Con PP

SAP Customization for PP Module in RCIL
1
2
Enterprise Structure.....................................................................................................5
Production -> Basic Data.............................................................................................5
2.1
Bill of Materials...................................................................................................6
2.1.1
Control Data for Bills of Material...............................................................6
2.1.2
General data.................................................................................................6
2.1.3
Item Data.....................................................................................................7
2.1.4
Alternative Determination...........................................................................8
2.2
Work center........................................................................................................10
2.2.1
General Data..............................................................................................10
2.2.2
Routing Data..............................................................................................14
2.2.3
Capacity Planning( all to be done in development)...................................15
2.2.4
Work center formulas.................................................................................16
2.2.5
Costing.......................................................................................................17
2.3
Routing..............................................................................................................18
2.3.1
Control data...............................................................................................18
2.3.2
General Data..............................................................................................18
2.3.3
Operation data............................................................................................19
2.3.4
Define Suitability( not required)................................................................20
2.3.5
Define Type of Standard Value Determination..........................................21
2.3.6
Define Relevancy to Costing (not required)..............................................21
2.3.7
Define standard trigger point usage...........................................................21
2.3.8
Define group for standard trigger point.....................................................21
2.4
Routing Selection...............................................................................................21
2.4.1
Define user selection..................................................................................21
2.4.2
Select Automatically..................................................................................21
2.5
Line Design........................................................................................................22
2.6
Engineering Workbench(Only standard values are taken-see the use)..............22
2.7
Production Resources/Tools..............................................................................22
2.8
CAPP.................................................................................................................22
2.8.1
General Data..............................................................................................22
2.8.2
Define value type.......................................................................................23
Define machine type (Std. Values)............................................................................23
2.8.3
Define planner group( Std. Values)............................................................23
2.8.4
Define control parameters..........................................................................23
2.8.5
Rounding....................................................................................................23
2.9
Set Authorizations..............................................................................................24
3
Production Planning...................................................................................................24
3.1.1
Planned Independent Requirements..........................................................24
3.1.2
Requirement Type/Requirement Class......................................................24
(All standard settings, no changes made)..................................................................24
3.1.3
Planning Strategy.......................................................................................25
(All standard settings, no changes made in above 2).................................................25
3.1.4
Define version number(Std settings copied)..............................................25
3.1.5
Automatic Split..........................................................................................25
3.1.6
Define period split (No customization).....................................................26
Page 1 of 61
3.1.7
Assign period split of MRP group (Standard values copied from 001).....26
3.1.8
Maintain Consumption mode and period of adjustment............................26
3.1.9
Define firming period for maintaining independent requirement..............26
3.1.10
Define the reorganization level..................................................................26
3.1.11
Organization tip: Reorganizing PIR..........................................................26
3.1.12
Define values and pre settings...................................................................27
3.1.13
Master Production Scheduling (Not required as we are using only MRP)27
4
Capacity Requirements Planning...............................................................................28
4.1
Scheduling.........................................................................................................29
5
Material Requirements Planning...............................................................................32
5.1
Plant Parameters................................................................................................32
5.1.1
Carry out overall maintenance of plant parameters...................................32
5.1.2
Define Missing Parts MRP Controller.......................................................33
5.1.3
Define Special Procurement Type.............................................................33
5.1.4
MRP Areas.................................................................................................34
5.1.5
Planning.....................................................................................................35
5.1.6
Define Creation Indicator..........................................................................35
5.1.7
MRP Calculation........................................................................................35
5.1.8
Define Planning Horizon...........................................................................35
5.1.9
Define Planning Time Fence and Roll Forward Period.............................35
(default is blank and it has not been changed)...........................................................35
5.1.10
Define Safety Stock Availability................................................................36
5.1.11
Define Availability of Stock in Transfer/Blocked Stock/Restr..................36
5.1.12
Define Rescheduling Check......................................................................36
5.1.13
Define Error Processing in the Planning Run............................................37
5.1.14
Define Range of Coverage Profile (Dynamic Safety Stock).....................37
5.1.15
Lot-Size Calculation..................................................................................37
5.1.16
Check Lot-Sizing Procedure (Standard values).........................................37
5.1.17
Scheduling and Capacity Parameters.........................................................38
5.1.18
Parameters for Determining the Basic Dates In this step, you can
determine per plant, that the system will not automatically switch to forward
scheduling in the calculation of the basic dates if the planned start date lies in the
past.
38
5.1.19
Define scheduling parameters for planned orders.....................................38
5.1.20
Procurement Proposals(This is MM setting-to be done by Pankaj)..........39
5.1.21
Define External Procurement....................................................................39
5.1.22
Define Line Item Numbers( MM settings)................................................39
5.1.23
BOM Explosion/Routing Determination...................................................39
5.1.24
Define BOM Explosion Control................................................................40
5.1.25
Work step MRP group...............................................................................40
5.1.26
Define BOM and Routing Selection..........................................................40
5.1.27
Activate Runtime Statistics........................................................................40
5.1.28
Direct Production.......................................................................................41
5.1.29
Define Storage Location MRP per Plant...................................................41
5.1.30
Activate Requirements Grouping for Individual Project Planni................42
5.1.31
User Exit: Material Selection for Planning Run........................................42
Page 2 of 61
5.1.32
Procurement Proposals..............................................................................42
5.1.33
Planned Orders (SAP standard settings retained)......................................42
5.1.34
Conversion of Procurement Proposals.......................................................44
5.1.35
Define Order Type for Conversion to Production/Process Order..............44
5.1.36
Define Conversion of Planned Orders into Purchase Requisitio...............45
5.1.37
Define Conversion of Purchase Requisition into Purchase Orde..............45
(SAP Standard settings).............................................................................................45
5.1.38
Evaluation..................................................................................................45
5.1.39
Period Totals..............................................................................................46
5.1.40
Define Receipt Elements for Receipt Days' Supply..................................46
5.1.41
Define Splitting of Forecast Requirements for MRP................................46
5.1.42
Activate MRP and Set Up Planning File...................................................47
5.1.43
Check Storage Mode for MRP List (not required)....................................47
5.1.44
Check BOM buffering...............................................................................47
6
Shop Floor Control....................................................................................................48
6.1
Master Data........................................................................................................48
6.1.1
Order..........................................................................................................48
6.1.2
Define order type.......................................................................................48
6.1.3
Define order type-dependent parameters...................................................48
6.1.4
Routing data...............................................................................................49
6.1.5
Bill of material...........................................................................................49
6.1.6
Define production scheduling profile........................................................49
In this step you can create production scheduling profiles for specific plants..........49
6.1.7
Define production scheduler......................................................................50
6.1.8
Define match code.....................................................................................50
(Not required)............................................................................................................50
6.1.9
Bill of Material Selection...........................................................................50
6.1.10
Availability Check.....................................................................................52
6.1.11
Define Checking Rule for Backorder Processing......................................54
6.1.12
Stock and Batch Determination for Goods Movement..............................54
6.1.13
Scheduling.................................................................................................54
6.1.14
Define Scheduling Parameters for Production Orders...............................55
(Must do again for taking capacity into account in either REM or discrete man).....55
6.1.15
Specify Scheduling Type...........................................................................55
6.1.16
Define Key for Performance Efficiency Rate............................................56
6.1.17
Define Scheduling Margin Key.................................................................56
6.1.18
Define Move Time Matrix.........................................................................56
6.1.19
Define Reduction Strategies......................................................................56
6.1.20
Capacity Requirements Planning...............................................................57
6.1.21
Define Capacity Categories.......................................................................57
6.1.22
Determine Capacity Planner......................................................................57
6.1.23
Define Shift Sequence...............................................................................58
6.1.24
Confirmation..............................................................................................58
6.1.25
Define Reasons for Variances....................................................................59
6.1.26
Define Valuation of Goods Received.........................................................60
6.1.27
Determine Movement Types......................................................................60
Page 3 of 61
6.1.28
Define Account Assignment Cat. & Doc. Type for Requisitions..............60
7
Repetitive Manufacturing..........................................................................................60
7.1
Cross process setting..........................................................................................60
7.1.1
Define and assign no range........................................................................60
7.2
Control data.......................................................................................................61
7.3
Planning.............................................................................................................61
7.3.1
Define scheduling parameters for planned orders.....................................61
7.3.2
Planning Table...........................................................................................61
7.3.3
Material Staging.........................................................................................61
Page 4 of 61
1 Enterprise Structure
Following is the PP related organizational structure in RCIL
Company code: RCIL
Company Description: Rockman Cycles Limited
Following plants are defined for RCILPlant

A000
C000
Name1
Name2
Rockman Cycle Industries
Limit
Auto Component Plant
Rockman Cycle Industries Limit Cycle Components Plant
Following plants are assigned to Company Code RCILA000

C000
Storage Locations Auto Plant A000
A100
General Store
A200
Raw Material Store
A300
Finished Goods
A400
Rejection Store
A500
Rework Store
A600
Scrap Store
AC00
WIP Chain Soft
AC10
WIP Chain Hard
AH00
WIP Hub
Storage Locations Cycle Plant C000
C100
General Store
C200
Raw Material Store
C300
Finished Goods
C400
Rejection Store
C500
Rework Store
C600
Scrap Store
C700
Hero Store
CC00
WIP Chain Soft
CC10
WIP Chain Hard
CH00
WIP Hub bef plat
CH10
WIP Hub aft plat
2
Pr
oduction -> Basic Data

2.1 Bill of Materials
In Control of data for BOM you define settings for your BOM in the system.
Page 5 of 61
2.1.1 Control Data for Bills of Material

Define Modification Parameters
Production-> Basic Data-> BOM-> Control of data for BOM-> Define Modification
Parameters.
EC mgmt
X
BOM val LowDat CAD Un 'PC' ItmExTyp

X
X
ST
2
HistReq HReqV Template DscVSItem

X
1
MBOMinac
Define Default Values

Production-> Basic Data-> BOM-> Control of data for BOM-> Define Default Values.
Base Quantity
1.000
BOM status
1
Size unit
EA
Variable-size item unit ST
*BOM Status was 3 in document but as it was maintained 1 in Sandbox, so it has
been modified in document, while formatting it.
2.1.2 General data
BOM Usage -> Define BOM Usage
No Change as default settings are sufficient.
BOM Usage -> Define Default Values for the Item Status
BOM Usage -> Define Copy Default from Item Status
Define Material Types Allowed for BOM Header
Define BOM Status
BOM status changed so that costing is allowed.
Define Laboratory/Design Office
Configure History Requirement for BOMs
BOM Usage
BOM Status
1
1
History Requirement
checked
Change Message Type

For some non-critical messages from the BOM area (message class 29), the system
message category is variable.
The following message types are sensible for the changeable messages from the
BOM area:
No Message
Warning
Page 6 of 61
VarBOM
X
Error Message
Activities select the new message type from the list of possible entries.
Area
29
29
29
29
29
29
29
29
MsgNo Cat
095
W
125
W
182
W
358
W
359
E
367
E
369
E
793
E
Message text
Group BOM
Material & & is defined as a bulk material
Unit of measure & does not support decimal places
BOM can only be changed via &
Item category & only supported in master recipes
Issue location & not supported for supply area & in plant &
Supply area & not defined in plant &
Sales order item & & has been rejected
2.1.3 Item Data

Define Item Categories
Define Object Types
Define Allowed Material Types for BOM Items
Define Variable Size Item Formulas
Define Spare Parts Indicators
Define Material Provision Indicators
These indicators act as filters.
MP ind.
K
L
MPCust
Yes
No
MPVend
Yes
Description
Material provided by customer
Material provided by vendor
Define Explosion Types
Explosion Type
01
02
03
Description
Switch from indiv. to coll.
Switch off phantom assembly
Switch off direct production
Values
I/C=2
Phantom off=tick
DP Off=tick
Item Data for Related Application Area

2.1.4 Alternative Determination
Define Order of Priority for BOM Usage(standard settings are sufficient)
The procedure for automatic selection of an alternative BOM is shown as an
application.
Page 7 of 61
Define Application
Applic
Sel Alt.
ation
lid
Def
Provd.
ven
BEST
Yes
INST
PC01
3
5
Yes
Yes
PI01
40
Yes
Yes
PP01
Yes
Yes
SD01
Yes
Application
Description
Inventory
management
Plant
maintenance
Costing
Process
manufacturing
Production
general
Sales and
distribution
MRP
exp
Plnt
ord
yes
Yes
Rel
cst
Relw
sch
Rel
ord
yes
yes
Yes
yes
yes
Yes
yes
Yes
yes
yes
Yes
Collective issue checkbox checked so that collective issue can take

place( this has not been taken in development server so far but may be
required afterwards)
Define Alternative Determination for Multiple BOMs(standard settings are
sufficient)
In this step, you can define for multiple BOMs that the system is to use a particular
alternative BOM as of a certain date. No Change as default settings are sufficient.
Alternative Determination in Related Application Area (ADRAA)
ADRAA->Alternative Determination for Inventory Management
Plnt
A000
C000
Appli
PP01
PP01
Application Description
Production General
Production General
ADRAA->Define Alternative Determination for Production

Plant
A000
A000
A000
Type
CP01
CP02
PD
Description
Standard CO production order
Std CO production order (ext. numbers)
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
PI01
PI02
PI04
PM01
PM02
PM03
PM04
PM05
PM06
PP01
PP02
PP04
Process order (internal number assignment)

Process order (external number assignment)
Filling/packaging with "Assembly order"
Maintenance order
Maintenance order
Maintenance order/-message
Refurbishment order
Calibration order
Capital investment order
Standard production order
Standard production order (external NA)
Assembly orders
Applica
tion
Appli. Descrip[tion
INST
Plant maintenance
PI01
PI01
PI01
INST
INST
INST
INST
INST
INST
PP01
PP01
PP01
Process manufacturing
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
Production - general
Page 8 of 61
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
PPC1
PPK1
PS01
PS02
PS03
PS04
PS05
QL01
QL02
QN01
RM01
SD01
SM01
SM02
SM03
ZAC
ZAH
CP01
CP02
PD
PI01
PI02
PI04
PM01
PM02
PM03
PM04
PM05
PM06
PP01
PP02
PP04
PPC1
PPK1
PS01
PS02
PS03
PS04
PS05
QL01
QL02
QN01
RM01
SD01
SM01
SM02
SM03
ZCC
ZCH
Order type for costing

Production order for Kanban
Network with header assignment (int. NA)
Network with activity assignment(int.NA)
Network with header assignment (ext.NA)
Networks for sales order (int.NA)
Networks for make-to-order (int.NA)
Appraisal costs - collective settlement
Appraisal costs - item settlement
Defect costs
Product cost collector
Delivery scheduling
Service order
Service order (with revenues)
Repair service
Standard production order Auto Chain
Standard production order Auto Hub
Process order (internal number assgnmnt)
Process order (external number assgnmnt)
Maintenance order
Maintenance order
Refurbishment order
Calibration order
Assembly orders
Defect costs
Delivery scheduling
Service order
Repair service
Standard production order Cycle Chain
Standard production order Cycle Hub
PP01
PP01
SD01
INST
INST
INST
PP01
PP01
Sales and distribution

Plant maintenance
Plant maintenance
Plant maintenance
INST
PI01
PI01
PI01
INST
INST
INST
INST
INST
INST
PP01
PP01
PP01
PP01
PP01
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
SD01
INST
INST
INST
PP01
PP01

Plant maintenance
Plant maintenance
Plant maintenance
Page 9 of 61
Define Alternative Determination for MRP

In this step, you define how automatic alternative determination is to run from the
point of view of MRP. BOMs are automatically exploded according to the selection ID
you enter in the selected plant.
Plant
A000
C000
Sell ID
01
01
Define Alternative Determination for costing
Standard settings.
Define Alternative Determination for sales
Standard settings.
Define Alternative Determination for Plant Maintenance
Standard settings.
2.1.4.11 Create user default for output list
2.2 Work center

2.2.1 General Data
Define work center category
The work center category determines the data that can be maintained in a work
center and, therefore, the functions (for example, costing or scheduling) for which
the work center can be used.
Cat
1
2
3
4
5
6
7
8
9
10
11
Description
Machine
Stat. WkCtr MchneGrp
Labor
Stat. WkCtr LaborGrp
Plant maintenance
Project management
Production line
Processing unit
Personnel resource
Production line
Zone
12
14
15
Station
Stor. Resource
Proc. Unit/Stor.res.
Field Selection
1
2
1
2
1
6
7
8
8
1
1
Screen seq
1
2
1
2
1
6
7
8
9
1
1
1
14
15
1
14
8
Colour
WHITE
BLUE_4
GREEN_
4
Cost center assignment

Modifiable field
Act Type Int.Proc.
Activity Type
Field Name
PAD011-LARN1
RC68A-LARXX
Input
Yes
Yes
Page 10 of 61
Activity Unit
Business Process
Form. key proc.costs
Formula key
Formula key costing
Incentive wages ind.
Incentive wages ind.
Rec. type group
Rec. type group
RefInd process
Reference indicator
Reference indicator
Basic data
Modifiable field
Back flush
Efficiency rate
Location
Mix. matl. Allowed
Person responsible
QDR system
Rule for maintenance
Standard value key
Standard value
maintenance
Stor. loc. Resource
Supply Area
Transition matrix
Usage
Default values
Modifiable field
Control key
Control key ref.d
No. conf. slips ref.
No. confirm. Slips
No. of time tickets
No. time tckts ref.d
Printer
Setup type key
Setup type key ref.d
Standard text key
Std text referenced
Suitability
Suitability ref.d
Wage Type
Wage group
Wage grp referenced
Wage type referenced
Scheduling
Modifiable field
Capacity
RC68A-LEINH
PAD011-PRZ01
PAD011-FORP1
RC68A-FORXX
PAD011-FORN1
RC68A-BDEXX
PAD011-BDEP
RC68A-SAKLXX
PAD011-SAKLP
PAD011-PRZ01_REF
PAD011-LARN1_REF
RC68A-FLG_REF
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Field Name
P3000-RGEKZ
RC68A-ZGRXX
P3000-STAND
P3000-MIXMAT
P3000-VERAN
P3000-SUBSYS
RC68A-VGMXX
P3000-VGWTS
input
Yes
Yes
BLOCK_VGWTS
P3000-LGORT_RES
P3000-PRVBE
P3000-RESGR
P3000-PLANV
yes
yes
yes
yes
Hide
yes
yes
yes
yes
yes
yes
Field Name
P3003-STEUS
P3003-STEUS_REF
P3003-RSANZ_REF
P3003-RSANZ
P3003-LOANZ
P3003-LOANZ_REF
P3003-PDEST
P3003-RASCH
P3003-RASCH_REF
P3003-KTSCH
P3003-KTSCH_REF
P3003-QUALF
P3003-QUALF_REF
P3003-LOART
P3003-LOGRP
P3003-LOGRP_REF
P3003-LOART_REF
input
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
Field Name
RC68A-KAPNAME
input
yes
Hide
Hili
yes
yes
yes
yes
yes
yes
yes
Hide
Page 11 of 61
Interoperation times
Location group
Min. queue time
Other formula
Processing formula
Setup formula
Std. queue time
Teardown formula
Un. for min. queue
Un. for std. Queue
Work dimension
Work unit
Capacity
Modifiable field
Control CapacityReduction
Control CapacityReduction
Control Capacity Reduction
Distribution key
Internal distributn.
Other formula
Pooled capacity
Processing formula
Setup formula
Teardown formula
BLOCK_UEZ
P3005-ORTGR
P3005-ZWMIN
P3005-FORTN
P3005-FORT2
P3005-FORT1
P3005-ZWNOR
P3005-FORT3
P3005-ZEIWM
P3005-ZEIWN
P3005-VGDIM
P3005-VGARB
Field Name
P3006CAP_BACKFLUSH_TD
P3006CAP_BACKFLUSH_SU
P3006CAP_BACKFLUSH_PR
P3006-VERT1
P3006-VERTN
P3006-FORKN
RC68A-KAPNAMEP
P3006-FORK2
P3006-FORK1
P3006-FORK3
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
input
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
Technology
Input
Yes
Define task list selection
(Not customized but must customize afterwards so that user do not have access to all
fields for modification)
Define task list usage
(standard settings are sufficient)
Usage
0
1
2
3
4
5
Description
no task list categories
only routings
only inspection plans
only networks
Only maintenance task lists
Production rate planning
Page 12 of 61
Only rate routings

Master recipe + process
order
All task list types
Rough-cut planning
8
9
10
Standard Value
Define Parameters
Param.
SAP_01
SAP_02
SAP_03
SAP_04
SAP_05
SAP_06
SAP_07
SAP_08
SAP_09
SAP_10
SAP_11
SAP_12
SAP_13
SAP_14
SAP_16
SAP_17
SAP_55
SAP_R1
SAP_R2
SAP_R3
Keyword
Setup
Machine
Labor
Op time 1
Op time 2
Op time 3
Work
Base qty
Op. qty.
Duration
Splits
PRT par. 1
PRT par. 2
User field
PRT value
Number of
Time
Setup
Reqmts
Teardown
Keyword
Setup
Machine
Labor
Change over time
Standard value 2
Standard value 3
Work (internal proc)
Base quantity
Operation quantity
Other formula
Operation splits
PRT parameter 1
PRT parameter 2
User field
PRT std value
Number of employees
Res. dep. Duration
Setup
Production time
Teardown
Or
2
2
2
2
2
2
Dimen.
TIME
TIME
TIME
TIME
TIME
TIME
TIME
6
6
4
5
AAAADL
AAAADL
AAAADL
1
2
2
2
TIME
TIME
TIME
TIME
Field name
ARBEI
BMSCH
MGVRG
DAUNO
SPLIM
EWVGW
ANZMA
StdVal
0.000
0.000
0.000
0.000
0.000
0.000
0.000
1.000
1.000
0.000
1.000
1.000
1.000
1.000
1.000
5.000
1.000
0.000
0.000
0.000
Unit
MIN
MIN
MIN
MIN
MIN
MIN
MIN
AU
AU
ST
H
HR
HR
HR
Define standard value key

SVK
SAP0
SAP1
SAP2
SAP3
SAP4
SAP5
SAP6
Text for the std value key

No standard values
Normal production
Variable production
Production line planning
Cont.prod. (valued a./non-val)
Process manufacturing(extend.)
Param.
Param.
Param.
Param.
Param.
Param.
Param.
SAP_01
SAP_01
SAP_R2
SAPC00
SAP_R1
SAPC04
SAP_02
SAP_02
SAP_R1
SAP_03
SAP_03
SAP_R3
SAP_04
SAP_05
SAP_06
SAP_07
SAP_07
SAP_F1
SAPC05
SAP_F2
SAP_F3
SAP_F4
Person responsible at work centers

With this key, you can identify a person or group of people responsible for
maintaining the master data in certain work centers.
Plant
A000
A000
C000
C000
Person res.
ACH
AHB
CCH
CHB
Person responsible for WC

Auto Chain
Auto Hub
Cycle Chain
Cycle Hub
Page 13 of 61
Define move time matrix

(Std values; will be modified later if required in development)
Plant
A000
A000
A000
A000
A000
C000
C000
C000
C000
C001
Location Groups
0001
0002
A
B
C
0001
0002
A
B
C
Description
SAP example
Plant maintenance
Location group A
Location group B
Location group C
SAP example
Plant maintenance
Location group A
Location group B
Location group C
Move time matrix needs further checking

Define Subsystem
Standard settings
Define default work center
No customising
2.2.2 Routing Data
Define Control Key
Standard Control keys are PP01,PP02,PP03,PP04.
ZP04,ZP05,ZP06 WILL BE DEFINED LATER IN DEVELOPMENT
PASTE TABLE AFTERWARDS.
Define setup type
In this step, you define setup types.
Define setup data
Plant
setup type
Description
A000
1
Setup type 1
A000
2
Setup type 2
C000
1
Setup type 1
C000
2
Setup type 2
Define suitability
In this menu option, you can define the suitability required in a plant for
carrying out certain tasks. In addition, you can determine whether suitability
is copied or used as a reference.
A000 / C000
Page 14 of 61
Suitabilit
y
10
Text for suitability

Auxiliary staff
20
Skilled worker
Define standard value determination type

CHECK THE UTILITY OF THIS SETTING.
plant
A000
A000
A000
C000
C000
C000
Std val.cal
1
2
3
1
2
3
Description of the type of std

Std. value calculatn.with CAPP
Method 2
Method 3
Method 2
Method 3
2.2.3 Capacity Planning

Determine Capacity Categories
Cat Desc. capacity cat.
CapCatPers NoActVal Type
001 Machine
002 Person
X
008 Processing unit
011 Warehouse
1
012 Warehouse+proc. Unit
2
Determine capacity planner
In this menu option, you can define the person or group of people responsible for
planning certain capacities.
Planner
AC
AH
CC
CH
Description
Cap.Planner
Cap.Planner
Cap.Planner
Cap.Planner
AC
AH
CC
CH
Available Capacity -> Define shift sequence

Define shift sequence
Grouping
Name
10
Cycle Chain
20
Cycle Hub
30
Auto Hub
40
Auto Chain
Available Capacity -> Define period pattern key
CHECK THE UTILITY OF THIS SETTING

Per pattern
SAP_1
Text
Example: 1: 7 * 1 day; 3 * 1 week
Page 15 of 61
Define version of available capacity

Version Description
Typ ID
01
Normal available capacity
00000000
02
Minimum available capacity
00000000
03
Maximum available capacity
00000000
Define key for performance efficiency rate
In this menu option, you define performance efficiency rates. In the SAP System,
performance efficiency rates are used in costing and in scheduling. The system uses
the performance efficiency rate to correct standard values in the operation to
correspond with the actual expected costs.
Eff.
85
90
95
Description
Created for Rock man
2.2.4 Work center formulas

Define
Param.
SAP_01
SAP_02
SAP_03
SAP_04
SAP_05
SAP_06
SAP_07
SAP_08
SAP_09
SAP_10
SAP_11
SAP_12
SAP_13
SAP_14
SAP_16
SAP_17
formula parameters for work

Keyword
Keyword
Setup
Setup
Machine
Machine
Labor
Labor
Op time 1
Change over time
Op time 2
Standard value 2
Op time 3
Standard value 3
Work
Work (internal proc)
Base qty
Base quantity
Op. qty.
Operation quantity
Duration
Other formula
Splits
Operation splits
PRT par. 1 PRT parameter 1
PRT par. 2 PRT parameter 2
User field
User field
PRT value PRT std value
Number of Number of employees
centers
Or Dimen.
2 TIME
2 TIME
2 TIME
2 TIME
2 TIME
2 TIME
6
6
4
5
Field name StdVal Unit

0.000 MIN
0.000 MIN
0.000 MIN
0.000 MIN
0.000 MIN
0.000 MIN
ARBEI
0.000
BMSCH
1.000
MGVRG
1.000
TIME
DAUNO
0.000 MIN
SPLIM
1.000
AAAADL
1.000 AU
AAAADL
1.000 AU
AAAADL
1.000 ST
EWVGW
1.000
ANZMA
5.000
Define formulas for work centers
Form.
SAP001
Formula description
Prod.: Setup time
Formula
SAP_01
SAP002
Prod.: Machine time
SAP003
SAP005
Formula
Gen.
X
Cs
X
CR
SAP_02 * SAP_09 / SAP_08 / SAP_11
Prod.: Labor time
SAP_03 * SAP_09 / SAP_08 / SAP_11
Prod: Setup rqmts
SAP_01 * SAP_11
SAP006
Prod.: Machine rqmts
SAP_02 * SAP_09 / SAP_08
SAP007
Prod.: Labor rqmts
SAP_03 * SAP_09 / SAP_08
Change over time
SAP_04*SAP_11
CA
S
X
X
X
ZSAP1
Page 16 of 61
Distribution
No customizing done.
Define default capacity

In this menu option, you can define default values for capacity maintenance. You can
define your own defaults according to capacity category and plant.
You cannot use the transport functionality for default values.
Plant A000 / C000
Capacity category
001&
002
2.2.5 Costing
In this menu option, you define the data required for costing operations.
Define key for performance efficiency rate
In this menu option, you define performance efficiency rates. In the SAP System,
performance efficiency rates are used in costing and in scheduling. The system uses
the performance efficiency rate to correct standard values in the operation to
correspond with the actual expected costs.
In every performance efficiciency rate key you enter a performance efficiency rate for
costing and scheduling. You can define time-dependent performance efficiency rate
keys, that is you can enter different values for the performance efficiency rate for
different validity periods.
Eff.
85
90
95
Description
Created for Rockman
Created for Rockman
Created for Rockman
Work center formulas
2.3 Routing
2.3.1 Control data
Define Number Ranges for Routings
No
No
From No To No
Status
Ext
01
50000000 99999999
X
02
00000000 49999999
Define Number Ranges for Reference operation set

No Customizing
Define Number Ranges for Rate Routing
No Customizing
Page 17 of 61
Define Number Ranges for Reference Rate Routing

No Customizing
Take get/set parameter into account for material field
Indicator you use to determine that the last maintained material number is the
default value in routing maintenance.
Type Descriptn
Object
NoRange i
NoRange e Document Mat TL
N
Routing
ROUTING_N 01
02
X
X
X
Doc
ACD
MatCom
(Here no range for all division should be given)

(complete with no range assignment)
Default value for routing
Appl
P
p
Profile
1
2
Descriptn
Production
Production
Description
Routings for production
Routings for production
Stat
4
4
StatusDesc
RELEASED
RELEASED
Description
Routing defaults
Routing defaults
Increment
0010
0010
EntTool
X
X
Cat
Unit
ST
ST
Crcy
Plnt
C000
A000
StdVCalc
1
1
Name 1
Rockman Cycle Industries Limit
Std.val.det.type txt
Profile 3 and 4 also added
2.3.2 General Data

Define
Default
Define
Star
t
1
2
3
4
material type assignment

values
Routing Statuses
Description of status
Created
Released for order
Released for costing
Released (general)
Relln
Cstgn
Const.
check
yes
yes
yes
yes
yes
Yes
Yes
Define Task List Usage

In this step, you define task list usages.
You use the usage to assign routings to various work areas. Therefore you can create
several task lists with various usages for the production of a material. In work
orders, you can assign order types to usages.
)
Usage
Description
D.cr
Short text
1
Production
1
Material
2
Engineering/design
3
Universal
4
Plant maintenance
Material, vendor and
5
Goods receipt
5
manufacturer
51
Goods receipt model
5
manufacturer
Page 18 of 61
Usage
1
1
SVK
StdVal
53
6
9
GR external process.
Goods issue
Material check
5
2
1

manufacturer
Material and customer
Material
Configure planner group

In this step, you define planner groups per plant. A planner group is a group of
people responsible for the maintenance of routings. You can use the planner group as
a selection criterion for task list selection.
Plant
A000
A000
C000
C000
Pl gr
1
2
1
2
Descriptio nof pln gr

Planner group 1
Planner group 2
Planner group 1
Planner group 2
2.3.3 Operation data

Define Control Key
Appl
*
*
*
*
*
*
*
Ctrl
PP01
PP02
PP03
PP04
ZP04
ZP05
ZP06
Control key description

Routing/Ref. op. set - internal proc.
Routing/Ref. op. set - external proc.
Routing - in-house prod. auto. goods rct
Routing - in-house prod. with check
Routing - in-house prod. with check
Routing - in-house prod.
Control key without confirmation
Descript.
Sched
X
X
X
X
X
X
X
ExtProc
Char
+
X
Some values could not be copied so paste this table again.

Define Reduction Strategy
In this step, you specify the reduction strategy to be used when the reduction
measures are carried out on operations.
Plant
Name1
Re
Reduction Strategy
A000
1
Standard reduction strategy
C000
1
Define Setup Type (Only std values are taken here: NOT REQUIRED)
Setup type key
You define the setup type according to plant by using the setup type key. You can
print out setup type with shop floor papers. In sequencing, the optimum
sequences for setup are determined with the setup type key.
Plant
A000
A000
C000
Set up type
1
2
1
Description
Setup type 1
Setup type 2
Setup type 1
Page 19 of 61
C000
2
Setup type 2
Setup group
The setup group combines operations with the same or similar setup conditions.
In capacity leveling, you can optimize the sequence using the setup group.
Setup group category
The setup group category
plant-dependent.
Plant
Set up Group type
A000
1
A000
2
C000
1
C000
2
classifies the setup groups. Setup group categories are

Description
Setup group cat.
Setup group cat.
Setup group cat.
Setup group cat.
1
2
1
2
Define Wage Group

In this step you define wage groups for operations and work centers.
By assigning an operation or a work center to a wage group you can evaluate the
work to be performed in the operation from a job evaluation point of view (for
instance suitable for unskilled labor or requiring special training). When you confirm
the operation, you enter the wage group that was actually used.
In the standard system the wage group does not affect payroll accounting in R/3
Plant
A000
C000
Wage Group
1
1
Description
Wage group 1
Wage group 1
2.3.4 Define Suitability( not required)

In this menu option, you can define the suitability required in a plant for carrying out
certain tasks. In addition, you can determine whether suitability is copied or used as
a reference.
Plant
A000
A000
C000
C000
Suitability
10
20
10
20
Text for
Suitability
Auxiliary Staff
Skilled worker
Auxiliary Staff
Skilled worker
2.3.5 Define Type of Standard Value Determination

The type of standard value calculation specifies how the standard values of an
operation are calculated (for example, using CAPP). You define the types of standard
value calculation for each plant.
Plant
A000
A000
A000
C000
C000
Std value key

1
2
3
1
2
Description of the type of std

Method 2
Method 3
Method 2
Page 20 of 61
C000
Method 3
2.3.6 Define Relevancy to Costing (not required)

With relevancy to costing, you can define price factors for the indicator "relevancy
to costing" depending on the valuation variant. Using these factors, the costs
incurred for the bill of material item and the operation in the routing are modified
and taken over into costing.
.
Valuation
Variant
+++
+++
+++
Costing
Rel.
1
2
3
Fixed price
factor
0.5
0.25
0.75
Val. Price
Factor
0.5
0.25
0.75
2.3.7 Define standard trigger point usage

Standard values
2.3.8
Define group for standard trigger point
No values
2.4 Routing Selection
2.4.1 Define user selection
Standard values
2.4.2 Select Automatically
Standard values
IDSPTL Type Usage Description Stat Description of the status

011 N 1 Production 4 Released (general)
012 N 1 Production 2 Released for order
013 2 1 Production 4 Released (general)
014 2 1 Production 2 Released for order
021 R 1 Production 4 Released (general)
022 R 1 Production 2 Released for order
Q11 Q 1 Production 4 Released (general)
Page 21 of 61
2.5 Line Design
No Changes Done.
2.6 Engineering Workbench
Usage area P Routings for production
Engineering Workbench: Working area
Work.ar. Desc.
FK Test Work Area
SAP_BOM Focus: BOM header
SAP_ITEM Focus: BOM item
SAP_OPERATION Focus: Operation
SAP_TASK Focus: Header
2.7 Production Resources/Tools
No Configuration done as this would become the part of Plant & Maintenance.
2.8 CAPP
In this section, you can make settings for the calculation of standard values with
CAPP.
2.8.1 General Data
Define sort string
Since the sort string is contained in the match codes for the CAPP elements and the
work center, it can also be used when searching for a CAPP element or a work center.
Define sort strings
Sort strings Description
0001
Drilling
0002
Turning
0003
Assembly
2.8.2 Define value type

In this menu option, you can define a value type for each CAPP method. You use
these value types to specify in which fields in the operation in the routing (standard
values/parameter ID) the method result is to be entered after a standard value
calculation.
Vtype
1
2
3
4
Description
Labor time
Setup time
Machine
Change over
time
Parameters
SAP_03
SAP_01
SAP_02
Text
Labor
Setup
Machine
SAP_04
Op time1
Page 22 of 61
Define machine type (Std. Values)

In this menu option, you define the machine types. They represent a key which
groups together work centers with the same technology.
Define the machine types.
Machine Type
0001
0002
0003
Description
Drilling
Turning
Assembly
2.8.3 Define planner group( Std. Values)

In this menu option, you can define planner groups by specifying individual
employees or groups of employees responsible for maintaining the CAPP master
data.
Define the CAPP planner groups.
Planner Gr
000
10
Description
Planergruppe 000
Planergruppe 010
2.8.4 Define control parameters

Define the control parameters per plant.
Plant
A000
C000
Name1
Name2
Auto Component Plant
Cycle Components Plant
2.8.5 Rounding
Define rounding category and rounding rule
Standard values
Define rounding category and rounding rule and additional values
Note-Variation in standard values are captured here like say 10% above std values
To be entered in development
R&A Param.
Description
Keywor
d
0001 SAP_01 Basic rounding Setup
0001 SAP_02 Basic rounding Machine
0001 SAP_03 Basic rounding Labor
RndC AddV
0001
0002
0002
10.0
2.0
3.0
2.9 Set Authorizations
No customizing
Page 23 of 61
3 Production Planning
This section covers the implementation of Master Planning.
3.1.1 Planned Independent Requirements
In this step, you specify the control parameters for maintaining planned independent
requirements.
Define number ranges for planned independent requirements
SAP recommends that you work with the standard system. In this case, you need not
carry out any actions.
Default values taken
No From number To number Current number Ext
01 000000000001 199999999999 0
Maintain number range for requirements plan number
Default
No From number To number Current number Ext
01 000000000001 199999999999 0
3.1.2 Requirement Type/Requirement Class

Define requirement type and allocate requirement class
Maintain requirement class
Check independent requirements/ Consumption of requirement class.
Message output for invalid requirement type
(All standard settings, no changes made)
3.1.3 Planning Strategy

Define Strategy
Define Strategy Group
(All standard settings, no changes made in above 2)
Assign MRP Group to Strategy Group
We have not assigned MRP group to strategy group as MRP groups are not maintained
for materials. The values shown in the table below are standard values which come on
copying from plant 0001
Not required for development if this situation is final.
Plant
A000
A000
MRP Gr
0000
0001
A000
C000
0002
0000
MRP group description

External procurement (blank)
In-hse prod. w/o indpt reqmts (initial)
In-house prod. with planned indpt
reqmts
Page 24 of 61
C000
0001
C000
0002

reqmts
3.1.4 Define version number(Std settings copied)

Languag
e
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
DV Version text
00
01
02
03
04
05
AA
AB
AG
GP
IS
P1
PG
S2
T1
X9
REQUIREMENTS PLAN
Requirements plan 1
Simulation 2
Simulation 3
VERSION 04
VERSION 05
QUOTA FRM SALES PLAN
SALES PLAN
QUOTA FRM PROD. PLAN
PRODUCTION PLAN
MAT.FROM INFO STRUC.
VERSION P1
COPY PG MEMBERS
VERSION S2
VERSION T1
VERSION X9
3.1.5 Automatic Split

Define distribution function (std. settings)
Define distribution strategy
Plant
A000
C000
Dkey
GLEI
GLEI
Description
Equal distribution
Equal distribution
Function
S20
S20
Type
1
1
3.1.6 Define period split (No customization)

3.1.7 Assign period split of MRP group (Standard values copied from 001)
In this IMG activity, you assign the period split to the MRP group.
Plant
A000
A000
MRP
0
1
A000
C000
C000
2
0
1
C000
Name
reqmts
reqmts
Page 25 of 61
3.1.8 Maintain Consumption mode and period of adjustment

Plant
A000
A000
A000
C000
C000
C000
MRP
0000
0001
0002
0000
0001
0002
ConsumM
Back.con
0
0
30
0
0
30
Faeward.co
0
0
2
0
0
2
Adj.period
0
0
0
0
0
0
3.1.9 Define firming period for maintaining independent requirement
No setting done( but may be required afterwards)

3.1.10Define the reorganization level
No setting done( but may be required afterwards)

3.1.11Organization tip: Reorganizing PIR
No setting done
3.1.12Define values and pre settings

Define history settings per requirement class
ReqCl History Hist. Ind.
100
X
101
X
102
X
Define default values for consumption type per
103
X
requirement
class
104
ReqCl X
CI
105
X
100
106
X
101
1
107
X
102
103
104
105
106
107
1
1
3
2
3
Define default values and pre settings to transactions
MD61-Default values
MD62- Default values
MD63- Default values
Define internal no assignment per requirement class
Default values
Page 26 of 61
3.1.13Master Production Scheduling (Not required as we are using only

MRP)
Master Data
Define MRP controller
Plant
A000
A000
C000
C000
Name1
Rockman
Rockman
Rockman
Rockman
Cycle
Cycle
Cycle
Cycle
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
Define planning time fence Overview

Plant
Name1
A000
A000
A000
C000
C000
C000
MRP Controller
500
600
700
800
MRP
MRP
MRP
MRP
MRP
Controller
Controller
Controller
Controller
Controller
Name
AH
AC
CH
CC
MRP Group
0000
0001
0002
0000
0001
0002
4 Capacity Requirements Planning
Define capacity categories

In this step you can assign several capacities belonging to different categories to one
work center.
Capacity categories can be, for example:
machine
labor
setup crew
Capacity
Description of Cap. cat Cap. cat.
Cap.cat.per
001
Machine
002
Person
yes
008
Processing unit
011
Warehouse
1
012
Warehouse+proc. unit
2
Capacity Planner over view
Set up capacity planner
In this menu option, you specify the person/group of people responsible for planning
capacities
AC
AH
CC
CH
Page 27 of 61
Define location groups Over view

Plant
Location Group
Description
A000
0001
SAP example
Plant
A000
0002
maintenance
A000
A
Location group
A000
B
Location group
A000
C
Location group
C000
0001
SAP example
Plant
C000
0002
maintenance
C000
A
Location group
C000
B
Location group
C000
C
Location group
A
B
C
A
B
C
Routing Data
Define stup Matrix
Plant Perd group
A000
KESSEL
C000
KESSEL
pre sub grp

WEI
WEI
Succ. Grp
KESSEL
KESSEL
Succsub grp
BLAU
BLAU
Std value
100
100
Unit
MIN
MIN
Define Setup Type key formulas

Plant
Setup Type
Description
A000
1
Setup type 1
A000
2
Setup type 2
C000
1
Setup type 1
C000
2
Setup type 2
setup group category Overview
Plant
Setup Grp cat Description
A000
1
Setup group cat 1
A000
2
Setup group cat2
C000
1
Setup group cat1
C000
2
Setup group cat 2
Operations
Availability capacity
Define
Grpn
g
10
20
30
40
Shift sequences
Name
Cycle Chain
Cycle Hub
Auto Hub
Auto Chain
Key for performance efficiency

Efff
Description
Page 28 of 61
.
1
SAP example
85
Created for Rockman
90
Created for Rockman
95
Created for Rockman
4.1 Scheduling
Specify scheduling type
Specify Scheduling Types
Sl
no.
Description
1
Forwards
2
Backwards
3
Only capacity requirements
4
Current date
5
Forwards in time
6
Backwards in time
Farward
yes
Backward
500
A000
C000
C000
C000
C000
600
001
002
1
2
C000
700
C000
800
Current dt
Date Time
yes
yes
yes
yes
Set the production Scheduler overview

Production
Plant
Schedule
Production Scheduler
A000
001
production control proup 1
A000
002
Planergruppe 2
A000
1
Planergruppe 1
A000
2
Planergruppe 2
A000
Cap.req
yes
yes
Prod
Prof
Desc Prod profiler
Production Sched Auto Hub

Production Sched Auto
Chain
production control proup 1
Planergruppe 2
Planergruppe 1
Planergruppe 2
000003
Production scheduling profile Auto

Hub
000002
Production sched profile Auto Chain
Production Sched Cycle Hub

Production Sched Cycle
Chain
000005
Production scheduling profile Cycle

Hub
000004
Production sched profile Cycle Chain
Task list selection

Define Scheduling Parameters for Production Orders
In this step you define for each plant, order type and production scheduler the
parameters for scheduling production orders. This comprises maintaining
scheduling levels (detailed, production-rate and rough-cut scheduling)
date adjustment when dates are exceeded
date control for detailed scheduling
reduction
Define Scheduling parameters for production Order

Plant
Ord type
Prctr
Page 29 of 61
A000
A000
A000
A000
A000
PP01
PP02
PP04
PPC1
PPK1
*
*
*
*
*
A000
A000
C000
C000
C000
C000
C000
ZAC
ZAH
PP01
PP02
PP04
PPC1
PPK1
600
500
*
*
*
*
*
C000
C000
ZCC
ZCH
800
700
Production Sched Auto

Chain
Production Sched Cycle

Chain
Define Scheduling parameters for Net works
Plant
A000
A000
A000
A000
A000
C000
C000
C000
C000
C000
Order type
PS01
PS02
PS03
PS04
PS05
PS01
PS02
PS03
PS04
PS05
Prct
r
*
*
*
*
*
*
*
*
*
*
Define Scheduling parameters for Planned orders

Plant
Order type
Prctr
A000
*
*
A000
PE
*
C000
*
*
C000
PE
*
Define Scheduling parameters for Scheduling Parameters
Plant
A000
C000
OG
*
*
Prctr
*
*
Define Scheduling parameters for Maintance Orders

Plant
A000
A000
Ord type
PM01
PM02
Prtr
*
*
Page 30 of 61
A000
A000
A000
A000
A000
A000
C000
C000
C000
C000
C000
C000
C000
C000
PM03
PM04
PM05
SM01
SM02
SM03
PM01
PM02
PM03
PM04
PM05
SM01
SM02
SM03
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Define Scheduling parameters for Process Orders

Plant
A000
A000
A000
C000
C000
C000
PrCtr
PI01
PI02
PI04
PI01
PI02
PI04
Define reduction Stragies for Planned and Production Orders

Plant
A000
C000
Name1
RE
1
1
Reduction Strategy
Define reduction Stragies for Network / process orders

Plant
A000
C000
Name1
RE
1
1
Reduction Strategy
5 Material Requirements Planning

5.1 Plant Parameters
5.1.1 Carry out overall maintenance of plant parameters
No range defined here

Planned order
1
0010100000000-0019999999
2
0020100000000-0029999999
Assignment- A000 01
C000 02
Page 31 of 61
Dependent requirement
1
0050100000-0059999999
2
0060100000-0069999999
Assignment- A000 01
C000 02
Define MRP Group for Each Material Type

In this work step, you define MRP groups per material type. This method of
maintaining the MRP group should be used if the control parameters or the planning
strategies specially refer to material types.
If MRP groups have been maintained that specifically refer to material types, the
appropriate MRP type is automatically proposed in the material master record (MRP 1
screen).
MTyp
FERT
FERT
HALB
HALB
ROH
ROH
VERP
VERP
Plnt
A000
C000
A000
C000
A000
C000
A000
C000
MRP
0002
0002
0002
0002
0000
0000
0000
0000
Material type descr.

Finished products
Finished products
Semifinished products
Semifinished products
Raw materials
Raw materials
Packaging
Packaging
Name
In-house prod. with planned indpt reqmts
External procurement
(blank)
(blank)
(blank)
(blank)
Define MRP Controllers

In this step, you define a number that is assigned to the MRP controller.
The MRP controller is a person or a group of persons responsible for monitoring
material availability. You can use the number entered here, for example, to select the
material displayed.
Plant
A000
A000
C000
C000
Name1
Rockman
Rockman
Rockman
Rockman
Cycle
Cycle
Cycle
Cycle
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
MRP Controller
500
600
700
800
MRP Controller Name

MRP Controller AH
MRP Controller AC
MRP Controller CH
MRP Controller CC
5.1.2 Define Missing Parts MRP Controller

In this step, you can specify MRP controllers for the processing of missing parts
(backorder processing).
Here, the system also displays which MRP controller was recorded as "mail receiver"
if a goods receipt was posted for a missing part.
Page 32 of 61
Plant
A000
C000
Name1
MRP
500
700
Controller Name
MRP Controller AH
MRP Controller CH
Recipient
AMIT
PARMAR
5.1.3 Define Special Procurement Type

Define the special procurement keys which as well as the procurement type control
the procurement and storage of a material. The special procurement type always
refers to a procurement type.
Plant
Name1
Sp type
Special Procurement Type Description
A000
10
Consignment
A000
20
A000
30
Subcontracting
A000
40
Stock transfer (proc.from alter.plant)
A000
45
Stock transfer from plant to MRP area
A000
50
Phantom assembly
A000
52
Direct production / collective order
A000
60
Phantom in planning
A000
70
Withdrawal from alternative plant
A000
80
Production in alternative plant
C000
10
Consignment
C000
20
C000
30
Subcontracting
C000
40
Stock transfer (proc.from alter.plant)
C000
45
Stock transfer from plant to MRP area
C000
50
Phantom assembly
C000
52
Direct production / collective order
C000
60
Phantom in planning
C000
70
Withdrawal from alternative plant
C000
80
Production in alternative plant
5.1.4 MRP Areas
Activate MRP for MRP area
Define MRP Areas
MRP Area
A000
C000
MRPa
Type
1
1
MRP area Text

Auto Plant MRP Area
MRP Area for Cycle Plant
Plant
Text
A000
C000
Name1
Reference plant for accessing central master data table

Plant
Ref.plant
A000
C000
Independent Requirement Parameters
Page 33 of 61
Strategy group for MRP group overview (default)

Plant
MRP Group
MRP Group Description
A000
0000
A000
00001
A000
0002
C000
0000
C000
0001
C000
0002
Define consumption Mode and period of adjustment (default)

Plant
MRP Consum M
Bwd.cons
Fwd.cons
Adj.period
A000
0
0
0
0
A000
1
0
0
0
A000
2
2
30
2
0
C000
0
0
0
0
C000
1
0
0
0
C000
2
2
30
2
0
5.1.5 Planning
In this step, you make settings required for the planning run and the planned
orders of material requirements planning.
5.1.6 Define Creation Indicator
Determine the creation indicators for the MRP groups

Plant
A000
A000
A000
C000
C000
C000
MRP Group
0
1
2
0
1
2

5.1.7 MRP Calculation

In this step, you determine the settings required for the MRP calculation
5.1.8 Define Planning Horizon
In this step, you define the planning horizon. This planning horizon specifies the
period for the "Net change planning in the planning horizon".
Plant
A000
C000
Plant Name
Planning Horizon
100
100
2.Planning Horizon for MRP Group

Plant
A000
Plant Name
Planning Horizon
0000
Page 34 of 61
A000
A000
C000
C000
C000
Rockman
Rockman
Rockman
Rockman
Rockman
Cycle
Cycle
Cycle
Cycle
Cycle
Industries
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
Limit
0001
0002
0000
0001
0002
5.1.9 Define Planning Time Fence and Roll Forward Period

(default is blank and it has not been changed)
In this step, you define the planning time fence and the roll forward period.
Plant
A000
A000
A000
C000
C000
C000
Plant Name
Rockman Cycle
Rockman Cycle
Rockman Cycle
Rockman Cycle
Rockman Cycle
Rockman Cycle
Industries
Industries
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
Limit
Limit
MRP Group
0000
0001
0002
0000
0001
0002
5.1.10Define Safety Stock Availability
Imp-See if some % of safety stock should be kept available for planning. Currently it is
nil according to default settings.
Same for development
Plant
A000
A000
A000
C000
C000
C000
Plant Name
Rockman Cycle
Rockman Cycle
Rockman Cycle
Rockman Cycle
Rockman Cycle
Rockman Cycle
Industries
Industries
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
Limit
Limit
MRP Group
0000
0001
0002
0000
0001
0002
5.1.11Define Availability of Stock in Transfer/Blocked Stock/Restr

In this step, you define whether stock in transfer (plant to plant) and/or blocked
stock are included as well as restricted-use stock as available stock in the net
requirements calculation.
Define the available stocks per plant and MRP group.

Plant
A000
C000
Name1
Stock in transfer
Yes
Yes
Blocked Transfer
yes
yes
Restricted reuse
Yes
Yes
5.1.12Define Rescheduling Check
Imp-see if the default value needs change

(Standard values copied from 0001)
The rescheduling period represents the period in which the system checks whether
the existing dates of the receipt elements that are no longer allowed to be changed
automatically still suit the requirements situation. If the dates of these elements are
no longer suitable, the system creates the following exception messages
depending on the requirements situation:
Page 35 of 61
Plant
Name1
Limit
Limit
A000
C000
Plant
A000
A000
A000
C000
C000
C000
2.MRP Group
Plant Name
Rockman Cycle
Rockman Cycle
Rockman Cycle
Rockman Cycle
Rockman Cycle
Rockman Cycle
Industries
Industries
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
Limit
Limit
MRP Group
0000
0001
0002
0000
0001
0002
5.1.13Define Error Processing in the Planning Run

In this step, you specify how the system is to proceed if errors occur during the
planning run.
Plant
A000
C000
Plant Name
Max. pur.ord.pr
50
50
SMR
Controller Name
1
1
2. Del. Planning flag

Message
4
8
58
59
125
130
Message Text
Material & does not exist in plant &
Material &1 &2 &3 is not planned automatically
Error reading forecast parameters for material & in plant &
&
Please carry out forecast for material & in plant &
Material & & is to be procured externally
Material &1 &2. Status &3 does not allow the planning run
Del plg flag

x
x
x
5.1.14Define Range of Coverage Profile (Dynamic Safety Stock)
From MM(Pankaj)
With the dynamic safety stock, you can determine a safety stock based on
requirements and range of coverage. The dynamic safety stock adapts automatically
to the changed requirements and is fully available for planning purposes.
Periods with different ranges of coverage
Define the range of coverage profile.

Plant
A000
C000
Plant Name
(from Pankaj)
Prof
1
1
Description of range of coverage profile

3 days in the next month, then 5 days
3 days in the next month, then 5 days
Page 36 of 61
5.1.15Lot-Size Calculation
In this step, you define the lot-sizing procedure and the rounding profile.
With the lot-sizing procedure you define how the order quantities are determined.
5.1.16Check Lot-Sizing Procedure (Standard values)
You use the lot-sizing procedure to determine how the system is to calculate the
reorder quantity in the planning run .
system calculates lot sizes.
Standard settings
In the SAP standard system, the lot-sizing procedures are preset.
MRP Lot Size
Standard values
Storage Cost indicator
(Standard Values but may need modification. Refer to Costing also)

Palnt
A000
C000
Name1
Rockman Cycle industries Limit
Rockman Cycle industries Limit
Storage costs Ind

1
1
Storages costs in %
10
10
Maintain rounding profile

Not required
5.1.17Scheduling and Capacity Parameters
In this step, you define the following parameters:
the floats for determining the basic dates and lead time scheduling
the scheduling levels for capacity planning
the detailed control for lead time scheduling
The opening period should reflect the processing time the MRP controller needs to
convert planned orders into purchase requisitions or production orders. The opening
period should be at least as long as the interval between two MRP intervals, so that
all planned orders can be taken into account during the conversion.
Plant
A000
A000
A000
C000
C000
C000
Name1
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Industries
Industries
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
Limit
Limit
SMK
000
001
101
000
001
101
Op.Ped
FL.be.prod
Fl.aft.prod
Rel.perod
10
2
1
1
1
10
2
1
1
1
Page 37 of 61
5.1.18Parameters for Determining the Basic Dates

In this step, you can determine per plant, that the system will not
automatically switch to forward scheduling in the calculation of the basic
dates if the planned start date lies in the past.
Start in Past
allow
Plant
A000
C000
5.1.19 Define scheduling parameters for planned orders

In this step you define the parameters for scheduling planned orders for each plant,
order type and production scheduler. This comprises the following settings:
Define the scheduling parameters for planned orders.( Standard settings)
Plant
A000
A000
C000
C000
Order Type
*
PE
*
PE
Pr Ctr
*
*
*
*
5.1.20Procurement
Proposals(This is MM
setting-to be done by
Pankaj)
In this step, you define the control parameters for the planning of materials that are
procured externally. You also define the item numbers for purchase requisitions and
stock transfer reservations that are created in the planning run.
5.1.21Define External Procurement
In this IMG activity, you define the default values for materials that are procured
externally and that are relevant to MRP.
Default Settings
Document types
1. Plant
Name1
A000 Limit
C000 Limit
Plant
2.MRP Group
Plant
A000
A000
Name1
MRP Gr
0
1
A000
C000
C000

2
0
1
Name
reqmts
Page 38 of 61
Sch.info.rec
Yes
Yes
C000

reqmts
5.1.22Define Line Item Numbers( MM settings)

Specify the item numbers per plant.
Plant
A000
C000
Name1
Item Pur req

10
10
Item of stock trans rev.

100
100
5.1.23BOM Explosion/Routing Determination

In this step, you define:
when the BOM should be exploded or whether special parameters are to be

used for exploding the BOM (for example, for bulk material)
the selection criteria for the selection of the valid BOM and the valid routing.
5.1.24Define BOM Explosion Control

5.1.25Work step MRP group
Set the parameters for the plant before setting the parameters for the MRP group.
1. Plant
Exclu Bulk
Plant
mat
A000
Yes
C000
Yes
2.MRP Group
Plant MRP Group
A000
0
A000
1
A000
2
C000
0
C000
1
C000
2
SO/WBS BOM
Yes
Yes
5.1.26Define BOM and Routing Selection

In this step, you specify the priority with which a BOM usage or routing usage is
selected during the planning run . Here, a sequence is usually determined which is
used to select a valid BOM or routing via the criterion "Usage".
Plant
A000
C000
Name1
Bom selection ID
1
1
5.1.27Activate Runtime Statistics

In this step, you define and activate the runtime statistics. These statistics are used
for checking the validity period of planning runs.
Plant
Name1
Display list
Frequency
Page 39 of 61
A000
C000

Yes
Yes
1
1
Define the default values for direct procurement per plant.

1.
Plant
A000
C000
Plant
Name1
2.MRP Groups
Plant
A000
A000
A000
C000
C000
C000
MRP
0000
0001
0002
0000
0001
0002
Direct procurement Prod

3
5.1.28Direct Production
The aim of direct production is to jointly consider scheduling and costs for the
finished products, assemblies, and components within a BOM structure.
Define Maximum MRP period

Define the maximum MRP
period
Plant
MRP
A000
0000
A000
0001
A000
0002
C000
0000
C000
0001
C000
0002
5.1.29Define Storage Location MRP per Plant
In this step, you define the default values for storage location MRP (multi-plant).
The indicator that you set here is proposed when creating a material master record
for the storage locations maintained.
Plant A000
Sloc
A100
A200
A300
Storage Location desc.

General Store
Raw Matl Store
Finished Goods
MRP id
Description of MRP indicator
Page 40 of 61
A400
A500
Rejection Store
Rework Store
Storage location stock excluded from

MRP
A600
AC00
AC10
AH00
Scrap Store
WIP Chain Soft
WIP Chain Hard
WIP Hub
Storage location stock excluded from

MRP
Plant C000
Sloc
C100
C200
C300
C400
C500
C600
CC00
CC10
CH00
Storage Location desc.

General Store
Raw Matl Store
Finished Goods
Rejection Store
Rework Store
Scrap Store
WIP Chain Soft
WIP Chain Hard
WIP Hub
MRP id
Description of MRP indicator
Storage location stock excluded from MRP
Storage location stock excluded from MRP
5.1.30Activate Requirements Grouping for Individual Project Planni

In this work step you activate requirements grouping in individual project planning
Plant
A000
A000
MRP
0000
0001
Plant Description
A000
C000
C000
0002
0000
0001

C000
0002
MRP Group Discustion

reqmts
reqmts
5.1.31User Exit: Material Selection for Planning Run

In this work step, you define the key and the description texts for the user exit
function for selecting materials for the planning run.
Using the user exist, you can limit the planning run (MRP, MPS, long-term planning)
to materials with certain
Requirements
User exist must be activated in the SAP extension concept. The name of the
extension is M61X0001.
User Exits
5
Control Key Des.

Key for MRP Controller
Page 41 of 61
5.1.32Procurement Proposals
In this step, you define the settings for planned orders and for the conversion of
planned orders and purchase requisitions.
5.1.33Planned Orders (SAP standard settings retained)
Order profile
In this step, you make the necessary configurations for processing planned orders.
Planned order profiles
Objec Object type
t
description
1
Planned Order
1
Planned Order
1
Planned Order
1
Planned Order
1
Planned Order
1
Planned Order
1
Planned Order
1
Planned Order
1
Planned Order
2
Purchase Requisition
2
2
2
2
2
6
Simulation Order
6
Simulation Order
6
Simulation Order
6
Simulation Order
6
Simulation Order
Planned order Profile

KB
KD
LA
LB
LBE
NB
NBE
PR
UL
KB
LB
LBE
NB
NBE
UL
KB
LA
LB
NB
UL
Define Availability Check for Components

In this step, you control the availability check for requirements planning by
defining the checking group and the checking rule at plant level or per MRP group.
. This means that the availability check can directly check whether sufficient material
is available for the production of the assembly. The availability check is initiated from
planned order processing. It is not carried out automatically in the planning run for
each requirement of an assembly.
Carry out collective availability check
SAP standard settings retained
Define component for layout list
1. Checking Rule
Page 42 of 61
Chr
1
2
3
BO
Description for checking rule

Checking rule 01
Checking rule 02
Checking rule 03
Backorder processing
2. Determine Check
Av
Description
1
Daily requirements
1
Daily requirements
1
Daily requirements
2
Individ.requirements
2
2
2
CH
Batches
CH
Batches
CH
Batches
CH
Batches
3.Plant
Plant
A000
C000
Chr
1
3
PP
1
3
PP
RP
1
3
PP
SM
Checking Rule
Checking rule 01
Checking rule 03
PP checking rule
Checking rule 01
Checking rule 03
PP checking rule
Replenishment
Checking rule 01
Checking rule 03
PP checking rule
Service checking rule
ChR
PP
PP
4.MRP Group
Plant
Name1
A000
A000
MRP
0000
0001
A000
C000
C000

0002
0000
0001
C000
0002
MRP group Description

reqmts
reqmts
Define storage location and supply area determination in BOM Explosion

Plant
A000
A000
A000
C000
C000
C000
MRP
0000
0001
0002
0000
0001
0002
Name
5.1.34Conversion of Procurement Proposals

In this step, you make the settings required for the conversion of order proposals.
Page 43 of 61
The conversion of order proposals can either be carried out from the MRP list or the
stock/requirements list or when processing the planned orders.
5.1.35Define Order Type for Conversion to Production/Process Order
In this step, you define the order type that is automatically set when converting
planned orders into production orders or process orders.
Note
The order type set in the MRP group is only used for individual conversion and not
for the collective conversion function.
Actions
Define the order type for the conversion of planned orders to production orders or
process orders per plant. Select a valid order type.

.Plant
Plant
A000
C000
Name1
Prod
PP01
PP01
Perc
PI01
PI01
b.MRP Group
Plant
A000
A000
A000
C000
C000
C000
MRP Group
0000
0001
0002
0000
0001
0002

5.1.36Define Conversion of Planned Orders into Purchase Requisitio

In this step, you define the following:
Number of planned orders, that are to be proposed for the collective conversion
of planned orders into purchase requisitions
Define the parameters required for the conversion of planned orders

into purchase requisitions per plant.
Plant
A000
C000
Plant Name
No. of Planned orders

500
500
Page 44 of 61
5.1.37Define Conversion of Purchase Requisition into Purchase Orde

(SAP Standard settings)
In this step, you define the parameters for the conversion of purchase requisitions
into purchase orders. Thus, you determine whether the entries are to be made
automtically or manually by the system. The following entries can be made
automatically:
Def val
1
2
Description
Default values for group 1
Default values for group 2
RfPReq
Yes
Yes
APPReq
Yes
Yes
APPReq
5.1.38Evaluation
In this step, you define the system settings for the MRP list and for the
stock/requirements list .
Exception messages
SAP Standard settings retained

Check text for the MRP elements

5.1.39Period Totals

The period totals display is a display form in the MRP list and in the
stock/requirements list. It periodically sums up the planning results.
In this step, you define
which periodicities can be displayed in the period totals display
whether the periods are split, which means whether a less specific period split
is divided and displayed in more specific period splits for certian time periods.
1. Define individual period split for period splits

Psplit
Description
Days
Weeks
M
Monthly split
S
Standard split
1
1
T
Daily split
36
W
Weekly split
12
Planning calander RK to be made

Planning calander RK to be made
Page 45 of 61
2. Define period grouping

Plant
Name
A000
C000
5.1.40Define Receipt Elements for Receipt Days' Supply

Plant
A000
C000
Name 1
Rockman Cycle
Industries Limit
Rockman Cycle
Industries Limit
PO/Pr/Or
PO/SN/SL
QMInsL
FPR
eq
FPOr
d
APOr
d
RctRe
s
Ship
pi
Safet
y
stock
5.1.41Define Splitting of Forecast Requirements for MRP

In this step, you define:
the periodicity in which forecast requirements are taken into consideration and
are split on the time axis in MRP
for how many periods the forecast requirements are taken into consideration in
the net requirements calculation
Plant
A000
A000
C000
C000
Rockman
Rockman
Rockman
Rockman
Name
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Limit
Limit
Limit
Limit
Si
A
A
A
A
period
Ind
M
W
M
W
Period in
des.
Monthly
Weekly
Monthly
Weekly
No.dys
1
4
1
4
no.wks
2
Planning file entries

5.1.42Activate MRP and Set Up Planning File
a. MRP
Plant
A000
C000
Activate Requirements planning

Yes
Yes
b. Set up planning
Variant
PLANNING FILE
PLANNING FILE1
file
Description
Planning File Auto Plant
Planning File Cycle Plant
Check for performance settings

5.1.43Check Storage Mode for MRP List (not required)
In this IMG activity, you can check the storage mode for MRP lists.
Page 46 of 61
pds
4
16
4
16

Plant
A000
C000
Name
Trans MRP
5.1.44Check BOM buffering

Use
In this step you can set or check the cross-transactional buffering of BOMs.
In the case of frequent BOM explosions with various transaction calls, or calls from
external systems, performance is significantly better if you read the BOMs from the
buffer (shared buffer) rather than from the database.
Plant
A000
C000
Name 1
Buffering
yes
yes
6 Shop Floor Control

6.1 Master Data
6.1.1 Order
(SAP standard settings retained)

In this section, you make settings which refer to the master data of a
production order.
Among other things, you specify the following:
order type
parameters depending on order type
number ranges
status profile
6.1.2 Define order type

Plant
A000
A000
A000
Name
Ord type
PP01
PP02
PP04
Description
Assembly orders
Page 47 of 61
A000
A000
C000
C000
C000
C000
C000
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
Limit
Limit
Limit
PPC1
PPK1
PP01
PP02
PP04
PPC1
PPK1

Assembly orders
6.1.3 Define order type-dependent parameters

In this step, you define the parameters that are valid for each order type and plant.
The parameters are split up as follows on the tab pages:
Define
Define
Define
Define
Define
Define
overview variant
no range for orders
no range for confirmation
no range for reservation
no range for operations
no range for capacity requirements
( to be done afterwards for sandbox and development)

( to be done afterwards for sandbox and development)
Define selection Profile-used to say control on what status of Production order, the
pick list will work.
6.1.4 Routing data
Define control key(defined earlier)
Set up

Define wage group

Define suitability

Define user defined field

6.1.5 Bill of material
(Already customized in BOM settings)

Define new item categories, if necessary.
Page 48 of 61
Ic
t
D
L
N
R
T
Mat.e
nt
+
.
+
-
Invtm
gt
textir
m
vsi
Docit
m
yes
Sig
n
x
Yes
Yes
yes
x
x
yes
Sub
l
y
y
y
Itm
contr
1
1
3
2
1
Item cat.text
Document item
Stock item
Non-stock item
Variable-size item
Text item
6.1.6 Define production scheduling profile

In this step you can create production scheduling profiles for specific plants.
Plant
A000
A000
C000
C000
Name
Rockman
Rockman
Rockman
Rockman
Cycle
Cycle
Cycle
Cycle
Industries
Industries
Industries
Industries
Lim
Lim
Lim
Lim
Production
Sche.profile
AC
AH
CC
CH
Text
Production
Production
Production
Production
sched profile Auto Chain

scheduling profile Auto Hub
sched profile Cycle Chain
scheduling profile Cycle Hub
6.1.7 Define production scheduler

In this step, you define the production schedulers for your plants. In addition to this,
you can assign a control profile to each production scheduler.
Plant
Production
Sched
Prod.pro
f
A000
500
000003
A000
600
Production Sched Auto Chain
000002
C000
700
000005
C000
800
Production Sched Cycle Chain
000004
Desr. Prod.prfo
Production scheduling profile Auto
Hub
Production sched profile Auto
Chain
Production scheduling profile
Cycle Hub
Production sched profile Cycle
Chain
6.1.8 Define match code

(Not required)
Define user selection
(please see what is the use)

TO be done
TO be done
Task list selection

SAP Standard Settings retained
Page 49 of 61
Define default values

Plant
A000 / C000
Type
PI01
PI02
PP01
PPC1
ZAC
ZAH
Description
Process order (external number assgnmnt)
Standard production order Auto Chain(present only
in client 600)
Standard production order Auto Hub(present only in
client 600)
6.1.9 Bill of Material Selection

In this section, you specify the process used to automatically select an alternative
BOM during order creation.
Define priorities for BOM usage
Define application
Define Alternative Determination for Multiple BOM
Define Alternative Determination for Production
SAP Standard Settings retained( order type RM01 needs to be assigned to A000 and
C0000)
SAP Standard Settings retained( order type RM01 needs to be assigned to A000 and
C0000)
In this menu option, you define how automatic alternative determination is to run
from the point of view of production.
Processing status: not yet maintained
Plant
A000
A000
A000
A000
Typr
CP01
CP02
PD
PI01
A000
A000
A000
A000
A000
A000
A000
A000
A000
PI02
PI04
PM01
PM02
PM03
PM04
PM05
PM06
PP01
Description
Process order (external number
assgnmnt)
Maintenance order
Maintenance order
Refurbishment order
Calibration order
Appli.
Description
INST
PI01
Plant maintenance
PI01
PI01
INST
INST
INST
INST
INST
INST
PP01
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
Page 50 of 61
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
C000
C000
C000
C000
PP02
PP04
PPC1
PPK1
PS01
PS02
PS03
PS04
PS05
QL01
QL02
QN01
RM01
SD01
SM01
SM02
SM03
ZAC
ZAH
CP01
CP02
PD
PI01
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
PI02
PI04
PM01
PM02
PM03
PM04
PM05
PM06
PP01
PP02
PP04
PPC1
PPK1
PS01
PS02
PS03
PS04
PS05
QL01
QL02
QN01
RM01
SD01
SM01
SM02
SM03

Assembly orders
Defect costs
Delivery scheduling
Service order
Repair service
assgnmnt)
Maintenance order
Maintenance order
Refurbishment order
Calibration order
Assembly orders
Defect costs
Delivery scheduling
Service order
Repair service
PP01
PP01
PP01
PP01
Production
Production
Production
Production
general
general
general
general
SD01
INST
INST
INST
PP01
PP01

Plant maintenance
Plant maintenance
Plant maintenance
INST
PI01
Plant maintenance
PI01
PI01
INST
INST
INST
INST
INST
INST
PP01
PP01
PP01
PP01
PP01
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
Plant maintenance
SD01
INST
INST
INST

Plant maintenance
Plant maintenance
Plant maintenance
Page 51 of 61
C000
C000
ZCC
ZCH

PP01
PP01
6.1.10Availability Check
In this section, you make the settings which are important for checking the
availability of material components in a production order.
To carry out a material availability check you need a checking group and a checking
rule.
Define checking control
Plant
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
C000
C000
C000
C000
C000
C000
C000
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Description
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Cycle Industries
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Type
PP01
PP01
PP02
PP02
PP04
PP04
PPK1
PPK1
PS01
PS01
PS02
PS02
PS03
PS03
PS04
PS04
SM01
SM01
SM02
SM02
SM03
SM03
NW
NW
PM01
PM01
PM02
PM02
PM03
Bussi.
Fun
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Text
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
Page 52 of 61
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
PM03
PM04
PM04
PM05
PM05
PP01
PP01
PP02
PP02
PP04
PP04
PPK1
PPK1
PS01
PS01
PS02
PS02
PS03
PS03
PS04
PS04
SM01
SM01
SM02
SM02
SM03
SM03
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
availability
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
during
6.1.11Define Checking Rule for Backorder Processing

In this menu option, you can determine a checking rule per plant for backorder
handling.
The checking rule determines the scope of check for backorder handling.
Plant
A000
C000
Name 1
Check rule
BO
BO
Desc.of check rule

Define Checking Control

In this activity, you define the check control. The checking rule together with the
checking group specify the scope of the check.
6.1.12Stock and Batch Determination for Goods Movement
See afterwards
See afterwards
Page 53 of 61
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
orde
In this step you define parameters for the automatic stock and batch determination
for each plant, order type and business transaction:
Plant
A000
A000
C000
C000
Type
PP01
PP01
PP01
PP01
Description
Standard production
Standard production
Standard production
Standard production
order
order
order
order
Op
3
4
3
4
No check
Yes
Yes
Yes
Yes
6.1.13Scheduling
In this menu option, you determine the data which is required when scheduling an
order.
6.1.14Define Scheduling Parameters for Production Orders

(Must do again for taking capacity into account in either REM or discrete
man)
In this step you define for each plant, order type and production scheduler the
parameters for scheduling production orders. This comprises maintaining
scheduling levels (detailed, production-rate and rough-cut scheduling)
date adjustment when dates are exceeded
date control for detailed scheduling
reduction
Define the scheduling parameters for production orders.

Change these values in development
Plant
A000
A000
A000
A000
A000
A000
A000
C000
C000
C000
C000
C000
C000
C000
Ord type
PP01
PP02
PP04
PPC1
PPK1
ZAC
ZAH
PP01
PP02
PP04
PPC1
PPK1
ZCC
ZCH
Prt
*
*
*
*
*
600
500
*
*
*
*
*
800
700
Production Sched Auto Chain

Production Sched Cycle Chain

Page 54 of 61
6.1.15Specify Scheduling Type
SAP standard values retained

In this step you define the scheduling type, which determines how the SAP System
should carry out scheduling. There are the following options:
Forwards
Backwards
No scheduling
"Today" scheduling
Sl no
1
2
3
4
5
6
Description
Forwards
Backwards
Only capacity requirements
Current date
Forwards in time
Backwards in time
Forward
yes
Backward
Capreq
Current dt
Date Time
yes
yes
yes
yes
_
yes
yes
yes
6.1.16Define Key for Performance Efficiency Rate

In this menu option, you create performance efficiency rates .
You use the performance efficiency rate to define the relationship between the actual
work done by an employee and the fictional, average work done.
Eff.
085
090
095
Description
Created for Rockman
Created for Rockman
Created for Rockman
6.1.17Define Scheduling Margin Key
Plant
A000
A000
A000
C000
C000
C000
name1
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Industries
Industries
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
Limit
Limit
SMK
000
001
101
000
001
101
Op.p
d
Floata
tProd
floatb
eprod
10
1
1
2
1
10
1
1
2
1
Release
6.1.18Define Move Time Matrix

In this menu option you define the location group and the move time matrix. In the
move time matrix you can maintain the planned values for the move time within a
location group as well as between two location groups.
For each entry you can maintain a minimum and a normal move time. In the case of
a reduction scheduling is carried out with the minimum move time.
Page 55 of 61
Plant
A000
A000
A000
A000
A000
C000
C000
C000
C000
C000
Loacation Group
1
2
A
B
C
1
2
A
B
C
Description
SAP example
Plant maintenance
Location group A
Location group B
Location group C
SAP example
Plant maintenance
Location group A
Location group B
Location group C
6.1.19Define Reduction Strategies

In this step, you specify the reduction strategy to be used when the reduction
measures are carried out on operations. Scheduling reduces the lead_time
automatically if the basic dates given are not adhered to, that is if the scheduled
dates lie outside the basic dates.
Plant
A000
C000
Name1
Re
01
01
Reduction Strategy
6.1.20Capacity Requirements Planning
To be seen again-but general settings completed

To be done and completed with capacity planning
In this section, you store data that is used to calculate the capacity requirements
and the available capacity of work centers.
Note
You should define capacity data even if you do not use the capacity planning
function, sicne in certain cases you the data is needed for scheduling .
6.1.21Define Capacity Categories

You can assign several capacities of different capacity categories to a work center.
Capacity categories can be, for example:
Machine
Personnel
Setup personnel
Emissions
Page 56 of 61
Cat
001
002
008
011
012
Des.cap cat
Machine
Person
Processing unit
Warehouse
Warehouse+proc.
Unit
Cap catty
Capcatpers
yes
1
2
6.1.22Determine Capacity Planner
Done in earlier steps

Planner
AC
AH
CC
CH
Description
Cap.Planner
Cap.Planner
Cap.Planner
Cap.Planner
Auto
AH
CC
CH
6.1.23Define Shift Sequence
TO be COMPLETED in developmewnt
I
Groupn
g
10
20
30
40
GL
HW
PW
Name
Cycle Chain
Cycle Hub
Auto Hub
Auto Chain
W&S: Rough wkld est.
HWU Shift Definition
Wave Pick
Define formula parameters

To be done in development
6.1.24Confirmation

Plant
Name
Type
A000
PI01
A000
A000
A000
A000
A000
A000
A000
A000
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
PI02
PM01
PM02
PM03
PM04
PM05
PP01
PP02
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Description of type
Process order (internal number
assignment)
assignment)
Maintenance order
Maintenance order
Refurbishment order
Calibration order
Standard production order (external
Page 57 of 61
A000
PP04
A000
PS01
A000
PS02
A000
A000
A000
A000
A000
A000
A000
A000
A000
A000
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
PS03
PS04
PS05
QL01
QL02
SM01
SM02
SM03
ZAC
ZAH
C000
PI01
C000
C000
C000
C000
C000
C000
C000
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Limit
Limit
Limit
Limit
Limit
Limit
Limit
PI02
PM01
PM02
PM03
PM04
PM05
PP01
C000
C000

PP02
PP04
C000
PS01
C000
PS02
C000
C000
C000
C000
C000
C000
C000
C000
C000
C000
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
Rockman
PS03
PS04
PS05
QL01
QL02
SM01
SM02
SM03
ZCC
ZCH
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Cycle
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Industries
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
Limit
NA)
Assembly orders
Network with header assignment (int.
NA)
Network with activity
assignment(intone)
Network with header assignment
(ext.NA)
Service order
Repair service
Process order (internal number
assignment)
assignment)
Maintenance order
Maintenance order
Refurbishment order
Calibration order
Standard production order (external
NA)
Assembly orders
Network with header assignment (int.
NA)
Network with activity
assignment(int.NA)
Network with header assignment
(ext.NA)
Service order
Repair service
6.1.25Define Reasons for Variances
Standard settings
Standard settings
Page 58 of 61
In this menu option, you define the causes of variances. You thus define the reasons
that can be given if a variance occurs, in order to document this variance.
Example
Variances might be:
scrap on a quantity basis
excess consumption of activities
longer execution time
Other resource, etc.
Plant
A000
A000
A000
C000
C000
C000
Description
Machine malfunction
Operating error
Defective material
Machine malfunction
Operating error
Defective material
Integration
6.1.26Define Valuation of Goods Received
In this step you define how receipts are evaluated for materials with moving average
price control.
Val.ad
A000
C000
Name
ROCKMAN CYCLE INDS LTD
ROCKMAN CYCLE INDS LTD
VVt
007
007
name
Production Order - Actual
Production Order - Actual
6.1.27Determine Movement Types

During order creation, the system creates reservations for the components kept in
stock. The reservations are assigned a movement type for the material issue. You
control the material issue using the movement type.
Package
CO
IWO1
Gr
101
101
Grcanc
102
102
GI
261
261
GI
cnc
262
262
Gi bye
prod
531
262
GI c by
pr
532
261
Mvttp pt
prv
543
cancel
ptpv
544
Mtyp
e
545
6.1.28Define Account Assignment Cat. & Doc. Type for Requisitions

In this step, you can specify purchasing account assignment categories and a
purchasing document type for purchase requisitions in the production order.
Order category 10 PP Production Order
document type NB Purchase requisition
Acct. assgmt. gen. F Order
AcctAssCat projects Q Proj. make-to-order
AccAssCat SalesOrder E Ind. cust. w. KD-CO
Sales doc. - project D Indiv.cust./project
Page 59 of 61
reve
rsal
546
7 Repetitive Manufacturing
7.1 Cross process setting
7.1.1 Define and assign no range
Maintain no range interval (Reservation and dependent requirement)

No
From No
To No
Ext
0005010000
0005999999
no
01
02
0006010000
0006999999
no
Define Storage location and supply area determination
Default settings
7.2 Control data

Default settings
7.3 Planning
7.3.1 Define scheduling parameters for planned orders
Plnt
OrdT
PrCtr
A000
A000
PE
A000
PE
500
A000
PE
600
C000
C000
PE
C000
PE
700
C000
PE
800
Name 1
Rockman Auto
Plant
Rockman Auto
Plant
Rockman Auto
Plant
Rockman Auto
Plant
RockmanCycle
Plant
RockmanCycle
Plant
RockmanCycle
Plant
RockmanCycle
Plant
Production scheduler
Production scheduler AH
Production scheduler AC
CH
CC
7.3.2 Planning Table
Maintain entry parameters
Page 60 of 61
View
3
SchedPO
3
P/BDt
1
Sched
2
SL
1
CapPl
X
MS
SchCC
View
I
MT
SelP.
60
7.3.3 Material Staging
Define control data for pull list

Plnt
A00
0
C00
0
Mv
T
MT
M
StD
R
311
0001
311
0001
Description
Stock determination rule
0001
Stock determination rule
0001
Search
ME000
1
ME000
1
Description
Standard Search
Procedure
Standard Search
Procedure
Page 61 of 61

Con PP

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Con PP

Uploaded by

Copyright:

Available Formats

SAP Customization for PP Module in RCIL

Following plants are defined for RCILPlant

Following plants are assigned to Company Code RCILA000

oduction -> Basic Data

2.1.1 Control Data for Bills of Material

BOM val LowDat CAD Un 'PC' ItmExTyp

HistReq HReqV Template DscVSItem

Define Default Values

Change Message Type

2.1.3 Item Data

Define Explosion Types

Item Data for Related Application Area

Collective issue checkbox checked so that collective issue can take

ADRAA->Define Alternative Determination for Production

Process order (internal number assignment)

Order type for costing

Sales and distribution

Sales and distribution

Define Alternative Determination for MRP

Define Alternative Determination for costing

Define Alternative Determination for sales

2.1.4.11 Create user default for output list

2.2 Work center

Cost center assignment

Define task list selection

Only rate routings

Define standard value key

Text for the std value key

Person responsible at work centers

Person responsible for WC

Define move time matrix

Move time matrix needs further checking

Text for suitability

Define standard value determination type

Description of the type of std

2.2.3 Capacity Planning

Available Capacity -> Define shift sequence

CHECK THE UTILITY OF THIS SETTING

Define version of available capacity

2.2.4 Work center formulas

formula parameters for work

Field name StdVal Unit

Define formulas for work centers

Prod.: Machine time

SAP_02 * SAP_09 / SAP_08 / SAP_11

Prod.: Labor time

SAP_03 * SAP_09 / SAP_08 / SAP_11

Prod: Setup rqmts

Prod.: Machine rqmts

SAP_02 * SAP_09 / SAP_08

Prod.: Labor rqmts

SAP_03 * SAP_09 / SAP_08

Change over time

Define default capacity

Work center formulas

Define Number Ranges for Reference operation set

Define Number Ranges for Reference Rate Routing

(Here no range for all division should be given)

Profile 3 and 4 also added

2.3.2 General Data

material type assignment

Define Task List Usage