Professional Documents
Culture Documents
1.
2.
General
A.
B.
Structure Description
The materials used in the thrust reverser construction are aluminum
alloy sheet, composite graphite fabric and aluminum honeycomb core.
3.
Structure Identification
Structures chosen for field repairs are identified in illustrations
(Figures) and tables. The tables list the structural components used
in the thrust reverser except for fasteners. Each component is
identified by an item number in the table which corresponds to a number
in the illustration. The tables give the components description, gage
(thickness), and material from which it was made.
Figure and Table numbers ending with an A are for Translating Sleeve
serial numbers 5001001 and on.
The purpose of the tables is to help you to easily locate and identify
components which may be damaged. This is then used to help you to:
V2500
A.
B.
54-30-00
Page 1
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
13506
V2500
54-30-00
Page 2
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
13507A
V2500
54-30-00
Page 3
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DETAIL II
8
SEE
DETAIL II
9
10
12
11
14
13
16
18
15
17
6
SECTION B - B
SECTION A - A
19
20
21
22
23
24
25
26
27
28
DETAIL III
13508
V2500
54-30-00
Page 4
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
SEE DETAIL IV
SECTION C - C
29
30
31
DETAIL IV
32
5
33
34
SECTION D - D
13509
V2500
54-30-00
Page 5
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
46
47
46
48
DETAIL III
50
49
DETAIL IV
44
45
DETAIL V
44
13511
V2500
54-30-00
Page 6
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
INTERCOSTAL
STIFFENER
ANGLE
BLOCKER DOOR
CORE
CORE
CORE
OUTER SKIN
COMPOSITE
OUTER SKIN PLY
0.0145
10
COMPOSITE
OUTER SKIN PLY
0.0145
11
COMPOSITE
OUTER SKIN PLY
0.0145
12
COMPOSITE
OUTER SKIN PLY
0.0145
13
COMPOSITE
OUTER SKIN PLY
0.0145
0.080
V2500
54-30-00
Page 7
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
14
COMPOSITE
OUTER SKIN PLY
0.0145
15
COMPOSITE
OUTER SKIN PLY
0.0145
16
COMPOSITE
OUTER SKIN PLY
0.0145
17
COMPOSITE
OUTER SKIN PLY
0.0045
18
COMOPSITE
OUTER SKIN PLY
0.0045
19
COMPOSITE
FRAME CAP PLY
0.0045
20
COMPOSITE
DOUBLER
0.0055
21
COMPOSITE
DOUBLER
0.0055
22
COMPOSITE
DOUBLER
0.0055
23
COMPOSITE
DOUBLER
0.0055
24
DOUBLER
0.0055
25
DOUBLER
0.0055
26
DOUBLER
0.0055
V2500
54-30-00
Page 8
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
27
CLOSURE
28
COVER
0.0045
29
DOUBLER
0.0055
30
DOUBLER
0.0055
31
DOUBLER
0.0055
32
DOUBLER
0.0055
33
CORE
34
CORE
35
ACCESS PANEL
0.125
V2500
54-30-00
Page 9
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
36
SEAL RETAINER
37
SEAL
GAGE
(INCH)
0.025
MATERIAL
321 CRES, COMP T1, MIL-S-6721,
ANNEALED
ZZ-R-765 SILICONE RUBBER,
CLASS 2B, GRADE 50
V2500
54-30-00
Page 10
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
SEE
DETAIL I
10
11
4
12
13
15
16
17
SEE
DETAIL III
14
18
19
20
22
23
25
6
2
21
24
26
27
28
29
5
30
31
2
35
36
37
35
1 32 33 34
15
14 13
36
DETAIL II
37
40 39 38
16
41
17
7
18
20
THRU
31
19
20
21
22
42
23
SEE
DETAIL II
24
43
SEE
DETAIL IV
25
SEE
DETAIL V
26
27 28
29
30
31
6
3
2
1
DETAIL I
13516
V2500
54-30-00
Page 11
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
46
47
46
48
DETAIL III
50
49
DETAIL IV
44
45
DETAIL V
44
13511
V2500
54-30-00
Page 12
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
CORE
CORE
CORE
CORE
CORE
CORE
CORE
CORE
CORE
0.0045
V2500
54-30-00
Page 13
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
10
0.0045
11
COMPOSITE
OUTER SKIN PLY
0.0145
12
COMPOSITE
OUTER SKIN PLY
0.0145
13
COMPOSITE
OUTER SKIN PLY
0.0145
14
COMPOSITE
OUTER SKIN PLY
0.0145
15
COMPOSITE
OUTER SKIN PLY
0.0145
16
COMPOSITE
OUTER SKIN PLY
0.0145
17
COMPOSITE
OUTER SKIN PLY
0.0145
18
COMPOSITE
OUTER SKIN PLY
0.0145
19
COMPOSITE
OUTER SKIN PLY
0.0145
20
COMPOSITE
OUTER SKIN PLY
0.0145
21
COMPOSITE
OUTER SKIN PLY
0.0145
22
COMPOSITE
OUTER SKIN PLY
0.0145
23
COMPOSITE
OUTER SKIN PLY
0.0145
V2500
54-30-00
Page 14
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
24
COMPOSITE
OUTER SKIN PLY
0.0145
25
COMPOSITE
OUTER SKIN PLY
0.0145
26
COMPOSITE
OUTER SKIN PLY
0.0145
27
COMPOSITE
OUTER SKIN PLY
0.0145
28
COMPOSITE
OUTER SKIN PLY
0.0145
29
COMPOSITE
OUTER SKIN PLY
0.0145
30
COMPOSITE
OUTER SKIN PLY
0.0145
31
COMPOSITE
OUTER SKIN PLY
0.0145
32
COMPOSITE
OUTER SKIN PLY
0.0145
33
COMPOSITE
OUTER SKIN PLY
0.0145
34
COMPOSITE
OUTER SKIN PLY
0.0145
35
SKIN PLY
0.0045
36
BARRIER
0.0045
TEDLAR
37
SKIN PLY
0.0045
V2500
54-30-00
Page 15
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
0.0045
38
SKIN PLY
39
BARRIER
40
SKIN PLY
41
CORE
42
DOUBLER
0.0032
43
DOUBLER
0.0032
44
UPPER ISLAND
0.0050
45
BRACKET
0.0063
46
MID-ISLAND
0.0050
47
CLIP
0.0080
48
LOWER ISLAND
0.0050
49
CLIP
0.0080
50
BRACKET
0.0080
TEDLAR
0.0145
V2500
54-30-00
Page 16
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
A
B
A
C
2
2
5
1
D
SECTION A-A
13937
V2500
54-30-00
Page 17
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
SECTION B-B
(5 PLACES)
SECTION C-C
(4 PLACES)
2
1
4
7
VIEW D-D
13938
V2500
54-30-00
Page 18
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
SKIN OUTER
0.020
CORE
0.352
CLOSURE
0.020
CORE
0.313
SKIN, INNER
0.050
CORE
0.104
DOUBLER
0.032
CORE
0.208
DOUBLER
0.050
V2500
54-30-00
Page 19
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
12
C
5
H
E
10
8
3
1
2
1
13
11
31
32
30
28
14
15
16
29
20
31
32
22
24
22
109
14
16
22
22
18
17
27
19
23
21
26
25
A
20
G
H
21
B
13517
V2500
54-30-00
Page 20
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
33
34
35
3
1
36
22
21
22
26
34
35
36
SECTION A - A
13518
V2500
54-30-00
Page 21
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
33
2
37
2
6
38
1
39
40
2
36
21
22
38
41
42
26
SECTION B - B
13519
V2500
54-30-00
Page 22
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
43
38
6
36
1
2
4
5
1
29
36
22
24
22
25
36
SECTION C - C
22
21
38
13520
V2500
54-30-00
Page 23
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
46
47
48
30
44
45
38
49
16
7
36
30
38
8
49
49
31
32
16
16
20
22
SECTION D - D
21
22
36
38
41
42
13521
V2500
54-30-00
Page 24
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
50
51
7
16
49
36
16
31
32
20
22
36
SECTION E - E
22
21
38
13522
41
42
V2500
54-30-00
Page 25
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
10
52
51
9
14
14
36
19
16
22
38
54
55
53
20
31
32
49
36
49
SECTION F - F
13523
V2500
54-30-00
Page 26
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
56
12
14
36
57
12
14
36
36
14
17
57
58
59
60
SECTION G - G
VIEW LOOKING FORWARD
13524
V2500
54-30-00
Page 27
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
13
57
56
20
36
58
59
60
17
36
15
57
SECTION H - H
13525
V2500
54-30-00
Page 28
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
CORE
CORE
CORE
CORE
CORE
CORE
CORE
CORE
CORE
V2500
54-30-00
Page 29
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
10
CORE
11
CORE
12
CORE
13
CORE
14
CORE
15
CORE
16
CORE
17
CORE
18
CORE
V2500
54-30-00
Page 30
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
19
CORE
20
CORE
21
CORE
22
CORE
23
CORE
24
CORE
25
CORE
26
SPACER
27
CORE
28
CORE
0.600
V2500
54-30-00
Page 31
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
29
CORE
30
CORE
31
SPLICE
0.0045
32
SPLICE
0.0045
33
DOUBLER
0.032
34
SKIN PLY
0.0145
35
SKIN PLY
0.0145
36
ACOUSTIC SKIN
0.0435
37
SKIN
0.033
38
DOUBLER
0.029
39
SKIN PLY
0.0145
40
SKIN PLY
0.0145
41
SKIN PLY
0.0145
42
SKIN PLY
0.0145
V2500
54-30-00
Page 32
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
43
DOUBLER
0.032
44
COMPOSITE SKIN
PLY
0.0045
45
COMPOSITE SKIN
PLY
0.0045
46
SKIN PLY
0.0145
47
SKIN PLY
0.0145
48
COMPOSITE SKIN
PLY
0.0045
49
MID SKIN
0.029
50
DOUBLER
0.032
51
FILLER
52
DOUBLER
0.032
53
CORE
54
SKIN PLY
0.0145
55
SKIN PLY
0.0145
56
SKIN
0.2755
57
AFT SKIN
0.029
V2500
54-30-00
Page 33
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
58
SKIN PLY
59
SKIN PLY
60
SKIN PLY
GAGE
(INCH)
0.0145
MATERIAL
GRAPHITE EPOXY FABRIC GROUP 1,
TYPE 2, CLASS 1, GRADE 1
TEDLAR
0.0145
V2500
54-30-00
Page 34
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
5
7
F
E
3
A
G
4
H
J
7
9
H
2
10
F
3
11
2
C
20
12
2
SEE G-G
SEE F-F
SEE E-E
14
3
3
13
3
13939
V2500
54-30-00
Page 35
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
18
19
12
15
26
10
18
10
15
19
26
16
18
1
12
L
L
17
SECTION A-A
13940
V2500
54-30-00
Page 36
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
25
22
18
8
25
P
9
10
9
18
22
R
R
SECTION B-B
13941
V2500
54-30-00
Page 37
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
10
18
12
2
15
18
SECTION C-C
15
12
12
18
10
15
10
1
1
16
13942
V2500
54-30-00
Page 38
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
3
14
7
10
SECTION D-D
18
18
19
19
24
22
23
3
10
18
1
1
1
21
10
20
18
12
12
10
SECTION G-G
21
SECTION E-E
SECTION F-F
13943
V2500
54-30-00
Page 39
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
24
25
23
25
25
22
25
22
18
18
10
8
10
8
6
7
SECTION I-I
SECTION H-H
6
8
10
18
22
SECTION J-J
13944
V2500
54-30-00
Page 40
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
SKIN
GAGE
(INCH)
0.071
CORE
0.900
CORE
0.900
CORE
0.900
CORE
0.593
CORE
0.696
CORE
0.696
SKIN
0.100
CORE
0.671
10
SKIN
0.025
MATERIAL
2024-0 BARE ALUM SHEET
QQ-A-250/4 HEAT TREAT TO T42
(CHEM MILLED TO 0.050/0.020 IN.)
5052 ALUMINUM HONEYCOMB
PERFORATED, 3/8 INCH (9.52 MM)
CLASS 1, TYPE 1, 2.3 LBS/CU FT
(36.85 KG/M3)
5052 ALUMINUM HONEYCOMB
PERFORATED, 3/8 INCH (9.52 MM)
CLASS 1, TYPE 1, 5.4 LBS/CU FT
(86.51 KG/M3)
5052 ALUMINUM HONEYCOMB
PERFORATED, 3/8 INCH (9.52 MM)
CLASS 1, TYPE 1, 6.1 LBS/CU FT
(97.72 KG/M3)
5052 ALUMINUM HONEYCOMB
PERFORATED, 3/8 INCH (9.52 MM)
CLASS 1, TYPE 1, 5.4 LBS/CU FT
(86.51 KG/M3)
5052 ALUMINUM HONEYCOMB
PERFORATED, 3/8 INCH (9.52 MM)
CLASS 1, TYPE 1, 5.4 LBS/CU FT
(86.51 KG/M3)
5052 ALUMINUM HONEYCOMB
PERFORATED, 3/8 INCH (9.52 MM)
CLASS 1, TYPE 1, 2.3 LBS/CU FT
(36.85 KG/M3)
2024-0 BARE ALUM SHEET
QQ-A-250/4, HEAT TREAT TO T42
(CHEM MILLED TO 0.050/0.025 IN.)
5052 ALUMINUM HONEYCOMB
PERFORATED, 1/4 INCH (6.35 MM)
CLASS 1, TYPE 1, 6.0 LBS/CU FT
(96.12 KG/M3)
2024-T3 BARE ALUM SHEET
QQ-A-250/4 PERFORATED, HEAT
TREAT TO T42
V2500
54-30-00
Page 41
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
11
CORE
0.818
12
CORE
0.818
13
CORE
0.593
14
CORE
0.593
15
CORE
0.857
16
CORE
0.851
17
CORE
0.818
18
DOUBLER
0.071
19
CORE
0.900
V2500
54-30-00
Page 42
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
21
CORE
0.900
22
CORE
0.589
23
CORE
0.169
24
DOUBLER
0.080
25
DOUBLER
0.050
26
SPLICE
0.032
V2500
54-30-00
Page 43
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
13534
V2500
54-30-00
Page 44
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
13535
V2500
54-30-00
Page 45
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
13536
V2500
54-30-00
Page 46
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
13537
V2500
54-30-00
Page 47
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 48
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 49
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 50
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
STRAP
0.062
SKIN
0.025
SKIN
0.025
CORE
DOUBLER
0.160
SKIN
0.025
CORE
SKIN
0.032
SKIN
0.032
10
CORE
11
SKIN
0.025
12
DOUBLER
0.025
13
SKIN
0.050
V2500
54-30-00
Page 51
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
0.025
MATERIAL
14
SKIN
15
CORE
16
ACOUSTIC SKIN
16A
SKIN
0.045
17
ACOUSTIC SKIN
17A
SKIN
18
CORE
19
SKIN
20
CORE
21
SKIN
0.025
22
SKIN
0.025
23
DOUBLER
0.160
24
DOUBLER
0.040
25
DOUBLER
0.160
26
DOUBLER
0.160
0.025
0.025
V2500
54-30-00
Page 52
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
27
CORE
28
SKIN
29
CORE
30
SKIN
0.025
31
SKIN
0.025
32
DOUBLER
0.032
33
DOUBLER
0.025
34
ACOUSTIC SKIN
34A
SKIN
35
CORE
36
CORE
37
ACOUSTIC SKIN
37A
SKIN
0.025
0.045
V2500
54-30-00
Page 53
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
38
CLOSURE
0.032
39
DOUBLER
0.050
40
CORE
41
SUPPORT RING
42
CLOSURE
0.032
43
STRAP
0.020
44
CLOSURE
0.032
45
CORE
46
CORE
47
FILLER
48
CORE
49
DOUBLER
0.050
50
CLOSURE
0.040
0.015
V2500
54-30-00
Page 54
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
51
CORE
52
CLOSURE
0.040
53
DOUBLER
0.125
54
CORE
55
CORE
56
STRAP
57
CORE
58
DOUBLER
0.125
59
CLOSURE
0.050
60
CLOSURE
0.032
61
CORE
62
CORE
63
CORE
0.040
V2500
54-30-00
Page 55
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
0.071
MATERIAL
64
SPLICE
65
CORE
66
CORE
67
CORE
68
CORE
69
CORE
70
DOUBLER
0.050
71
DOUBLER
0.050
72
CORE
73
DOUBLER
V2500
54-30-00
Page 56
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
74
CORE
75
CORE
76
DOUBLER
77
CORE
78
DOUBLER
79
CORE
80
CLOSURE
81
CORE
82
CORE
0.040
0.040
0.040
V2500
54-30-00
Page 57
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 58
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
C
D
D
C
13542B
V2500
54-30-00
Page 59
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
15
38
14
41
41
37
15
42
40
43
39
39
19
5
45
44
17
46
47
48
SECTION A-A
18
13543
V2500
54-30-00
Page 60
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
37
49
15
41
41
42
51
50
39
45
39
5
19
52
17
53
SECTION B-B
54
18
13544
V2500
54-30-00
Page 61
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
55
6
56
4
57
58
8
15
28
45
59
27
60
20
28
25
22
5
61
21
SECTION C-C
13545A
V2500
54-30-00
Page 62
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
4
3
2
57
58
9
64
67
33
69
65
34
70
63
24
59
71
30
66
73
7
62
75
15
76
67
15
72
77
74
68
78
5
15
79
24
80
29
75
81
82
25
27
28
SECTION D-D
13546A
V2500
54-30-00
Page 63
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
DOUBLER
0.025
SKIN
0.032
SKIN
0.032
CORE
ACOUSTIC SKIN
5A
SKIN
0.025
STRAP
0.160
SKIN
0.025
CORE
ACOUSTIC SKIN
9A
SKIN
0.045
10
SKIN
0.025
11
CORE
12
SKIN
V2500
54-30-00
Page 64
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
13
CORE
14
CORE
15
SKIN
0.025
16
DOUBLER
0.032
17
SKIN
0.025
18
CORE
19
SKIN
0.025
20
DOUBLER
0.160
21
DOUBLER
0.160
22
CORE
23
DOUBLER
24
CORE
V2500
54-30-00
Page 65
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
25
SKIN
0.025
26
DOUBLER
0.160
27
CORE
28
SKIN
0.045
29
DOUBLER
0.040
30
SKIN
0.025
31
ACOUSTIC SKIN
31A
SKIN
32
ACOUSTIC SKIN
32A
SKIN
0.045
33
SKIN
0.025
34
CORE
35
SKIN
0.025
36
SKIN
0.050
37
SKIN
0.032
V2500
54-30-00
Page 66
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
38
CORE
39
DOUBLER
40
CORE
41
CLOSURE
42
CORE
43
CORE
44
DOUBLER
45
CORE
46
DOUBLER
0.040
47
CLOSURE
0.050
48
CORE
49
CORE
0.160
0.090
0.050
V2500
54-30-00
Page 67
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
50
CORE
51
CORE
52
DOUBLER
0.050
53
DOUBLER
0.080
54
CORE
55
STRAP
56
CORE
57
CORE
58
CORE
59
SPLICE
60
CORE
0.071
V2500
54-30-00
Page 68
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
61
CORE
62
CORE
63
CORE
64
SPLICE
0.040
65
CLOSURE
0.032
66
CLOSURE
0.032
67
CORE
68
CLOSURE
69
CORE
70
CLOSURE
0.032
71
CLOSURE
0.040
72
SPLICE
0.040
V2500
54-30-00
Page 69
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
73
CORE
74
CORE
75
CORE
76
CLOSURE
0.032
77
CLOSURE
0.040
78
DOUBLER
0.032
79
CORE
80
CORE
81
CORE
82
CLOSURE
0.040
V2500
54-30-00
Page 70
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 71
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 72
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
10
11
18
20
12
17
19
21
16
15
14
DETAIL I
13
17
18,19
22
23
20,21
24
DETAIL II
13549
V2500
54-30-00
Page 73
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
V = BLADE
SEAL
SEAL RETAINER
FRAME
INNER FAIRING
ASSEMBLY
FRAME
OUTER FAIRING
ASSEMBLY
RUBSTRIP
CONE ASSEMBLY
25
SHIM
0.032
0.032
0.040
.000 TO
.030
.030 TO
.090
V2500
54-30-00
Page 74
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
V = BLADE
SEAL
SEAL RETAINER
FRAME
0.032
5-6
INNER FAIRING
0.05
OUTER FAIRING
ASSEMBLY
RUBSTRIP
CONE ASSEMBLY
25
SHIM
.000 TO
.030
.030 TO
.090
V2500
54-30-00
Page 75
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
MATERIAL
V = BLADE
SEAL
SEAL RETAINER
FRAME
0.032
INNER FAIRING
ASSEMBLY
0.05
FRAME
0.063
OUTER FAIRING
ASSEMBLY
RUBSTRIP
CONE ASSEMBLY
25
SHIM
.000 TO
.030
.030 TO
.090
V2500
54-30-00
Page 76
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
10
INNER FAIRING
PLY
11
INNER FAIRING
PLY
12
INNER FAIRING
PLY
13
INNER FAIRING
PLY
14
INNER FAIRING
PLY
15
INNER FAIRING
PLY
16
INNER FAIRING
PLY
17
CORE
18
INNER FAIRING
PLY
19
INNER FAIRING
PLY
20
INNER FAIRING
PLY
21
INNER FAIRING
PLY
22
INNER FAIRING
PLY
23
INNER FAIRING
PLY
24
INNER FAIRING
PLY
0.040
MATERIAL
V2500
54-30-00
Page 77
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
PRESSURE PANEL
ASSEMBLY
(SEE FIGURE 2)
OUTER BARREL
ASSEMBLY
(SEE FIGURE 1)
3
2
A
C
B
B
INNER BARREL
ASSEMBLY
(SEE FIGURE 3)
D
A
6
13950
V2500
54-30-00
Page 78
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
E
10
7
8
9
12
11
E
13
12
13
13
14
14
OUTER
BARREL
ASSEMBLY
13
14
12
13
15
13
12
14
INNER
BARREL
ASSEMBLY
13
14
G
14 13
13
12
13
10
12
9
16
11
SECTION A-A
13951
V2500
54-30-00
Page 79
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
17
9
18
21
PRESSURE
PANEL
ASSEMBLY
17
20
19
INNER BARREL
ASSEMBLY
SECTION B-B
17
INNER BARREL
ASSEMBLY
22
24
9
INNER BARREL
ASSEMBLY
25
23
SECTION C-C
26
20
28
27
13952
SECTION D-D
V2500
54-30-00
Page 80
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
25
19
26
20
OUTER BARREL
ASSEMBLY
30
29
7
34
31
32
33
INNER BARREL
ASSEMBLY
SECTION E-E
33
1
SECTION F-F
13953
V2500
54-30-00
Page 81
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
PRESSURE PANEL
ASSEMBLY
8
INNER BARREL
ASSEMBLY
35
25
26
1
H
16
29
20
26
OUTER BARREL
ASSEMBLY
SECTION G-G
36
37
43
40
41
42
41
42
44
45
38
39
37
41
42
H
(R. H. SIDE)
13954
V2500
54-30-00
Page 82
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
SEAL
ACCESS DOOR
0.125
DOUBLER
0.080
FRAME
0.071
5
6
0.058
0.062
FAIRING
PIN STOW
BRACKET
SLIDER, UPPER
SEAL RETAINER
SLIDER, INNER
10
ACTUATOR
FITTING
11
0.032
12
CLIP
0.080
13
14
HINGE
ISLAND
0.050
15
LOCKOUT
FITTING
SLIDER, LOWER
16
17
18
0.123
SPACER
MATERIAL
ZZ-R-765 SILICONE RUBBER CLASS
2, GRADE 50
2024-T3 BARE ALUMINUM SHEET,
QQ-A-250/4 (CHEM MILLED
0.045 IN.)
2024-T3 CLAD ALUMINUM SHEET,
QQ-A-250/5
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250-5, HEAT TREAT TO T42
GRAPHITE FABRIC, 4 PLIES
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5, HEAT TREAT TO T42
2024-T8511 ALUMINUM EXTRUSION,
QQ-A-200/3
2024-0 ALUMINUM EXTRUSION,
QQ-A-250/4 HEAT TREAT TO T42
2024-T3511 ALUMINUM EXTRUSION,
QQ-A-200/3
2014-T6 ALUMINUM FORGING,
AMS4134
2024-T3 CLAD ALUMINUM SHEET,
QQ-A-250/5
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5, HEAT TREAT TO T42
17-4PH CRES CASTING, AMS5343
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5, HEAT TREAT TO T42
2014-T652 ALUMINUM FORGING,
MIL-A-22771
7075-T73 ALUMINUM FORGING,
MIL-A-22771
LAMINATED ALUMINUM, MIL-S-22499,
COMP 1, CLASS I, TYPE 2
L-P-513 PHENOLIC SHEET, TYPE PBE
V2500
54-30-00
Page 83
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
19
DESCRIPTION
GAGE
(INCH)
0.063
20
INTERCOSTAL
EXTENSION
INTERCOSTAL
21
FRAME
0.063
22
23
DOUBLER
ANGLE
0.063
24
ZEE
0.071
25
ANGLE
0.080
26
STIFFENER
27
CLIP
0.100
28
ANGLE
0.100
29
SHEAR PIN
0.880
30
CLIP
0.063
31
32
0.100
33
SEAL PLUG
34
SPLICE
0.080
35
36
36
SEAL RAMP
LATCH KEEPER (RH)
LATCH HOUSING
(LH)
0.063
MATERIAL
2024-T3 CLAD ALUMINUM SHEET,
QQ-A-250/5
2024-T3511 ALUMINUM EXTRUSION,
QQ-A-200/3
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5, HEAT TREAT T42
GRAPHITE FABRIC
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5, HEAT TREAT TO T42
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5, HEAT TREAT TO T42
2024-T3 CLAD ALUMINUM SHEET,
QQ-A-250/5
2024-T3511 ALUMINUM EXTRUSION,
QQ-A-200/3
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5, HEAT TREAT TO T42
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5, HEAT TREAT TO T42
718 INCONEL BAR, AMS5662,
HEAT TREAT COND II
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5, HEAT TREAT T42
17-4PH CRES CASTING, AMS5343
2024-0 BARE ALUMINUM SHEET,
QQ-A-250/4, HEAT TREAT T62
ZZ-4-765 SILICONE RUBBER,
CLASS 2A, GRADE 25
2024-T3 CLAD ALUMINUM SHEET,
QQ-A-250/5
CP TITANIUM, AMS4900
17-4PH CRES CASTING, AMS5343
17-4PH CRES CASTING, AMS5343
V2500
54-30-00
Page 84
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
37
PANEL
GAGE
(INCH)
0.050
38
SEAL RETAINER
0.025
39
SEAL
40
41
DEFLECTOR
PLATE
42
0.040
0.063
0.180
43
CHANNEL
0.032
44
SUPPORT
0.032
45
CHANNEL
0.025
MATERIAL
2219-0 CLAD ALUMINUM SHEET,
AMS4096, HEAT TREAT T62
321 CRES SHEET, COMP T1,
MIL-S-6721, ANNEALED
ZZ-4-765 SILICONE RUBBER,
CLASS 2, GRADE 50
CP TITANIUM, AMS4096
2024-T3 ALUMINUM CLAD SHEET,
00-A-250/5
LAMINATED ALUMINUM, MIL-S-22499,
COMP 1, TYPE II, CLASS 2
2219-0 CLAD ALUMINUM SHEET,
AMS4096, HEAT TREAT TO T62
2219-0 CLAD ALUMINUM SHEET,
AMS4096, HEAT TREAT TO T62
2219-0 CLAD ALUMINUM SHEET,
AMS4096, HEAT TREAT TO T62
V2500
54-30-00
Page 85
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
PRESSURE PANEL
ASSEMBLY
(SEE FIGURE 2A)
A
OUTER BARREL
ASSEMBLY
(SEE FIGURE 1)
2
B
INNER BARREL
ASSEMBLY
(SEE FIGURE 3A)
A
1
13945
V2500
54-30-00
Page 86
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
C
8
4
5
10
C
OUTER BARREL
ASSEMBLY
6
INNER BARREL
ASSEBMLY
6
D
11
6
12
E
10
9
5
3
E
VIEW A-A
13946
V2500
54-30-00
Page 87
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
OUTER BARREL
ASSEMBLY
12
21
22
3
4
17 16
18
20 19
15
14 13
INNER BARREL 5
ASSEMBLY
VIEW C-C
17
28
4
23
24
10
25
6
PRESSURE PANEL
ASSEMBLY
29
30
26
27
10
INNER BARREL
ASSEMBLY
27
OUTER BARREL
ASSEMBLY
VIEW D-D
VIEW B-B
13947
V2500
54-30-00
Page 88
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
34
36
37
38
18
INNER BARREL
ASSEMBLY
17
4
28
34
33
35
F
32
31
27
VIEW E-E
OUTER BARREL
ASSEMBLY
INNER BARREL
ASSEMBLY (RH)
35
34
35
39
40
35
35
34
INNER BARREL
ASSEMBLY (LH)
VIEW F-F
13948
V2500
54-30-00
Page 89
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
1
ACCESS DOOR
GAGE
(INCH)
0.125
FAIRING
0.050
SLIDER, OUTER
SEAL RETAINER
SLIDER, INNER
HINGE
CLOSURE
0.063
CLOSEOUT
BRACKET
ACTUATOR
FITTING
1.250
DESCRIPTION
10
11
0.032
LOCKOUT
FITTING
12
0.063
13
BRACKET
1.000
14
BRACKET
0.100
15
0.125
16
FRAME
0.071
17
LONGERON
0.080
MATERIAL
2024-T3 BARE ALUMINUM SHEET,
QQ-A-250/4
2024-0 BARE ALUMINUM SHEET,
QQ-A-250/4 HEAT TREAT T42
2024-T3511 ALUMINUM EXTRUSION,
QQ-A-200/3
2024-T3511 ALUMINUM EXTRUSION,
QQ-A-200/3
2024-T3511 ALUMINUM EXTRUSION,
QQ-A-200/3
17-4PH CRES CASTING, AMS5343,
H1000
2024-0 BARE ALUMINUM SHEET,
QQ-A-250/4 HEAT TREAT T42
2024-T851 BARE ALUMINUM PLATE,
QQ-A-250/4
2024-T6 ALUMINUM FORGING,
AMS4133
LAMINATED ALUMINUM, MIL-S-22499,
COMP 1, TYPE I, CLASS 1
2024-T652 ALUMINUM FORGING,
MIL-A-22771
LAMINATED ALUM, MIL-S-22499,
COMP 1, TYPE I, CLASS 1
2024-T351 BARE ALUMINUM PLATE,
QQ-A-250/4
2024-0 BARE ALUMINUM SHEET,
QQ-A-250/4 HEAT TREAT T42
LAMINATED ALUMINUM, MIL-S-22499,
COMP 1, TYPE I, CLASS 2
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5 HEAT TREAT T42
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5 HEAT TREAT T42
V2500
54-30-00
Page 90
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
GAGE
(INCH)
18
SEAL PLUG
19
20
21
SHEAR PIN
SHEAR PIN
FITTING
BRACKET
0.080
22
BRACKET
0.050
23
0.080
24
CLIP
0.063
25
FRAME
0.063
26
DOUBLER
0.125
27
FILLER
28
SEAL
29
0.080
30
CLOSURE
31
DEFLECTOR
32
LATCH HOUSING
(LH)
LATCH KEEPER
(RH)
SUPPORT
CHANNEL
SKIN
32
33
34
0.040
0.025
0.050
MATERIAL
ZZ-R-765 SILICONE RUBBER, CLASS
2A, GRADE 25
718 INCONEL BAR, AMS5662
17-4PH CRES CASTING, AMS5343,
H1000
2024-0 BARE ALUMINUM SHEET,
QQ-A-250/4 HEAT TREAT T42
2024-0 BARE ALUMINUM SHEET,
QQ-A-250/4 HEAT TREAT T42
LAMINATED ALUMINUM, MIL-S-22499,
COMP 1, TYPE II, CLASS 1
2024-0 BARE ALUMINUM SHEET,
QQ-A-250/4 HEAT TREAT T42
2024-0 CLAD ALUMINUM SHEET,
QQ-A-250/5 HEAT TREAT T42
2024-T3 BARE ALUMINUM SHEET,
QQ-A-250/4
L-P-00513 PHENOLIC SHEET,
TYPE PBE
ZZ-R-765 SILICONE RUBBER, CLASS
2, GRADE 50
LAMINATED ALUMINUM, MIL-S-22499,
COMP 1, TYPE I, CLASS 1
2024-0 ALUMINUM EXTRUSION,
QQ-A-200/3 HEAT TREAT T42
TI-CP-40 SHEET, AMS4902,
ANNEALED
15-5PH CRES CASTING, AMS5346
H925
15-5PH CRES CASTING, AMS5346
H925
2219-0 ALUMINUM SHEET,
QQ-A-250/30, HEAT TREAT T62
2219-0 ALUM SHEET, QQ-A-250/30,
HEAT TREAT T62
V2500
54-30-00
Page 91
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
35
DESCRIPTION
GAGE
(INCH)
0.032
SUPPORT
CHANNEL
36
0.186
37
SHIM
0.063
38
39
SEAL RAMP
SEAL RETAINER
0.063
0.025
40
SEAL
MATERIAL
2219-0 ALUMINUM SHEET,
QQ-A-250/30, HEAT TREAT T62
LAMINATED ALUMINUM, MIL-S-22499
COMP 1, TYPE II, CLASS 2
2024-T3 BARE ALUMINUM SHEET,
QQ-A-250/4 HEAT TREAT T42
CP TITANIUM, AMS4900
321 CRES SHEET, COMP T1,
MIL-S-6721 ANNEALED
HI-TEMP SILICONE RUBBER ZZ-R-765
CLASS 2B GRADE 50
V2500
54-30-00
Page 92
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
2
3
13949
V2500
54-30-00
Page 93
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ITEM
DESCRIPTION
BLOCKER DOOR
2
3
BUSHING
SPRING
GAGE
(INCH)
0.050
MATERIAL
2024-0 BARE ALUMINUM PLATE,
QQ-A-250/4, HEAT TREAT T62
A286 CRES, AMS5732
718 INCONEL SHEET, AMS5596
HEAT TREAT COND II
V2500
54-30-00
Page 94
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
1.
Introduction
This section contains the allowable damage limits for both sheet
metal and bonded panel structural components of the V2500 Thrust
Reverser. Any damage which is found to be more than the allowable
damage limits should be repaired in accordance with the procedures
found in 54-30-00, Repairs, Page block 201.
2.
Zones
Each of the individual components is divided into zones. The zones
which are affected by the different types of allowable damage are
identified in the Figures and tables which follow.
3.
Section Organization
The information in this section is given in three paragraphs.
Paragraph A gives general information about allowable damage,
structure material, and damage types. Paragraph B gives the allowable
damage limits for the Translating Sleeve. Paragraph C gives the
allowable damage limits for the C-Duct fixed structure.
A.
General
(1)
V2500
54-30-00
Page 101
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
(2)
(3)
(4)
(a)
(b)
V2500
54-30-00
Page 102
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
(k)
(l)
(m)
54-30-00
Page 103
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
B.
V2500
54-30-00
Page 104
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
A
UPPER
SLIDERS
A
GRAPHITE
COMPOSITE
OUTER SKIN
LOWER
SLIDERS
5.0 in. OR LESS
TYP. BOTH SIDE
ZONE TS1
ZONE
TS3
ALUMINUM CORE
GRAPHITE SKIN
FRAMES ZONE TS6
ZONE
TS5
ZONE
TS8
ZONE
TS7
ZONE
TS3
ZONE
TS10
ZONE
TS9
ALUMINUM CORE
GRAPHITE SKIN
ZONE TS2
A-A
A5S238B
V2500
54-30-00
Page 105
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
NOTE:
See Figures 102 and 103 for limitations where damage is not
allowed
ALLOWABLE
LIMITS
DAMAGE
ZONE
REQUIREMENTS
Abrasion
All
Zones
Damage allowed to
surface resin only.
Finishes only
Unlimited use
No fiber damage.
Apply applicable
sealing tape to
protect damage area
from moisture.
Replace the tape if
it becomes peeled or
damaged.
Crack
TS5
TS10
No cracks within
10.0 in. (254.0 mm)
of any other crack
damage.
Maximum of 5 cracks
per barrel half.
Cracks wider than
0.1 in. (2.54 mm)
are treated as
holes.
Cracks 0.01 in.
(0.254 mm) deep or
less are treated the
same as scratches.
INSPECTION
INTERVALS
Operator
optionprevent
growth
Airplane
A
check
V2500
54-30-00
Page 106
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
Crack Contd
REQUIREMENTS
For metals, stop
drill both ends of
the cracks per SRM
54-02-00, Stop Drill
Cracks.
Apply the applicable
sealing tape to
protect the crack
damage area from
moisture. Replace
the tape if it
becomes peeled or
damaged.
ALLOWABLE
LIMITS
Unlimited use
of terminated
crack between
any two fasteners
in a joint of ten
or more
fasteners.
INSPECTION
INTERVALS
Airplane
A check
Time limited
Repair at next C
check
Delamination
/Disbond
TS5
TS7
TS10
Airplane
A check
V2500
54-30-00
Page 107
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ALLOWABLE
LIMITS
DAMAGE
ZONE
REQUIREMENTS
Gouge/
Scratch
TS5
TS6
TS7
TS9
TS10
0.01 in.
(0.254 mm) max.
depth, 10.0 in.
(254.0 mm) max.
length, 0.1 in.
(2.54 mm) max.
width.
INSPECTION
INTERVALS
Airplane
A check
V2500
54-30-00
Page 108
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ALLOWABLE
LIMITS
DAMAGE
ZONE
REQUIREMENTS
Hole/Dent
TS5
TS7
TS10
Repair at next C
check
INSPECTION
INTERVALS
Airplane
A check
V2500
54-30-00
Page 109
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ALLOWABLE
LIMITS
DAMAGE
ZONE
REQUIREMENTS
Nick
TS5
TS6
TS7
TS9
TS10
0.01 in.
(0.254 mm) max.
depth.
INSPECTION
INTERVALS
Airplane
A check
0.10 in.
(2.54 mm) max.
width or length.
For TS7, See
Figure 4 where
damage is
allowed.
For TS10, See
Figure 103 where
damage is
allowed.
Unlimited use.
V2500
54-30-00
Page 110
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 111
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 112
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
(2)
NOTE: See Figures 104,105, 106, 107, 108, 109 and 110 for limitations
where damage is not allowed.
V2500
54-30-00
Page 113
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
REQUIREMENTS
Abrasion
All
zones
For composites,
damage
allowed to surface
resin only
ALLOWABLE
LIMITS
INSPECTION
INTERVALS
Finishes only
Operator
optionprevent
growth
Unlimited use
No fiber damage
Apply applicable
sealing tape to
protect damage area
from moisture.
Replace the tape if
it becomes peeled or
damaged.
Crack
TS5
TS6
TS7
TS10
No cracks within
10.0 in. (254.0 mm)
of any other crack
damage.
Maximum of 5 cracks
per barrel half
Maximum wider than
0.1 in. (2.54 mm)
deep or less are
treated the same as
scratches
V2500
54-30-00
Page 114
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
Crack Contd
REQUIREMENTS
For metals, stop
drill both ends of
the cracks per SRM
54-02-00, Stop Drill
Cracks.
For composites, apply
the applicable
sealing tape to
protect the crack
damage area from
moisture. Replace the
tape if it becomes
peeled or damaged.
ALLOWABLE
LIMITS
INSPECTION
INTERVALS
Unlimited use of
terminated crack
between any two
fasteners in a
joint of ten or
more fasteners.
Airplane
A check
Time limited
Repair at C check.
Delamination
/Disbond
TS4
TS5
TS7
TS10
No delamination/
disbond within 10.0
in. (254. mm) of any
other damage.
Maximum of 5
delaminations/
disbonds per barrel
half.
Repair damage that
has exceeded max.
size.
Airplane
A check
V2500
54-30-00
Page 115
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
Delamination
/Disbond
Contd
ZONE
REQUIREMENTS
ALLOWABLE
LIMITS
Time limited.
INSPECTION
INTERVALS
V2500
54-30-00
Page 116
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
REQUIREMENTS
Gouge/
Scratch
TS4
TS5
TS6
TS7
TS9
TS10
No gouge/scratch
within 10.0 in.
(254.0 mm) of any
other damage.
Maximum of 10 gouges
and 10 scratches per
barrel half.
For composites, apply
the applicable
sealing tape to the
damage area to
protect it from
moisture. replace the
tape if it becomes
peeled or damaged.
Scratches deeper than
25% of the material
thickness are treated
as cracks.
ALLOWABLE
LIMITS
INSPECTION
INTERVALS
Airplane
A check
V2500
54-30-00
Page 117
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
ALLOWABLE
LIMITS
REQUIREMENTS
Gouge/
Scratch
Contd
INSPECTION
INTERVALS
Hole/Dent
TS4
TS5
TS7
TS10
No hole/dent within
10.0 in. (254.0 mm)
of any other
damages. Max. of 5
holes per barrel
half. Cracks wider
than 0.10 in. (2.54
mm) are to be
treated as holes.
Apply the applicable
sealing tape to
protect the damage
area from moisture.
Replace the tape if
it becomes peeled or
damaged.
Repair at next C
check.
Airplane
A check
V2500
54-30-00
Page 118
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
REQUIREMENTS
Nick
TS4
TS5
TS6
TS7
TS9
TS10
Maximum of 14 nicks
per square foot
(92903 mm) of
panel/stiffener. For
composites, apply
the applicable
sealing tape to the
damage area to
protect it from
moisture. Replace
the tape if it
becomes peeled or
damaged.
ALLOWABLE
LIMITS
INSPECTION
INTERVALS
Airplane
A check
0.10 in.
(2.54 mm)
maximum width or
length.
For metallic
components 0.005
in. (0.127 mm)
deep or less in
skins 0.020 in.
(0.51 mm) or
0.025 in.
(0.635 mm)
thick.
For skins
thicker than
0.025 in.
(0.635 mm) 0.010
in. (0.254 mm)
deep or less.
For TS4, See
Figure 105 where
damage is
allowed.
V2500
54-30-00
Page 119
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
Nick
Contd
ZONE
REQUIREMENTS
ALLOWABLE
LIMITS
INSPECTION
INTERVALS
V2500
54-30-00
Page 120
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
REQUIREMENTS
Chafe
TS11
(Inner
perforated
Skin),
Refer
to
Figure
109.
No Cracks
Allowed. No
Damage beyond
TS11 boundaries. Refer to
Figure 109 .
ALLOWABLE
LIMITS
INSPECTION
INTERVALS
Depth of damage
(material removed)
less or equal to
0.0073 in. (0,185
mm) or 0.0177 in.
(0.449 mm)remaining
thickness, any
legnth.
If the mating
Common Nozzle
Assembly (CNA)
serial number
is within
813700110606001.
Inspect by
Measuring the
damage depth
every 12000
Flight Hours,
9000 Flight
cycles, or 40
months, whichever occur
first until
Service
Bulletin V2500
NAC-78-0242 is
carried out on
the mating CNA
If the mating
CNA serial
number is
outside
813700110606001
Range, no
further action
is required
V2500
54-30-00
Page 121
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
Chafe
(Cont)
ZONE
REQUIREMENTS
ALLOWABLE
LIMITS
Depth of damage
(material removed)
less or equal to 0.0145
in. (0,368 mm) or
0.0105 in. (0.267
mm)remaining thickness, any length.
INSPECTION
INTERVALS
If the mating
Common
Nozzle Assy
(CNA) serial
number is
within
813700110606001.
Inspect by
Measuring the
damage depth
every 6000
Flight Hours,
4500 Flight
cycles, or 20
months,
whichever
occur first
until Service
Bulletin
V2500 NAC-780242 is carried out on
the mating
CNA. If the
mating CNA
serial number
is outside
813700110606001
range, no
further
action is
required
V2500
54-30-00
Page 122
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
Chafe
(Cont)
ZONE
REQUIREMENTS
ALLOWABLE
LIMITS
INSPECTION
INTERVALS
Inspect by
measuring
depth every
600 Flight
hours, 750
Flight
cycles, 100
Days, whichever occur
first.
Repair at next
6000 Flight
Hours, 4500
Flight
Cycles, 20
months,
whichever
occur first.
Depth of damage
(material removed)
greater than 0.016 in.
(0,41 mm) or 0.009 in.
(0,23mm) remaining
thickness, any length.
Contact Goodrich for
further disposition.
V2500
54-30-00
Page 123
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 124
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 125
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 126
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 127
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 128
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
3.0 in.
(76 mm)
3.5 in.
(89 mm)
9.0 in.
(229 mm)
5.5 in.
(140 mm)
A5S514
V2500
54-30-00
Page 129
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
C.
CAUTION:
NOTE: Make sure the fire shield is not damaged and replaced
after repair or inspection is performed on the hot side
of the fixed structure.
V2500
54-30-00
Page 130
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 131
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ALLOWABLE
LIMITS
DAMAGE
ZONE
REQUIREMENTS
Disbond
FS1
FS2
FS3
FS4
INSPECTION
INTERVALS
Inspect
every 600
Flight
Hours, 750
Flight
Cycles or
100 days
Time limited
V2500
54-30-00
Page 132
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
Disbond
Contd
REQUIREMENTS
ALLOWABLE
LIMITS
INSPECTION
INTERVALS
FS2
FS4
V2500
54-30-00
Page 133
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ALLOWABLE
LIMITS
DAMAGE
ZONE
REQUIREMENTS
Dent
FS1
FS3
FS2
FS4
No Face sheet
thinning.
Core crush
acceptable.
No two within 3.0 in.
(76.2 mm).
Min. 1.5 in. (38.1
mm) from edges,
splices, joints, and
fittings.
INSPECTION
INTERVALS
Inspect
every 600
Flight
Hours, 750
Flight
Cycles or
100 days
Dent diameter to
dent depth ratio <
10
Unlimited Use
Gouge
FS1
FS2
FS3
FS4
Surface damage of
face sheet only.
No core crushed.
No two gouges within
3.0 in. (76 mm).
Minimum distance of
1.5 in. (38.1 mm)
from edges, splices,
joints and fittings.
No sharp edges
allowed.
Inspect
every 600
Flight
Hours, 750
Flight
Cycles or
100 days
V2500
54-30-00
Page 134
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ALLOWABLE
LIMITS
DAMAGE
ZONE
REQUIREMENTS
Nick
FS1
FS2
FS3
FS4
INSPECTION
INTERVALS
0.5 in.
(12.7 mm) max.
length
Inspect
every 600
Flight
Hours, 750
0.01 in.
Flight
(0.254 mm) max. Cycles or
depth
100 days
0.1 in.
(2.54 mm) max.
width.
Unlimited use
Rip/Tear
Woven
wire
Mesh
FS6
No disbond of wire
mesh from the
perforated face
sheet.
No two within 3.0 in.
(76 mm).
Minimum distance of
1.5 in. (38.1 mm)
from edges, splices,
joints and fittings.
Inspect
100% max. depth every 600
Flight
0.25 in.
Hours, 750
(6.35 mm) max.
Flight
length.
Cycles or
100 days
Unlimited use
V2500
54-30-00
Page 135
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ALLOWABLE
LIMITS
DAMAGE
ZONE
REQUIREMENTS
Scratch
FS1
FS2
FS3
FS4
FS6
INSPECTION
INTERVALS
Inspect
every 600
Flight
Hours, 750
Flight
Cycles or
100 days
Unlimited use
0.005 in.
(0.127 mm)
maximum depth.
Inspect
every 600
Flight
Hours, 750
Flight
Cycles or
100 days
V2500
54-30-00
Page 136
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ALLOWABLE
LIMITS
DAMAGE
ZONE
REQUIREMENTS
Crack
FS3
FS4
1.0 in.
(25.4 mm)
maximum length.
Time limited.
INSPECTION
INTERVALS
Inspect
every 600
Flight
Hours, 750
Flight
Cycles or
100 days
FS4
V2500
54-30-00
Page 137
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
REQUIREMENTS
Partial
Penetration/
Hole
FS1
FS2
FS3
FS4
ALLOWABLE
LIMITS
INSPECTION
INTERVALS
3.0 in.
(25.4 mm) max.
diameter
Inspect
every 600
Flight
Hours, 750
Flight
Cycles or
100 days
Time limited
Full
Penetration/
Hole
FS2
FS1
FS2
FS3
FS4
No full penetration
holes allowed.
None
Inspect
every 600
Flight
Hours, 750
Flight
Cycles or
100 days
V2500
54-30-00
Page 138
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
D.
BC2
BC3
BC4
BC5
V2500
54-30-00
Page 139
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 140
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ALLOWABLE
LIMITS
DAMAGE
ZONE
REQUIREMENTS
Delamination/
Disbond
BC1
BC2
BC3
BC4
BC5
No
delaminations or
disbonds allowed.
None.
Dent
BC1
BC3
BC5
No dents
allowed.
None.
BC2
BC4
Maximum 3 dents
per panel surface.
Dents must be
separated from other
damage by 10.0 in
(254 mm). No
delaminations or
disbonds allowed.
0.4 in
(10,2 mm) max
diameter.
0.04 in
(1,0 mm) max
depth.
INSPECTION
INTERVALS
20 Months,
6000 Flight
Hours or
4500 Flight
cycles,
whichever
occurs
first.
V2500
54-30-00
Page 141
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ALLOWABLE
LIMITS
DAMAGE
ZONE
REQUIREMENTS
Nick/Gouge
BC1
BC3
No
nicks/gouges
allowed.
None.
BC5
No
nicks/gouges
allowed.
Clean area with
CoMat 01-438. Fill
damage with CoMat
08-149, (Epocast
1617 A/B). Cure at
125F (51.7C) for 5
hours.
Unlimited
use.
BC2
BC4
0.4 in.
(10,2 mm)
max diameter.
0.04 in.
(1,0 mm) max
depth.
INSPECTION
INTERVALS
20 Months,
6000 Flight
Hours or
4500 Flight
cycles,
whichever
occurs
first.
Unlimited
use.
V2500
54-30-00
Page 142
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
REQUIREMENTS
Scratch
BC2
BC4
No delamination
from face sheet.
ALLOWABLE
LIMITS
INSPECTION
INTERVALS
0.005 in.
(0.127) max
depth
20 Months,
6000 Flight
Hours or
4500 Flight
cycles,
whichever
occurs
first.
No Scratches
allowed. Clean area
with CoMat 01-438.
Fill damage with
CoMat 08-149,
(Epocast 1617 A/B)
Cure at 125F
(51.7C) for 5
hours.
Crack
BC1
BC2
BC3
BC4
BC5
No cracks allowed.
None.
Partial
Penetration/
Hole
BC1
BC2
BC3
BC4
BC5
No penetration
allowed.
None.
Full
Penetration/
Hole
BC1
BC2
BC3
BC4
No penetration
allowed.
None.
V2500
54-30-00
Page 143
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
E.
V2500
54-30-00
Page 144
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 145
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 146
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
REQUIREMENTS
ALLOWABLE
LIMITS
Cracks
Zone 1
Zone 2
Zone 3
No cracks allowed.
Gouges,
Scratches,
Nicks and
Abrasions.
Zone 1
Zone 2
0.025 in.
0.63 mm) max.
depth, 0.040
in. (1.0 mm)
max. length.
Zone 3
0.02 in.
(0.5 mm) max
depth, 0.25
in. (6.3 mm)
max. length.
Cracks
V2500
INSPECTION
INTERVALS
Zone 4
54-30-00
Page 147
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
REQUIREMENTS
ALLOWABLE
LIMITS
Broken or
Missing
Material
Zone 4
Damage is
contained in
Tangs only and
do not
encroach on to
the beam
cross-section.
INSPECTION
INTERVALS
Remove and
replace
Crossover
Beam no
later than
next
scheduled
engine
change.
V2500
54-30-00
Page 148
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
Gouges,
Scratches,
Nicks and
Abrasions.
Zone 4
REQUIREMENTS
ALLOWABLE
LIMITS
0.020 in.
(0.508 mm)
maximum deep
before and
after repair
and damages
are contained
in Tangs only
and do not
encroach on to
beam crosssection.
INSPECTION
INTERVALS
V2500
54-30-00
Page 149
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 150
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 151
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
REQUIREMENTS
ALLOWABLE
LIMITS
Delamination/
Disbond
BC1
BC2
BC3
BC4
BC5
No delaminations or
disbonds allowed.
None.
Dent
BC1
BC3
BC5
No dents allowed.
None.
BC2
BC4
INSPECTION
INTERVALS
20 Months,
6000
Flight
Hours or
4500
Flight
Cycles,
whichever
occur
first.
V2500
54-30-00
Page 152
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
REQUIREMENTS
ALLOWABLE
LIMITS
INSPECTION
INTERVALS
Nick/Gouge
BC1
BC3
No nicks/gouges
allowed.
None.
BC5
No nicks/ gouges
allowed. Clean area
with CoMat 01-438.
Fill damage with
CoMat 08-149,
(Epocast 1617 A/B).
Cure at 125F
(51.7C) for 5
hours.
Unlimited use.
20 Months,
6000
Flight
Hours or
4500
Flight
Cycles,
whichever
occur
first.
BC2
BC4
V2500
54-30-00
Page 153
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DAMAGE
ZONE
REQUIREMENTS
Scratch
BC2
BC4
No delamination from
face sheet.
ALLOWABLE
LIMITS
0.005 in. (0,127)
max depth.
0.4 in. (10,2 mm)
max length.
Unlimited use.
INSPECTION
INTERVALS
20 Months,
6000 Flight
Hours or
4500 Flight
Cycles,
whichever
occur
first.
Unlimited use.
Crack
Partial
Penetration/
Hole
Full
Penetration/
Hole
BC5
No scratches
allowed. Clean area
with CoMat 01-438.
Fill damage with
CoMat 08-149,
(Epocast 1617 A/B).
Cure at 125F
(51.7C) for 5
hours.
BC1
BC2
BC3
BC4
BC5
BC1
BC2
BC3
BC4
BC5
BC1
BC2
BC3
BC4
No cracks allowed.
None.
No penetration
allowed.
None.
No penetration
allowed.
None.
V2500
54-30-00
Page 154
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
(a)
(b)
(c)
(d)
(e)
Repair Procedures:
Repair in accordance with the repair procedure found
in 54-30-00, REPAIR No. 048, Translating Sleeve
Missing Rivet and/or loose Rivet.
54-30-00
Page 155
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
74 EQ SP
(NAS 9309MP-5)
EXISTING FWD
SPLIT LINE
LH
TRANSLATING
SLEEVE
LH OUTER SKIN
AFT EDGE
10 EQ SP
(NAS 9309MP-5)
EXISTING AFT
DOUBLE LATCH
LH OUTER PANEL
SKIN BOTTOM EDGE
EXISTING DRAIN
HOLE (TYP)
9 EQ SP
(NAS 9309MP-5)
PUSH
PUSH
BL
100.0
A5S520
Translating Sleeve
Figure 114
V2500
54-30-00
Page 156
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 157
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
SEAL
RETAINER
INNER V-BLADE
A5S513
V2500
54-30-00
Page 158
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
A5S512
V - Blade Inner
Figure 116
V2500
54-30-00
Page 159
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
0.25 in.
(6,4 mm)
NO DAMAGE ZONE
NO REPAIR
0.678 in.
(17,25 mm)
NO DAMAGE ZONE
NO REPAIR
0.293 in.
(7.44 mm)
0.52 in.
(13,2 mm)
REPAIRABLE
ZONES
0.39 in.
(9,9 mm)
0.226 in.
(5,74 mm)
0.375
(9,525 mm)
0.18 in.
(4,6 mm)
0.125 in.
(3,17 mm)
NO DAMAGE ZONE
NO REPAIR
SECTION A - A
A5S511
NOT TO SCALE
V2500
54-30-00
Page 160
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
ZONE
DAMAGE
Remaining
Material
Wear, Nicks,
Gouges,
Scratches and
Abrasion
Crack
Zone 1
Zone 2
See
Figure
117
REQUIREMENTS
ALLOWABLE
LIMITS
Measure part at
locations specified
in Figure 116 before
carrying out any
repair. Contact
Goodrich if
measurements are
less than the values
specified in Figure
117
Maintain minimum
remaining
material in
reference to
Figure 117.
Blend damage to a
minimum 10:1 ratio
(radius/depth).
Attempts must be
made to achieve a
minimum blend ratio
(up and down
direction) of 7:1
(radius/depth). If
this ratio cannot be
achieved, contact
Goodrich. Repair
damage per SPPM
subtask
70-35-03-350-001. DO
NOT BLEND BEYOND THE
DEPTH OF DAMAGE.
Apply surface
protection to the
repaired area per
SPPM Subtask
70-38-02-300-002
Single damage
with 0.015 in.
(0,38 mm)
maximum depth,
24 in. (610 mm)
maximum length.
Group of
multiple single
damages within
maximum 24.0 in.
(610 mm)
combined length.
Damages must be
minimum 2.0 in.
(50,8 mm) away
from other
damages or other
defects.
INSPECTION
INTERVALS
6000
flight
hours (FH)
or 4500
flight
cycles
(FC) or 20
months
whichever
occur
first.
No Crack allowed
Thrust Reverser Structure - Allowable Damage Limits
Table 107
V2500
54-30-00
Page 161
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
V2500
54-30-00
Page 162
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
GENERAL REPAIR
1.
General
Repairs given in this section are for structural damage exceeding the
limits shown in the Allowable Damage section. The repairs are written
to restore a part to its original strength and configuration as when
it was manufactured. Procedures to refinish a repaired area are also
given
2.
Adhesive Preparation
Some repairs call for the use of certain adhesives. The following are
the procedures to use in the preparation of the adhesives.
A.
EA956/L3 Adhesive
WARNING:
CAUTION:
(1)
V2500
Mix 100 parts-by-weight of EA956/L3 base A with 28 partsby-weight of L3 catalyst in a metal or plastic container.
Use a metal spatula and mix by hand to avoid heat rise in
adhesive mixture.
54-30-00
GENERAL REPAIR
Page 201
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
(2)
B.
EA956 Adhesive
WARNING:
(1)
Mix 100 parts-by-weight of EA956 Part A with 58 parts-byweight of Part B in a metal or plastic container. Use a
metal spatula and mix by hand to avoid heat rise in
adhesive mixture.
(2)
V2500
54-30-00
GENERAL REPAIR
Page 202
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
C.
EA934NA Adhesive
WARNING:
(1)
Mix 100 parts-by-weight of EA934NA Part A with 33 partsby-weight of Part B in a metal or plastic container. Use a
metal spatula and mix by hand to avoid heat sire in
adhesive mixture.
(2)
D.
EA9390 Resin
WARNING:
V2500
54-30-00
GENERAL REPAIR
Page 203
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
(1)
Mix 100 parts-by-weight of EA9390 Part A with 56 parts-byweight of Part B in a metal or plastic container. Use a
metal spatula and mix by hand to avoid heat rise in
adhesive mixture.
(2)
3.
V2500
B.
C.
D.
Both the original skin and the repair material must be clean
and dry before the repair can be started. Water on the surface
or in the materials will make the repair weak. All water must be
removed before the repair can be done. Use heat lamps at 230F250F for one hour.
54-30-00
GENERAL REPAIR
Page 204
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
4.
V2500
54-30-00
GENERAL REPAIR
Page 205
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
DESCRIPTION
DESIGNATION
MANUFACTURER
EA934NA
Part A
Part B
EA956/L3
Part A
L3
EA956/L3
Part A
L3
Cloth, Wiper
Cotton
Commercially Available
Clothing, Protective
Commercially Available
Container
Metal or Plastic
Commercially Available
Cover, Container
Metal or Plastic
Commercially Available
Gloves
Neoprene or
Polyvinyl
Chloride
Commercially Available
EA9390
Part A
Part B
Solvent
Methyl Ethyl
Ketone
Commercially Available
Spatula
Metal or Plastic
Commercially Available
NOTE:
V2500
54-30-00
GENERAL REPAIR
Page 206
Feb 1/12
GOODRICH AEROSTRUCTURES
STRUCTURAL REPAIR MANUAL
REPAIR DESCRIPTION
001
(VRS2005)
(VRS2006)
002
(VRS2007)
(VRS2008)
003
(VRS2009)
(VRS2010)
004
(VRS2011)
(VRS2012)
005
(VRS2013)
(VRS2014)
006
(VRS2015)
(VRS2016)
007
(VRS2017)
(VRS2018)
008
(VRS2019)
(VRS2020)
V2500
54-30-00
LIST OF REPAIRS
Page 201
Feb 1/12