Professional Documents
Culture Documents
OCTOBER 2008
REV. G
CURTIS-TOLEDO, INC.
1905 Kienlen Ave., St. Louis, Missouri 63133
ph: 314-383-1300 fax: 314-381-1439
website: www.curtistoledo.com
email: info@curtistoledo.com
CAP861
OCTOBER 2008
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Table of content:
CAP861
OCTOBER 2008
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The display:
psi
bar
h *10 3
C
2
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Operating elements:
Operating
element
On-Button
Function
Description
Turns the
compressor on
Off-Button
Turns the
compressor off
Confirmation/
Acknowledgement
Information
display
UP-Key
Parameter and
information
selection
DOWN-Key
Parameter and
information
selection
Operation LED
Operating
Message LED
Fault or warning
information
ENTER-Key
INFO-Key
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Display symbols:
Symbols
Signification
Function
Stand-by
Pressure
Addition function
Load operation
Idle operation
Airend
Time
Memory /
Storage
Motor
Service
Temperature
Remote start
RS-485
Date
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OCTOBER 2008
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Operation:
After powering up the unit, a display test is performed and
the software version is shown.
is blinking.
is solid on.
is displayed.
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Parameter Display:
When the main screen is shown on the display, pressing the
up-key
will change to the parameter display.
Following parameters are shown here: Operating hours, time
and date, fault and service history log, service interval
remaining times.
Pressing the up
and down
keys will
display the next or previous parameter screen. If no key is
Main screen
is pressed,
load operating
change.
and
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OCTOBER 2008
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Day / Month
Year
Time
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The forth screen displays the time and than jumps back to
the beginning.
.
Note:
If the parameter P1 is disabled (P1=0) in the service menu
the display is ignored.
Pressing the up-key
again will display the
remaining time until the next compressor service. (Parameter
in hours)
Note:
If the parameter P2 is disabled (P2=0) in the service menu
the display is ignored.
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The load
and idle
operating symbols are blinking,
indicating the load-change
If the parameter value is higher as 10000 the value is
displayed in 1000 steps.
(200
= 200000).
Note:
If the parameter P4 is disabled (P4=0) in the service menu
the display is ignored.
Pressing the up-key again
will display the first
screen (Load operating times) again.
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OCTOBER 2008
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10
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The up-key
The down-key
.
increases values
decreases values..
The enter-key
saves the last input and the next value
can be programmed.
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Warning messages
101
DI4
Intake filter
102
DI5
Oil filter
103
Oil separator
104
DI6
Dryer
105
Delta P of system and net pressure too high
106
Discharge temperature too high
Service (Maintenance)
1
Oil Filter (2000 hours)
2
Air Filter (2000 hours)
3
Separator Filter (4000 hours)
4
Oil (8000 hours)
5
General Inspection Service (500 hours)
6
Open
7
Open
8
Open
Emergency Stop
*) The parameters DI define the digital inputs where the fault occurred
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Programming:
Parameter menu can be accessed from the main info screen
by pressing the info-key
and the up-key
pressed together.
Temperature menu
Pressing the down -key
will display the time / date
menu.
The time and date can be changed here.
Weekly autotimer
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Motor times
Pressing the down-key
will display the service menu.
Service-intervals and interval-times can be changed here.
Service menu
will display the factory menu.
Pressing the down-key
Optionally Sensors and calibration values can be changed
here.
With the up
and down
keys the value can be increased and decreased.
Pressing the up/down keys for a longer period will increase the adjustment steps. (First single than 4,
10 and 15 steps)
If a parameter has been adjusted pressing the enter key
The units for pressure and temperature in the menus are automatically set depending on the pre-set
values for pressure, in the pressure-menu, parameter 5 in bar or psi and for temperature in the
temperature-menu, parameter 1 in C or F.
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Pressure menu:
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
Parameter 6
st
nd
pressure symbol
is on and if the 2nd
pressure range is active the symbol is
blinking.
Parameter 7
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Parameter 8
Parameter 9
Parameter 10
Parameter 11
Parameter 12
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Pressure-time-values:
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
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Temperature menu:
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
Parameter 6
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Parameter 7
FP = Frost Protection
About this parameter the frost protection
can be deactivated temporary.
As a protection to start the compressor
below the set of frost protection limit can be
switched off to start the compressor.
This parameter wont save in memory. After
power off, the original parameter will be
restored.
Note: This parameter will only appear when
the Service- or Factory code is entered.
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Time/Date:
Parameter 1
Parameter 2
Pressing enter
again will save the new
value.
The second parameter displays the year.
Parameter 3
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Weekly timer:
Parameter 1
Parameter 2
Parameter 3
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Parameter 4
Sequence:
Day
1=Monday
1= Monday
1= Monday
1= Monday
1= Monday
1= Monday
1= Monday
1= Monday
2=Tuesday
2=Tuesday
2=Tuesday
2=Tuesday
2=Tuesday
2=Tuesday
2=Tuesday
2=Tuesday
3=Wednesday
3=Wednesday
E
6=Saturday
7=Sunday
7=Sunday
7=Sunday
7=Sunday
7=Sunday
7=Sunday
7=Sunday
7=Sunday
Program
place
1
1
2
2
3
3
4
4
1
1
2
2
3
3
4
4
1
1
E
4
1
1
2
2
3
3
4
4
ON/OFF
Action
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
E
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
E
?
?
?
?
?
?
?
?
?
Parameter
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Parameter 2
See above
Parameter 3
See above
Parameter 4
See above
Parameter 5
See above
Parameter 6
See above
Parameter 7
See above
Parameter 8
See above
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Service menu:
P1 = Oil Filter Change interval
(1000..30000h)
Parameter 1
Parameter 2
See above
Parameter 3
See above
Parameter 4
See above
Parameter 5
See above
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Parameter 2
0 = deactivated
1 = activated
Parameter 3
Parameter 4
Parameter 5
See above
Parameter 6
See above
Parameter 7
See above
Parameter 8
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26
-------------------------------------------------------------------
1|3 X2 1|8
X3
RS485 GND
RS485 A(+)
RS485 B(-)
1|12
-------------------------------------------------------------------
X4 (24V)
-------------------------------------------------------------------
Warning
Ready for operation
Remote enable
1|8
Fault
X5 (230V)
Space
output release
|8
Net
(VSD: et)
Star (VSD: not used)
Delta (VSD: Start)
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Plan of contacts:
X1
1|
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OCTOBER 2008
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The controller comprised 10 digital inputs, 3 analog inputs, 1 analog output, 1 RS485 interface and 9
potential free outputs (5 for 230V and 4 for 24V). The configurations of the plugs are listed below.
X1
1
2
3
4
5
6
7
8
Ground
Power supply 24Volt +/-10% AC or DC
Power supply 24Volt +/-10% AC or DC
Additional output +5Volt 100mA
Additional output +24Volt 200mA
Collective ground for all digital and analog inputs and outputs
Analog input (4..20mA) to connect system-pressure-sensor
Analog input (4..20mA) to connect net-pressure-sensor
1
2
3
X2
X3
1
2
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Appendix A:
100 psi
125 psi
94 psi
108 psi
1
1
1
0
7 psi
145 psi
7 psi
15 psi
2s
45 s
15 s
45 s
45 s
Description
Cut in pressure for the 1st pressure range
Cut out pressure for the 1st pressure range
Cut in pressure for the 2nd pressure range
Cut out pressure for the 2nd pressure range
Units of pressure
1st or 2nd pressure range selection
Operating mode
Drive mode/main motor start method
System cut in pressure
Safety system cut out pressure
System pressure limit
Max pressure difference - system to net
Temperature Menu
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
Parameter 6
Parameter 7
1
32 F
50 F
10 s
226 F
217 F
1
Temperature units
Frost Protection value
Warm up temperature of frost protection
Delay for start at frost protection temperature
Upper temperature shut down limit
Upper temperature warning
Frost protection temporary deactivation
5s
20 ms
10 min
6 min
0s
1 min
15 s
3s
1
2000 hr
1
2000 hr
1
4000 hr
1
8000 hr
1
500 hr
Service Menu
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
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