Process Map - Test and Delivery to Warehouse

324872438.xlsx

Machine to return
to Build line for
significant rework
identified on test
sheet

Issue date: 24/06/2013

Return to Build line

for rework
identified on test
sheet
Test
sheet

A 'Padlock' visual aid

system is employed
to control and identify
Product during
rework

A 'Padlock' visual aid

system is employed
to control and identify
Product during
rework

No
Testers make
minor adjustments
to ensure machine
is within spec

Start of Flow

Yes

No

Can Tester
rectify

Can Tester
rectify

Test Sheet

Yes

Testers make minor

adjustments to
ensure machine is
within spec
Test
sheet

No
*Product Traveller
accompany machine
during assemble
stages

Test against test

sheet specific to
machine type

No
Was machine
tested with
final deck/CU
or
accessories?

Test
acceptable

Yes

Test
Sheet

No

Yes

Required
?

Cutting
Units/Decks or
accessories fitted

Test against
Deck / CU / Cab
& Accessories
sheet
Test sheet

No

Yes

Yes

Is chassis
engraving
required

PDI Quality
Check Sheet

END

Note: Stock audits are

carried out periodically
by Sales Planning &
Accounts to verify the
accuracy of the delivery
to warehouse process

The Quality auditing of product

during phases of Alpha, Beta &
Gamma pre production runs,
Product introduction runs and
Mature production will be driven by
planned Engineering, Quality and
Operational consideration.

Machine stored in
warehouse

Yes

Engrave chassis
with Serial no. &
Date code

No

Test sheet and build pack goes

Serial no. Bar code

sticker transferred to
warehouse delivery
board. Record of NSPR
passed to Sales for
retention

to Quality engineer for

review/data collection and 'Blue'
to MPS co-ordinator
Machine is
delivered to
warehouse

Records

Blue

sales_002
NSPR
form

Key
Operation or
Process

Alternative
Process

Decision

Document

Computer
stored data

Test
acceptable

Storage

Flow or Transport

Collate or Kit