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1. Scope*
3. Terminology
1.3 This guide does not purport to address all of the safety
concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and
health practices and determine the applicability of regulatory
limitations prior to use.
4.2 This guide provides the tests, procedures, and parameters that should be considered to significantly reduce pathogens in wastewater treatment plant solids by the addition of
manufactured or by-product alkaline materials(1).4
2. Referenced Documents
This guide is under the jurisdiction of ASTM Committee C07 on Lime and is
the direct responsibility of Subcommittee C07.02 on Specifications and Guidelines.
Current edition approved June 1, 2011. Published July 2011. Originally approved
in 1998. Last previous edition approved in 2006 as D6249 06. DOI: 10.1520/
D6249-06R11.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.
3
Available from U.S. Government Printing Office Superintendent of Documents,
732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401, http://
www.access.gpo.gov.
6. Process Performance
6.1 PFRP (Class A) Alkaline Treatment of Biosolids:
4
The boldface numbers in parentheses refer to the list of references at the end of
this guide.
D6249 06 (2011)
TABLE 1 Optional Chemical Test
Test Method
C25
A
Component
Available Lime Index (ALI), %
6.1.3.1 Reactivity is dependent upon the interaction between the alkaline reagent and the material to be treated.
Reactions occur as the alkaline material contacts the biosolids.
The finer the alkaline product, the greater the potential for a
more rapid pH/temperature elevation.
6.1.3.2 Reagent reactivity affects mixing time and dosage
rate and must be considered in process design.
6.1.4 Moisture Content:
6.1.4.1 Adequate moisture must be present to react with the
free CaO (as measured by Available Lime Index, ALI, as per
Test Methods C25) to generate heat and elevate pH. Generally,
dry biosolids cakes (18 to 30 %) require a more intimate mix to
ensure proper penetration and reaction than is required by wet
biosolids (less than 18 %).
6.1.4.2 The calcium oxide in the reagent must react with the
moisture in biosolids (hydration) producing calcium hydroxide
and heat. The moisture content in the biosolids mass must be
sufficient to allow the hydration reaction to occur between the
selected reagent (CaO concentration and fineness) and biosolids mass.
6.1.4.3 Biosolids cakes with a high moisture content will
tend to react faster than biosolids with a low moisture content.
6.1.5 Biosolids Type:
6.1.5.1 Case-by-case alkaline material demand should be
determined for each biosolids type through pilot testing using
the actual biosolids cake and proposed reagents for each
project. Develop process guidelines for alkaline additions by
biosolids type and alkaline additive characteristics.
6.1.5.2 Biosolids with a high moisture content may require
a higher dose ratio than drier dewatered biosolids cake when
dosage ratios are expressed on a dry weight basis.
6.1.6 Reaction Time and Curing Time:
6.1.6.1 Heat will be generated as hydration of calcium oxide
occurs. The reaction time will vary depending on reagent
composition moisture content of the biosolids mass, and mixer
efficiency.
6.1.6.2 Reaction times to effect pathogen reduction are
established by applicable federal and state regulations.
Reaction/cure times depend upon a number of variables and
should be pilot-tested using the actual biosolids cake, alkaline
admixture, mix unit, cure vessel, and testing protocol and
acceptance criteria to assure compliance with regulatory standards.
6.1.6.3 For alkaline treatment processes, one of the three
performance criteria is required:
(1) The time-temperature relation established in 40 CFR
503.32 (a) (3) (Alternative 1). Selected time-temperature
values are as follows:
Specification
A
Component
pH
Heat rise, C
Specification
$ 12.0A
C
Specification
A
6.1.1 MixingThorough mixing of the biosolids and stabilization reagent must be provided to ensure uniform pH
distribution and pathogen reduction throughout the biosolids
mass (2). Effective mixing depends upon achieving the appropriate ratio of alkaline material to biosolids cake uniformly
distributed throughout the treated biosolids.
6.1.1.1 Biosolids with a high moisture content will require
less mixing energy than high-solids biosolids cake.
6.1.1.2 Biosolids characteristics will determine the proper
type of equipment or system required for adequate mixing.
Incomplete mixing can cause odor release during product
storage or application and may lead to failure to meet regulatory requirements for pathogen and vector control.
6.1.2 Particle Size:
6.1.2.1 Given an adequate moisture supply using alkaline
agents (for example, CaO) with smaller particle sizes will
facilitate rapid and efficient mixing of agents with biosolids
and increase reaction rates and pH, resulting in higher temperatures and greater pathogen reduction.
6.1.2.2 Since dusts are more easily generated from finely
divided particles, precautions should be taken to prevent
exposure to eyes and mucous membranes, which may result in
irritation.
6.1.2.3 Reactivity and particle size also affect the rate of
dust and mist emissions from reactors or mixing devices, or
both. Particulate release may require scrubbing, water spray, or
other emission controls on reactors or mixing devices for
aesthetic reasons or to meet regulatory requirements.
6.1.2.4 Very small particle size may also lead to air
slaking or recarbonation of active lime particles if the material
is exposed to high humidity. Air slaked/recarbonated materials
will not achieve the pH necessary to meet regulatory requirements.
6.1.3 Reactivity (Heat and pH Elevation):
Biosolids
Moisture >7 %
Moisture <7 %
Temp, C
Time, hours
Time, hours
50
316
120
55
63
24
60 65
70
13 2.5 0.5
4.8 0.95 0.19
75
0.10
0.04
80
0.020
0.008
D6249 06 (2011)
6.1.10.1 Product utilization may be affected by solids content to aid in control of microbial regrowth during storage to
minimize odor potential at application sites and during storage
or to improve end-product marketability and physical handling
characteristics.
6.1.11 On-Site Storage:
6.1.11.1 On-site storage may be required for a land application or marketing program of the tested product. Programs
that produce an end-product for sale should consider on-site
storage capacity to meet the seasonal fluctuations in market
demand, the scheduling needs of the consumer, and production
rates of the generator.
6.1.11.2 On-site storage may require odor control for endproducts with high moisture content or a low alkaline reagent
dosage rate.
Frequency
D6249 06 (2011)
Therefore, site-specific process guidelines should be developed
through actual pilot studies for alkaline additions by biosolids
type and alkaline additive characteristics. Liquid biosolids
require less mixing energy to achieve a uniform distribution of
alkaline reagent (and therefore uniform pH) throughout the
mixture than do cake biosolids.
6.2.6 Reaction Time:
6.2.6.1 For dry reagents, after uniform mixing with biosolids is complete, the alkaline metal oxides must hydrate to
hydroxides and penetrate the biosolids mass. The presence of
hydroxides will increase biosolids pH.
6.2.6.2 When working with biosolids cake with low moisture content or reagents with low reactivity due to particle size
or oxide content, longer curing time (contact period) may be
required to allow the hydration reaction to occur.
6.2.6.3 At elevated pH values, ammonia compounds in the
biosolids or water dissociate to release ammonia gas (NH3).
The biosolids may exhibit a transient pH of 12 or more due to
unreleased ammonia in the form of unstable ammonium
hydroxide (NH4OH). Once the NH4OH dissociates and the
ammonia dissipates, the pH may fall. Therefore, the amounts
of reagent added should take this factor into account and not be
based on the short-term NH4OH effect on pH. The strong odor
of ammonia release is a signal to be alert to this process
occurring.
6.2.7 Process Testing RequirementspH > 12 for two
hours.
6.2.7.1 When testing a liquid/solid mixture with a system
designed for liquids (pH probe), care must be taken to keep
flow of sample moving across the pH probe surface for
accuracy. Clean the electrode frequently, paying particular
attention to the reference electrode junction. Bits of adherent
biosolids or alkaline agent can strongly alter the measured pH,
resulting in erroneous values not representative of the entire
mass of material. pH measurements should be made at 25C, or
corrected for sample temperature differences as shown in Table
4, which demonstrates the temperature/pH relationship as the
measured pH approaches the regulatory limit.
the concentration of the test sample due to solubility that changes with
temperature are not compensated by these controls. For example, at 30C:
Correction Factor (CF) = 0.03 pH units (Tmeas 25C)
CF = 0.03 (30 25); CF = 0.03 5
CF = + 0.15
Actual pH = Measured pH 6 the Correction Factor
Actual pH = 12.304 + 0.15 = 12.454
6.2.7.2 pHCalibrate routinely with laboratory-grade standards developed for high pH monitoring.
6.2.8 On-Site Storage:
6.2.8.1 PSRP (Class B) biosolids have regulatory restrictions preventing application of material to a site during
inclement weather, standing water, ice- or snow-covered fields.
6.2.8.2 On-site storage should be considered to hold
biosolids, unless backup options are available when application
sites cannot be used. Storage design must address regulatory
concerns for runoff or leachate and local site-specific concerns
for odor. Storage capacity should be consider worst-case
weather conditions.
6.2.8.3 Microbial recontamination and regrowth is possible
at pH < 10, with concomitant odor potential.
7. End Use Criteria
7.1 Matrix of Product Factors:
7.1.1 Table 5 addresses various factors that influence specific product criteria for alkaline-treated biosolids. The relative
importance of these criteria will depend on the type of product
and its intended use; for example, for agricultural liming
material, CaCO3 equivalency and friability for handling will be
important, along with metal levels, which must meet Table 3 of
EPAs 503 Rule for a product to be sold or distributed.
EPA 40 CFR Part 503.13 (13 (Table 3)
Metal Concentration Limits
Metal
Arsenic
Cadmium
Copper
Lead
Mercury
Molybdenum
Nickel
Selenium
Zinc
A
This is the ceiling concentration for Molybdenum. EPA is still developing a
pollutant concentration value.
8. Federal Regulations
pH Meter
Reading
12.304
12.334
12.364
12.394
12.424
12.454
12.484
12.514
12.544
12.574
12.604
Pollutant
Concentrations (mg/kg)
41
39
1,500
300
17
75A
420
100
2,800
8.1 Introduction:
8.1.1 Pathogen reductionAlkaline materials reduce pathogens in municipal wastewater solids by creating a series of
stresses on the microbial population in the solids. The addition
of an alkaline material raises the pH of the mixture to levels
that are toxic to some microbes, resulting in their reduction or
elimination (5). The exothermic reaction of quicklime with
water also releases heat (often intense) and the resultant
temperature rise helps inactivate pathogens. Hydration of
alkaline oxide materials helps dry the biosolids, further stressing the microorganisms.
0.03
0.06
0.09
0.12
0.15
D6249 06 (2011)
TABLE 5 Matrix of Product Factors
End-Use
Criterion
Percent solids
Input Biosolids
Percent solids
Alkaline Additive
Percent solids
Friability/particle
size/plasticity
Percent solids
Amount added
Nutrient content
Nutrient content
Metals content
Metals content
Metals content
Liming potential
CaCO3 equivalency
Ca content
Mg content
CaO
Ca(OH)2
Pathogen reduction
Other Parameters
Odor potential
Volatilization of organics
Bearing strength
Non-volatile solids
Vaporization of water
Permeability
Cementitious compounds
D6249 06 (2011)
8.5.2.1 Raise the pH to at least 12, measured at 25C, and
without the addition of more alkaline material, maintain a pH
of at least 12 for two hours, and
8.5.2.2 Maintain a pH of at least 11.5 without addition of
more alkaline material for an additional 22 h.
8.5.3 The conditions required under this option are designed
to ensure that the biosolids can be stored for at least several
days at the treatment works, transported, and then used or
disposed without the pH falling to the point where putrefaction
occurs and vectors are attracted.
9. Keywords
5
40 CFR Part 503 uses the term alkali for any alkaline material. For beneficial
use options, sodium (Na)-based alkaline materials are usually unsuitable due to the
negative effects of sodium on soil physical properties.
REFERENCES
(1) LimeHandling, Application and Storage, National Lime Association
Bulletin 213, Arlington VA. 1995.
(2) Technical Support Document for Reduction of Pathogens and Vector
Attraction in Sewage Sludge, USEPA, Offce of Water, NTIS: PB93110609.
(3) POTW Sludge Sampling and Analysis Guidance Document, USEPA,
Permits Division, Washington, DC, First edition. August 1989, NTIS:
PB93-227957.
(4) Preparing Sewage Sludge for Land Application or Surface
DisposalA Guide for Preparers of Sewage Sludge on the
SUMMARY OF CHANGES
Committee C07 has identified the location of selected changes to this guide since the last issue,
D6249 98(2004), that may impact the use of this guide. (Approved June 1, 2006)
(1) Added new 1.3.
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