfitting

L&T Shipbuilding leverages digital tools for enhancing productivity and

reducing cycle time with improved quality. Our design capabilities include:

The shipyard is equipped with a large

plate stockyard, automatic blasting
and priming line, plasma cutting
machine and advanced hydraulic
press / forming machines.

Over 400 engineers, spread across Mumbal, Hazira and Chennai.

Flawless design, accomplished by proven software packages like:
- NAPA, MAXSURF for concept and basic design
- Catia / Tribon / Nupas Cadmatic for detailed design
- Product Lifecycle Management for document management,
revision control and change management
- EPLAN for electrical systems and special software packages for analyses
Implementation of ERP solutions for digital control and monitoring of
construction processes. Closely integrated with design data, the system
provides for document management, revision control, change
management, work authorization, etc.
The first private shipyard in India to introduce the Virtual Reality Studio
for design and production functions. Large touch-screens, ruggedized
palmtops, wireless networks, etc., add to productivity.

The yards build strategy maximizes

pre-outfitting at the block level.
Marine coating shops and pipe shops
are designed to handle the complete
load of the yard.
A dedicated machine shop and
electrical shops are available for ship
repair and conversion activities.

Training

Meeting Global Standards

Specially developed Training

modules in cooperation with
Mitsubishi Heavy Industries, Japan,
and various classification societies
and design software firms.

L&T's shipyards are committed to meeting or exceeding the quality, health, safety and environment requirements of our clients.

Hands-on training in the design

offices and shipyards of Mitsubishi
Heavy Industries in Japan
Intensive in-house theoretical and
practical training for workmen on
trade specilizations e.g. welding,
cutting, structural work, piping
work and electrical outfitting
In-house welder qualification and
process qualification
Simultaneous training of 100
workmen
Focus on multi-skilled workforce

L&T's quality accreditation will ensure that all the required tools are in place to control both, the processes and conditions during operations.
An ISO 9001 Quality Management Certificate affirms our commitment to quality processes and procedures. Quality is at the core of all our activities including
design, purchase, outfitting, painting, welding and outsourcing. We continue to train our workforce, develop technology, improve building methods and invest
in upgrading our facilities to produce more competitive quality products for our clients. We also utilise a number of digital and optical tools to enable our
Quality Assurance systems.

Environment,
Health and Safety

Products and Services

Environment
Well-planned water harvesting and recycling systems
LEED Platinum rated Administration Block
Special attention to effluents and paint disposal
Energy conservation maximizing use of natural light and
use of solar-powered/LED lighting wherever possible
Horticulture and greenery at facilities

Health
Well-equipped Medical Centre
Periodic health checks and awareness camps
Community Health Centre

Safety
Systems and processes conforming to international standards
Proactive approach through elaborate and frequent audits
Unique system to capture safety-related observations
Daily Tool-Box talks and frequent refresher training sessions
Workplace Management System to ensure good house-keeping
Risk and hazard assessment in critical operations

Commercial New Building

Repair and Conversion

Marine Systems and Equipment

Offshore utility vessel- PSV, OSV, AHTS, MPSV

Conversions & Refits

Steering gear and fin stabilizer systems

Semi-submersible

Hull Repair

Propeller shafts

LNG Carriers /Bunkering Vessels

Hull Outfit

Electrical distribution network components

LPG Carriers

Hull Preservation & Coatings

Integrated vessel management systems

Chemical Tankers

Machinery Repairs

Multipurpose, Heavy-lift,
Roll-on-Roll-off Vessels

System Piping Repairs

Helicopter hangar equipment, blast-proof

shutters, heat exchangers, etc.

Dredgers, Reefers, Cable layers

Container Ships
Pure Car Carriers and PCTCs

Electrical Systems
Control/ Navigation & Communication System

Weapon launch platforms and sensor systems

Ship Repair, Refits and Conversions

Machinery Repairs
Overhauling of main engines, auxiliary engines and pumps
Propeller refurbishing, balancing and polishing

Hull Repairs

Hydro blasting with fresh water up to 40,000 psi

Ultrasonic thickness gauging

Complete paint renewal in internal areas including DB tanks

Rudder bush renewal, propulsion shaft withdrawal, bow thruster

repairs and coupling replacement

Complete hull survey including underwater survey

in afloat condition

Specialized coatings such as lead-free anti-fouling and GRP

coatings of water jet tunnels, sea chests, etc.

Airconditioning and refrigeration systems servicing and repairs

Repair of steel, aluminum and specialised materials such

as stainless steel, duplex steel, etc.

Coating of propellers for speed enhancement

Hull repairs including bulbous bow, 3D curves, etc.,

with HT materials
Specialised welding such as SAW, Pulse GMAW
and semi-automatic carriage trolleys

Repair of deck machinery such as capstans and davits

Servicing and testing of boilers and accessories

System Piping Repairs

Servicing of sea valves, strainers and coolers / heat exchangers
All piping jobs including SS, CuNi and titanium pipes

Hull Outfit

Templating and bending of pipes including 3-D

Hull outfit repairs and refurbishment

Ventilation trunking and insulation renewals

Survey of anchors and chain cables

Accommodation repairs and modular installations
ICCP / Sacrificial anode renewals
Servicing of fire-fighting and life-saving apparatus

Hull Preservation and Coatings

Hull preservation and tank coatings (grit / copper slag blasting)
High pressure wash (3000 psi) and fresh water cleaning of tanks

Electrical Systems

Clients - Ship Repair, Refits and Conversions

Servicing and repair of electrical systems and equipment

Rewinding of motors and generators
Electrical load testing

Akar Deniz Tas. Ve Tic. A.S.

Ocean Sparkle Ltd

Chellaram Shipping Hong Kong Ltd

PT. (Persero) Pengerukan Indonesia

Dredging Corporation of India

Shipping Corporation of India

Insulation improvement

Genshipping Corp.

Silver Star Ship Management FZE

All types of cabling including conduits, cable tray and

cable gland renewals

GOL Offshore

Super Tug Offshore Services Pvt. Ltd.

Interglobe Trading Fze

Tag Offshore Ltd.

Servicing of distribution boards and panels

JITF Waterways Ltd

TCI Seaways

Medallion Marine Pvt Ltd

Technomar Shipping Inc.

Control/Navigation & Communication Systems

Mega Trade Links Singapore Pte Ltd

V.Ships Greece Ltd.

Servicing and repair of control and weapon systems

Mercator Limited

V.Ships Ship Management (India) Pvt. Ltd.

NV Baggerwerken Decoledt

Wintermar Offshore Marine Group

Servicing of all navigation and communication equipment

Servicing of machinery control systems
Calibration of all electronic sensors and instrumentation systems

Our Track Record

Rolldock Sun / Rolldock Sea

Specifications

Our Track Record

Happy Sky

Halul 42 / 43

Specifications

Halul 45

Specifications

Specifications

Type of Vessel:

Semi-Submersible, Heavy-lift, Ro-Ro, Multipurpose Dry Cargo ship

Type of Vessel:

Heavy Lift Vessel

Type of Vessel:

Platform Supply Vessel

Type of Vessel:

Platform Supply Vessel

Designer:

Wartsila

Designer:

Wartsila

Designer:

Win Marine Engineering Services

Designer:

Win Marine Engineering Services

Class:

GL +100A5, E2 BWM (Ice Class E2), Classed as Open Vessel

Classification:

LRS X 100 A1, Ice Class strengthened for Heavy Cargo

Length OA:

78.60 metres

Length OA:

78.60 metres

Length OA:

142.50 metres

Length OA:

154.80 metres

Breadth Mould.:

18.0 metres

Breadth Mould.:

18.0 metres

Length BP:

130.20 metres

Length BP:

145.8 metres

Depth Moulded:

7.25 metres

Depth Moulded:

7.25 metres

Beam:

24.0 metres

Beam:

26.5 metres

Design Draft:

5.50 metres

Design Draft:

5.50 metres

Submerged Draft:

12.5 metres

Scantling Draft:

9.50 metres

Deadweight:

2,500 T @ 5.5 m draft

Deadweight:

2,500 T @ Design Draft

Design Draft:

5.67 metres

Open Sailing Draft:

7.50 metres

Main Engines:

4 X 1,672 ekW @1000rpm (MAN)

Main Engines:

3 X 2,352 ekW @750rpm, 690V(MAN)

Deadweight:

7,000 Tonnes

Deadweight:

17,775 Tonnes

Propulsion:

2 X Variable Speed Fixed Pitch in Azimuth nozzles @2200 KW

Propulsion:

Diesel Electric via Rolls Royce AZD

Main Engines:

Wartsila, 9L32 2 x 4500 KW @750 rpm Turbo charged, Compliance to Tier-1

Main Engines:

Wartsila 8775 KW

Cruising Speed:

12 Knots @ 85% MCR

Cruising Speed:

12 Knots @5.5 m Draft

Propulsion:

Twin Screw Controllable Pitch Propeller

Propulsion:

2 X 3040 KW

Deck Equipment:

Multiple Extensions, Telescopic Boom with SWL of 5T @20 m

Deck Equipment:

Electric/Hydraulic Telescopic-type Marine Crane,

5 MT @20m radius

Fuel Capacity:

1,100 m3

Capstan:

2X Electric-hydraulic 10-tonnes

Accommodation:

60 persons

Deck Equipment:

Electric Hydraulic Telescopic-type Marine Crane

Cruising Speed:

17 Knots

Fuel Capacity:

1,200 m

Lifting Capacity:

2 Cranes of 350T each, tandem lifting capacity of 700T

Deck Equipment:

Deck Crane 2 X 900 T SWL

Capstan:

2X Electric-hydraulic 10-tonnes

Fuel Capacity:

1678 m3

Fuel Capacity:

20,561 m3

Accommodation:

49 persons

Accommodation:

21 persons

Current Projects

Housing, Amenities
and Recreation Facilities

(Vessels Under Construction)

Complex adjoining the shipyard

Type

Units

Particulars

Separate accommodation for officers and crew

Offshore Supply Vessel

3350 DWT Diesel Electric, Dp2

Health Club and Gymnasium

Anchor Handling Towing Supply

and Standby Vessel

90 T BP, Hybrid Propulsion

Recreation centre

Anchor Handling Towing Supply

and Standby Vessel

150T BP, Hybrid Propulsion

Multipurpose Heavy Lift Vessel

2 Cranes of 350T/18m
& 200T / 33m jib radius

Patrol Vessel

29

25m, Speed 45Knots

Sports complex
Regular transport to Chennai city available

L&T Shipbuilding Limited

TC-1, L&T Campus, Mount Poonamallee Road, Manapakkam, Chennai - 600 089. INDIA
www.Larsentoubro.com CIN : U74900TN2007PLC065356

Repairs
Tel: +91 44 2270 6543
Fax: +91 44 2252 9901
shiprepairs@Larsentoubro.com

Naval and Coast Guard Vessels

Tel: +91 44 2270 6509
marine.marketing@Larsentoubro.com
CBMC/DP/10/2015

Contact:
New Builds
Tel: +91 44 2270 6504
Fax: +91 44 2252 9901
NB.Commercial@Larsentoubro.com