ORF TIE-IN HAZARD/RISK ASSESSMENT

Hazard / Risk Assessment and Control Record

Revision:

Task/Process Assessed:

Tie-in ORF 1 & 2

Date:

06 August 2010

Rev 0.0

Location:

North East Sumatra - Indonesia

Operation:

Kambuna Field Operations

Assessment Team:

See attendant list attached

Owner:

Project & Operations Managers

Approved:

Salamander Energy Country Manager Indonesia and Regional Operations Director

HAZARD

INITIAL RISK

CONTROLS

RESIDUAL RISK
Risk Level

Mitigation

Likelihood

Prevention

Consequence

Consequence
Risk Level

Hazard Description
and Effect

Loss
Category/
Population
at Risk

Likelihood

(Items highlighted in
yellow have
Undesirable Risk thus
require additional
ALARP)

Consequence

Activity Steps

Kambuna Field Operations Risk Assessment - Draft Version V0.1

Acceptable (-4)

Permit to work / JSA (Specific equipm ent

entry)
Toolbox meeting
Procedures
Proper PPE

Certified Gas tester

Standby paramedic (SOS), First aid kit

Acceptable (-4)

Proper manual handling/ correct lifting

All vehicles must diesel engine and
provided with spark arrestor
Train and experience personnel
Equipm ent pre inspection
Fire fighting equipment in place
Gas sniffer ( LEL ), repeat testing
Restricted area should be marked by
marking tape, sign board and flagman

1 of 16

Permit to work / JSA (Specific)

Toolbox meeting
Procedures
Proper PPE
Certified Gas tester
Standby param edic (SOS), First aid kit
MSDS Paint stripper

Unlikely (-2)

Unlikely (-2)

Fire fighting equipment in place

Gas sniffer ( LEL ), repeat testing
Proper manual handling
Non sparking tools/equipment
Water curtain/spray
Provide proper access/egress, platform
as required.
Experienced and competent personnel
only

Serious (-2)

Serious (-2)

People
Environment
Asset
Reputation

Intolerable (-12)

Struck by moving
equipment, Bodily
injury
Pinch point Hand, leg
injury (caught in
between )
Spark from vehicle
exhaust

Intolerable (-12)

Equipment
Mobilization to
site

Likely (-4)

People
Environment
Asset
Reputation

Likely (-4)

Pinch point Hand, leg

injury (caught in
between )
Gas-exposure, gas
toxic, explosion, fire
Slip, fall and trip
Access impact
Energy release

Major (-3)

Hot Bolting

Major (-3)

ACTIVITIES PRIOR TO SHUTDOWN

25-1-09

HAZARD

INITIAL RISK

CONTROLS

RESIDUAL RISK

Permit to work / JSA

Toolbox meeting
Procedures & method statement
Proper PPE
Certified Gas tester
Standby paramedic (SOS), First aid kit

Risk Level

Consequence

Likelihood
Unlikely (-2)

Acceptable (-4)
Acceptable (-2)

Improbable (1)

Load shall not over the SWL of the

lifting gear
Trained and experienced personnel
Lifting gear shall have valid certificate
Do not stand under suspended material
Using tag line
Watch for swinging material
Layout equipment lifting plan
Access & egress layout
Restricted area and maximum lift radius
should be marked by marking tape
(demarcation red- white)
Signals and means of communication
between operator and signalman.

Permit to work / JSA

Toolbox meeting
Procedures
Proper PPE
Certified Gas tester
Standby param edic (SOS), First aid kit

Serious (-2)

Risk Level
Intolerable (-12)

Likelihood

Unlikely (-2)

Proper manual handling/ correct lifting

technique.
All vehicles / equipm ent must diesel
engine and provided with spark arrestor
Communication
Trained and experienced personnel
Fire fighting equipment in place
Gas sniffer ( LEL ), repeat testing
No sparking tools/equipment
Layout equipment lifting plan
Access & egress layout
Stabilization of grade

Mitigation

Serious (-2)

Lifting gear capacity

not adequate
Lifting over existing
pipe and equipments
Material drop

Prevention

Serious (-2

Possible (-3)

People
Environment
Asset
Undesirable (-6)

Handling
materials to and
from working
area

People
Environment
Asset
Reputation

Consequence

Possible (3)

Struck by moving
equipment, Bodily
injury
Pinch point Hand, leg
injury (caught in
between )
Gas-exposure, gas
toxic, explosion, fire
Slip, fall and trip
Access impact

Loss
Category/
Population
at Risk

Serious (-2)

Set-up
equipment on
site

Hazard Description
and Effect

Catastrophic (-4)

(Items highlighted in
yellow have
Undesirable Risk thus
require additional
ALARP)

Consequence

Activity Steps

Kambuna Field Operations Risk Assessment - Draft Version V0.1

Proper manual handling.

Isolation List (Electrical & Blinding)
Communication / coordination
Gas sniffer ( LEL ), repeat testing
No sparking tools
Fire fighting equipment in place
Oil pollution containment (receptacle tray)
in place
Electrical de-energization (except lighting)
Provide proper access/egress, platform
as required.

2 of 16

Permit to work / JSA

Toolbox meeting
Isolation / MCC-LOTO/ Blinding
Procedures
Proper PPE
Certified Gas tester
Grounding and bonding
Standby param edic (SOS), First aid kit
Standby fire truck (Ops ERP)
Standby vacuum truck (Ops ERP)
Standby evacuation car

Acceptable (-4)

People
Environment
Asset
Reputation

Intolerable (-12)

Pinch point Hand, leg

injury (caught in
between.
Gas-exposure, gas
toxic, explosion, fire
Pollution
Energy release
Slip, fall and trip

Possible (-3)

Isolation the
system, install
blind spade,
electrical
isolation

Catastrophic (-4)

Hand over from Operations hydro carbon free and de-energized (ZEP)

25-1-09

HAZARD

INITIAL RISK

CONTROLS

RESIDUAL RISK

Kambuna Field Operations Risk Assessment - Draft Version V0.1

Proper manual handling/ correct lifting

All vehicles must diesel engine
Train and experience personnel
Equipm ent pre inspection

3 of 16

Permit to work / JSA

Toolbox meeting
Procedures

Likelihood

Consequence

Risk Level
Acceptable (-4)

Permit to work / JSA

Toolbox meeting
Procedures
Proper PPE
Standby param edic (SOS), First aid kit
Standby evacuation car

Acceptable (-4)

Acceptable (-4)

Proper manual handling.

Isolation List (Electrical & Blinding)
Communication / coordination
Provide proper access/egress, platform
as required.
Restricted area and maximum lift radius
should be marked by marking tape
(demarcation red- white)

Unlikely (-2)

Permit to work / JSA

Toolbox meeting
Procedures and matrix
Isolation / LOTO/ Blinding Procedures
Proper PPE
Certified Gas tester
Standby fire truck (Ops ERP)
Standby vacuum truck (Ops ERP)
Standby evacuation car
Standby param edic (SOS), First aid kit

Unlikely (-2)

Unlikely (-2)

Proper manual handling.

Isolation / Blinding list
Communication / coordination
Gas sniffer ( LEL ), repeat testing
Non sparking tools
Fire fighting equipment in place (water
curtain)
Provide proper access/egress, platform
as required.
Shelter (rain, wind)
continuous lighting illumination
Standby fire truck

Serious (-2

Risk Level
Intolerable (-12)

Likelihood
Possible (-3)

Catastrophic (-4)

Mitigation

Serious (-2

People
Environment
Asset
Reputation

Undesirable (-6)

Struck by moving
equipment, Bodily
injury
Pinch point Hand, leg
injury (caught in
between )
Spark from vehicle
exhaust

Possible (3)

People
Asset
Reputation

Prevention

Serious (-2)

Demobilization

Pinch point Hand, leg

injury (caught in
between.
Energy release
Slip, fall and trip

Intolerable (-12)

Precommissioni
ng, N2 Leak
Test

People
Environment
Asset
Reputation

Consequence

Likely (-4)

Tie-in, fit - up

Pinch point Hand, leg

injury (caught in
between.
Gas-exposure, gas
toxic, explosion, fire
Slip, fall and trip
weather (rain, wind,
sun)
Low visibility (night)

Loss
Category/
Population
at Risk

Serious (-2)

Hazard Description
and Effect

Major (-3)

(Items highlighted in
yellow have
Undesirable Risk thus
require additional
ALARP)

Consequence

Activity Steps

25-1-09

RISK MATRIX

-25 to -20

BLACK

NON-OPERABLE:

Evacuate the zone and or area/country

-16 to -10

RED

INTOLERABLE:

Do not take this risk

-9 to -5

YELLOW UNDESIRABLE: Demonstrate ALARP before proceeding

-4 to -2

GREEN

-1

BLUE

ACCEPTABLE:

Proceed carefully, with continuous improvement

NEGLIGIBLE:

Safe to proceed

Probable

Likely

Unlikely

Possible

Improbable

LIKELIHOOD
-1

Serious

-2

Major

-3

Catastrophic

-4

MultiCatastrophic

-5

CONSEQUENCE

Light

-1

-2

-3

-4

-5

L1

L2

L3

L4

L5

-2

-4

-6

-8

-10

S1

S2

S3

S4

S5

-3

-6

-9

-12

-15

M1

M2

M3

M4

M5

-4

-8

-12

-16

-20

C1

C2

C3

C4

C5

-5

-10

-15

-20

-25

MC1

MC2

MC3

MC4

MC5

White arrow indicates decreasing risk

HAZARD / RISK RATING

CONSEQUENCE

Category

People

Asset
Including
Exploration
Operations

First Aid Case

Negligible damage

Negligible damage

Light

No lost time

$1 $1,000

Small leak 1-200L

Minor damage

Minor damage

$1,000 $5,000

Minor spill 200-500L

2
Serious

1 to 3 days lost time

Major Injury

Partial shut-down

Major

3 Days Lost Time

$5,000 $50,000

4
Catastrophic

MultiCatastrophic

Multiple fatalities

Staff on
Site

Localised spill

Major spill

2
Unlikely
3
Possible
4
Likely
5
Probable

100% shut-down

Massive damage

>$500,000

>10,000L

Never heard in the industry

Has happened in the industry

Happens every year in the industry

Happens periodically on crew / on site

Happens every day on crew / on site

If unsure, choose the middle of the matrix i.e. 3x3 = 6

National
Media

5,000-10,000L

Category

Improbable

Location
Media

Severe damage

LIKELIHOOD

Immediate
vicinity

500-5,000L

$50,000 $500,000

Reputation

Significant damage

Major shut-down

Single fatality

Environment

Internationa
l Media