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AN AUTONOMOUS INSTITUTE
(Approved by AICTE - New Delhi, Govt. of T.S. and Affiliated to JNTUH)
Accredited by NBA and NAAC with A Grade
Vignana Jyothi Nagar, Bachupally, Nizampet (S.O.), Hyderabad-500 090. Telangana, India.
2015-2016
nd
2 SHIFT POLYTECHNIC
VALLURUPALLI NAGESWARA RAO VIGNANA JYOTHI
INSTITUTE OF ENGINEERING & TECHNOLOGY
AN AUTONOMOUS INSTITUTE
(Approved by AICTE - New Delhi, Govt. of A.P. and Affiliated to JNTUH)
Accredited by NBA and NAAC with A Grade
Vignana Jyothi Nagar, Bachupally, Nizampet (S.O.), Hyderabad-500 090. Telangana, India.
CERTIFICATE
This is to certify that the project report entitled SEQUENTIAL SWITCHING is a bonafide work
done under our supervision and is being submitted by L.MURALI VARMA(13253-EE-016) ,M.RAMU(13253EE-025), C.KALYAN RAJ(13253-EE-027), K.AJAY(13253-EE-044), K.SUDHEER KUMAR(13253-EE051), L.SRIKANTH(13253-EE-060) in partial fulfillment for the award of the Degree of Diploma in Electrical
and Electronics Engineering of 2nd SHIFT POLYTECHNIC VNRVJIET, Hyderabad during the academic year
2015-2016.
Certified further that to the best of my knowledge the work presented in this thesis has not been
submitted to any other University or Institute for the award of any Degree or Diploma.
Internal Guide
B.GANESH BABU
ASSISTANT PROFESSOR
EEE Dept.
EXTERNAL EXAMINAR
CERTIFICATE
This is to certify that the project report entitled SEQUENTIAL SWITCHING is a bonafide work
done under our supervision and is being submitted by
L.MURALI VARMA
13253-EE-016
M.RAMU
13253-EE-025
C.KALYAN RAJ
13253-EE-027
K.AJAY
13253-EE-044
K.SUDHEER KUMAR
13253-EE-051
L.SRIKANTH
13253-EE-060
in partial fulfillment for the award of the Degree of Diploma in Electrical and Electronics Engineering of 2nd
SHIFT POLYTECHNIC VNRVJIET, Hyderabad during the academic year 2015-2016.
Certified further that to the best of my knowledge the work presented in this thesis has not been
submitted to any other University or Institute for the award of any Degree or Diploma.
ACKNOWLEDGEMENT
I would like to express my sincere thanks to B.Ganesh Babu ,Department of
Electrical and Electronics Engineering for his precious guidance and kind co-operation at
every step of this project work.
My sincere thanks to Dr.K.Anuradha
her inspiration, adroit guidance and giving permission to carry out the project successfully.
I am thankful to Dr. C. Kiranmayi ,
Place: Hyderabad
Date: 09-03-2016
Name:
L.MURALI VARMA
Pin:
13253-EE-016
M.RAMU
13253-EE-025
C.KALYAN RAJ
13253-EE-027
K.AJAY
13253-EE-044
K.SUDHEER KUMAR
13253-EE-051
L.SRIKANTH
13253-EE-060
4
DECLARATION
I do declare that the thesis work entitled SEQUENTIAL SWITCHING submitted in the Department
of Electrical and Electronics Engineering (EEE), 2nd Shift Polytechnic, Vallurupalli Nageswara Rao Vignana
Jyothi Institute of Engineering and Technology, Hyderabad, in partial fulfillment of the requirement for the
award of the Degree of Diploma Electrical and Electronics Engineering in is a bonafide record of my own work
carried out under the supervision of B.GANESH BABU.
Also, I declare that the matter embodied in this thesis has not been submitted by me in full or in any part
thereof for the award of any degree/diploma of any other institution or university previously.
Place: Hyderabad
Date: 09-03-2016
ABSTRACT
The project is designed to switch industrial loads using a user programmable logic
control device for sequential operation using timers. This operation is generally used for
repetitive nature of work.
Programmable logic controllers used in industrial applications are very expensive for
simple operations like sequential switching of loads. In this project we demonstrate the
working of this simple operation using timers. The development of this application requires
the configuration of the program through input key-buttons. In industries, there are many
tasks are carried out which requires some repeated operation in various orders and time
intervals. For example, certain loads need to be switched ON/OFF in specific time intervals.
In order to achieve this, the timers are programmed in such a way that the loads a can be
operated in three modes: Set mode, Auto mode and Manual mode. In set mode, through
timers, the machinery works based on input time set by the user where as in auto mode it
works on default time settings and finally in the manual mode it functions while respective
key-buttons are pressed depending on the users need and flexibility.
Thus, tasks performed by costly PLCs can now be achieved using timers making the
device cost effective.
INDEX
CHAPTERS
PAGE NO.
1.
POWER
SUPPLY
RELAY
DRIVE
11-12
2.
13-15
3.
CIRCUIT
EXPLANATION
OF
4017
IC
16-19
4.
555
TIMER
20-22
5. LED, SCR, RESISTROS,
POTENTIOMETER
23-28
CAPACITORS &DIODE
6.
TRANSFORMER
29-39
7.
CONCLUSION
&
REFERENCE
41
CIRCUIT
Hardware Requirements:
Relays
555 Timer
Resistors
Capacitors
LEDs
SCRs
Diodes
Transformer
Lamps
10
SEQUENTIAL SWITCHING
POWER SUPPLY:A power supply is an electronic device that supplies electric
energy to an electrical load. The primary function of a power supply is
to convert one form of electrical energy to another and, as a result,
power supplies are sometimes referred to as electric power converters.
Some power supplies are discrete, stand-alone devices, whereas
others are built into larger devices along with their loads. Examples of
the latter include power supplies found in desktop computers and
consumer electronics devices. Every power supply must obtain the
energy it supplies to its load, as well as any energy it consumes while
performing that task, from an energy source. Depending on its design,
a power supply may obtain energy from various types of energy
sources, including electrical energy transmission systems, energy
storage devices such as a batteries and fuel cells, electromechanical
systems such as generators and alternators, solar power converters, or
11
another power supply. All power supplies have a power input, which
receives energy from the energy source, and a power output that
delivers energy to the load. In most power supplies the power input
and output consist of electrical connectors or hardwired circuit
connections, though some power supplies employ wireless energy
transfer in lieu of galvanic connections for the power input or output.
Some power supplies have other types of inputs and outputs as well,
for functions such as external monitoring and control.
An AC power supply typically takes the voltage from a wall outlet
(mains supply) and lowers it to the desired voltage. Some filtering
may take place as well. AC power supplies can be divided into single
phase and three phase systems. "The primary difference between
single phase and three phase AC power is the constancy of delivery."
[1] AC power Supplies can also be used to change the frequency as
well as the voltage, they are often used by manufacturers to check the
suitability of their products for use in other countries. 230V 50 Hz or
115 60 Hz or even 400 Hz for avionics testing.
12
Fig-1.1
CIRCUIT
DIAGRAM
OF
POWER
SUPPLY
SECTION
13
know this, look up what relay you have and look up its datasheet and
check for this specification.
And the reason why a diode is needed is usually because it functions
to eliminate voltage spikes from a relay circuit as the relay opens and
closes. The coil of a relay acts an inductor. Remember that inductors
are basically coils of wires wrapped around a conductive core. This is
what relay coils are as well. Therefore, they act as inductors.
Inductors are electronic components that resist changes in current.
Inductors do not like sudden changes in current. If the flow of current
through a coil is suddenly interrupted, for example, a switch opening,
the coil will respond by producing a sudden, very large voltage across
its leads, causing a large surge of current through it. From a physics or
physical perspective, this phenomenon is a result of a collapsing
magnetic field within the coil as the current is terminated abruptly.
Mathematically, this can be understood by noticing how a large
change in current (dI/dt) affects the voltage across a coil (V=LdI/dt).
Since we are opening the switch, in this case, the current literally goes
from full mode to 0 instantaneously. This creates a large voltage
spike. Surges in current that result from inductive effects can create
very high voltage spikes (as high as 1000V) that can have nasty
effects on neighboring devices with in the circuits, such as switches
and transistors getting zapped. Not only are these voltage spikes
damaging to other electronic components in a circuit but they are also
damaging to the relay's switch contacts. The contacts will suffer from
these spikes as well.
14
15
operation, the diode must be rated for a current rating above this
value, as to not stop normal operation.
16
Q2 high, and so on. After the Q9, it will start from the Q0 again. So it
creates sequential on and off of all the 10 output pins.
It has 16
the
of
each
explained
pins and
functionality
pin
is
as follows:
Pin-14: This pin is the clock input. This is the pin from where
we need to give the input clock pulses to the IC in order to advance
the count. The count advances on the rising edge of the clock.
Pin-15: This is the reset pin which should be kept LOW for
normal operation. If you need to reset the IC, then you can connect
this pin to HIGH voltage.
Pin-16: This is the power supply (Vcc) pin. This should be given
a HIGH voltage of 3V to 15V for the IC to function.
This IC is very useful and also user friendly. To use the IC, just
connect it according the specifications described above in the pin
configuration and give the pulses you need to count to the pin-14 of
the IC. Then you can collect the outputs at the output pins. When the
20
count is zero, Pin-3 is HIGH. When the count is 1, Pin-2 is HIGH and
so on as described above.
21
555 TIMER:The
555
timer
IC
is
an
variety
generation,
of
timer,
and
pulse
oscillator
package.
Modes
23
24
25
in
the
form
of
photons.
This
effect
is
called
26
27
28
RESISTORS:-
29
30
CAPACITORS:A capacitor (originally known as a condenser) is a passive twoterminal electrical component used to store electrical energy
temporarily in an electric field. The forms of practical capacitors vary
widely, but all contain at least two electrical conductors (plates)
separated by a dielectric (i.e. an insulator that can store energy by
becoming polarized). The conductors can be thin films, foils or
sintered beads of metal or conductive electrolyte, etc. The no
conducting dielectric acts to increase the capacitor's charge capacity.
Materials commonly used as dielectrics include glass, ceramic, plastic
film, air, vacuum, paper, mica, and oxide layers. Capacitors are
widely used as parts of electrical circuits in many common electrical
31
DIODE:In electronics, a
diode is a twoterminal
electronic
two
electrical
terminals.
Vacuum
two
electrodes,
5.6 DIODE
plate (anode) and a heated FIG
cathode.
Semiconductor diodes were the
TRANSFORMER:A
transformer is
an
electrical
device
that
transfers
electrical
energy
electromagnetic
induction.
induction
Electromagnetic
produces
electromotive
an
force
acrossFIGa6.1conductor
TRANSFORMER
varying
magnetic
33
Basic principles:
Ideal transformer:
34
varying
current
in
transformer's primary
the
. . . (3) where
35
37
38
RC and XM are
transformer,
power
transformer:
International
41
42
Transformer universal EMF equation:If the flux in the core is purely sinusoidal, the relationship
for either winding between its rms voltage Erms of the winding, and the
supply frequency f, number of turns N, core cross-sectional area a in
m2 and peak magnetic flux density Bpeak in Wb/m2 or T (tesla) is given
by the universal EMF equation:
If the flux does not contain even harmonics the following equation
can be used for half- cycle average voltage Eavg of any wave shape:
44
45
CONCLUSION:
This study presents a simple and efficient switching
system. This provides automation in industry by operating industrial
loads automatically with the help of the 555 timer & IC 4017 decade
counter. Thus, tasks performed by costly PLCs can now be achieved
using simple ICs making the device cost effective.
REFFERENCE:Wikipedia
46
47