MUKESH KUMAR NAGAR

B-225, Mahesh Nagar, Jaipur Rajasthan

Contact: +919818734542 Email: Mukesh.nrg@gmail.com

MECHANICAL ENGINEER
B.Tech (IIT Delhi)/almost 5 yrs support experience in Quality field

To excel in the field of Mechanical Engineering with a growth oriented and reputed organization that utilizes my technical
skills to the optimum possible while providing me scope for constant career growth.

PROFILE
 Academically astute Mechanical Engineer from renowned IIT Delhi with sound exposure in the quality
control & inspection of a wide spectrum of procedures/systems and an effective analytical ability
augmenting a highly creative and expressive mind.

 Proficient in ensuring compliance to quality standards - ISO 9001/TS16949 & TPM and maintaining
document support. Well versed with six sigma tools and technique and advance statistics tools i.e.
SPC, MSA, PFMEA ,APQP,PPAP etc

 Currently spearheading efforts as Manager (Quality/MR) with VIney Auto Pvt Ltd

 Holds credential of being active member of Cross Functional team (CFT) for quality development;
having good exposure in ARAI Homologation and testing

 Adaptive, quick learner and energetic with business understanding and capable of implementing
modern techniques and management tools.

 Knowledge and experience of all the Quality related tools Like problem solving tools, Quality Planning
tools and Controlling Methods

 Strong communication, collaboration & team building skills.

Experience
 Holding the responsibility of Supplier Quality, Inprocess Quality , Customer Support & MR activities

 Hand on Quality Experience in vast automobile field like, Wire harness assemblies, Moulding, Fuel
Tank Assy , Rear Door Assy , Sheet Metal, Spring Manufacturing and Horn assembly

 Certified Internal Auditor in TS 16949 and experience in EHS and OHSAS audit

 Experience of two TS Certification audit done by BSI and AQSR certification body

 Experience to design and implement the QMS system in Automobile plant

 Experience in Testing Facility like Spring Validation , high/Low Current Resistance testing of Terminal
and wire , Salt spray testing , Endurance testing of wire , reliability Testing Of Coupler/Terminal

 Knowledge of project development by using Quality tools like APQP,ANPQP & PPAP

 Implement the SMED and Lean Manufacturing /Kandan system in plant

 Experience of Engineering department ,Quality Department & Management Representative

 Hand On experience of using Instrument Like CMM , Faro ,Height Master and all others measuring
Instrument

PROFESSIONAL EXPERIENCE
1) Viney Auto Pvt Ltd-Manesar Manager Quality / MR
Since Sept’09~till
Wire Harness and Components Manufacturing

Company is a foremost manufacture of a range of Connectors, Terminals and Wiring Harness Assemblies. Prime
customers are TATA ,HeroHonda,Delphi, Pricol, Denso ,Minda and others. The Turnover is 3000 Million and having 7
Plants in India

Role And Responsibility – Supplier Quality Assurance

• Manage the Supplier Quality assurance team of 8 Nos
• Managed key functions and performance of Advanced Component program.
(APQP,ISIR)
• Responsible for Supplier Selection and development as per Quality/ Cost
Rating .
• Responsible for the Technical discussion with suppliers on jigs/fixtures.
Processes /gauges/packaging
• Organized and conducted vendor training programs to generate awareness of
various aspects of Quality.
• Researched and analyzed supplier positioning and performance in the
marketplace
• Responsible for Supplier Quality document like Process FMEA, APQP ,PPAP
requisition/ Completion.
• Responsible for the supplier quality issues and related corrective- Preventive
actions during New product Development
• Initiating Non-conformance Reports for Non-Conformance products of
Suppliers and receiving counter measures from supplier end
• Conducting Vendor Audits to check for adherence to Quality Systems &
prepare the Quality Metrics/Ranking .
• Preparation of Agreement of Inspection with Supplier.
• Responsible for Inspection, Testing and Revalidation of Incoming Parts and
Quality approval & PPM monitoring.

Role And Responsibility – Quality Systems / MR

• Manage the QMS system in Spring Division and Sheet Metal Division with 15
team members
• Internal Auditor for TS 16949 and ISO 14001 Certified By QPMC
• Conduct Internal and Supplier Quality audit for TS 16949 and ISO 9001
• Analysis the Internal/Customer Rejection and Improve the PPM by using 7 QC
tools
• Customer satisfaction through CAPA , QAV presentation, Quick Response &
Improvement
• Red Tag activities to reduce daily rejection and prevent repetition of the
Problems
• Organize audits on process parameters and manufacturing quality as per
Product and Process specification to meet Customer Satisfaction
• Responsible for Standard room activities like Calibration , Product validation ,
Process qualification
• Implementation of SPC , MSA , PPAP , PFMEA and other Quality Related
document

Achievements

• Got TS 16949:2009 certification in April 2010

• Achieve zero Customer PPM at TATA wire Assemblies line
• Inspection Standard develop to reduce inspection time
• Mould rejection reduce by 3000 PPM to 100 PPM

Reporting To Vice President – Production

Head of Team Size 21 Nos

2) Emkay Automobile Industries Ltd.-Gurgaon Deputy Manager-Quality

Dec’06~Sept`09
Sheet Metal & Spring Manufacturing
Company is a foremost manufacture of a range of Sheet metal and Spring components like Outer tube assy,2W BIW child
part , Door hinge Shocker’s Spring, Torsion and Wire Spring, Head light wire frame, , Our Prime customers are Hero
Honda, Munjal showa, Maruti, TATA ,Endurance, Electrolux (USA), and others. We have 70% Market Cap in 2w springs and
turn over is 35 billion INR

Achievements

• Got TS 16949:2002 certification in May 2007

• Got EHS and OHASA 18001 certification in June 2008
• Got Zero PPM achievement Award from Munjal showa
• Achieve 0.02 COPQ in the company from 1 COPQ
• Development of Electrolux hinges form Design to Start of Production
• Customer Rating is improve from 85% to 98%

Reporting To Vice President

Head of Team Size 15 Nos

3) Fiamm Minda Industries Ltd.

Aug’05~Sept 06
Export Oriented Unit (EOU) for Horn (4W), Gurgoan
Company is a foremost manufacture of a range of automobile components like Automobile Security Systems, Lamps,
Connective Systems, Horns, Instrument Panels, CNG Kits, Switches, Battery, Mirror and buzzer. The group has an annual
turnover of Rs.5.45 billion (USD $ 121 million).
ASST. MANAGER (Project)
 Responsible for weekly review and making PPM reduction plan
 Preparing MIS pertaining to various inspection activities and analysis of parts contributing to defects and ensuring
least rejection & optimum productivity through TQM technique.
 Preparing PFMEA, control plan & SOP and ensuring that document of ISO is properly maintained
 Implementing testing procedures and systems viz. Endurance testing , Vibration testing , Salt spray testing for
improve the Life of Product
 Conducting supplier quality audit & provide appropriate feedback for needed
 Devising Control plan for reviewing existing products and New products
 Led efforts across Vendor development
 Evaluating feasibility of drawings, corrected and refined designs for engineering
Accomplishments
Localization in SD 7 horn by using Different housing and adjustment screw.
Solved Insulating tab breakage problem in SD 7 horn by ANSYS
Enhanced Corrosion resistance by 200% in Disc horn
Handled problem of Low Purity sound in small horn
Training Attended
 Attended training in MSA,SIX SIGMA, TPM, TQM and others Quality tools

Summer Internship & Project

Shree Cement Power plant ltd, Rajasthan
• Analysis the Compressor Efficiency and losses
• Design a Compact Heat exchange for Diesel Generator
.
Study of Integrated Condenser and Radiator in A/C Car
The effect on Radiator when Condenser Air outlet was used as Inlet of Radiator. Also studied effects of various type
of Compact Heat exchange Fins on Heat Transfer Rate. A Simulation model in JAVA was generated by using Energy
Equation, Overall heat Transfer Coefficient Equation and Kay’s Flattened plate relationship.

Training
• Six Sigma (MACE & projects)
• Internal Auditor for TS 16949 and ISO 14001 Certified By QPMC
• APQP & PPAP
• Attended training in MSA, TPM, TQM and others Quality tools

ACADEMIA
B Tech - Mechanical
IIT Delhi - 2005
12th
M.H.S. Jaipur, Rajasthan Board
10th
Gems India Sec. School Jaipur, Rajasthan Board

Expectation
Current CTC : 7.50 lakh/ann
Excepted CTC : As Per company Norms
Joining Time : 1 months