Professional Documents
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DOCUMENT NUMBER
DATE
REVISION NUMBER
PREPARED BY:
CHECKED BY:
APPROVED BY:
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INDEX
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Purpose of test
Scope of work
Responsibility of the testing
Equipment
Precautionary measures
Methodology of testing
Observations
Acceptance criteria
Typical arrangement for test set up- Drawing
Technical Specifications of Materials used for Testing
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PURPOSE:
The purpose of this procedure is to standardize the procedure for testing of Passive rock
anchors at specific area in the construction of Natural Draft Cooling Towers at RAPP
7&8 work.
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Four test anchors are to be tested up to failure to check the suitability of anchor length
and grouting mix.
1 % of working rock anchors are to be tested up to 0.9 times of characteristic strength of
Fe 500 steel bar.
RESPONSIBILITY:
The responsibility of implementation of this procedure is with the Section in Charge I
Site Engineer of contractor and QA Engineer of contractor.
EQUIPMENTS
The Following equipment shall be used:
A. Fabricated Reaction beam of sufficient capacity as per approved details and drawings for
loading by jacking method.
B. 2 numbers of calibrated and certified hydraulic jack of 100 mt capacity (approved make)
C. Pumping unit
D. Calibrated and certified pressure gauges 4 dia, 600 kg/sqcm capacity
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travel of 50mm.
Packing shims and packing plates of varying sizes and thicknesses as per requirement
Wooden sleeper mats
Mobile crane or Hydra of 20MT capacity for handling
Sufficient lighting arrangement
Safety arrangement as per norms laid down by contract
PRECAUTIONARY REQUIRMENTS:
The test shall be performed only after proper setting of utilized grout up to compressive
strength of 25 MPa
Testing head and surface around selected rock anchor shall be neatly leveled and made
firm enough to avoid deviations in line of action of applied jacking force.
Use of steel plates is highly recommended for even and uniform distribution of
forces/loads during testing process.
Latest updated Calibration certificates shall be available for all types of pressures,
distance and deflection measuring devices.
The positioning of anchor bar shall be maintained & ensured, precisely concentric with
jack position.
In case of pressure drops observed during loading after waiting period of 15 minutes, a
previous pressure reading shall be re-adjusted with another schedule of waiting period of
15 minutes.
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OBSERVATIONS:
a. Test reports shall be generated based on in process observations and readings of dial
gauges
b. The observations and readings shall be analyzed for[Type text]
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Technical specification reference clause as per contract agreement ----------------Reference Good For Construction drawing number-------------------------------IS:11309 provisions for Method for conducting pull-out test on anchor bars & rock bolts
IS:1786 provisions for high strength deformed steel bars & wires for concrete
reinforcements
IS: 2062 provisions for hot rolled medium and high tensile structural steel.
IS:14948, 2001 for Paint coal tar epoxy, two pack, black & brown (base & hardener)
Contractors standard document for Pull Out test on rock anchors (if applicable)
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