Professional Documents
Culture Documents
E
IMO
MSC 83/INF.5
3 July 2007
ENGLISH ONLY
Action to be taken:
Paragraph 2
Related document:
Introduction
1
The following documents were submitted by IACS to the Pilot Panel in order to assist
with the Pilot Panels terms of reference. These documents were also copied to the
Correspondence Group through the Pilot Panel meeting reports.
Annex 1
Annex 2
Annex 3
Annex 4
Annex 5
Annex 6
Annex 7
IACS Documentation Package for the IMO GBS Pilot Project, dated 16 February 2007.
IACS Technical Presentation to the IMO GBS Pilot Project, dated 12 March 2007.
IMO Pilot Panel Questions to IACS for March 12 meeting.
Questions/comments to IACS during presentation on March 12.
(Presentation) Goal-Based New Ship Construction Standards, Tier II.2
Net Scantlings, dated 16 February 2007.
IACS Study Steel Weight Impact from Net Scantling Definition, dated 24 April 2007.
IACS Study Impact of Applying the CSR Corrosion Addition on the Hull Girder
Section Modulus, dated 3 June 2007.
I:\MSC\83\INF-5.DOC
MSC 83/INF.5
ANNEX 1
IACS
INTERNATIONAL ASSOCIATION
OF CLASSIFICATION SOCIETIES
36 Broadway
London, SW1H 0BH, U.K.
Tel: +44 (0)20 7976 0660
Email: permsec@iacs.org.uk
16 February 2007
Submitted to:
INTERNATIONAL MARITIME SAFETY ORGANIZATION
Maritime Safety Committee
IMO Pilot Project
(MSC 82/24, Paragraph 5.29 and Annex 15)
MSC 83/INF.5
ANNEX 1
PAGE 2
MSC 83/INF.5
ANNEX 1
PAGE 3
Contents:
1.
2.
3.
4.
5.
General.............................................................................................................................................1
Objective ..........................................................................................................................................1
Structure of this report...................................................................................................................1
Cross reference Table.....................................................................................................................3
Commentary ...................................................................................................................................9
Tier II Functional Requirements .......................................................................................................9
DESIGN..............................................................................................................................................11
II.1
Design life .............................................................................................................................11
II.2
Environmental conditions ..................................................................................................11
II.3
Structural Strength ..............................................................................................................14
II.4
Fatigue life ............................................................................................................................30
II.5
Residual strength .................................................................................................................31
II.6
Protection against corrosion...............................................................................................32
II.6.1
Coating life .......................................................................................................................32
II.6.2
Corrosion addition ..........................................................................................................33
II.7
Structural redundancy ........................................................................................................35
II.8
Watertight and weathertight integrity .............................................................................36
II.9
Human element considerations.........................................................................................37
II.10
Design transparency .......................................................................................................38
CONSTRUCTION.............................................................................................................................41
II.11
Construction quality procedures ..................................................................................41
II.12
Survey ...............................................................................................................................42
IN-SERVICE CONSIDERATIONS .................................................................................................43
II.13
Survey and Maintenance................................................................................................43
II.14
Structural accessibility ....................................................................................................43
RECYCLING CONSIDERATIONS ................................................................................................44
II.15
Recycling...........................................................................................................................44
6. Conclusions ...................................................................................................................................44
Appendices
A.
IMO Goal-based New Ship Construction Standards
B.
IACS Common Structural for Double Hull Oil Tankers
C.
Background Documents for the IACS Common Structural for Double Hull Oil Tankers
16 February 2007
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ANNEX 1
PAGE 4
16 February 2007
Page ii
MSC 83/INF.5
ANNEX 1
PAGE 5
1.
General
At the 81st session of the IMO Maritime Safety Committee held in May 2006, IACS
agreed to use the recently developed common structural rules as basis for a pilot to
conduct a trial application of the IMO Goal-based New Ship Construction Standards (GBS).
While IACS has published common rules for both tankers and bulk carriers, in order to
limit the scope for the pilot, only the common rules for tankers will be used. Therefore,
the IACS 2006 Common Structural Rules for Double Hull Oil Tankers(referred to as CSR
or Rules in this report), which entered into force on 1 April 2006 have been used.
2.
Objective
2.1 Objective of the Pilot Project
The objective of the pilot project is to conduct a trial application of Tier III of the GBS for
oil tankers and bulk carriers with the intention of validating the Tier III verification
framework, identifying shortcomings and making proposals for improvement. Note,
the pilot project will test the IMO GBS Tier III Verification Framework and not actually
carry out the verification of the IACS CSR at this time.
2.2 Objective of the submission from IACS
The objective of the submission from IACS is to provide to the pilot panel a working
example of how IACS in the future may provide the background documentation
illustrating how classification rules meet the GBS. The intention has been to provide this
to the pilot panel in order for them to start their work with an example at hand, and
thereby contribute to making the work more concrete.
3.
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ANNEX 1
PAGE 6
Item
Fully
covered in
CSR
Partially
covered in
CSR
Not covered
in CSR
Comment
DESIGN
II.1
Design life
II.2
Environmental
conditions
II.3
Structural strength
II.4
Fatigue life
II.5
Residual strength
II.6
Protection against
corrosion
Structural redundancy
II.8
Watertight and
weathertight integrity
II.9
Human element
considerations
CONSTRUCTION
RECYCLING CONSIDERATIONS
II.15 Recycling
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4.
DESIGN
II.1 Design life
The specified design life is not to be less than 25 years.
.2
Net scantlings:
2/4.3.4
4/2.4
6/3
Intact structure:
2/4.3.5
Environmental loads:
2/3.1.7
2/4.2
7/
Loading conditions:
2/3.1.5
2/3.1.6
2/3.1.8
Tab 2.4.1
2/4.2.5
2/5.4.1.1 thru 5
2/5.4.2
7/2.1, 7/2.2, 8/1.1.2, 8/Tab 8.2.7
thru 9
B/Tab B.2.3 and 4
Accidental loads:
2/4.2.7
Tab 2.4.1
7/2.2.3.2
7/5
Yield acceptance criteria:
2/4.5
2/5.4.1.5 thru 10
2/Tab2.5.1 thru 3
2/5.4.5 and 6
8/Tab 8.1.3 (BM)
8/Tab 8.1.4 (shear)
8/Tab 8.2.4 and 5 (local)
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9/3.2.3.1
C/
General principle:
2/4.1.2.2(a) and (d)
Hull girder ULS:
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ANNEX 1
PAGE 9
6/2
Coatings:
6/2.1.1
11/5.1.8 and 9
Corrosion:
6/3
Cathotic protection:
6/2.1.2
Measurements in service:
12/
6/3
General principle:
2/4.1.2.2 (a) and (d)
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3/2
Novel designs:
3/4.1.2
CONSTRUCTION
II.12 Survey
A survey plan should be developed for the construction
phase of the ship, taking into account the ship type and
design. The survey plan should contain a set of
requirements, including specifying the extent and
scope of the construction survey(s) and identifying
areas that need special attention during the survey(s),
to ensure compliance of construction with mandatory
IMO Pilot Project
IACS Documentation Package
2/4.4
Materials:
6/4.1.2
Fabrication:
6/4.1.2
Welding and joint preparation:
6/4.4
6/5
2/2.1.2.1
2/2.1.3.1(a) and (c)
2/3.1.9
3/2.2.3.1(g)
11/5
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PAGE 11
IN-SERVICE CONSIDERATIONS
2/2.1.3.1(d)
2/3.1.9.3 renewal criteria
3/2.2.3.1plans to be on board
5/5 access arrangements
11/2 crew protection
12/1.2 thickness measurements
3/2.2.2.1(d)
5/5
RECYCLING CONSIDERATIONS
II.15 Recycling
2/2.1.1
3/3.3
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5.
Commentary
Tier II Functional Requirements
To demonstrate how the CSR/Tankers address the IMO GBS Tier II Functional
Requirements, each of the functional requirements is listed followed by a description of
how the CSR/Tanker relates.
This report has been organized by sections according to the GBS functional
requirements, however the Rules themselves are organized similar to a typical design
flow as illustrated in the figure below, which is Figure 2.5.1 from the CSR.
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PAGE 14
Design Requirements
Operational
Requirements
Section 2/2
Static Loads
Section 7/2
Dynamic Loads
Section 7/3
Accidental Loads
Section 7/5
Design Basis
Section 2/3
Dynamic Load
Combination Factors
DLCFs Section 7/6.5
Load Combinations
Section 7/6
Loading Manual
Section 8/1
General
Rule Requirements
Static Load
Combinations
Section 7/6
Basic Information
Section 4
Structural
Arrangements
Section 5
Scantling Requirements
Materials
Section 6
General Detailed
Requirements
Section 11
Longitudinal Strength
Section 8/1
Primary Support
Members Inc Bhds
Section 8/2.6
Minimum
Requirements
Minimum Thickness
Section 8/2
Stiffness and
Proportions
Section 10/2
Hull Girder Inertia
and Section Modulus
Section 8/1
Deck houses
Section 11/1
Machinery Space
Section 8/4
Structural design
details (welding,
brackets)
Section 4/3
Other Minimum
Requirements
Criteria Assessment
Yield, Shear,
Buckling
Design Verification
Hull Girder Ultimate
Strength
Section 9/1
Strength Assessment
(FEM)
Section 9/2
Criteria Assessment
Criteria Assessment
Yield, Shear,
Buckling
Fatigue Strength
Section 9/3
Nominal Stress
Approach
Appendix C/1
Criteria Assessment
Fatigue Damage
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DESIGN
II.1
Design life
II.2
content
Design life
Description regarding the 108
cycles
comment
Environmental conditions
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PAGE 16
content
External environment
comment
.2 Environmental loads
The basis for the development of load formulations using the specified wave
environment is explained in the following.
The Rule formulations for the wave loads are based on envelope values calculated by
numerical wave load analysis and regression analysis, and calibrated with feedback
from service experience and model tests. The envelope value is the long term value, at a
given probability level, taking into consideration the effect of all wave headings.
The general principles for the derivation of the wave load values are:
(a) the application of load values is consistent for all similar load scenarios
(b) the characteristic load value is selected to suit the purpose of the application of
the load and the selected structural assessment method, e.g. for strength
assessment the expected lifetime maximum load is applied while for fatigue
assessment an average value representing the expected load history is applied
(c) load calculations are performed using 3-D linear hydrodynamic computational
tools. The effects of speed are considered
(d) the derivation of characteristic wave loads is based on a long term statistical
approach which includes representation of the wave environment (North
Atlantic scatter diagram), probability of ship/wave heading and probability of
load value exceedance based on IACS Rec. 34. All of which result in envelope
values
(e) non-linear effects are considered for the expected lifetime maximum loads.
The hydrodynamic calculations are based on:
(a) the Pierson-Moskowitz wave spectrum
(b) a wave energy-spreading of cos2
(c) an equal probability on all wave headings
(d) a 30 degree step of ship/wave heading
The speed and loading condition are chosen based on the corresponding application of
load and the structural assessment method. Thus, for:
(a) strength evaluation; a heavy ballast condition and a full load condition at scantling
draught have been used for the assessment, applying no forward speed, as tankers are
IMO Pilot Project
IACS Documentation Package
16 February 2007
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PAGE 17
full-form ships with negligible manoeuvring speed in extreme heavy weather due to
voluntary and involuntary reasons;
(b) fatigue assessment; normal ballast and full load condition at design draught have
been evaluated as the two most common sailing conditions. A speed of 75% of service
speed has been taken as the average speed over the lifetime, taking into account effects
of slamming, bow submergence, added wave resistance and voluntary speed reduction.
The considered wave-induced loads include:
(a) hull girder loads (i.e., vertical and horizontal bending moments)
(b) dynamic wave pressures
(c) dynamic tank pressures.
The probability of occurrence is selected based on the purpose of application of the load
and the selected structural assessment method to be as follows:
(a) the loads for fatigue assessment are based on a probability of exceedance of 10-4,
which means loads which occur frequently. The 10-4 is the reference probability level
that together with a Weibull shape parameter and average zero-crossing period define
the expected load history.
(b) the loads for strength evaluation are based on a probability of exceedance of 10-8.
The probability level represents the expected maximum load during the design life. The
exception is the sloshing loads, where a probability level of 10-4 is used, which is a load
that occurs frequently.
General formulae for linear wave induced ship motion, acceleration, hull girder loads
and wave pressures are given at both 10-8 and 10-4 probability levels.
The design load combinations corresponding to the identified load scenarios
produce realistic design load sets suitable for the design and verification of the
structural capability. Design load sets apply all the applicable simultaneously acting
static and dynamic local load components and static and dynamic global load
components for the design of a particular or group of structural members.
The combination of dynamic loads considers all simultaneously occurring dynamic
load components. In deriving the simultaneously occurring loads, one particular
load component is maximised or minimised and the relative magnitude of all
simultaneously occurring dynamic load components is specified by the application
of dynamic load combination factors (DLCF) based on the envelope load value.
These dynamic load combination factors are based on the application of the
equivalent design wave approach and are given as tabulated values.
For scantling requirements and strength assessments, correction factors to account
for non-linear wave effects and operational considerations in heavy weather are applied
to the linear loads. In beam sea condition a heading correction factor of 0.8 to account for
operational considerations are applied to the linear loads. This is done because the
assumption of equal probability of all wave headings is not considered to be correct for
extreme conditions, since the ship in such weather will be steered up against the waves.
For the fatigue requirements given, the load assessment is based on the expected load
history and an average approach is applied. The expected load history for the design life
is characterised by the 10-4 probability level of the dynamic load value, the load history
for each structural member is represented by Weibull probability distributions of the
corresponding stresses.
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The fatigue analysis is calculated for two representative loading conditions covering
the ships intended operation. These two conditions are:
(a) full load homogeneous conditions at design draught
(b) normal ballast condition.
The ships life is divided into three operational phases with 42.5% in full load at sea,
42.5% in ballast at sea and the remaining 15% in harbour or sheltered waters.
Correction factors to account for speed effects are applied to the linear loads for fatigue
assessment. Also factors to calculate the loads at probability levels 10-8 and 10-4 are
applied.
CSR references:
CSR-reference
Sec 2/4.2.6
Sec 2/5.4.2
Sec 2/5.4.3
Sec 7/3
Sec 7/6
II.3
content
Environmental loads
Design loads for scantling
requirements and strength
assessment
Design loads for fatigue
assessment
Dynamic load components
Combination of loads
comment
Structural Strength
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PAGE 19
content
External environment
Dynamic loads
comment
b) Loading conditions:
Representative design cargo and ballasting loading conditions are specified to envelope
the actual vessel loading conditions. The design loading conditions include various
combinations of full and empty tanks to represent homogeneous, alternate, partial,
multi-port, ballast, and ballast management conditions. If actual vessel loading
conditions include non-typical conditions such as asymmetric loading or simultaneously
emptying all cargo tanks across a section, the Rules state that they also have to be used
in the structural evaluation.
While the Rule specified loading conditions which include checkerboard or alternate
tank loading have been used to formulate the design loads, most vessels typically trade
in homogeneous full load or ballast load conditions. Therefore there is a safety factor
associated with relating the actual loading conditions under which the vessel trades
versus the Rule conditions. As this depends on the unknown future loading patterns of
the vessels, there is no way of actually quantifying the safety margin attributed to this.
These vessel loading conditions are used to develop the static components of the design
loads for longitudinal hull girder strength and the strength evaluation of structural
members. Additional information on the loading conditions is included in Section 5.II.2
of this report.
The Rules relate the design loading conditions to the actual operation of the vessel by
specifying that loading conditions and operation instructions be included in the vessel
Loading Manual and/or Loading Instrument which will be used by the vessels
operating personnel. The Rules require that the Loading Manual include design
parameters and operational limitations upon which approval of the hull scantlings have
been based. Limitations on permissible still water bending moment and shear forces,
scantling draft, minimum draft, minimum forward draft, allowable cargo density,
ballast water exchange operations, and the design speed are to be included.
The following table, which is a partial copy of Table B.2.3 from the CSR, illustrates
representative loading conditions to be evaluated in the FEM analysis which are
included in the Rules.
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PAGE 20
Figure
Draught
% of
Perm.
SWBM(2)
% of
Perm.
SWSF(2)
Strength
Strength assessment
assessmen
against hull girder
t
shear loads (1b)
(1a)
Midship
region
Forward
region
Midship
and aft
regions
See note 3
100%
(-ve fwd)
2, 5a
See note 3
100%
(-ve fwd)
2, 5a
5a
1, 5a
5a
5a
A1
0.9 Tsc
S
100%
(sag)
A2
100%
(hog)
0.9 Tsc
S
100%
(hog)
0.55 Tsc
see note 5
100%
(hog)
See note 5
100%
(-ve fwd)
See note 5
A4
See note 4
100%
(-ve fwd)
A3(6)
See note 4
0.6 Tsc
100%
(sag)
100%
(+ve
fwd)
See note 4
100%
(+ve
fwd)
0.8 Tsc
A5(7)
See note 6
100%
(sag)
See note 5
100%
(+ve
fwd)
See note 4
A6
0.6 Tsc
100%
(hog)
CSR references:
CSR-reference
Sec 2/3.1.5
Sec 2/3.1.6
Sec 7/2.1
Sec 8/1.1
Sec 8/1.1.2
Sec 8/1.1.3
content
Operating conditions
Operating draughts
Static hull girder loads
Loading guidance
Loading manual
Loading computer program
100%
(-ve fwd)
See note 4
comment
c) Local loads:
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PAGE 21
The above mentioned wave-induced dynamic (D) and loading condition static (S) load
components are combined in order to calculate the maximum local loads (S + D) used to
evaluate structural members. Design loads included in the Rules also contain margins
to cover accidental (A) loads such as occasional overruns or overloads during loading or
unloading operations. This includes the height of air pipes and pressure relief vale
settings. Details of the determination of the local loads are included in Section 5.II.2 of
this report.
The following table, which is a copy of Table 2.4.1 from the CSR, indicates load
categories included in the Rules.
Load Categorisations
Operational Loads
Environmental loads
Lightship weight
Buoyancy loads
Variable loads
Cargo
Ballast water
Stores and consumables
Personnel
Temporary equipment
Other loads
Accidental loads
Flooding of compartments
Deformation loads
Thermal loads
Deformations due to construction
CSR references:
CSR-reference
Sec 2/3.1.8
Sec 2/4.2.3
Tab 2.4.1
Sec 2/4.2.5
Sec 2/4.2.7
Sec 7/2.2
Sec 7/5
Tab 8.2.7
Tab 8.2.8
Tab 8.2.9
content
Internal environment (cargo and
water ballast tanks)
Load categorisation
Load categorisation
Operational loads
Accidental loads
Local static loads
Accidental loads
Design load sets for plating and
local support members
Specification of design load
combination, acceptance criteria
and other load parameters for each
design load set
Design load sets for primary
support members
comment
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PAGE 22
d) Load combination:
Design load combinations combine local and hull girder load components to represent
design load scenarios. The effects of combining the dynamic (D) and the static (S) loads
are also included in the combined design loads. The design scenarios are selected to
encompass all scenarios that can reasonably occur during operation.
The loading scenarios include the assessment of tank boundaries, e.g. bulkheads, based
on the most severe combination of loading hence conditions are assessed with a full tank
content on one side and an empty tank on the other side. The situation with the tank
contents reverse are also considered. Similarly the shell envelope is assessed for
conditions at the deepest draught without internal filing and at the lowest draught with
maximum internal filling.
The loads are combined for evaluation of the hull girder and structural members in
order to consider the most unfavourable combination of load effects. A variety of
different load cases are applied in order to provide maximum loads applied to
individual areas of the structure rather than one load case which attempts to envelope
all maximum loads simultaneously, since maximum loads acting simultaneously do not
actually occur in operation.
These combined load effects are used to develop the longitudinal hull girder strength
and the strength evaluation of structural members. The following table, which is Table
2.5.1 from the CSR, illustrates the combination of loads.
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Rule Requirements
Design Load
Combination
(specified in
Section 7/6)
Ref.
no
Notation
S+D
Design Format
(specified in
Sections 8 and 9)
see Note 1
Acceptance
Criteria Set
(specified in
Sections 8 and 9)
Seagoing operations
Transit
BWE by flow
through or
sequential
methods
1. SG + SL + DG + DL 2 R1
AC2
2. S SG + D DG R2/ R2
AC2
Impact
SL + Dimp 3 Rp
AC3
Sloshing
SG + Dslh 1 R1
AC1
Fatigue
DM i / Ni
S+D
SG+SL+ DG + DL 2R1
AC2
SG + SL 1 R1
AC1
Tank testing
SG+ SL1 1 R1
AC1
Special
conditions in
harbour
SG+ SL 1 R1
AC1
Accidental condition
Accidental
flooding
1. SL 2 R1
for collision bulkhead
2. SL 1 R1
AC2
AC1
Note
1. The symbols defined in this column are defined in the text of 5.4
Where:
DG
DL
DM
SG
SL
Ri
structural capacity
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PAGE 24
CSR references:
CSR-reference
Sec 2/4.2.2
Sec 2/5.4.1.1 to 5
Tab 2.5.1
Sec 2/5.4.2
Sec 7/6
Tab 7.6.1
Tab 8.2.7
Tab 8.2.8
Tab 8.2.9
Tab B.2.3
Tab B.2.4
content
Design load combinations
Load-capacity based requirements
Load scenarios and corresponding
rule requirements
Design loads for scantling
requirements and strength
assessment (FEM)
Combination of loads
Design load combinations
Design load sets for plating and
local support members
Specification of design load
combination, acceptance criteria
and other load parameters for each
design load set
Design load sets for primary
support members
FE load cases
FE load cases
comment
e) Structural modelling:
There are two general forms for structural modelling included in the Rules. The first
applies beam and plate theory and prescriptive buckling formulations. The second
involves application of finite element modelling.
The first form of structural modelling consists of using engineering principles to
calculate section cross area, inertia, section modulus, web area and plate or shell
membrane properties, and is associated with the prescriptive rules covering such items
as bending, shear and buckling. This type of modelling is used to assess the structural
properties of the vessel during the initial stages typically employing a working stress
design (WSD) format. The working stress level is determined by applying the design
loads using beam and plate theory and buckling formulae. This working stress level is
then compared against an allowable stress. In many cases the formula is rearranged
mathematically to include the allowable stress and the result is the required structural
property such as thickness, section modulus, etc.
The Rules contain details on the section properties to be used with the Rule
requirements.
The second form of structural modelling using a finite element (FE) model also employs
a working stress design (WSD) format. The Rules include detail specification of the FE
model such as; model extent, structure to be modelled, openings to be modelled,
properties, element size, element type, aspect ratio, and boundary conditions. The FE
analysis employs a series of models using a global model to represent the overall hull
girder structure and then using local fine mesh models to review high stress gradient
areas and stress concentrations. Finally, very fine mesh FE models are used to zoom in
and assess the hopper knuckle connection between the inner-bottom and the hopper
plate. The Rules include detail specifications for the fine mesh models similar in content
to the global model mentioned above.
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PAGE 25
It should be noted that all structural models employ the net thickness concept in which
the actual as-built thickness is reduced to represent in service diminution due to
corrosion. The net thickness concept is described in section 5.II.3.5 of this report.
CSR references:
CSR-reference
Sec 2/4.3
Sec 2/5.4.4.1
Sec 3/5
Sec 4/2
Sec 9/1.3
Sec 9/2.2.2
Sec 9/2.3.2
App A/2.2.2
App B/2.2
App B/3.2
App B/3.4
App B/4.2
App B4.4
content
Structural capacity assessment
Structural response analysis
Calculation and evaluation of
scantling requirements
Structural idealization
Hull girder bending moment
capacity
Structural modelling
Structural modelling
Assumptions and modelling of the
hull girder cross-section
Structural modelling
Structural modelling
Application of loads and boundary
conditions
Structural modelling
Boundary conditions
comment
f) Fatigue:
For fatigue considerations, please refer to section 5.II.4 of this report.
g) Corrosion:
For corrosion considerations, please refer to section 5.II.6.2 of this report.
h) Material imperfections:
The CSR include the IACS requirements for materials covering strength properties,
material grades and required application. The remainder of the detail requirements for
materials such as the chemical makeup, through thickness properties, testing, etc. are
referenced to be in accordance with the individual Classification Society rules.
While the minimum strength properties of yield and ultimate tensile strength are
specified in the CSR, the actual physical properties of materials fitted in the ships are
usually greater. However these margins are not accounted for and no safety margin is
attributed to this.
The strength requirements in the CSR are based on the assumption that the material is
manufactured in accordance with minimum strength properties and the allowable
under thickness rolling tolerances specified in IACS UR W13. Please also refer to section
5.II.11 of this report.
CSR references:
CSR-reference
Sec 2/4.4.1
Sec 2/5.5
Sec 6/1
content
Materials
Materials
Steel grades
comment
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For construction and workmanship considerations, please refer to section 5.II.11 of this
report.
j) Buckling:
The buckling criteria in the CSR include various levels of complexity that build upon
one another.
The simplest buckling check is in the form of stiffness and proportion ratios that relate
simplified buckling and deflections to the most basic structural property such as panel
spacing, unsupported flange breadth or pillar length. Using the spacing, flange length
or pillar lengths, ratios are used to determine related permissible thicknesses. The next
level of buckling check is performed using prescriptive buckling based on classic Euler
buckling of plates, shells, columns and torsional buckling modes. Finally an advanced
buckling analysis un-stiffened and stiffened plate panels is based on nonlinear analysis
techniques. The most advanced buckling analysis includes an allowance for
redistribution of loads such that the ultimate capacity of the panel is calculated.
CSR references:
CSR-reference
Sec 2/5.4.5.2
Sec 8/1.4
Sec 8/2.6.1.6
Sec 9/2.2.5.3
Sec 10
App D
content
Structural capacity assessment
Hull girder buckling strength
Primary support members
Acceptance criteria
Buckling and ultimate strength
Buckling strength assessment
comment
k) Residual strength:
For residual strength considerations, please refer to section 5.II.5 of this report.
.2 Strength Assessments
The GBS lists various items which should be assessed in the rules. The items mentioned
are each discusses as follows:
a) Members to be evaluated:
The CSR include requirements for the structural evaluation of all strength components
of the vessel. The evaluations of the cargo block region of the vessel is based on both
prescriptive and a finite element analysis. Prescriptive requirements are included for the
forward and aft regions and the deckhouse structure . See the following figure, which is
Figure 1.1.1 from CSR, for a map of references to the applicable CSR section.
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Sections
Introduction
Rule Principles
Rule Application
Basic Information
Structural Arrangement
Loads
Aft end
& Machinery Room
Cargo Area
Topic
Sections
8/4.1
8/4.2
Topic
Fore end
Sections
Topic
Sections
8/1
General structure
8/3.1
8/2.2
Bottom structure
8/3.2
8/4.3
8/2.3
Side structure
8/3.3
8/4.4
Inner bottom
8/2.4
Deck structure
8/3.4
Bulkheads
8/2.5
Internal structure
8/3.5-3.9
8/4.5-4.8
8/5.1
8/2.6
Bottom slamming
8/6.3
8/5.2
Sloshing
8/6.2
Bow impact
8/6.4
8/5.3
9/1
8/5.4
9/2
Fatigue strength
9/3
8/5.5-5.7
Topic
Hull openings and closing arrangements
11/1
Crew protection
11/2
11/3
Equipment
11/4
Testing procedures
11/5
Sections
12
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b) Failure modes:
The criteria for the assessment of scantlings are based on a working stress design (WSD)
method. The failure modes include yielding, buckling and fatigue. Deflection criteria is
also included and covered in the next section of this report.
The acceptance criteria included in the CSR have been related to the loading scenario as
shown in Table 2.5.1 as copied in this report Section 5.II.3.1.d. The failure modes
associated with the scenario are indicated in the following tables, which are Tables 2.5.2
and2.5.3 from the CSR.
Yield
70-80% of
yield
stress
AC1:
90-100%
of yield
stress
AC2:
Plastic
criteria
AC3:
Buckling
Control of
stiffness and
proportions.
Usage factor
typically 0.8
Control of
stiffness and
proportions.
Usage factor
typically 1.0
Control of
stiffness and
proportions
Primary Support
Members
Yield
70-75%
of yield
stress
85% of
yield
stress
Plastic
criteria
Buckling
Control of
stiffness and
proportions.
Pillar
buckling
Control of
stiffness and
proportions.
Pillar
buckling
Control of
stiffness and
proportions
Yield
Buckling
75% of
yield
stress
NA
90-100%
of yield
stress
Usage
factor
typically
0.9
NA
NA
AC1:
AC2:
Yield
Buckling
Yield
Control of stiffness
and proportions.
Control of stiffness
and proportions.
CSR references: Sections 2/4.5, 2/5.4.1.5 to 10, Table 2.5.1 to 3, 2/5.4.5 and 2/5.4.6.
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Yielding: the yielding allowable stresses for bending and shear modes specified for hull
girder, primary support members and local members are generally shown in the above
tables. More detailed information on the allowable stresses for each individual
component is included in the CSR references listed below.
CSR references: Table 2.5.2, Table 2.5.3, Sections 8/1.2, Table 8.1.3, 8/1.3, Table 8.1.4,
Table 8.2.4, Table 8.2.5, Table 8.2.10, 9/2.2.5 and Table 9.2.1.
Buckling: the buckling allowable limits specified for hull girder, primary support
members and local members are generally shown in the above tables. More detailed
information on buckling criteria for each individual component is included in the CSR
references listed below.
CSR references: Table 2.5.2, Table 2.5.3, 8/1.4.2.6 to 8/1.4.2.8, Table 9.2.2, 10/2.3,
10/3.2.1.3, 10/3.3.2.1, 10/3.3.3.1 and D/4.
Fatigue: the fatigue criteria is associated with the design life of 25 years and exposure to
the North Atlantic environment. See Section 5.II.4 of this report and the CSR references
below for additional details.
CSR references: Sections 2/4.3.3, Tab 2.5.1, 2/5.4.3, 2/5.6.5, 8/1.5, 9/3, B/4, C/
c) Deflection:
Hull girder deflection requirement is covered by a minimum vertical hull girder
moment of inertia. Local structural deflection is generally covered in the CSR by
inclusion of minimum thicknesses, minimum depth-to-thickness ratios and buckling
control measures. The establishment of the deflection criteria was based on the existing
satisfactory service associated with the existing class rules.
CSR references: Sections 2/5.3.1.1(b), 2/5.4.5.1, 3/5.3.3.4, 8/1.2.2, 8/2.6.1.7 plus
individual requirements, and 10/2.
.3 Ultimate Strength
The ultimate strength evaluations cover hull girder properties as well as individual
stiffened plate panels.
a) Ultimate strength of the hull girder
The evaluation of the hull girder is the most important component of the strength
assessment. The CSR include hull girder longitudinal strength evaluations controlling
yielding and buckling based on working stress design (WSD) levels associated with the
static and dynamic load components. The in-service operational limits are also closely
controlled in order to remain within the WSD limits.
In addition, to provide an additional check for the hull girder, an ultimate limit
evaluation is performed to check the condition of the vessel in extreme at-sea conditions
using the following general expression.
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S Msw + W M wv sag
MU
R
Where:
Msw
Mwv-sag
MU
S, W, R are the partial safety factors for the design load combinations.
a)
1.0
1.2
1.1
b)
1.0
1.3
1.1
Where:
partial safety factor for the sagging still water bending moment
partial safety factor for the sagging vertical wave bending moment covering
environmental and wave load prediction uncertainties
partial safety factor for the sagging vertical hull girder bending capacity
covering material, geometric and strength prediction uncertainties
Partial safety factors increasing the magnitude of the wave-induced bending moment by
20 and 30 percent are applied in conjunction with the permissible and most probable
still water bending moment respectively.
The calculation procedure for the determination of the hull girder bending capacity, is
included in Appendix A of the CSR.
CSR references:
CSR-reference
Sec 2/5.6.3
Sec 9/1
App A
content
Design verification - hull girder
ultimate strength
Hull girder ultimate strength
Hull girder ultimate strength
comment
Requirements
Procedure
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ultimate strength of a plate panel. The modes are defined in the advanced buckling
section 10/4 and Appendix D of the CSR as follows:
Method 1 buckling capacity with allowance for redistribution of load. This defines the
upper bound value of the buckling capacity and represents the maximum load the panel
can carry without suffering major permanent set and is effectively the ultimate load
carrying capacity of a panel. The buckling capacity is taken as the load that results in the
first occurrence of membrane yield stress anywhere in the stiffened panel. In calculating
this, load redistribution within the structure is taken into account. This redistribution of
load is a result of elastic buckling of component plates, such as the plating between the
stiffeners.
Method 2 - buckling capacity with no allowance for redistribution of load. This defines
the lower bound value of the buckling capacity. In calculating the buckling strength, no
internal redistribution of load is to be taken into account. Hence this is more
conservative than the upper bound value given by Method 1 and checks that the panel
does not suffer large elastic deflections with consequent reduced in-plane stiffness.
CSR references:
CSR-reference
Sec 10/4
App D
content
Advanced buckling analysis
Buckling strength assessment
comment
Requirements
Procedure
.3 Structure compatibility
a) purpose of the space
The structural requirements of the CSR include consideration of the purpose and
associated environment of the space to which the structure is exposed. This can be
either the external environment such as temperature exposure, marine corrosive
environment. or the internal environments of cargo, ballast and dry spaces such as
liquid density, temperature and corrosive nature. These environments which relate to
the purpose of the space influence the material grade requirements, corrosion additions.
CSR references: Sections 2/3.1.7 and 2/3.1.8.
b) structural continuity
Structural continuity, termination of members and alignment with backup structure is
covered in the CSR. The objective of the structural continuity requirements is to
effectively avoid hard spots, notches and stress concentrations. The CSR has
requirements for large hull girder longitudinal members as well as for the end
termination of primary and local members. Another important reason for including this
in the rules is to clarify the end connection continuity associated with the rule
formulations. For instance the continuity of the ends dictate the end connection of a
beam which in-turn dictate the bending moment, e.g. fixed-fixed or pinned-pinned, and
then influence the associated structural requirement. Therefore the rules contain quite
extensive coverage of this subject as listed below.
CSR references:
CSR-reference
Sec 4/3.2 to 4
content
Structure design details
comment
Local and primary support
member end connections
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Sec 8/1.6
Sec 8/2.1.4.7
Sec 8/2.3.1.3
Sec 8/3.1.3
Sec 8/4.1.3
Sec 8/5.1.3
Structural continuity
Structural continuity
.4 Facilitate loading/unloading
In addition to the operating loads that most designers consider, the CSR also include
loading and unloading conditions in the matrix of design loads to be considered. See
CSR Table 2.5.1 as copied in this report Section 5.II.3.1.d. Loading conditions upon
which the vessel is approved, which include loading and unloading operations are
required to be included in the vessel Loading Manual as indicated in Section 8/1.1.2.2(b)
of the CSR.
CSR references:
CSR-reference
Sec 2/4.2.1
Tab 2.5.1
Sec 8/1.1.2.2(b)
content
Load scenarios
Load scenarios and corresponding
rule requirements
Loading manual
comment
Harbour/sheltered water
conditions
.5 Net scantlings
The net scantling approach is used to perform the ship design and verification
calculations using scantlings in an assumed future corroded condition. Therefore the
design is assessed for the critical load cases for the different assessment criteria such as
strength (e.g. yielding, ultimate strength and buckling) and fatigue, while in an expected
corroded condition. This expected corroded condition is typically defined in association
with the assessment criteria type and the structural arrangement of the vessel being
investigated.
While the expected corrosion additions which are to be used in design calculations can
be accurately defined in a design code or classification society rule, the actual corrosion
experienced in-service can vary depending on maintenance performed, coatings
provided, coating maintenance, cargo carried, ballast carried, operating environments,
loading/unloading processes, etc. Therefore the actual corrosion experienced by a
particular ship may be larger or smaller depending on the actual operating conditions
and maintenance of the ship throughout its life cycle.
Since the actual corrosion in-service depends on a wide variety of factors that can not be
fully anticipated and controlled, the Rules use a design net thickness approach that is
aligned and compatible with the associated thickness gauging and renewal
requirements that are applied to the vessel. Ships are subjected to thickness
measurement requirements during their lifetime. When local thicknesses measured do
not comply with the requirements, renewals are required to replace the local plating or
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stiffening members to their original condition, thereby keeping the individual structural
elements in a state that is generally thicker than the net scantlings used in the original
design calculations.
In-service diminution allowances for hull girder section modulus and the thickness of
individual structural elements are generally set by classification society rules. However,
it should be noted that resolution A.744(18), as amended, specifies allowable diminution
of the hull girder section modulus for oil tankers 130m in length and upwards and over
10 years of age (ref. resolution MSC.105(73)). Additionally, recommended criteria for
specific structural members of single side skin bulk carriers are provided in the IACS
Unified Requirements which are referenced by resolution MSC.145(77).
The in-service minimum thickness requirements contained in classification society rule
requirements (e.g., IACS UR S7) generally indicate stringent measurement criteria to be
used for the assessment of members contributing to hull girder strength and less
stringent localized measurement criteria to be used for the assessment of individual
local members. The following summary may be made:
.1
.2
.3
Local Pitting, Grooving and Edge Corrosion for completeness of the rules the
thickness diminution allowance for pitting, grooving and edge corrosion of plating
and stiffening elements, typically in the range of 25 to 30 percent of required gross
thickness, is included in the CSR. These localized items are checked in service and
renewed when necessary, but specific accounting is not included in the strength
criteria other than via calibration with actual vessel service.
In the CSR, the overall average corrosion for hull girder cross-section and primary
support members is given by simultaneously deducting half the local corrosion addition
from all structural members comprising the respective cross-sections. This replicates a
10 percent reduction of global strength which will later be monitored in-service. The
assessment of local scantlings is performed based on the superposition of stresses
associated with the reduced hull girder properties and the local stresses associated with
the local full deduction of the corrosion additions. In other words, the CSR assumes that
the structure is corroded locally to the maximum allowed and the hull girder is reduced
to the maximum allowed overall hull girder corrosion.
Since fatigue is a time-dependant phenomenon that takes place over long periods of the
ships life, stress calculations associated with fatigue should reflect variations in
thicknesses due to corrosion through the design life (e.g. consider full as-built
scantlings for the vessel in the initial stage of its operational life and expected design net
scantlings at the end of the assumed design life). However the CSR contains a
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simplification which uses the average scantling properties between the initial as-built
stage and the expected corroded state at the end of the assumed design life.
CSR references:
CSR-reference
Sec 2/4.3.4
Sec 4/2.4
Sec 6/3
II.4
content
Net thickness approach
Geometrical properties of local
support members
Corrosion additions
comment
Fatigue life
.2
.3
The long term distribution of stresses in the structure of the ship sailing in NorthAtlantic environment may be represented by a two-parameter Weibull law. The
best fit of the Weibull distribution to the North-Atlantic scatter diagram is obtained
by selecting a probability of occurrence (10-4) for the scale parameter of the Weibull
law.
The linear damage accumulation rule of Miners sum is valid and a unit value of the
damage ratio D corresponds to fatigue cracking.
The expected fatigue life is to be greater or equal to the design life (i.e. 25 years).
x
= F ( x) = 1 exp[( ) ]
w
1/
i = ntot
i =1
ni
is to be less than 1 where the number of cycles is summed on
Ni
the whole fatigue life of the vessel of 25 years. In the damage ratio expression, ni is the
number of cycles of stress range Si and Ni the number of cycles leading to failure
according to the S-N curve, at the stress range Si.
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CSR references:
CSR-reference
Sec 9/3
content
Fatigue strength
App C
II.5
comment
Requirement, not less than 25
years
Procedure
Residual strength
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Hrte, T. et al., Probabilistic methods applied to structural design and rule development,
RINA Conference, January 2007
Post-buckling behavior is included in the hull girder ultimate strength calculations, but
the calculations are only carried out for intact structure.
CSR references:
CSR-reference
Sec 2/4.3.5.1
Sec 2/4.1.2.2
Sec 2/4.2.7.1
Sec 7/2.2.3.4
Sec 7/5
App A/2.3
II.6
content
Intact structure
Design principles
Accidental loads
Flooding pressure
Accidental loads
Hull girder ultimate strength
comment
Coating life
With regard to the mandatory use of coatings, the CSR includes it in Section 6/2
Corrosion.
The purpose and intention of this section is to ensure that the Rules are inline with the
SOLAS requirement with respect to corrosion prevention of ballast tanks.
The text provides reference to the requirements of SOLAS Reg. II-1/3-2, IMO Resolution
A.798(19) and IACS UI SC 122. The requirements are open with respect to application
date, which at the time of publishing the rules was yet to be finalized by IMO. It has
now been determined that the application date for vessels to which the CSR apply is 8
December 2006, which is based on the building contract date.
As described in the section 6/1.1.1.2, for ships contracted for construction on or after 8
December 2006 which is the date of IMO adoption of the amended SOLAS Regulation II1/3-2, the coatings of internal spaces subject to the amended SOLAS regulation are to
satisfy the requirements of the IMO performance standard.
The IMO performance standard means IMO Resolution MSC.215(82) Performance
standard for protective coatings for dedicated seawater ballast tanks in all types of ships
and double-side skin spaces of bulk carriers.
The referenced requirements cover the following items related to information and
documentation for II.6.
.1 Locations and/or spaces where coatings are required to be used
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II.6.2
content
Corrosion Protection Including
Coatings
comment
Corrosion addition
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content
Corrosion additions
Renewal criteria of local structure
for general corrosion
comment
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Structural redundancy
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additional and more complex acceptance criteria are provided and the buckling criteria
is lowered to account for this. Especially longitudinal horizontally corrugated bulkheads
are critical, due to their contribution to the longitudinal strength.
CSR references:
CSR-reference
Sec 2/4.1.2.2
App D/1
content
Design principles
Advanced buckling analusis
comment
II.8
Sec3/3
Sec5/2
Sec5/2.1.2.3
Sec8/2.5
IMO Pilot Project
IACS Documentation Package
content
Reference is made to IMO
regulations
Reference is made to regulations of
international, national, canal and
other authorities
Reference is made to requirements
of national and international
regulations
comment
Watertight subdivision
Reference is made to requirements
of national regulations
Scantlings of Bulkheads
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Sec8/3.6
Sec8/4.7
Sec8/5.6
Sec11/1
Sec11/1.1
Sec11/1.2
Sec11/1.3
Sec11/1.4
Sec11/1.5
II.9
Sec5/5.1.1.4
Sec11/1.1.11
Sec11/2
Sec11/2.1
Sec11/2.2
Sec11/2.3
content
Reference is made to regulations of
international, national, canal and
other authorities
Size of access openings
Portable plates
Crew protection
Bulwarks and Guardrails
Tank Access
Bow Access
Comment
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II.10
Design transparency
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Section 2/3.1.1.3 The design basis used for the design of each ship is to be documented
and submitted to the Classification Society as part of the design review and approval.
All deviations from the design basis are to be formally advised to the Classification
Society.
Section 4/3.1.1.1: A booklet of standard construction details is to be submitted for
review.
Section 9/2.1.2.1 A detailed report of the structural analysis is to be submitted to
demonstrate compliance with the specified structural design criteria. This report shall
include the following information:
(a) list of plans used including dates and versions
(b) detailed description of structural modelling including all modelling assumptions and
any deviations in geometry and arrangement of structure compared with plans
(c) plots to demonstrate correct structural modelling and assigned properties
(d) details of material properties, plate thickness, beam properties used in the model
(e) details of boundary conditions
(f) details of all loading conditions reviewed with calculated hull girder shear force and
bending moment distributions
(g) details of applied loads and confirmation that individual and total applied loads are
correct
(h) plots and results that demonstrate the correct behaviour of the structural model
under the applied loads
(i) summaries and plots of global and local deflections
(j) summaries and sufficient plots of stresses to demonstrate that the design criteria are
not exceeded in any member
(k) plate and stiffened panel buckling analysis and results
(l) tabulated results showing compliance, or otherwise, with the design criteria
(m) proposed amendments to structure where necessary, including revised assessment
of stresses, buckling and fatigue properties showing compliance with design
criteria.
Section 9/2.1.3.3 A computer program that has been demonstrated to produce reliable
results to the satisfaction of the Classification Society is regarded as a recognised
program.
Section 9/2.2.3.2 The standard load cases to be used in the structural analysis are given
in Appendix B/2.3.1. These load cases cover seagoing conditions (design load
combination S + D) and harbour/tank testing conditions (design load combination S).
Section 9/2.2.3.3 Where the loading conditions specified by the designer are not covered
by the standard load cases then these additional loading conditions are to be examined,
see also Appendix B/2.3.1.
Section 9/2.2.5.1 Cargo tank structural strength analysis. Verification of results against
the acceptance criteria is to be carried out in accordance with Appendix B/2.7.
Section 9/2.3.5.1 Local fine mesh structural strength analysis. Verification of stress
results against the acceptance criteria is to be carried out in accordance with Appendix
B/3.5.
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Section 9/3.1.1.3 The fatigue analysis is to be carried out using either a nominal stress
approach or a hot spot stress approach depending on the structural details, as
specified in 3.4. The procedure is illustrated in Figure 9.3.1.
Section 2/3.1.5 Operating conditions
3.1.5.1 The ship is to be capable of carrying the intended cargo with the necessary
flexibility in operation to fulfil its design role. Specification of cargo loading conditions
as required by the Rules and any additional cargo loading conditions required by the
owner are the responsibility of the designer.
3.1.5.2 The Rules assume the following:
(a) a minimum set of specified loading conditions as defined in the Rules are examined.
These are to include both seagoing and harbour loading conditions
(b) in addition to the minimum set of specified loading conditions, all relevant
additional loading conditions covering the intended ships service which result in
increased still water shear force, bending moments or increased local static loadings are
to be submitted for review
(c) the Trim and Stability Booklet, Loading Manual and loading computer systems
specify the operational limitations to the ship and these comply with the appropriate
statutory and classification requirements
(d) all cargo tanks are from a local strength point of view including sloshing designed
for unrestricted filling for a cargo density as specified in 3.1.8. Limitations to loading
patterns resulting in full or empty adjacent tanks as specified in the Rules and the
Loading Manual do however apply for primary support members and hull girder shear
force and bending moments.
The Rules refer to the loading conditions and design loading and ballast conditions
upon which the approval of the hull scantlings is based are. The conditions which, as a
minimum, should be included in the Loading Manual are listed (section 8, 1.1). The
Loading Manual is to include the design basis and operational limitations upon which
the approval of the hull scantlings are based. The information listed in Table 8.1.1- Design
Parameters is to be included in the Loading Manual.
Section 2/4.6 Principle of Safety Equivalence
4.6.1 General
4.6.1.1 Novel designs deviating from the design basis or structural arrangements
covered by the Rules will be subject to special consideration. The principle of
equivalence is to be applied to the novel design, hence it must be demonstrated that the
structural safety of the novel design is at least equivalent to that intended by the Rules.
4.6.1.2 The principle of equivalence may be applied to alternative calculation methods.
4.6.1.3 A systematic review process was undertaken in developing these Rules. This
identified and evaluated the likely consequences of hazards due to operational and
environmental influences on tanker structural configurations and arrangements covered
by these Rules. For novel designs, dependent on the nature of the deviation, it may be
necessary to conduct an independent systematic review to document equivalence with
the Rules.
The equivalence procedure is also addressed in section 3.4.
________
The information to be required for inclusion in the Ship Construction File is currently
defined in UR Z23, section 10.
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CONSTRUCTION
II.11
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Shipbuilding quality standards for the hull structure during new construction are to be
reviewed and agreed during the kick-off meeting. Structural fabrication is to be carried
out in accordance with IACS Recommendation 47, Shipbuilding and Repair Quality
Standard for New Construction, or a recognized fabrication standard which has been
accepted by the Classification Society prior to the commencement of
fabrication/construction. The work is to be carried out in accordance with the Rules and
under survey of the classification society.
Table 1 provides a list of surveyable items for the hull structure covered by this UR and
address welding consumables, welder qualification, welding mechanical properties
(welding procedures), welding equipment, welding environment, welding supervision,
welding- surface discontinuities, welding embedded discontinuities, steel preparation
and fit up, surface preparation, marking and cutting, straightening, forming, conformity
with alignment/fit up/gap criteria, conformity for critical areas with alignment/fit up
or weld configuration, steelwork process, e.g. sub-assembly, block, grand and mega
block assembly, pre-erection and erection, closing plates, remedial work and alteration,
tightness testing, including leak and hose testing, hydropneumatic testing, structural
testing, corrosion protection systems, e.g. coatings, cathodic protection, installation,
welding and testing of: hatch covers, doors and ramps integral with the shell and
bulkheads, rudders, forgings and castings, appendages, equipment forming the
watertight and weathertight integrity of the ship, e.g. overboard discharges, air pipes,
ventilators, freeboard marks and draft marks, principal dimensions.
II.12
Survey
16 February 2007
Page 42
MSC 83/INF.5
ANNEX 1
PAGE 47
II.14
content
Responsibilities of Classification
Societies, builders and owners
Access Arrangements
Size of access openings
Tank Access
Bow Access
Assessment of thickness
measurements
comment
Structural accessibility
16 February 2007
Page 43
MSC 83/INF.5
ANNEX 1
PAGE 48
Both sets of rules add requirements for access to specific areas: duct keel and pipe tunnel
in CSR for oil tankers, shaft tunnels and steering gear compartment in CSR for bulk
carriers.
Reference documents
Reference documents are the SOLAS requirements Ch II-1 regulation 3-6, resolution
MSC 158(78) and IACS UI SC 191.
RECYCLING CONSIDERATIONS
II.15
Recycling
6.
Conclusions
This report was prepared by IACS to provide a working example of how IACS in the
future may provide background documentation illustrating how classification rules
meet the GBS. This was done to assist IMO conduct a pilot trial application of Tier III of
the GBS for oil tankers and bulk carriers. The intention of the pilot is to validate the Tier III
verification framework, identifying shortcomings and making proposals for
improvement. The pilot project will test the IMO GBS Tier III Verification Framework
and not actually be the verification of the IACS CSR at this time.
16 February 2007
Page 44
MSC 83/INF.5
ANNEX 1
PAGE 49
Appendix A
IMO Goal-based New Ship Construction Standards
To assist the Pilot Project members, the following is a copy of the GBS Tier I and II.
TIER I 1
Ships are to be designed and constructed for a specified design life to be safe and
environmentally friendly, when properly operated and maintained under the specified
operating and environmental conditions, in intact and specified damage conditions,
throughout their life.
.1 Safe and environmentally friendly means the ship shall have adequate strength,
integrity and stability to minimize the risk of loss of the ship or pollution to the
marine environment due to structural failure, including collapse, resulting in
flooding or loss of watertight integrity.
.2 Environmentally friendly also includes the ship being constructed of materials
for environmentally acceptable dismantling and recycling.
.3 Safety also includes the ships structure being arranged to provide for safe
access, escape, inspection and proper maintenance.
.4 Specified operating and environmental conditions are defined by the operating
area for the ship throughout its life and cover the conditions, including
intermediate conditions, arising from cargo and ballast operations in port,
waterways and at sea.
.5 Specified design life is the nominal period that the ship is assumed to be
exposed to operating and/or environmental conditions and/or the corrosive
environment and is used for selecting appropriate ship design parameters.
However, the ships actual service life may be longer or shorter depending on
the actual operating conditions and maintenance of the ship throughout its life
cycle.
16 February 2007
Appendix A - Page 1
MSC 83/INF.5
ANNEX 1
PAGE 50
2
*
The net scantlings should provide the structural strength required to sustain the design loads,
assuming the structure in intact condition and excluding any addition for corrosion.
**
16 February 2007
Appendix A - Page 2
MSC 83/INF.5
ANNEX 1
PAGE 51
Ships should be designed to have sufficient strength to withstand the wave and internal loads
in specified damaged conditions such as collision, grounding or flooding. Residual strength
calculations should take into account the ultimate reserve capacity of the hull girder, including
permanent deformation and post-buckling behaviour. Actual foreseeable scenarios should be
investigated in this regard as far as is reasonably practicable.
II.6 Protection against corrosion
Measures are to be applied to ensure that net scantlings required to meet structural strength
provisions are maintained throughout the specified design life. Measures include, but are not
limited to, coatings, corrosion additions, cathodic protection, impressed current systems, etc.
II.6.1 Coating life
Coatings should be applied and maintained in accordance with manufacturers specifications
concerning surface preparation, coating selection, application and maintenance. Where coating
is required to be applied, the design coating life is to be specified. The actual coating life may
be longer or shorter than the design coating life, depending on the actual conditions and
maintenance of the ship. Coatings should be selected as a function of the intended use of the
compartment, materials and application of other corrosion prevention systems, e.g. cathodic
protection or other alternatives.
II.6.2 Corrosion addition
The corrosion addition should be added to the net scantling and should be adequate for the
specified design life. The corrosion addition should be determined on the basis of exposure to
corrosive agents such as water, cargo or corrosive atmosphere, or mechanical wear, and
whether the structure is protected by corrosion prevention systems, e.g. coating, cathodic
protection or by alternative means. The design corrosion rates (mm/year) should be evaluated
in accordance with statistical information established from service experience and/or
accelerated model tests. The actual corrosion rate may be greater or smaller than the design
corrosion rate, depending on the actual conditions and maintenance of the ship.
II.7 Structural redundancy
Ships should be of redundant design and construction so that localized damage of any one
structural member will not lead to immediate consequential failure of other structural elements
leading to loss of structural and watertight integrity of the ship.
II.8 Watertight and weathertight integrity
Ships should be designed to have adequate watertight and weathertight integrity for the
intended service of the ship and adequate strength and redundancy of the associated securing
devices of hull openings.
II.9 Human element considerations
Ships should be designed and built using ergonomic design principles to ensure safety during
operations, inspection and maintenance of ships structures. These considerations should
include stairs, vertical ladders, ramps, walkways and standing platforms used for permanent
means of access, the work environment and inspection and maintenance considerations.
IMO Pilot Project
IACS Documentation Package
16 February 2007
Appendix A - Page 3
MSC 83/INF.5
ANNEX 1
PAGE 52
16 February 2007
Appendix A - Page 4
MSC 83/INF.5
ANNEX 1
PAGE 53
Appendix B
IACS Common Structural for Double Hull Oil Tankers
This report was prepared in association with the IACS 2006 Common Structural Rules for
Double Hull Oil Tankers(referred to as CSR or Rules in this report), which entered into
force on 1 April 2006. A copy of these Rules is available from any IACS member or may
be downloaded from the IACS web site free of charge at the following:
www.iacs.org.uk
The CSR and this report refer to IACS Unified Requirements, which may also be
obtained from the above web site.
16 February 2007
Appendix B - Page 1
MSC 83/INF.5
ANNEX 1
PAGE 54
16 February 2007
Appendix B - Page 2
MSC 83/INF.5
ANNEX 1
PAGE 55
Appendix C
Background Documents for the IACS Common Structural for Double Hull Oil
Tankers
This report was prepared to assist IMO conduct a pilot trial application of Tier III of the
GBS for oil tankers and bulk carriers is not intended to actually be the verification of the
IACS CSR themselves. The Section 5 commentary of this report was generally prepared
in order to summarize and illustrate how the CSR relates to the GBS. It is noted that
some members of the Pilot Project may wish to delve deeper into the background of the
IACS CSR.
At the time of writing this report, IACS is in the process of placing a copy of the
background documents for the CSR for Tankers on the IACS web site. Once posted, a
copy of the background documents may be downloaded from the IACS web site free of
charge at the following:
www.iacs.org.uk
16 February 2007
Appendix C - Page 1
MSC 83/INF.5
ANNEX 1
PAGE 56
***
16 February 2007
Appendix C - Page 2
MSC 83/INF.5
ANNEX 2
Objectives
1. Pilot Project
Trial application of Tier III
Validation of Tier III
ID shortcomings and propose improvements
Not actual verification of the IACS CSR at this time
2. Submission from IACS
Provide working example of how IACS may provide
documentation to illustrate how rules meet GBS
Item
Partially
covered in
CSR
Not covered
in CSR
MSC 83/INF.5
ANNEX 2
PAGE 2
Comment
DESIGN
II.1
Design life
II.2
Environmental
conditions
II.3
Structural strength
II.4
Fatigue life
II.5
Residual strength
II.6
Protection against
corrosion
II.7
Structural redundancy
II.8
Watertight and
II.8
Watertight and
weathertight integrity
II.9
Human element
considerations
Fully
covered in
CSR
Partially
covered in
CSR
Not covered
in CSR
Comment
CONSTRUCTION
II.12 Survey
IN-SERVICE CONSIDERATIONS
RECYCLING CONSIDERATIONS
II.15 Recycling
MSC 83/INF.5
ANNEX 2
PAGE 3
Long-term harmonization
MSC 83/INF.5
ANNEX 2
PAGE 4
Wave loads
Fatigue
Finite element analysis
Buckling
Prescriptive requirements
Long-term harmonization
MSC 83/INF.5
ANNEX 2
PAGE 5
IACS COUNCIL
PERMANENT
SECRETARIAT
R. Leslie
HULL PANEL
Chairman: T. Yoneya
SG/CSR
NK, LR, BV, ABS
CSR Secretariat
G-Y Han
S. HARADA
Project Manager
ClassNK
G. CESARINE
BV
P. SALTVEDT
Project Manager
DNV
F. CHENG
LR
A. Schulz-Heimbeck
GL
K. ABE
ABS
R. NAGAYAMA
ABS
P. BAUMANS
BV
regarding:
10
MSC 83/INF.5
ANNEX 2
PAGE 6
11
Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
12
MSC 83/INF.5
ANNEX 2
PAGE 7
fatigue loads
fatigue life expected
corrosion wastage allowances
For the scantlings loads, the difference between 20
and 25 years of design life is insignificant (1%
difference)
For fatigue and wastage allowances, the influence
of extension of design life from 20 to 25 years is
important
13
1.2
1
0.8
0.6
0.4
0.2
0
-9
-8
-7
-6
-5
-4
-3
-2
-1
x=7.903
14
MSC 83/INF.5
ANNEX 2
PAGE 8
Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
15
16
MSC 83/INF.5
ANNEX 2
PAGE 9
Scatter diagram
17
18
MSC 83/INF.5
ANNEX 2
PAGE 10
19
20
MSC 83/INF.5
ANNEX 2
PAGE 11
Fatigue Assessment
(ULS/SLS)
(FLS)
Long-term distribution
approach
approach
*Load
combination factors
21
22
MSC 83/INF.5
ANNEX 2
PAGE 12
Weibull distribution
10-4 probability level is chosen as the rule reference
values
23
[m/s2 ]
5.00
4.00
JTP
3.00
W adam
2.00
1.00
0.00
0
0.2
0.4
0.6
0.8
[kNm]
8000000
JTP
6000000
JTP Bellshaped
4000000
W adam
2000000
0
0
0.2
0.4
0.6
re l dist from AP
x /L [-]
0.8
24
MSC 83/INF.5
ANNEX 2
PAGE 13
25
26
MSC 83/INF.5
ANNEX 2
PAGE 14
27
Speed effect
slamming
bow submergence
added wave resistance
voluntary speed reduction
28
MSC 83/INF.5
ANNEX 2
PAGE 15
Speed effect
Speed sensitivity studies:
Acc [m/s2]
6
5
3
2
1
0
0
10
20
15
speed [kn]
29
Speed effect
Speed sensitivity studies:
Global loads
VBM Speed Sensitivity VLCC Design
14000000
12000000
Zero speed
VSF Speed Sensitivity
VLCC Ballast
8000000
5 knots
6000000
160000
10 knots
4000000
140000
15 knots
2000000
120000
Zero speed
100000
0
0
0.2
0.4
[kN]
[kNm]
10000000
5 knots
80000
0.6
60000
x rel AP [-]
40000
0.8
10 knots
15 knots
20000
0
0
0.2
0.4
0.6
0.8
x rel AP [-]
30
MSC 83/INF.5
ANNEX 2
PAGE 16
Speed effect
Speed sensitivity studies:
0 knots
5 knots Head Sea Pressures - 0.5L
Product Scantling
15
10 knots
10
5
15 knots
10.00
LAN 0kn
Reference line
8.00
0
0
-5
12.00
10
20
30
6.00
0 knots
5 knots
40
10 knots
4.00
15 knots
2.00
0.00
0.00
-2.00
LAN 0kn
Reference line
5.00
10.00
15.00
20.00
-4.00
31
Speed effect
Speed effect findings:
32
MSC 83/INF.5
ANNEX 2
PAGE 17
Probability of exeedance
in CSR
1.00E+00
1.00E-01
1.00E-02
1.00E-03
Probability
1.00E-04
2
5
10
20
25
1.00E-05
1.00E-06
30
1.00E-07
1.00E-08
1.00E-09
1.00E-10
1.00E-11
0 1 2 3 4 5 6 7 8 9 101112131415161718192021222324252627
Hs
1.0E+00
0
20
40
60
80
100
1.0E-01
1.0E-02
1.0E-03
1.0E-04
1.0E-05
1.0E-06
1.0E-07
1.0E-08
H0.01/Hmp1.1
Accounted for by safety margins in the
rule requirements
IMO Pilot Project Meeting - 12 March 2007
34
MSC 83/INF.5
ANNEX 2
PAGE 18
Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
35
Safety Margins
Strength Assessments
Ultimate Strength
Structure Compatibility
Facilitate Loading/Unloading
Net Scantlings
36
MSC 83/INF.5
ANNEX 2
PAGE 19
Combining local and hull girder loads as well as static and dynamic
components
37
Route Information
38
MSC 83/INF.5
ANNEX 2
PAGE 20
Keel,
Bottom Shell,
Bilge,
Side Shell,
Sheer strake
In way
of cargo
tanks
Deck
In way
of other
tanks
Any
location
Design
Load
Load
Draught
Component
Set (1, 2, 3)
Pex
Tsc
Pex
Tsc
Pin Pex
Tbal
Pin Pex
0.25Tsc
Pex
Tsc
0.6Tsc
Comment
Diagrammatic Representation
Pin
Pin
11
Pin-flood
Pex
Tsc
Pin
Tbal
Pin
0.25Tsc
11
Pin-flood
Pdk
Tbal
10
Pdk
39
Loading
Pattern
Figure
% of
Perm.
SWBM(2)
Draught
% of
Perm.
SWSF(2)
0.9 Tsc
A1
S
100%
(sag)
0.9 Tsc
A2
100%
(hog)
100%
(hog)
0.55 Tsc
see note 5
S
100%
(-ve fwd)
2, 5a
See note 3
100%
(-ve fwd)
2, 5a
5a
See note 4
See note 4
100%
(-ve fwd)
A3(6)
See note 3
100%
(hog)
See note 5
100%
(-ve fwd)
See note 5
40
MSC 83/INF.5
ANNEX 2
PAGE 21
Loads
Operation
Rule Requirements
Design Load
Combination
(specified in
Section 7/6)
Design Format
(specified in
Acceptance
Criteria Set
see Note 1
(specified in
Sections 8 and 9)
1. SG + SL + DG + DL 2 R1
AC2
2. S SG + D DG R2/ R2
AC2
Impact
SL + Dimp 3 Rp
AC3
Sloshing
SG + Dslh 1 R1
AC1
Fatigue
DM i / Ni
S+D
SG+SL+ DG + DL 2R1
AC2
Ref.
no
Notation
S+D
Sections 8 and 9)
Seagoing operations
Transit
BWE by flow
through or
sequential
methods
41
Loading,
unloading
and ballasting
SG + SL 1 R1
AC1
Tank testing
SG+ SL1 1 R1
AC1
Special
conditions in
harbour
SG+ SL 1 R1
AC1
Accidental condition
Accidental
flooding
1. SL 2 R1
AC2
AC1
Note
IMO Pilot Project Meeting - 12 March 2007
42
MSC 83/INF.5
ANNEX 2
PAGE 22
- Prescriptive rules
- FEM
f) Fatigue (II.4)
g) Corrosion (II.6)
h) Material imperfections
43
Plate
t = 0.0158k a s
p
C a yd
mm Ca = a - a
hg
yd
t w net =
cm 3
C s = s - s
hg
yd
f shr P s lshr
d shr C t yd
IMO Pilot Project Meeting - 12 March 2007
44
MSC 83/INF.5
ANNEX 2
PAGE 23
p s l2
Z=
m C s yd
cm 3
F2
t=
mm
db f s
SM, shear area and sectional area of cross tie may be reduced to
85% based on satisfactory FEA
100%
0.2
50%
Shear
100%
0.2
100%
70%
Bending
0.2
0.2
100%
Distribution:
45
46
MSC 83/INF.5
ANNEX 2
PAGE 24
Floor/Web
compression
compression
Longitudinals
compression
compression
Floor/Web
tension
Hull
Girder
Stress
Floor/Web
Longitudinals
tension
tension
tension
47
SWBM
DLCF
for Mwv
DLCF
for Mwh
(z zna ) ( M sw perm + f lc v i M w v )
f
M w h y 3
lc h i
10
I h net off
I v net off
hg total =
Vert. Bending
Hor. Bending
Tension (+)
N
Compression (-)
Compression
Tension
(-)
(+)
48
MSC 83/INF.5
ANNEX 2
PAGE 25
Tank
LCG
A .P.
0.85L
M achinery space
and aft end
F.P.
Increase
Internal / External
Pressure
Increase
Reduce
SWBM / WIBM
Reduce
Reduce
Hull Girder SM
Reduce
IMO Pilot Project Meeting - 12 March 2007
49
50
MSC 83/INF.5
ANNEX 2
PAGE 26
51
Buckling
Stiffness and proportion requirements
Defines the limits to maximum allowable
Application:
52
Buckling
Prescriptive buckling requirements
MSC 83/INF.5
ANNEX 2
PAGE 27
modes
The prescriptive buckling requirements for plates and
53
Buckling
Prescriptive buckling requirements
Allowable buckling stresses calculated based on netthickness of considered panels (- 50% corrosion addition)
In CSR Approach stress calculation is based on netthicknesses therefore allowable usage factor is set to 1.0 in
general
IMO Pilot Project Meeting - 12 March 2007
54
MSC 83/INF.5
ANNEX 2
PAGE 28
Buckling
Advanced buckling analysis
Based on nonlinear analysis techniques
CSR rules give general requirements and
specification to:
Application
55
Buckling
Advanced buckling analysis
Covers bi-axial compression, shear stress and lateral
pressure
Physical representation
Control of ultimate capacity
The advanced buckling analysis is considered a
56
MSC 83/INF.5
ANNEX 2
PAGE 29
Buckling
Advanced Buckling Software
a) + b) effect interacting
57
58
MSC 83/INF.5
ANNEX 2
PAGE 30
Members to be Evaluated
Topic
Sections
Introduction
Rule Principles
Rule Application
Basic Information
Structural Arrangement
Loads
Aft end
& Machinery Room
Topic
Sections
8/4.1
8/4.2
Fore end
Cargo Area
Sections
Topic
Topic
Sections
8/1
General structure
8/3.1
8/2.2
Bottom structure
8/3.2
8/4.3
8/2.3
Side structure
8/3.3
8/4.4
Inner bottom
8/2.4
Deck structure
Bulkheads
8/2.5
Internal structure
8/3.5-3.9
8/4.5-4.8
8/3.4
8/5.1
8/2.6
Bottom slamming
8/6.3
8/5.2
Sloshing
8/6.2
Bow impact
8/6.4
8/5.3
8/5.4
8/5.5-5.7
9/1
9/2
Fatigue strength
9/3
Topic
Sections
11/1
Crew protection
11/2
11/3
Equipment
11/4
Testing procedures
11/5
12
59
Failure Modes
Principal Acceptance Criteria - Rule Requirements
Plate panels and Local
Support Members
Acceptance
criteria set
AC1:
(Static)
AC2:
(Dynamic)
AC3:
(Impact)
Yield
70-80% of
yield
stress
90-100%
of yield
stress
Plastic
criteria
Buckling
Control of
stiffness and
proportions.
Usage factor
typically 0.8
Control of
stiffness and
proportions.
Usage factor
typically 1.0
Control of
stiffness and
proportions
Primary Support
Members
Yield
70-75%
of yield
stress
85% of
yield
stress
Plastic
criteria
Buckling
Control of
stiffness and
proportions.
Pillar
buckling
Control of
stiffness and
proportions.
Pillar
buckling
Control of
stiffness and
proportions
Yield
Buckling
75% of
yield
stress
NA
90-100%
of yield
stress
Usage
factor
typically
0.9
NA
NA
60
MSC 83/INF.5
ANNEX 2
PAGE 31
Failure Modes
Principal Acceptance Criteria - Design Verification - FE Analysis
Global cargo tank analysis
Acceptance
criteria set
AC2:
(Dynamic)
Buckling
Yield
Control of stiffness
and proportions.
Control of stiffness
and proportions.
61
62
Deflections
AC1:
(Static)
Yield
MSC 83/INF.5
ANNEX 2
PAGE 32
Deflections
wl
wl 4
=
384 EI
IMO Pilot Project Meeting - 12 March 2007
63
64
MSC 83/INF.5
ANNEX 2
PAGE 33
Rule Format
Criterion: S M SW
+ W M WV
Reliability Analysis
MU
P f Pf , t arg et
Criterion:
Limit state:
g=Mu-MS-MW
- actual loading
- model uncertainty
MS distribution
Probability
Density
format
S =
S M sw + W M wv sag
M SW
MU
Calibration of safety
factors using
reliability analysis
Only sagging
M S , DP
MS, DP
MS
Probability
Density
W =
M W , DP
M WV
MW, DP
MW
Moment capacity, MU
- random material
- geometrical uncertainty
- model uncertainty
capacity distribution
Probability
Density
R =
MU
M U , DP
considered
MU, DP
Mu
Safety factors, S, W, R
65
66
MSC 83/INF.5
ANNEX 2
PAGE 34
SUEZMAX gamma_SW
SUEZMAX gamma_WV
SUEZMAX gamma_R
PRODUCT gamma_SW
1.60
WAVE
1.50
1.40
1.30
1.20
CAPACITY
1.10
1.00
0.90
STILL
WATER
0.80
0.70
0.60
1.0E-02
1.0E-03
1.0E-04
1.0E-05
PRODUCT gamma_WV
PRODUCT gamma_R
VLCC 1 gamma_SW
VLCC 1 gamma_WV
VLCC 1 gamma_R
VLCC 2 gamma_SW
VLCC 2 gamma_WV
VLCC 2 gamma_R
AFRAMAX gamma_SW
AFRAMAX gamma_WV
AFRAMAX gamma_R
1.00
1.20
1.10
1.00
1.30
1.10
67
68
MSC 83/INF.5
ANNEX 2
PAGE 35
.6 Net Scantlings
a) Definition proposed at MSC 82.
69
2.
General corrosion
70
MSC 83/INF.5
ANNEX 2
PAGE 36
Design
includes link
between
newbuilding
and in-service
standards
In Service
Wastage
Allowance
Corrosion
Addition
Predicted
corrosion
in 2.5 years
(0.5 mm)
Required
Net
Thickness
Required
Renewal
Thickness
Annual
Thickness
Measurements
71
( - corrosion deducted)
( + corrosion added)
72
MSC 83/INF.5
ANNEX 2
PAGE 37
Strength
As built
50%
Strength evaluation
Hull girder renewals
50%
Renewal
Strength evaluation
General corrosion renewal
Time
73
Strength
As built
50%
50%
Strength evaluation
Hull girder renewals
50%
50%
Renewal
Strength evaluation
General corrosion renewal
Fatigue evaluation
Local properties
Time
Note: only hull girder properties, general and local corrosion have to be evaluated
during the in-service phase
IMO Pilot Project Meeting - 12 March 2007
74
MSC 83/INF.5
ANNEX 2
PAGE 38
Strength
As built
25%
50%
50%
25%
Strength evaluation
Fatigue evaluation
Hull girder properties
50%
Renewal
Strength evaluation
General corrosion renewal
Fatigue evaluation
Local properties
Time
Note: only hull girder properties, general and local corrosion have to be evaluated
during the in-service phase
IMO Pilot Project Meeting - 12 March 2007
75
76
MSC 83/INF.5
ANNEX 2
PAGE 39
77
10%
mean+2stdv
data
9%
HGSM Loss
(As Gauged/As Built) (%)
8%
7%
6%
5%
4%
3%
2%
1%
0%
10
12
14
16
18
20
22
24
26
28
30
32
34
Ship Age
IMO Pilot Project Meeting - 12 March 2007
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Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
79
80
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81
Two approaches
82
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Example of Requirement
D
E
F
F2
Damage model
G
W
100
10
DM = DM i 1
1.00E+04
1.00E+05
1.00E+06
1.00E+07
1.00E+08
i =1
m
S Ri
m
i N L
i ( 1 + )
DM i =
K 2 (lnN R ) m/
83
Joint classification
R 2X/3
R 400 mm
R 300 mm
ID
max.
15 mm
Connection type
Critical Locations
A
B
max. 15 mm
min. X/2
min. 300 mm
leff
leff
F2
F2
F2
F2
(see note iv)
F2
leff
leff
100R
30
leff
30R
leff
3
15
d/2
84
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75
Life
50
25
Product Carrier
Product Carrier
Product Carrier
Aframax
Product Carrier
Aframax
Aframax
Aframax
Aframax
Aframax
Suezmax
Suezmax
Suezmax
Suezmax
Suezmax
Suezmax
Suezmax
VLCC2
Suezmax
VLCC2
VLCC2
VLCC2
VLCC2
VLCC2
VLCC2
VLCC2
VLCC1
VLCC1
VLCC1
VLCC1
VLCC1
VLCC1
85
Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
86
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0.90
Cumulative Probability
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
0.00
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.45
Damage Length, l d /L
1.00
0.90
Cumulative Probability
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
0.00
0.05
0.10
0.15
0.20
0.25
88
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Collision damage:
Grounding damage:
89
Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
90
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Technical Comments
91
Technical Comments
92
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93
Verification
The referenced requirements such as SOLAS Reg. II1/3-2 cover the following items related to information
and documentation for II.6.
.1 Locations and/or spaces where coatings are required to be
used
.2 Types of coating to be used for the various spaces
.3 Reference coating performance standards
94
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measurements data
4. Example of Corrosion Addition
95
96
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97
Design
includes link
between
newbuilding
and in-service
standards
Wastage
Allowance
Corrosion
Addition
Required
Net
Thickness
In Service
Predicted
corrosion
in 2.5 years
(0.5 mm)
Required
Renewal
Thickness
Annual
Thickness
Measurements
98
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3.
4.
5.
99
0.4
10 years
0.3
0.2
15 years
0.3
Frequency
Frequency
Frequency
0.4
0.2
0.1
0.1
0
0.3
5 years
0.2
0.4
0.6
0.8
Annual Corrosion Rate (mm/year)
0.2
0.4
0.6
0.8
Annual Corrosion Rate (mm/year)
0.7
20 years
0.2
0.1
25 years
0.6
0.3
Frequency
Frequency
0.1
0.2
0.4
0.6
0.8
Annual Corrosion Rate (mm/year)
0.4
0.2
0.5
0.4
0.3
0.2
0.1
0.2
0.4
0.6
0.8
Annual Corrosion Rate (mm/year)
0.2
0.4
0.6
0.8
Annual Corrosion Rate (mm/year)
100
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Depth of Corrosion
Intact Condition
Elapsed Time
First it progresses
depth-wise
Then it spreads
101
Concept of
Flexible Probabilistic Corrosion Model
Distribution for effectiveness of paint
coatings
PD
Time
PD
Generation of active
pitting points
Corrosion depth
Time
Probability Density
Corrosion depth
IMO Pilot Project Meeting - 12 March 2007
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Concept of
Flexible Probabilistic Corrosion Model
Distribution for effectiveness of paint
coatings
PD
Time
PD
Generation of active
pitting points
Corrosion depth
Time
Probability Density
Corrosion depth
IMO Pilot Project Meeting - 12 March 2007
103
Concept of
Flexible Probabilistic Corrosion Model
Distribution for effectiveness of paint
coatings
PD
Time
PD
Generation of active
pitting points
Corrosion depth
Time
Probability Density
Corrosion depth
104
MSC 83/INF.5
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a special case
PD
Generation of active
pitting points
PD
Concept of
Flexible Probabilistic Corrosion Model
Time
Corrosion depth
Time
Probability Density
Corrosion depth
IMO Pilot Project Meeting - 12 March 2007
105
a special case
PD
Generation of active
pitting points
PD
Concept of
Flexible Probabilistic Corrosion Model
Time
Corrosion depth
Time
Probability Density
106
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PD
Concept of
Flexible Probabilistic Corrosion Model
Generation of active
pitting points
PD
a special case
Time
Corrosion depth
Time
Probability Density
Corrosion depth
107
Concept of
Flexible Probabilistic Corrosion Model
Distribution for effectiveness of paint
coatings
PD
Time
PD
Generation of active
pitting points
Parameters
were
based
on
Parametersininthe
thecorrosion
corrosionmodel
model
weredetermined
determined
based
onthe
theactual
actual
Distribution
of transition
time
thickness
measurement
data.
Transition
to
pitting
points
thickness measurement data.
Time
ItItturns
out
from active
pitting
points
turns
outthat
that
Time
Probability Density
period
periodofofno
nocorrosion
corrosionexists,
exists,
Corrosion depth
annual
annualcorrosion
corrosionrates
ratesare
areNOT
NOTconstant
constantand
and
diminution
does
NOT
develop
exponentially.
diminution does NOT develop exponentially.
Distribution of corrosion depth
Corrosion depth
IMO Pilot Project Meeting - 12 March 2007
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Consideration on
General Corrosion Propagation
Parameters
Parametersininthe
thecorrosion
corrosionmodel
modelwere
weredetermined
determinedbased
basedon
onthe
theactual
actual
thickness
measurement
data.
thickness measurement data.
ItItturns
turnsout
outthat,
that,inincase
caseofofGENERAL
GENERALCORROSION,
CORROSION,i.e.
i.e. uniform
uniformthickness
thickness
diminution/reduction
diminution/reductionover
overan
anextensive
extensivearea,
area,
period
periodofofno
nocorrosion
corrosionexists,
exists,
annual
annualcorrosion
corrosionrates
ratesare
areNOT
NOTconstant
constantand
and
diminution
diminutiondoes
doesNOT
NOTdevelop
developexponentially.
exponentially.
Diminution
Time
109
Diminution (mm)
95%
3
Average
2
Frequency
distribution
at 25 years
0
25
50
75
100
0
10
15
20
25
30
at 20 years
at 15 years
10
15
20
Age (Year)
25
30
at 10 years
at 5 years
110
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5 years
15 years
20 years
10 years
25 years
IMO Pilot Project Meeting - 12 March 2007
111
112
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113
114
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115
116
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Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
117
118
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LOCAL
PRIMARY
MAJOR
GLOBAL
1.1
Deck panel
L
1.1.1
1.1.2
Deck plate
Deck long.
P
Deck
Criticality of each
structural element
Acceptance criteria
according to criticality
2
Double bottom
L
2.1.1
L
2.2.1
3.1
Inner side panel
0
Hull girder
2.2.2
2.1.2
2.2
Btm. shell panel
2.1
Inner btm. panel
L
3.1.1
3.1.2
3
Double side
L
3.2
Side shell panel
3.2.1
3.2.2
4.1
Long. bhd. panel
4.1.1
4.1.2
Long. bulkhead
L
4.2
L. bhd. girders
4.2.2
Criticality
color code:
Low
5.1
Tr. bhd. panel
L
5.1.1
5.1.2
Tr. bulkhead
L
Medium
High
5.2
Tr. bhd. girders
L
5.2.2
119
120
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121
Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
122
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Technical Comments
Subdivision of ship and tank size influenced by
- floodability and damage stability (SOLAS,ICLL)
- oil-outflow restrictions (MARPOL)
123
124
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Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
125
126
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Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
127
the builder shall identify and document the operational limits for the ship
so that the ship can be safely and efficiently operated within these limits
128
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129
Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
130
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131
provides a list of surveyable items in Table 1 for the hull structure covered by
UR Z23
132
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133
134
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135
136
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Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
137
III.12 Survey
Technical comments:
UR Z23 states:
138
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Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
139
140
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141
Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
142
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2. Additional Criteria
CSR for oil tankers add requirements for access to
specific areas: duct keel and pipe tunnel.
143
Design life
II.2
Environmental conditions
II.3
Structural Strength
II.4
Fatigue life
II.5
Residual strength
II.6
II.7
Structural redundancy
II.8
II.9
144
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II.15 Recycling
Technical Comments
Recycling not in scope of class rules
Convention on Safe and Environmentally Sound
Recycling of Ships under development at MEPC
145
Thank you
CSR Aim:
To develop a set of unified Rules and Procedures for
the determination of the structural requirements for
oil tankers and bulk carriers
146
***
MSC 83/INF.5
ANNEX 3
General:
1) IACS maintains a series of Unified Requirements that apply to all their member
societies. It would seem that these requirements have been decided and agreed by a
large portion of the industry and as such these should probably qualify as Tier II
requirements. We would appreciate a comment from IACS as to whether they agree.
Ans: IACS URs are proprietary documents of the International Association of
Classification Societies and do not have application outside IACS. The URs
are not associated with an IACS class, instead it is a requirement of
membership that the URs be introduced into Members individual Rules.
Classification is not assigned to a ship based on application of UR(s), only
classification Rules of an individual Member can be applied to a design. The
Tier II requirements of GBS are requirements for rulemaking and define which
topics have to be covered in the appropriate rules to fulfill or reach the goal of
Tier I of GBS. Therefore while some of the URs are elements of Tier VI of
GBS, they will actually be covered within the process of accepting the
individual rules under GBS.
2) The developing status of rule programs of IACS members to be summarized and
explained to the pilot panel members if possible with case studies since CSR rules for
Tankers and Bulk Carriers came into force on 1st Apr. 2006. Countermeasures should
be provided. For example, if nonconformity caused by the misunderstanding,
misinterpretation and human errors in programming of rule appears between IACS
members it should be immediately clarified and corrected. Considering the actual ship
design contracted based on CSR, it will become very urgent and critical situation to
shipyards.
Ans: IACS anticipated issues and difficulties related to the application of the CSR,
which is a first joint rule development on such a large scale, and consequently
implemented a set of measures to cope with their implementation. This
includes extensive maintenance, maintaining a question and answer database as
well as an interpretation database. This system is used to document application
issues and provide immediate clarification when issues arise as well as during
subsequent rule development activities.
While this is an interesting question and we believe that IACS has a system in
place to address these issues, it is our understanding that GBS deals mainly
with the development of the rule requirements and not with implementation
perse.
3) Please clarify what extent IACS CSR for Tankers covers the requirements of Tier II.
We recognize that IACS CSR does not cover all the requirements of Tier II of GBS.
Ans: Correct. Not all requirements of Tier II of GBS are classification items
therefore not all requirements are covered by the IACS CSR. A table of
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Tier II.2:
5) What is the basis of design life of oil tankers in relation to sea state conditions in Tier
I?
Ans: The North Atlantic wave environment is represented by a wave scatter diagram
that gives the probability of each sea state as the number of occurrences per
100,000 observations. Using the scatter diagram, the long-term value of the
load is obtained as the most probable largest value occurring with a certain
return period. The return period of the load is taken as equal to the design life
of 25 years. The probability level for the design load is then 1/N, where N is
number of load cycles during the design life. The actual number of wave load
cycles for a certain ship will depend on the ship size, speed and port time. The
number of wave load cycles corresponding to a design life of 25 years is
assumed constant and equal to 108. Previously, this value was assumed to
represent 20 years, but it is found to be more representative for 25 years. The
difference in load magnitude between loads based on a 25 year and a 20 year
return period is small. For example; if the 10-8 probability level relates exactly
to a 25 year return period, then corresponding 20 year return period would be
given at a probability level of 10-7.9, assuming that the long-term distribution of
the load can be represented by a Weibull distribution with a shape parameter
equal to 1.0. The corresponding difference in actual load value is
approximately 1%.
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6) With respect to rouge and/or steep waves, what is IACS opinion of the state-of-theart and how these are treated/should be treated in the rules?
Ans: The effect of steep/rogue waves is presently not covered by CSR or other class
requirements. There has been several research projects carried out in recent
years on the topic, such as the EU project MAXWAVE. Among the findings
from this research are that steep waves can have an important effect on ships,
and that such waves seem to occur more frequently than previously assumed.
The load categories that are particularly affected by steep waves are bow and
bottom slamming, green water loads on deck, and superstructure impact.
Despite the efforts made so far, it is considered that more work is needed
before class requirements on steep waves can be formulated. There has not yet
been agreement on a definition of steep waves, and there exist different
theories for the physical explanation of the phenomenon, such as wave-current
interaction, combined seas, and wave energy focusing. There are at the
moment ongoing and planned research projects that will investigate the
unresolved issues. Especially, it is important to obtain more information on the
probability of occurrence (a statistical model), the spatial and time
representation of steep waves (a wave model), and the structural response
under the action of such waves (numerical load analysis). Also, a better
physical understanding of the phenomenon is desirable.
When the above issues have been resolved, requirements for consideration of
steep waves could be formulated in the rules. It would be natural to treat such
abnormal loads as an ALS (accidental limit state) condition, meaning that
reduced safety factors can be accepted.
7) In IACS Documentation Package (Para II.1 - Design life and II-2 -Environmental
loads) it is mentioned that in CSR the "characteristic value of loads in ultimate
strength" are based on a probability of exceedance of 10-8. However, the probability
that a largest peak value may exceed the probable extreme value is quite large and
hence it is not seems appropriate to use this value for engineering purpose since that it
is known that in a perfectly narrow-banded process the probability that the
characteristic value calculated for 10-8 exceedance is 63.2%. For purposes of
structural design we must obtain an extreme value for which the probability of being
exceeded is some acceptably small value (typically 0.01). We would appreciate
additional comments regarding this issue from IACS including the considerations
adopted for the non-linear effects in maximum loads.
Ans: In principle, any value can be used as the characteristic load, since the safety
factors will be adjusted accordingly to achieve the overall target safety level.
The use of the most probable largest value of the load is a practical approach,
because this value can easily be determined from the long-term load
distribution for any return period, and does not require knowledge about the
probability distribution for the load corresponding to the design life. Assuming
7 March 2007
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7 March 2007
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MSC 83/INF.5
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PAGE 5
the wave load prediction. For the hull girder bending capacity, the randomness
and uncertainty in the material properties and the uncertainties related to the
capacity model are accounted for.
The characteristic value of the wave bending moment is calculated as the most
probable largest value, while the characteristic value of the hull girder capacity
is based on minimum values of the material strength. Also, it is found that the
estimation of hull girder capacity in the sagging condition is quite accurate,
since the collapse in sagging takes place in the deck. This means that the
loading in the deck panels is uni-axial, in contrast to bottom failure, where the
effect of lateral pressure and double bottom bending must be accounted for.
Due to these effects, a larger safety factor is needed for the wave bending
moment than for the hull girder strength.
The calibration process carried out for the partial safety factors is described in
detail in Section 9.1 of the Background Documentation to the CSR.
10) The CSR does not require analysis to demonstrate that suitable continuity is applied
at the ends of the cargo block, and other areas of discontinuity in the hull girder
primary structure. Rather, it has statements such as "... due consideration is to be
given to the arrangement of major longitudinal members in order to avoid abrupt
changes in section" and "... due consideration is to be given to the tapering of primary
support members". Please explain why IACS is comfortable that a global ship FEA
or at least local FEA in way of transitions is not needed. It would be very helpful if
IACS could provide examples of acceptable and unacceptable levels of transition for,
say, a representative AFRAMAX tanker.
Ans: The objective of the structural continuity requirements is to avoid hard spots,
notches and stress concentrations in the structure. Requirements for large hull
girder longitudinal members as well as for the end termination of primary and
local members are included in the CSR. These general requirements have been
in the rules for many years with satisfactory result. One of the reasons we did
not include sample figures in the CSR, is due to extensive feedback requesting
us not to do so, many designers feel that if a sample is given it becomes a
quasi-requirement and thereby limits their flexibility. For the sake of the PP we
can provide such an example.
11) With respect to Tier III.3, the focus in our discussion so far has tended to be on
bending moment with little discussion of shear force. We would appreciate a
comment from IACS as to how shear should be treated within this Tier.
Ans: While the GBS may be concentrating on bending moments, all class rules
including the CSR, include extensive requirements for the evaluation of shear
forces.
12) In the GBS Correspondence Group documentation, there is much discussion of
'excessive deflection' and 'limits of deformation' yet we are not aware of any specific
rules. Deflections seem to be controlled by scantlings, aspect ratio control, and
7 March 2007
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MSC 83/INF.5
ANNEX 3
PAGE 6
section modulus requirements. However, IACS uses both terms in their alternative
proposal. We would appreciate a comment from IACS as to how
deflection/deformation is handled in their rules.
Ans: This was covered during the PP meeting, please refer to the IACS presentation
slide pages 52 to 63.
13) Also in the CG correspondence and in our discussions, there appears to be varying
interpretations and perhaps disagreement as to what is meant by 'net scantlings'.
IACS has provided their presentation on 'GBS Net Scantlings' and on slide 14 have
proposed a definition. The definition presumes three different levels of scantling
reduction (hull girder, local, and fatigue) but unfortunately the ppt slides do not
contain a justification for this approach. We request that IACS provide a summary
justification. Should IMO decide that the same net scantling margin be used for all
three (hull girder, local and fatigue), what would be the impact on hull design/steel
weight?
Ans: The justification for the two levels hull girder and local is that they represent,
and are directly linked, to the gauging thickness measurements used in-service
as of today as required by the rules and SOLAS. The fatigue level simply
averages the condition half way between the newbuilding condition and the
minimum permissible renewal condition, since fatigue is a time-dependent
phenomenon that will span both conditions of the vessel. Should IMO decide
to use a simplified pure net definition for newbuilding scantling
determination but retain the current two levels for hull girder and local
thickness measurements, the impact would be that the steel weight would be
increased by roughly 6 percent. (Note, this study was later expanded and
results ranged from 3.65% to 7.8%.) The difference mainly being that current
thickness measurement allowables associated with the hull girder permits a
10% reduction in section modulus which has been used for about the last 30
years and as shown in slide page 78 is rarely governing, and the pure net
definition would require about 20% margin be built in. See slide pages 70 to
78.
Tier II.4:
14) Regarding Tier II.4 Fatigue Life, there are different acceptable methodologies to
carry out fatigue life calculations, and methodologies used in CSR for tankers and
bulk carriers differ. However what is important is that the different methodologies
used, assuming similar basic inputs, would give similar results. Has IACS carried out
any comparisons of the two methods and identified any significant differences in
results? Have the fatigue life methodologies been calibrated or benchmarked against
experimental test data or full scale ship damage data?
Ans: The two methodologies have been checked and give similar results given the
same application parameters. The area of fatigue is a very complex one and
the two project teams that originally developed the rules used two different
approaches that happen to fit the individual application parameters for the
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MSC 83/INF.5
ANNEX 3
PAGE 7
individual vessel type. The main calibration of the new CSR was made against
the latest rules of the individual class societies. The individual class society
rules have been calibrated against know failures and success over the years as
well as being calibrated against extensive direct calculations using spectral
fatigue or stochastic methods. The calibration took into account the increased
criteria associated with using the North Atlantic environment and a 25 year
fatigue life, both of which served to generally increase the fatigue related
requirements.
15) Provide information to justify the data of the benchmark studies carried out to
ascertain the accuracy of the simplified fatigue analysis method included in the rules.
Ans: Please refer to the answer to question 14.
16) With respect to Tier III.4, Fatigue, it is not clear that everyone has the same
understanding of what is meant by fatigue life. Therefore, please define what IACS
means when they say that they have designed to a fatigue life of 25 years. (Our
simple understanding is that a 25 year fatigue life means that there is a 97%
confidence level that the detail under consideration will not exhibit a detectable crack
(6 mm?) before age 25 when exposed to North Atlantic environmental conditions
over its life time.) Once a fatigue crack appears, how quickly does IACS expect it to
grow through-thickness, and then to a length that would affect structural integrity of
the vessel?
Ans: The definition of fatigue life offered within the parentheses ( ) in this question
is generally used by IACS. Indicating the time a crack will grow is not a
simple task, however it is correct that in most instances there is period of time
between when a crack first appears and when it would propagate to a point that
it would affect the structural integrity of the local structure or even the vessel.
Typically once a crack appears it is generally repaired. If a local temporary
repair or drill stop can not be used and it not obvious that there is sufficient
time to repair the crack at the next schedule repair date, a crack propagation
analysis may be carried out to determine if the repair may be postponed, i.e.
determine how quickly it will grow.
17) Also with respect to Fatigue, the Tier II requirement appears to be lacking better
definition of the determination of fatigue. We would appreciate IACS comments on
what should be included as the basis for the fatigue calculation (hydrodynamic load
analysis at various wave headings, Miner's rule, -2 sigma S-N curves, etc.)
Ans: The area of fatigue is very complex and there are many different approaches
used which take into consideration the problems associated with the
application. For example the approach used in repetitive tanker structure is not
the same as that used in isolated offshore connections. The main measurement
is the calibration of the approach or a comparison of the approach with existing
results that have proven to be acceptable over time. As the current task is to
develop goal-based standards there should be sufficient flexibility built into the
Tier II requirements such that new rule development is not stifled. Having said
7 March 2007
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that, there are some basic parameters which may be referenced such as using
the North Atlantic environment, 25 year life, Miner's rule, and -2 sigma S-N
curves.
18) In IACS Documentation Package (Para II.4 - Fatigue life) is mentioned the "damage
ratio". To prevent fatigue fracture this ratio must not exceed 1.0. In practice, because
of the various uncertainties the limit value is substantially less than 1.0 (typical values
are in the range from 0.1 to 0.3). It should be useful to clarify the values adopted in
CSR.
Ans: The CSR was developed with individual margins built in to the various steps,
such as the environment, SN curve, stress determination, etc. and calibrated
such that the usage factor of 1.0 represents the acceptance limit. We are aware
that other industries as well as the offshore industry calculates fatigue without
individual margins but then in the end introduce an overall factor such as 2, 3
or 10 which would correspond to the 0.1 to 0.3 as you state. The two
approaches are simply looking at the same problem but solving it in different
ways.
Tier II.5:
19) With respect to Tier II.5, the term 'specified damaged conditions' is not defined and as
indicated by our discussions it will be difficult to verify without a better definition.
We would appreciate IACS opinion of what would be a reasonable definition (e.g.
loss of all longitudinal material between two adjacent crack arrestors anywhere within
the midship section, at the maximum environmental condition.)
Ans: Since the rule requirements only consider intact structure, specified damage
conditions have not been defined in the rules. The effect of structural damage
has traditionally been considered as outside the main scope of class, but some
class societies have introduced such requirements as part of additional class
notations.
If specified damage conditions were to be included in the rules, the extent of
damage to consider should be defined based on statistical data available from
reported collision and grounding damages. Also, the damage conditions
specfied should be seen in relation to the damage assumptions made for
specifications for oil outflow analysis in MARPOL. Damage data are available
in the IMO damage database, and were used in the EU project HARDER to
produce probability distributions for damage extents.
In order to use the damage statistics, a damage probability level must be
defined. The probability level should be determined based on a target
probability of survival in the case of collision or grounding. At the same time,
the probability level to be used for the environmental loads in the damaged
condition must be defined. The return period of the loads used for this
condition should be reduced compared with the intact condition, to account for
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the fact that most collisions and groundings occur close to shore, where the
environmental conditions are expected to be less severe.
Finally, the requirements determined using the above considerations need to be
calibrated against existing designs.
Tier II.6:
20) It should be very important to keep in a GOOD condition of cargo hold against
corrosion to conduct relevant and sufficient inspection. This will be discussed in IMO
DE50 for amendments to IMO A744(18) EPS programme.
Ans: Thank you for your comments. IACS is well aware of the fact that the
compulsory coating of cargo tanks will be an agenda of IMO.
21) What is the basis of the CSR for the life of the protection against corrosion of main
structural members of tankers? It should be recognized that corrosion debris in the
cargo hold of oil tankers are mainly the effluents of chemical reaction (mainly by
sulphur contents of the cargo) and does not the fall out of the construction members
itself.
Ans: As there have not been mandatory coating requirements of cargo tanks but
ships whose cargo tanks were voluntarily coated partly (e.g. upper deck and
longitudinals) have been constructed. This fact is automatically taken into
account in CSR because thickness measurements data inevitably includes both
data.
22) Provide information to justify the data on the statistical analyses used to develop the
corrosion additions included in the rules.
Ans: IACS will prepare a technical background document which includes such
information.
23) We would like to hear a more comprehensive description of the statistical basis for
the corrosion allowance. Based on their statistical work and experience, we are
interested in IACS' best estimate of the expected % of steel replacement for a tanker
built to minimum CSR requirements, assuming a typical (average) level of
maintenance and a 25 year life. Does the 95% assumption translate into an estimated
5% steel replacement as a mean value?
Ans: The estimated 5% steel replacement does not imply that ships which are
normally operated and maintained will have to replace 5% of total steel. As
ships conditions depend on their operation and maintenance, the ship group
which is poorly maintained will have to replace steel of much larger than 5%.
Instead, another ship group which is normally maintained will not need to
replace 5% of total steel.
Tier II.11:
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24) With respect to Tier II.11, Construction Quality, and based on some of the CG and
group discussion, we would appreciate a comment from IACS as to how it is
determined that a shipyard is qualified to construct a vessel to their rules.
Ans: UR Z23 contains requirements for the review of the construction facility. Also
it specifies that prior to commencing any newbuilding project, the
classification society is to discuss with the shipbuilder at a kick off meeting the
items listed in Table 1. The purpose of the meeting is to agree how the list of
specific activities shown in Table 1 is to be addressed. Further, the
classification society is required to provide evidence to prove the consistency
of its surveys (e.g. through records, check lists, inspection and test records,
etc.).
***
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Questions/Comments to IACS During Presentation on March 12
1. TSCF has been drafting a document that will establish a standard for the minimum
level of maintenance expected from class and owners. The document was established
because a consistent definition was found to be lacking throughout industry. The
document is going to print shortly and should be out sometime in the summer.
Ans: This will be an interesting document to review and we look forward to
receiving it. When IACS was formulating the CSR, we wrestled with such a
definition, but in the end simply referred to the existing survey requirements of
the individual class societies.
Tier III.2
2. Does the presentation on Environmental Conditions cover CSR or IACS UR 34?
Ans: The presentation includes some background and assumptions for the
Environmental Conditions specified in IACS UR 34, as well as the procedure
followed to derive the rule loads used in CSR using the conditions specified in
IACS UR 34. Please note that IACS UR 34 only covers the wave statistics and
how to use them, while CSR includes prescriptive load formuleas that are
derived based on these data.
3. Regarding speed for wave encounters, is it enough to say that speed is included, or
should there be some guidance to the master, for example, beyond simple due
diligence?
Ans: Speed is included in the wave encounters for the fatigue loads, but not for the
loads used for strength assessment. This approach was based on model tests
showing that full form ships are only able to maintain very small forward
speeds, even in 5-year storms. In addition, speed sensitivity studies were
carried out during the rule development, showing that the effect of speed on the
dynamic loads is small. Consequently, the load formulations in the rules are
not based on the assumption that the master voluntarily reduces the speed in
heavy weather, and it is not considered necessary to give any specific guidance
related to speed reduction.
4. What about new types of wave data?
Ans: The existing scatter diagram is based on visual observations from ships. The
advantage of this scatter diagram is that it is based on a large amount of data,
but there is some uncertainty connected to the observations. There is also some
effect of bad weather avoidance included in the data. New wave data are now
available, based on information from buoys, satellites, and wave radars.
However, all these methods have uncertainties related to them, and so far the
different data sets show large variation. Therefore, more work is needed before
a modified scatter diagram can be adopted. See slide page 25.
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Ans: The most probable largest load is the load level that is most likely to be the
largest value occuring during the design life. This corresponds to the maximum
value of the probability density distribution for the load. See slide page 34.
10. How does the 1.2 safety factor on ultimate strength match up with the load slide?
Ans: (ref. Q&A no. 9 in PP Questions to IACS prior to.) The partial safety
factors specified for the ultimate hull girder strength check are calibrated using
reliability analysis. The aim of the calibration is to ensure a sufficient and
consistent overall safety level for all ships, accounting for the uncertainties and
randomness related to the calculation of load and strength. For the wave
bending moment, the uncertainties accounted for are the randomness and
uncertainty in the sea state data, and uncertainties related to the wave load
prediction. For the hull girder bending capacity, the randomness and
uncertainty in the material properties and the uncertainties related to the
capacity model are accounted for.
The characteristic value of the wave bending moment is calculated as the most
probable largest value, while the characteristic value of the hull girder capacity
is based on minimum values of the material strength.
The calibration process carried out for the partial safety factors is described in
detail in Section 9.1 of the Background Documentation to the CSR.
11. Appears that exceedance on one can wipe out the safety factor on the other. There
appears to be no linkage in the rules to whats actually happening in practice.
Ans: This statement is not correct. The safety factors have been determined using a
systematic calibration procedure, using reliability analysis to arrive at the target
safety level. This procedure accounts for the uncertainties related to both load
and strength, including the probability of exceeding the most probable largest
load value. Ref. also Q&A no. 10.
12. Is the presentation for just CSR or for other class rules as well?
Ans: This is just a general approach, but it has existed in class rules long before
CSR.
13. The discussion is about global loads. What about local loads?
Ans: In principle, safety factors for local loads are calibrated in a similar way as for
the global loads. However, the partial safety factor (PF) format is only applied
for the hull girder strength criterion. For the other criteria, the Working Stress
Design (WSD) method is applied, meaning that a single safety factor is used to
account for uncertainties related to both loads and strength.
14. How is the load from the pressure profile treated above the waterline, especially
considering the stress/load path discontinuity?
Ans: The stretching above waterline for is found by linear interpolation from where
the dynamic pressure is zero and the still waterline. The point where the
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dynamic pressure is zero is taken as Pwl/10, where Pwl is the dynamic pressure
at still waterline. Reference is made to Section 7.3 of CSR, and Section 7.3 of
the External Background documentation.
15. What are the implicit safety factors for actual sailing conditions? If acceptable for
only one area, they arent acceptable.
Ans: Actual sailing conditions are not considered in the calibration of the safety
factors. Since the rules are developed for unrestricted operation, continuous
operation in the North Atlantic for the entire design life is assumed. The safety
margins are set to be sufficient even for the worst possible trading.
Consequently, when considering implicit safety factors in general, actual
sailing conditions are not accounted for. In reality, however, the safety level for
each ship will depend on the trading route of the ship, and ships operating in
benign waters will obviously have a higher implicit safety margin than ships
trading in more severe environment.
Tier III.3
16. Why 0.9T?
Ans: There are empty tanks in this particular loading condition, so the ship can not
be at maximum draft. However, these are just rule cases. If there is a unique
load case that results in full draft and empty tanks, these must be analyzed as
well.
17. There does not appear to be a full load case.
Ans: It is generally not a governing condition for global FEM conditions where
checkerboard full and empty tanks are more critical.
18. Why do the calculations begin with one half of the corrosion margin used?
Ans: This will be discussed later under the net scantlings topic.
19. On slide page 44, what does M consider? The properties of different shapes should
be considered, especially for those that are non-symmetrical. The stress increase
should be considered for local scantlings.
Ans: The factor M is the bending moment factor considering end fixity and
relation to the hull girder bending, e.g. horizontal or vertical orientation. You
make a good point regarding stress concentrations due to non-symmetrical
sections, this factor is covered in fatigue where the symmetric arrangement of
the stiffener has a high influence, but not strength.
20. What shape is the coefficient biased towards?
Ans: Angles.
21. It should be noted that most failures are in fatigue.
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28. How has the mode for fatigue evaluation properties with respect to net scantlings
been evaluated?
Ans: Fatigue is evaluated differently than the strength calculations. For strength
calculations, we are assessing the scantlings in the worst condition permitted
during in-service thickness measurements against the design extreme loads.
Fatigue is a cumulative process that begins on the first day of delivery when
the vessel is in the as-built condition and the process ends when the vessel is in
the worst condition permitted during in-service thickness measurements. Due
the variations between these two conditions the net scantlings for fatigue
simply takes the average between the two. There are some differences between
tanker and bulk carrier CSR in this regard which IACS is in the process of
solving.
Tier III.4
29. How do you account for variations in the shape of structural members due to
corrosion along with subsequent changes to the stress path?
Ans: A coefficient has been introduced in the fatigue calculation to take corrosion
effects into account.
30. What steps have been taken since JTP to sharpen the safety factors, margins, etc?
Ans: See slide page 85. CSR is more stringent that the current standard.
31. How are you accommodating (or assessing) data from pre-CSR ships?
Ans: We are looking at it.
Tier III.5
32. What is a reasonable extent of damage?
Ans: Structural damage due to collision or damage is not considered in the rules, and
the extent of damage has therefore not been defined.
33. Regarding the slide on page 89, what are the environmental conditions?
Ans: The slide on page 89 shows examples of damage conditions that are considered
in voluntary class notations offered by some class societies. In the first
example a 3 month storm is assumed, while in the other example a one year
storm is assumed. For both cases, a safety factor of 1.0 is used.
34. Regarding flooding and global strength, it is possible to be in a more severe sea state.
Have you looked at bending in a more probabilistic manner? If not, how confident
are you that its already addressed?
MSC 83/INF.5
ANNEX 4
PAGE 7
Tier II.6
36. When JTP was first developed, coating was considered redundant, yet now it seems
to have become an integral part of the process. Therefore, it seems that it should
contribute to the scatter on the diagram.
Ans: Once the new coating requirements come into force, the scatter on the graphs
could be reduced.
37. Was the corrosion data culled?
Ans: No. All data was stored in the database and categorized according to their
corrosive environments such as type of cargo, locations, temperature etc. The
corrosion additions of DH Tanker CSR were determined by the categorized
data. As a result some data could not be utilized in the rules because some
corrosive environments do not exist within DH Tankers. For example,
thickness measurements data of pre-MARPOL ballast tanks with abrasive
cargo could not be used.
38. There seem to be few IACS data point for ships over 16 years in age.
Ans: When IACS collected data, the number of tankers over 16 years in age and
whose corrosive environments are close to those of CSR tankers were few.
Hence thickness measurement data is few.
39. Were the ships in the data set recoated during their life?
Ans: We dont know really, we consider this in the statistical sense. However, most
ships do not recoat after 10 years.
40. After 25 years, is 5% of the steel wasted beyond 3.5 mm? Does that apply anywhere
or just in the tanks?
Ans: Yes
41. Does it vary from vessel to vessel and by type of vessel?
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48. 30,000 3,000 data points per ship implies not very many data points, and means a
limited data set.
Ans: IACS understands that 3, 000 comes from dividing 600,000 by 500 but
believes that the average value is not appropriate to consider the volumes of
data set. The important thing is that the data set consists of about 500 real
thickness measurements reports collected by IACS. The number of data points
of thickness measurement reports vary very much depending on ships size,
ships age and applicable rules when measurements were carried out. It should
be recalled that minimum number of thickness measurements required by rules
is increasing time to time. In addition, it should be born in mind that if ships
conditions are very poor and there are many suspected area, data points are to
be increased according to rules for survey and inspection. Oppositely in case
ships conditions are very good, data points need not to be increased.
49. The data set is not so limited, as there are more ships and data points than implied.
Ans: Yes, it is true. In addition, it should be noted that the minimum number of data
points required by present rules is much larger than those in the past. It implies
that one older data point tends to represent wider area than now.
Tier III.7
50. Would localized damage weaken a corrugated bulkhead?
Ans: It depends on the extent of damage. Small, local indents will have a marginal
effect, while larger damages will have a larger weakening effect.
51. Have classification societies agreed whether corrugated bulkheads carry shear loads?
Ans: Yes. There is a UR that covers the topic.
Tier III.10
52. In CSR, there is no requirement for the evaluation of alternate methods. Without
such a requirement, how can it be ensured that such an alternate method produces
equal results?
Ans: The requirements are written generally because of the wide variety of cases.
However, the evaluation of alternate methods is carried out based on
equivalency principle. It has to be demonstrated that the proposed alternative
method produces equivalent results as the one in the Rules.
53. There is no mention of intellectual property rights in CSR. Too much emphasis on
design transparency could negatively impact shipyards.
Ans: CSR do not address intellectual property rights. These are outside of
classification societys responsibilities and should be regulated through
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Tier III.11
54. Please identify an example of a substantial non-conformance? (ref slide page 132)
Ans: The surveyor identifies that the scope of the agreed NDT requirements is not
being followed.
55. What happens at that point? Increased inspections? When?
Ans: At that point, the classification society will review the situation with the yard
and agree remedial measures. Increased inspections could be required as one of
such measures.
56. What about shipyard qualification schemes?
Ans: They are covered by some individual classification societies, but not IACS.
However, UR Z23 does contain an assessment form which can be used by
IACS members in assessing the capabilities of the yard.
Tier III.12
57. Its not clear how class adjusts manpower to meet the shipyard construction schedule.
Ans: This is one of the purposes on Table 1 of UR Z23 referenced on slide page 138
and the meeting between the yard and classification society, as specified in UR
Z23. The scope of work and the experience of the shipyard will determine the
required manpower
58. What are the requirements under CSR for testing?
Ans: Some requirements are contained within the rules. Table 1 in UR Z.23
contains many more.
Tier III.15
59. Believe that it is a class responsibility to certify the existence and position of harmful
substances on board the vessel (at least at the beginning).
Ans: This is not a responsibility of classification society. It is the responsibility of a
Recognized Organization as regulated by IMO Convention under development
at MEPC. A classification society may choose to take on the role of the
Recognized Organization under this future Convention. When it does, then it
becomes its responsibility. Some classification societies provide a service to
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their clients at their request and in accordance with IMO and Industry
Guidelines on Recycling until the Convention is adopted and enters into force
General
60. The CSR Demonstration Package describes requirements in different places. Will
IACS combine them?
Ans: Good point.
61. Should IACS URs be incorporated into Tier II?
Ans: URs are brought into the rules themselves at certain points, therefore, they are
more appropriate for Tier IV. << Please refer also to the answers to the
questions prior the meeting. >> IACS URs are proprietary documents of the
International Association of Classification Societies and do not have
application outside IACS there is no such thing as IACS class. It is a
requirement of membership that the URs have to be introduced into Members
Rules. Classification cannot be assigned to a ship based on application of a UR
(s) only classification Rules of an individual Member can be applied to a
design.
62. The fatigue assessment for CSR tankers and bulk carriers is different. Has there been
any study to assess potential differences in outcome from the different methods?
Ans: No. The goal is to try and harmonize in the next 5 to 6 years.
63. Please describe how the use of speed for wave encounters differs for tankers and bulk
carriers.
Ans: Speed is only considered for fatigue. It is not considered for maximum wave
loading for either tankers or bulk carriers. Therefore as mentioned in the
answer to question 62, the goal is to try and harmonize this in the next 5 to 6
years.
***
MSC 83/INF.5
ANNEX 5
MSC 82/5/11
Submitted by IACS
Tier II.2
Net Scantlings
MSC82 GBS Net Scantlings
2.
General corrosion
MSC 83/INF.5
ANNEX 5
PAGE 2
Design
includes link
between
newbuilding
and in-service
standards
In Service
Wastage
Allowance
Corrosion
Addition
Predicted
corrosion
in 2.5 years
(0.5 mm)
Required
Net
Thickness
Required
Renewal
Thickness
Annual
Thickness
Measurements
( - corrosion deducted)
( + corrosion added)
MSC 83/INF.5
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PAGE 3
Strength
As built
50%
Strength evaluation
Hull girder renewals
50%
Renewal
Strength evaluation
General corrosion renewal
Time
Strength
As built
50%
50%
Strength evaluation
Hull girder renewals
50%
50%
Renewal
Strength evaluation
General corrosion renewal
Fatigue evaluation
Local properties
Time
Note: only hull girder properties, general and local corrosion have to be evaluated
during the in-service phase
MSC 83/INF.5
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PAGE 4
Strength
As built
25%
50%
50%
25%
Strength evaluation
Fatigue evaluation
Hull girder properties
50%
Renewal
Strength evaluation
General corrosion renewal
Fatigue evaluation
Local properties
Time
Note: only hull girder properties, general and local corrosion have to be evaluated
during the in-service phase
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10
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Pitting (Tankers)
Pitting (mm)
t tm 0.7 (t as built t own )
ttm tren 1
Individual thickness
measurement is to meet
the lesser of the formula
Pitting intensity less than
20%
ttm measured thickness (gauged)
tren thickness at which renewals are required
based on general corrosion
11
Edge (Tankers)
Edge (mm)
t tm 0.7 (t as built t own )
ttm tren 1
Individual thickness
measurement is to meet
the lesser of the formula
12
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Groove (Tankers)
Groove (mm)
t tm 0.75(t as built t own )
ttm tren 0.5
ttm = 6
Individual thickness
measurement is to meet
the lesser of the formula
13
14
MSC 82/5/11
Submitted by IACS
MSC 83/INF.5
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Net Thickness
Q/A
MSC82 GBS Net Scantlings
15
***
MSC 83/INF.5
ANNEX 6
IACS
INTERNATIONAL ASSOCIATION
OF CLASSIFICATION SOCIETIES
36 Broadway
London, SW1H 0BH, U.K.
Tel: +44 (0)20 7976 0660
Email: permsec@iacs.org.uk
IACS Study
Steel Weight Impact from Net
Scantling Definition
24 April 2007
Submitted to:
INTERNATIONAL MARITIME ORGANIZATION
Maritime Safety Committee
IMO Pilot Project
(MSC 82/24, Paragraph 5.29 and Annex 15)
MSC 83/INF.5
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ANNEX 6
PAGE 3
IACS Study
Steel Weight Impact from Net Scantling Definition
I. Introduction
This document has been assembled to illustrate the impact on the vessel steel
weight of the two different definitions for net scantlings proposed for use in the
IMO Goal-based Ship Construction Standards (GBS). In submittal MSC 82/5/11,
IACS pointed out that not all parties seemed to have a common understanding or
interpretation of the definition of net scantling in Tier II as currently written in
Tier II, Section II.3.
The goal of this document is to share preliminary estimates of the steel weight
impact of two different interpretations of the definition of net scantlings so that an
informed decision can be made on the way forward. This is a preliminary study
which was performed using typical tanker designs.
The outcome is, if the current wording and interpretation as contained in GBS
Tier II is used, the steel weight of tankers will generally be increased by 3.65% to
7.8% over that of the IACS proposal. This would be in addition to the general
steel weight increases as brought about by the new IACS CSRs. The percentage
increase is calculated based on the original steel weight and the associated
increases in way of the cargo block structure only. This increase will generally
have to be provided in the longitudinal deck and bottom areas as well as to all of
the primary support members. It should be noted that the increase in steel weight
will only increase the magnitude of the required net and associated gross
scantlings and will not affect the magnitude of the wastage allowances used in
service to assess thickness measurements, the wastage allowances will remain the
same between the two definitions.
II. Net Scantling Definitions
The GBS Tier II.3 contains the text Ships should be designed with suitable
safety to withstand, at net scantlings**, in the intact condition, the
environmental conditions anticipated for the ships design life and the loading
conditions appropriate for them.
The following are the two different proposals for the footnote (**) which is used
to define what is meant by the term net scantlings.
i. the current Tier II, Section II.3 indicates:
** The net scantlings should provide the structural strength required to sustain
the design loads, assuming the structure in intact condition and excluding any
addition for corrosion.
ii. IACS proposal contained in MSC 82/5/11 indicates:
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** The net scantlings are to provide the structural strength required to sustain the
design loads, assuming the structure in intact condition and are to be derived
from newbuilding strength evaluations linked to in-service diminution limits
as follows:
a) diminution of the hull girder section modulus is limited to not more than
ten percent (10%), corresponding global stress calculations of the hull
girder and primary support members may be based on this general
scantling reduction,
b) individual plates and stiffening elements are to have sufficient strength to
sustain design loads excluding additions for corrosion,
c) fatigue calculations account for scantling variations through the design life,
d) highly localized pitting, grooving and edge corrosion are to be treated
separately and are typically not included in the newbuilding evaluations.
III. General Discussion
In summary the IACS proposal has adopted an approach which is believed to
realistically model the corrosion behavior and structural strength of actual ships
and which links the corrosion margin at new construction to the corrosion
allowance for ships in service.
The current wording in GBS Tier II, on the other hand, simply states that the net
scantlings should provide the structural strength required to sustain the design
loads, assuming the structure in intact condition and excluding any addition for
corrosion. This is essentially the same as the IACS proposal treatment of net
scantlings for individual structural elements (item b in the IACS proposal).
However, this simple definition is interpreted by some to mean that all strength
calculations, including hull girder strength and fatigue strength are to be
performed assuming that all the individual structural elements are at their net
scantlings simultaneously, from the outset, without any corrosion additions. This
interpretation ignores the reality that all structural elements do not corrode
uniformly with time, or from another point of view, requires that no account is to
be taken of the corrosion additions/margins which are built into the ship when it is
delivered. It also ignores the reality that fatigue damage and corrosion are interrelated time dependent processes and requires that the newly built ship have a
minimum fatigue life calculated as if the corrosion additions did not exist at all. If
this interpretation is adopted, it will require additional steel weight above the
latest developed IACS Common Structural Rules (CSR), mainly at the deck, at
the bottom and the primary support members.
As noted above, one of the main differences between the two interpretations is
how the average or simultaneous corrosion is handled for the longitudinal strength
evaluation. The IACS proposal is consistent with the current IMO 10% allowable
diminution of the hull girder section modulus as per Resolution MSC.105(73) and
Resolution MSC.145(77) for tankers and bulk carriers, respectively. It should be
noted that this 10% diminution is consistent with actual vessel corrosion patterns
24 April 2007
Page 4
MSC 83/INF.5
ANNEX 6
PAGE 5
and rarely do actual vessels exceed the allowable 10% limit. The simple
definition and interpretation seeks to increase this allowable up to 20%.
IV. Method
In order to obtain a general understanding of these two definitions, and to gain
and understanding of the impact they would have on steel weight, three typical
tanker designs of varying sizes were used, representing VLCC, Aframax and
Product sizes.
The main difference between the two definitions lies in the way the global
diminutions are handled for the longitudinal strength and the primary support
members. The IACS proposal uses half of the corrosion allowance to represent
the simultaneous or average corrosion mechanism, therefore to calculate the
impact of using the simplified interpretation, half of the IACS margins have to
be added back into the affected structural areas. The following method was used:
1) Deck area; add 0.5tcorr to the deck area including the longitudinal plating and
attached stiffeners.
2) Bottom area; add material as per the attached table below to the longitudinal
plating and attached stiffeners.
Actual vs offered bottom
section modulus
Zbot < 1.2 Zbot-rq
Material to be added
0.25tcorr
0.5tcorr
No addition
Zbot is the actual calculated hull girder bottom section modulus of the vessel.
Zbot-rq is the required hull girder bottom section modulus.
24 April 2007
Page 5
MSC 83/INF.5
ANNEX 6
PAGE 6
Midship tanks
Aft tank
Forward tank
The following table lists general information for the net scantling definition for
the simplified interpretation in GBS and the IACS proposal. The gross
scantling, the net (renewal) thickness and the corrosion allowances for selected
major areas of the vessel are indicated.
24 April 2007
Page 6
MSC 83/INF.5
ANNEX 6
PAGE 7
GBS
IACS
GBS
IACS
Corrosion
Allowance
Both GBS
and IACS
20.5
24.0
19.5
19.5
23.0
19.0
17.0
14.0
14/22
12.5/20
12/20
13/25
14.0/26.5
12/20
11.5/16.0
13
18.5
24.0
19.5
19.5
21.0
19.0
17.0
14.0
12/20
12.5/20
12/20
13/25
12.5/25
12/20
11.5/16.0
13
16.5
20.5
16.5
16.5
19.0
16.5
14.0
11.0
10/18
9.5/17
9/17
10/22
11/23.5
9.5/17.5
8.5/13
10
14.5
20.5
16.5
16.5
17.0
16.5
14.0
11.0
8/16
9.5/17
9/17
10/22
9.5/22
9.5/17.5
8.5/13
10
4.0
3.5
3.0
3.0
4.0
2.5
3.0
3.0
(4.0 / 4.0)
(3.0 / 3.0)
(3.0 / 3.0)
(3.0 / 3.0)
(3.0 / 3.0)
(2.5 / 2.5)
3.0
3.0
17
21.25
19.5
15
20
18
14
18.75
16.5
11
17.5
15.0
4.0
2.5
3.0
Net
Gross
Longitudinal Elements
Deck plate
Side shell plate
Inner side plate
Bottom plate
Inner-bottom plate
Long. bhd. CL
Bottom girder
Long. stringer
Deck longs. (W / F)
Side shell longs. (W / F)
Inner side longs. (W / F)
Bottom longs. (W / F)
Inner-bottom longs. (W / F)
Long. bhd. CL longs. (W / F)
Bottom girder longs. (W / F)
Long. stringer longs. (W / F)
Transverse elements
Deck web plate
CL web plate
Bottom floor and side plate
The following table contains a summary of the steel weight calculation. For
reference, the CSR Effect for the longitudinal elements is included which
indicates the amount of steel weight increase that resulted from the application of
the new IACS CSR for tankers, which was 485 tonnes or 2.22%. Transverse web
and bulkhead are not updated according to the CSR rules for tankers.
The additional effect of using the simplified interpretation in the GBS is
calculated as 1383 tonnes or 6.21%. Note that the percentage is taken as GBS Diff
(weight)/ CSR (weight) = 1383 / (21799+485).
24 April 2007
Page 7
MSC 83/INF.5
ANNEX 6
PAGE 8
Element
Midships
Longitudinal
Elements
Plating
Stiffeners
Sub-total
Transverse
Elements
Web Frame
No. of webs
Sub-total
Sub-total-Midships
cargo tank area
Longitudinal
Elements
Plating
Stiffeners
Sub-total
Longitudinal
Elements
Plating
Stiffeners
Sub-total
Aft
tank
Fwd
Tank
TOTAL
As-Built
(Tonnes)
CSR Effect
Difference
(Tonnes)
Difference
(%)
GBS Diff
(Tonnes)
GBS
Diff (%)
2885
1329
4214
77
63
140
2.7%
4.8%
3.3%
175
118
293
5.9%
8.5%
6.7%
70
8
563
3.8%
21
3.8%
68
11.0%
0.0%
11.6%
14330
485
3.4%
1083
7.3%
2537
1203
3740
-66
77
12
-2.6%
6.4%
0.3%
29
109
137
1.2%
8.5%
3.7%
2544
1184
3728
-32
21
-11
-1.3%
1.8%
-0.3%
80
83
163
3.2%
6.9%
4.4%
21799
485
2.2%
1383
6.21%
Aframax Tanker:
The resulting total added steel weight is 806 tonnes, or a 7.80 percent increase.
Since the bottom as-built section modulus (net) is about 10% greater than the
required section modulus (net), 0.5tcorr material was added to the bottom in
accordance with the method mentioned above. Material was added to the
longitudinal members as highlighted in red in the sketch below as well as the
primary support members including web frames, floors and transverse bulkhead
including horizontal stringers. (Stiffeners on transverse webs and bulkheads are
not included in the weight estimates.)
24 April 2007
Page 8
MSC 83/INF.5
ANNEX 6
PAGE 9
The following table lists general information for the net scantling definition for
the simplified interpretation in GBS and the IACS proposal. The gross
scantling, the net (renewal) thickness and the corrosion allowances for selected
major areas of the vessel are indicated.
GBS
IACS
GBS
IACS
Corrosion
Allowance
Both GBS
and IACS
21
16.5
15
21.5
19
14.5
17.5
13
13 / 18
13 / 18
12 / 17
13.5 / 16.5
12.5 / 15.5
13 / 17
10.5 / 15.5
12 / 12
19
16.5
15
20
17
14.5
16
13
11 / 16
13 / 18
12 / 17
12 / 15
11 / 14
13 / 17
9 / 14
12 / 12
17
13
12
18.5
15
12
14.5
10
9 / 14
10 / 15
9 / 14
10.5 / 13.5
9.5 / 12.5
10.5 / 14.5
7.5 / 12.5
9/9
15
13
12
17
13
12
13
10
7 / 12
10 / 15
9 / 14
9 / 12
8 / 11
10.5/14.5
6 / 11
9/9
4.0
3.5
3.0
3.0
4.0
2.5
3.0
3.0
(4.0 / 4.0)
(3.0 / 3.0)
(3.0 / 3.0)
(3.0 / 3.0)
(3.0 / 3.0)
(2.5 / 2.5)
3.0
3.0
15
16.75
14.5/31.5
14.5 / 27
13.75/31.75
14.5
13
15.5
13/30
12.5 / 25
12.5/30
13
11
14.25
11.5/28.5
10.5 / 23
11.25/28.25
11.5
9
13
10/27
8.5 / 21
10/26.5
10
4.0
2.5
3.0
4.0
(2.5 / 3.5)
3.0
Gross
Longitudinal Elements
Deck plate
Side shell plate
Inner side plate
Bottom plate
Inner-bottom plate
Long. bhd. CL
Bottom girder
Long. stringer
Deck longs. (W / F)
Side shell longs. (W / F)
Inner side longs. (W / F)
Bottom longs. (W / F)
Inner-bottom longs. (W / F)
Long. bhd. CL longs. (W / F)
Bottom girder longs. (W / F)
Long. stringer longs. (W / F)
Transverse elements
Bulkhead near deck
Bulkhead elsewhere
Bulkhead stringer (W / F)
Deck web plate (W / F)
CL web plate (W / F)
Bottom floor and side plate
Net
24 April 2007
Page 9
MSC 83/INF.5
ANNEX 6
PAGE 10
The following table contains a summary of the steel weight calculation. For
reference, the CSR Effect for the longitudinal elements is included which
indicates the amount of steel weight increase that resulted from the application of
the new IACS CSR for tankers, which was 359 tonnes or 3.60%. Transverse web
and bulkhead are not updated according to the CSR rules for tankers.
The additional effect of using the simplified interpretation in the GBS is
calculated as 806 tonnes or 7.80%. Note that the percentage is taken as GBS Diff
(weight)/ CSR (weight) = 806 / (9974+359).
As-Built
(Tonnes)
Longitudinal Elements
Plating
Long'l bhd
Stiffeners
Sub-total
Transverse Elements
Bulkhead incl. hor. stringers
Web Frame
Sub-total
TOTAL
CSR Effect
Difference Difference
(Tonnes)
(%)
4994
421
1943
7358
174
0
185
359
3.49%
0.00%
9.54%
4.89%
344
9
166
519
6.66%
2.05%
7.81%
6.73%
1000
1616
2615
9974
0
0
0
359
0.00%
0.00%
0.00%
3.60%
106
181
287
806
10.57%
11.20%
10.96%
7.80%
Product Tanker:
The resulting total added steel weight is 168 tonnes, or a 3.65 percent increase.
Since the bottom as-built section modulus (net) is about 50% greater than the
required section modulus (net), no material was added to the bottom in
accordance with the method mentioned above. Therefore material was added to
the longitudinal members as highlighted in red in the sketch below as well as the
primary support members, e.g. the floors and webs.
24 April 2007
Page 10
MSC 83/INF.5
ANNEX 6
PAGE 11
The following table lists general information for the net scantling definition for
the simplified interpretation in GBS and the IACS proposal. The gross
scantling, the net (renewal) thickness and the corrosion allowances for selected
major areas of the vessel are indicated.
Gross
Deck plate
Side shell plate
Inner-hull plate
Bottom plate
Inner-bottom plate
Deck longs. (W / F)
Side shell longs. (W / F)
Inner-hull longs. (W / F)
Bottom longs. (W / F)
Inner-bottom longs. (W / F)
Deck transverse web plate
Side transverse plate
Bottom transverse floor plate
GBS
15.5
13.0
13.0
16.0
17.5
13 / 18
10 / 16
10 / 15
11.5 / 16
12 / 17
13.5
12.5
12.5
IACS
13.5
13.0
13.0
16.0
17.5
11 / 16
10 / 16
10 / 15
11.5 / 16
12 / 17
12.0
11.0
11.0
Net
GBS
11.5
9.5
9.0
13.0
13.5
9 / 14
7 / 13
7 / 12
8.5 / 13
9 / 14
11.0
9.5
9.5
IACS
9.5
9.5
9.0
13.0
13.5
7 / 12
7 / 13
7 / 12
8.5 / 13
9 / 14
9.5
8.0
8.0
Corrosion
Allowance
Both GBS
and IACS
4.0
3.5
4.0
3.0
4.0
(4.0 / 4.0)
(3.0 / 3.0)
(3.0 / 3.0)
(3.0 / 3.0)
(3.0 / 3.0)
2.5
3.0
3.0
The following table contains a summary of the steel weight calculation. For
reference, the CSR Effect is included which indicates the amount of steel
weight increase that resulted from the application of the new IACS CSR for
tankers, which was 258 tonnes or 5.94%. The result of using the IACS proposal
in included in these values. The additional effect of using the simplified
interpretation in the GBS is calculated as 168 tonnes or 3.65%..
The additional effect of using the simplified interpretation in the GBS is
calculated as 168 tonnes or 3.65%. Note that the percentage is taken as GBS Diff
(weight)/ CSR (weight) = 168 / (4347+258).
24 April 2007
Page 11
MSC 83/INF.5
ANNEX 6
PAGE 12
As-Built
(Tonnes)
Longitudinal Elements
Plating
Long'l bhd
Stiffeners
Sub-total
Transverse Elements
Bulkhead
Web Frame
Sub-total
TOTAL
CSR Effect
Difference Difference
(Tonnes)
(%)
2345
259
711
3315
103
0
134
237
4.41%
0.00%
18.85%
7.16%
80
0
29
109
3.27%
0.00%
3.43%
3.07%
583
449
1032
4347
20
1
21
258
3.43%
0.22%
2.03%
5.94%
0
59
59
168
0.00%
13.11%
5.60%
3.65%
VI. Conclusions
If the simplified definition and interpretation for net scantling is used, which
calls for all strength calculations including hull girder strength assuming full
simultaneous corrosion of the structure, it would add steel weight to the structure
mainly at the deck and bottom areas and the primary support members. The
outcome is the steel weight of tankers will generally be increased by 3.65% to
7.8% over that of the IACS proposal. This increase in steel weight will only
increase the magnitude of the required net and associated gross scantlings and will
not affect the magnitude of the wastage allowances used in service to assess
thickness measurements, the wastage allowances will remain the same between
the two definitions.
The main concern is that the proposed simplified definition and interpretation
of net scantling is not technically justified and does not reflect the actual
corrosion mechanisms seen in service. Also the simplified definition and
interpretation may not be shared by the majority of the Industry.
***
24 April 2007
Page 12
MSC 83/INF.5
ANNEX 7
IACS
INTERNATIONAL ASSOCIATION
OF CLASSIFICATION SOCIETIES
36 Broadway
London, SW1H 0BH, U.K.
Tel: +44 (0)20 7976 0660
Email: permsec@iacs.org.uk
IACS Study
Impact of Applying the CSR
Corrosion Addition on the Hull
Girder Section Modulus
3 June 2007
Submitted to:
INTERNATIONAL MARITIME ORGANIZATION
Maritime Safety Committee
IMO Pilot Project
(MSC 82/24, Paragraph 5.29 and Annex 15)
MSC 83/INF.5
ANNEX 7
PAGE 2
MSC 83/INF.5
ANNEX 7
PAGE 3
IACS Study
Impact of Applying the CSR Corrosion
Addition on the Hull Girder Section Modulus
I.
As a follow-up to the IACS documentation package dated 16 february 2007 and the
discussions on the Net Scantling definition, the IMO Pilot Panel asked IACS to report
on the actual effect on the hull girder section modulus (SM) of uniformly deducting
half of the corrosion addition from the longitudinal members as per the Common
Structural Rules for Tankers and Bulk Carriers. For further information please refer to
CSR Section 6/3.3.2 (0.5tcorr) for Tankers and Chapter 3, Section 3.2.1 (0.5tc) for bulk
carriers.
II.
Deducting half of the corrosion addition simultaneously from all the longitudinal
elements is used to represent the overall accumulation of corrosion to approximately
represent the point that the hull girder property reduction is similar to the existing 10
percent allowable degradation that is used during thickness measurement assessments.
For existing thickness measurement assessment, individual members are locally
permitted to waste to higher local levels, but the aggregate reduction of the hull girder
must not be more than a 10 percent degradation of the hull girder section modulus.
Therefore, as can be seen, there are two separate wastage criteria; global and local.
This report summarizes the effects on the global properties only.
III.
Another point associated with the CSR that should be noted with regard to the hull
girder properties is as follows, using mild steel levels for simplicity:
(a) the allowable longitudinal stress for gross scantlings used in the IACS pre-CSR
rules was 175 N/mm2. This was used in association with knowing that the hull girder
SM could reduce by 10 percent in service. In that case the associated allowable stress
in the corroded condition is 175 / 0.9 = 194 N/mm2.
(b) in the current CSR rules all members are simultaneously reduced using half the
corrosion addition as mentioned above, which results in degradation similar to the 10
percent reduction. Since actual corrosion could occur in millions of different patterns,
the 0.5 simultaneous reduction was used as a design representation. The CSR
requirements reflect hull girder net scantlings, therefore an allowable stress associated
with net scantlings was used, 175 / 0.9 = 194 but then rounded down to use an
allowable stress of 190 N/mm2 to be on the conservative side since there would be a
spread in the actual impact on the SM by deducting 0.5 of the corrosion allowance.
IV.
The following tables include results for representative tankers and bulk carriers for a
range of vessel sizes.
IACS Study: Impact of Applying CSR Corrosion Addition on the Hull Girder Section Modulus
3 June 2007
Page 3
MSC 83/INF.5
ANNEX 7
PAGE 4
Tankers
Type
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Tanker
Lbp
(m)
175.00
175.00
176.00
179.54
180.00
200.20
226.01
234.00
236.00
244.00
251.50
256.50
264.00
264.00
316.00
320.00
320.00
Breadth
(m)
32.00
40.00
32.20
32.20
27.40
32.20
42.00
42.00
42.00
46.00
42.50
42.50
48.00
48.00
60.00
58.00
70.00
Depth
(m)
17.95
17.90
17.20
18.30
16.80
17.35
21.30
21.00
21.00
22.20
21.00
22.40
23.70
24.00
29.70
31.00
25.60
Ave.
SM deck
reduction
(%)
13.1%
12.6%
12.1%
12.6%
13.8%
9.2%
9.7%
12.0%
11.6%
9.4%
10.6%
9.4%
11.4%
11.3%
11.0%
10.1%
9.2%
11.1%
SM btm
reduction
(%)
10.7%
10.9%
10.8%
10.1%
11.8%
9.8%
9.1%
10.5%
10.4%
9.5%
9.5%
9.0%
10.1%
9.6%
9.5%
8.7%
8.1%
9.9%
Tankers
16.0%
14.0%
SM Reduction (%)
12.0%
10.0%
SM deck (%)
8.0%
SM bottom (%)
6.0%
4.0%
2.0%
0.0%
150.00
200.00
250.00
300.00
350.00
LBP (m )
IACS Study: Impact of Applying CSR Corrosion Addition on the Hull Girder Section Modulus
3 June 2007
Page 4
MSC 83/INF.5
ANNEX 7
PAGE 5
Bulk Carriers
Type
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Bulk Carrier
Lbp
(m)
163.60
170.00
182.00
183.25
185.00
215.86
217.00
220.00
222.00
222.00
222.00
222.00
260.00
278.00
280.00
281.50
288.00
Breadth
(m)
27.00
28.00
32.26
32.26
32.26
32.26
32.26
32.26
32.26
32.26
32.26
38.00
43.00
44.98
45.00
45.00
45.00
Depth
(m)
14.20
14.00
18.00
17.50
18.10
20.05
18.30
19.39
20.00
20.00
20.10
20.70
23.90
24.00
24.70
24.10
24.70
Ave.
SM deck
reduction
(%)
8.5%
9.3%
10.6%
9.0%
9.9%
11.6%
9.4%
11.0%
9.0%
10.1%
11.4%
10.0%
8.8%
8.3%
8.0%
7.1%
7.6%
9.4%
SM btm
reduction
(%)
10.7%
10.3%
10.8%
9.9%
10.0%
11.2%
10.6%
11.0%
10.1%
10.2%
11.6%
10.6%
9.5%
9.5%
9.9%
8.5%
8.9%
10.2%
Bulk Carriers
14.0%
SM Reduction (%)
12.0%
10.0%
8.0%
SM deck (%)
6.0%
SM bottom (%)
4.0%
2.0%
0.0%
150.00
200.00
250.00
300.00
350.00
LBP (m)
IACS Study: Impact of Applying CSR Corrosion Addition on the Hull Girder Section Modulus
3 June 2007
Page 5
MSC 83/INF.5
ANNEX 7
PAGE 6
V.
Please note the following:
1) The percentages shown are the reduction of the section modulus deck and bottom
due to simultaneous reduction of 0.5 of the individual corrosion additions as
included in the CSR for tankers and bulk carriers, respectively. The percentage is
calculated as follows:
Percent = 100 x (SM gross SM net) / SM gross
2)
Uniformly deducting 0.5 of the corrosion addition from the longitudinal members
affects the global sectional properties in different and opposite ways for the two
ship types. For tankers it causes the neutral axis to be lower and for bulk carriers to
be higher, so the total effect (on the section modulus at deck) is a larger percentage
reduction for tankers because both the inertia and the height of the neutral axis are
reduced. Therefore, in general, the effect on bulk carriers will be less than on
tankers. This is inevitable given that the distribution of longitudinal material is
different for the two ship types.
2)
Bulk carriers have lesser deck width than tankers since the former have hatch
openings. Accordingly it is required to have greater thickness in deck plate of bulk
carriers than tankers. Further, sometimes the deck plate thickness is determined by
the hull girder bending moment in flooded condition for bulk carriers and there is
not a similar hull girder strength requirement in flooded condition for tankers.
Thus deck plate thickness is generally greater in bulk carriers compared with
tankers. Since the deck corrosion addition is mostly 4.0 mm both for bulk carriers
and tankers, therefore it may be natural that the percent reduction of section
modulus at deck is generally smaller for bulk carriers than for tankers.
3)
In general the gross offered bottom shell plate thickness of bulk carriers is similar
to or slightly smaller than that of tankers having similar vessel length. The
corrosion addition is mostly 3mm for both bulk carriers and tankers, therefore it
may be natural that the percent reduction of section modulus at bottom is generally
equal to or greater for bulk carriers than for tankers.
___________
IACS Study: Impact of Applying CSR Corrosion Addition on the Hull Girder Section Modulus
3 June 2007
Page 6