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JK-T1900B

Touching Panel Type

Foreword

Thank you for using our Computerized Bartacking Machine for Special Sewing Machine.

It is appreciated that you do read this manual carefully in order to operate the
machine correctly and effectively. If the user operates the machine contrary to regulations
herein, thus cause loss to user or third party, we will not take responsibility. Besides, you
should keep this manual for future use. For any fault or problem of machine, please ask
the professionals or the technicians authorized by us for repair service.

Safety Matters for Attention


1. Signs & Definitions of Safety Marks

This Users Manual and the Safety Marks printed on the products are to enable you to use
this product correctly so as to be away from personal injury. The signs and definitions of
Marks are shown in below:

Danger

The incorrect operation due to negligence will cause the serious personal
injury or even death.

Caution

The incorrect operation due to negligence will cause the personal injury and
the damage of mechanism.

This kind of marks is Matters for Attention, and the figure inside the triangle
is the content for attention. (Exp. The left figure is Watch Your Hand!)
This kind of mark is Forbidden.

This kind of mark means Must. The figure in the circle is the contents that
have to be done. (Exp. The left figure is Ground!)

2.

afety Matters for Attention

Danger
5

For opening the control box, please turn off the power and take away the plug
from socket firstly, and then wait for at least 5 minutes before opening the
control box. Touching the part with high voltage will cause the person injury.
Caution
Usage Environment

Try not to use this sewing machine near the sources of strong disturbance
like high-frequency welding machine.
The source of strong disturbance will affect the normal operation of the
sewing machine.

20%

The voltage fluctuation shall be within 20% of the rated voltage.


The large fluctuation of voltage will affect the normal operations of sewing
machine, Therefore a voltage regulator is needed in that situation.
0~50

Working temperature: 0~50.


The operation of the sewing machine will be affacted by environment with
temperature beyond the above range.
5%~95%

Relative Humidity: 5%~95%(No dew inside the machine), or the operation of


sewing machine will be affected.

The supply of compressed gas shall be over the consumption required by the
sewing machine. The insufficient supply of compressed gas will lead to the
abnormal action of sewing machine.

In case of thunder, lightning or storm, please turn off the power and pull plug
out the socket. Because these will have influence on the operation of sewing
machine.
Installation

Please ask the trained technicians to install the sewing machine.

Dont connect machine to power supply until the installation is finished.


Otherwise the action of sewing machine may cause personal injury once the
start switch is pressed at that situation by mistake.

When you tilt or erect the head of sewing machine, please use both of your
hand in that operation. And never press the sewing machine with strength.
If the sewing machine loses its balance, it will fall into floor thus causes the
personal injury or mechanical damage.

Grounding is a must.
If the grounding cable is not fixed, it may cause the electric-shock and
mis-operation of machine
25mm

The entire cables shall be fixed with a distance at 25mm away from the

moving component at least. By the way, dont excessively bend or tightly


fixed the cable with nails or clamps, or it may cause the fire or electric shock.

Please add security cover on the machine head.


Sewing

This sewing machine can only be used by the trained staff.

This sewing machine has no other usages but the sewing.

When operating the sewing machine, please remember to put on the glasses.
Otherwise, the broken needle will cause the personal injury in case the
needle is broken.

1.
2.
3.
At following circumstances, please cut off the power at once so as to avoid
the personal injury caused by the mis-operation of start switch:
1.Threading on needles; 2. Replacement of needles; 3. The sewing machine
is left unused or beyond supervision

At working, dont touch or lean anything on the moving components, because


both of the above behaviors will cause the personal injury or the damage of
the sewing machine.

During working, if the mis-operation happens or the abnormal noise or smell


is found at the sewing machine, user shall cut off the power at once, and then
contact the trained technicians or the supplier of that machine for solution.

For any trouble, please contact the trained technicians or the supplier of that
machine.
Maintenance & Inspection

Only can the trained technicians perform the repair, maintenance and
inspection of this sewing machine.

For the repair, maintenance and inspection of the electrical component,


please contact the professionals at the manufacturer of control system in
time.

2.
1.
At following circumstances, please cut off the power and pull off the plug at
once so as to avoid the personal injury caused by the mis-operation of start

switch:.
1.Repair, adjustment and inspection ;
2.Replacement of the component like curve needle, knife and so on

0
Before the inspection, adjustment or repair of any gas-driven devices, user
shall cut off the gas supply till the pressure indicator falls to 0.

When adjusting the devices needing the power supply and gas supply, users
can t be too careful to follow the entire Safety Matters for Attention

If the sewing machine damages due to the unauthorized modification, our


company will not be responsible for it.

Contents
1 General Information ...............................................................................................................................- 1 1.1 Specifications of 1900B/1903B..............................................................................................- 1 1.2 Names of main unit ...................................................................................................................- 3 2 INSTALLATION ...........................................................................................................................................- 4 2.1 Installing the electrical box ...............................................................................................- 4 2.2 Attaching the connecting rod ....................................................................................- 4 2.3 Installing the head support rod ..................................................................................- 5 2.4 Installing and connecting the power switch ......................................................- 5 2.5 Installation of the sewing machine head ....................................................................- 6 2.6 Installing the drain receiver and the head support rubber......................- 7 2.7 Safety switch ............................................................................................................................- 7 2.8 Tilting the sewing machine head ...............................................................................- 8 2.9 Installing the operation panel ............................................................................................- 9 2.10 Installing the motor cover............................................................................................- 9 2.11 Managing the cord.............................................................................................................- 10 2.12 Installing the eye protection cover ........................................................................- 11 2.13 Installing the thread stand...............................................................................................- 11 3. OPERATION OF THE SEWING MACHINE.............................................................................- 12 3.1 Lubrication ..............................................................................................................................- 12 3.2 Attaching the needle..................................................................................................- 12 3.3 Threading the machine head........................................................................................- 13 3.3.1 Threading ...............................................................................................................................- 14 3.4 Installing and removing the bobbin case ......................................................................- 15 3.5 Installing the bobbin....................................................................................................- 15 3.6 Adjusting the thread tension.................................................................................- 16 3.7 Adjusting the thread take-up spring ...........................................................................- 16 3.8 Example of the thread tension ............................................................................................- 17 4 Standardization........................................................................................................................- 18 4.1 General Keys.............................................................................................................................- 18 4.2 Basic Operations ......................................................................................................................- 19 4.3 Operation at Normal Pattern.............................................................................................- 20 4.4 Pattern Registration ..................................................................................................................- 24 4.5 Pattern Naming..........................................................................................................................- 25 4.6 Winding............................................................................................................................................- 25 4.7 Pattern Selection.......................................................................................................................- 27 4.8 Sewing Data Setting .........................................................................................................- 29 4.9 P P Pattern Registration............................................................................................................- 31 4.10 Trial Sewing ............................................................................................................................- 32 4.11 Operations on Counter.......................................................................................................- 34 4.12 Emergent Stop ...............................................................................................................................- 35 5 P Operations on PromptPPattern..................................................................................- 37 5.1 P P Pattern Data Input ......................................................................................................- 37 5.2 P P Pattern Edition ....................................................................................................................- 39 5.3 P P Pattern Copy.......................................................................................................................- 40 5.4 P P Pattern Selection ................................................................................................................- 42 5.5 P P Pattern Sewing ...................................................................................................................- 43 6. Maintenance...............................................................................................................................................- 45 6.1 Adjusting the height of the needle bar.....................................................................................- 45 6.2 Adjusting the needle-to-shuttle relation ...............................................................................- 45 i

6.3 Adjusting the lift of the work clamp foot .........................................................................- 47 6.4 The moving knife and counter knife ........................................................................- 48 6.5 Adjustment of the wiper ...............................................................................................- 48 6.6 Draining waste oil ............................................................................................................- 49 6.7 Amount of oil supplied to the hook..............................................................................- 49 6.8 Replenishing the designated places with grease..............................................- 50 7 C Operations on CombinationC Pattern ......................................................................- 51 7.1 C C Pattern Data Input ......................................................................................................- 51 7.2 C C Pattern Edition ...................................................................................................................- 53 7.3 C C Pattern Selection ...............................................................................................................- 54 7.4 C C Pattern Sewing ...................................................................................................................- 55 8 Pattern Edition.............................................................................................................................- 57 8.1 Have Access to Pattern Edition Mode ......................................................................- 57 8.2 Pattern Edition.........................................................................................................................- 62 8.3 Quit Pattern Edition Mode .......................................................................................- 70 9 Information Functions.........................................................................................................................- 72 9.1 Maintenance & Repair Information ................................................................................- 73 9.2 Input Time for Maintenance & Repair .....................................................................- 74 9.3 How to Release Alarm.................................................................................................- 76 9.4 Production Control ...........................................................................................................- 76 9.5 Setting on Production Control..................................................................................- 79 9.6 Display Threading Figure....................................................................................................- 83 9.7 Alarm Record ...........................................................................................................................- 84 9.8 Runnning Records ....................................................................................................................- 85 10 Communication Functions ................................................................................................................- 85 10.1 Data Format............................................................................................................................- 85 10.2 Data Management ..................................................................................................................- 86 10.3 How to Update .......................................................................................................................- 91 10.4 Instructions on Parameter Back-up and Recovery .............................................- 93 10.5 Instructions on Pattern Data Back-up and Recovery..................................- 95 11 Mode & Parameter Setting ....................................................................................................- 98 11.1 Have Access to Mode & Parameter Setting........................................................- 98 11.2 Level 1 Parameters Setting...........................................................................................- 100 11.3 Level 2 Parameters Setting..........................................................................................- 107 11.4 Counter Setting.................................................................................................................- 112 11.5 Have Access to Pattern Edition ....................................................................................- 115 11.6 Pat Lock Setting ............................................................................................................- 116 11.7 U U Disk Initialization ........................................................................................................- 117 11.8 Software Version Inquiry..............................................................................................- 117 11.9 Sewing Type Setting.....................................................................................................- 118 11.10 Test Mode ...........................................................................................................................- 119 11.11 Brightness Adjustment........................................................................................................- 126 11.12 Keyboard Lock ...................................................................................................................- 126 11.13 Button-stitching Function Setting...............................................................................- 129 11.14 Pattern Edition Parameter Setting.......................................................................- 132 12 System Principle of Controller.................................................................................................- 133 12.1 Structure of Control System ..........................................................................................- 133 12.1.1 Diagram of this Control System ........................................................................- 133 12.1.2 External Cable Connection of Control Box.......................................- 135 12.2 List of Patterns in Bar-tacking Controller .........................................................................- 136 12.2.1 1900B Table of the 1900B Standard Patterns.................................................- 136 12.2.2 1904B/1906B Table of the 1904B/1906B Standard Patterns ................................... - 140ii

13.1903B .......................................................................................................- 144 13.1 Specifications ...............................................................................................................................- 144 13.2 Installation of the sewing machine and preparation of the operation.......................- 144 13.3 Needle and thread.............................................................................................................- 145 13.4 Table of the standard patterns...............................................................................................- 145 13.4.1 Table of the 1903B Standard Patterns.............................................- 145 13.4.2 Selection of the sewing pattern and the sewing width......- 146 13.5 Position of the button clamp jaw lever .....................................................................- 147 13.6 Adjusting the feed plate........................................................................................- 149 13.7 Adjusting the button clamp jaw lever...............................................................- 150 13.8 Adjusting the lifting amount of the button clamp.........................................- 151 13.9 Adjustment of the wiper spring ...............................................................................- 152 13.10 Adjustment of the wiper spring ..........................................................................- 153 13.11 Installing the save button bar(accessory part) .................................- 153 14 List of Warning....................................................................................................................- 154 15 List of Information Prompt .................................................................................................- 167 -

iii

1 General

Information

1.1 Specifications

of 1900B/1903B

TYPE
No.

ITEM
1
2
3
4
5
6
7
8

10

11
12
13
14
15
16
17

18

Purpose

Sewing Area

MAX. Sewing Speed

Stitch Length

Feed Motion of Work


Clamp Foot

Needle Bar Stroke

Needle

Type of driving Work


Clamp Foot

Lift of Work Clamp


Foot

Total Number of
Standard Patterns

Wiper Type

Needle ThreaTension

Shuttle

Lubricating Method

LubricatingOil(Liquid)

Grease

Data Recording

Enlarging/Reducing
Facility

1900B
Bartacking / Button Lockstitch
X() 40mm Y() 30mm
X(lateral) direction 40mm Y(longitudinal) direction 30mm
3000rpm ( 2700rpm)
3000rpmwhen sewing pitches are less than 4.5mm in
X-direction and 3.5mm Y-direction
0.1mm 10.0mm (0.1mm )
0.1mm 10.0mm (adjustable in 0.1mm step )
( 2 )
Intermittent Feed(2-draft drive by stepping motor)
41.2mm
DP 5 #14 (DP5 #11(F,M), (DP17#21H))

Driven by pulse stepping motor


13mm, 17mm
13mm (Standard), Max. 17mm
100
100

To work together with Work Clamp Foot driven by Stepping


Motor

Electrical Thread Tension Release

Standard Semi-rotary Hookoil wick lubrication

Rotary PartLubricate with minimum amount

Ordinary Sewing Machine Lubricating Oil (Liquid)

Ordinary Sewing Machine Grease


U

Flash Memory

X Y 20%~200%1%
20%~200%(1% step) in X direction and Y direction
respectively
-1-

Enlarging/Reducing
By increasing/decreasing the stitch length
Method

400-3000rpm(100rpm )
20
Max. Sewing Speed
400-3000rpm (100rpm step)
Limitation

(1-200)
21
Pattern Selection
Specifying Pattern No. Type(1-200)

/(0 9999)
22
Bobbin Thread
Up/Down Type (0 9999)
Counter

550W AC ()
23
Sewing Machine
550W Compact AC Servomotor (Direct Drive)
Motor

805mm375mm760mm
24
Dimensions
45kg 10kg

25
Machine
head 45kg Control box 10kg
Weight
600W

26
Power Consumption

0 - 50
27
Operation Temperature
Range

5% - 95%
28
Operation Humidity
5% - 95% No Dew Condensation
Range

AC 220V 10%50-60Hz
29
Line Voltage
Single Phrase AC 220V 10%50-60Hz

The highest sewing speed according to the sewing conditions reduce speed
19

-2-

1.2 Names of main unit

Machine head
Work clamp feet
Thread stand
Operation panel
Power switch
Control box
Pedal switch

-3-

2 INSTALLATION
2.1 Installing the electrical box

1
2

3
4

5
6
7

Install the electrical box on the underside of the table


1 , plain
at the location illustrated using: round-head bolt
2 , spring washer
3 and nut
4 supplied with the
washer
machine, and using bolt having hexagonal indentation on the
5 , spring washer
6 and plain washer
7 supplied
head
with the machine.

2.2 Attaching the connecting rod


1B
2 A

1Fix connecting rodt o installing hole B o f pedal


lever with nut
2when connecting rod is installed in installing hole
A, the depressing stroke of the pedal is increased.

-4-

2.3 Installing the head support rod

1
2

1 in hole
2 in
Drive head support rod
the machine table.

2.4 Installing and connecting the power switch


1

5
1 under the machine
1Fix power switch

table with wood screws .Fix the cable with


staples supplied with the machine as
accessories in accordance with the forms of use.

Five staples including the staple for


fixing the operation panel cable are supplied as
accessories.

2 Connecting the power source cord

Voltage specifications at the time of delivery from the factory are indicated on the voltage indication seal.
Connect the cord in accordance with the specifications.

Voltage specifications at the time of delivery from the factory are


indicated on the voltage indication seal. Connect the cord in accordance
with the specifications.

-5-

2.5 Installation of the sewing machine head


2
To prevent possible accidents caused by the full of the sewing machine, perform the
work by two persons or more when the machine is moved.

1
1
1
3
3
2 B
4
2

1 to the hinge shaft ,and fix the sewing machine main unit.
1) Fit hinge rubber
3 to hinge rubber
1 , tighten nut
3 until spring washer
2 becomes as B in the
2) When tightening nut
4
illustration, and fix it with nut .
1

1 excessively, it
If tightening hinge rubber
will not work properly. So, be careful.

-6-

A when moving the sewing


Hold section
machine.

2.6 Installing the drain receiver and the head


support rubber
34
2
1
1

4
2
2
5
4
3
6
1
4
2 in the installing hole of table
1
1Fix drain receiver
3
with four setscrews
4 to drain receiver
2 .
2Screw in drain bin
5 into drain bin
4 .
3I nsert sewing machine drain pipe
6 into table
1 .
4Insert head support rubber

5
1.
4

5
2.
5 until it will go no
1. Insert drain pipe
further so that it does not come off drain
4 when tilting the machine head.
bin
5 .
2. Remove the tape fixing drain pipe

2.7 Safety switch

2
1

1 fixing the lever section of safety switch


2 .
Remove tape

-7-

1
1.
2.
2

1 , it is very dangerous since the sewing


1.When using the safety switch without removing tape
machine works even in the state that it is tilted.
2.In case error 302 occurs when the sewing machine works after setup, loosen the safety switch
fitting screw with a screwdriver, and lower the safety switch to the downside of the sewing
machine.

2.8 Tilting the sewing machine head

Tilt/raise the sewing machine head with both hands taking care not to allow your fingers to be
caught in the head. Turn OFF the power before starting the work so as to prevent accidents
caused by abrupt start of the sewing machine.

1 .
When tilting the sewing machine head, tilt the head gently until it comes in contact with head support rod

1.
2.
3.
1.
2.

3.

-8-

Before tilting the sewing machine head, make


1 is attached to the
sure that head support rod
machine table.
When raising the sewing machine head, do
2 . It
not raise it while holding motor cover
will be the cause of breakage of motor cover
2 .

Be sure to tilt the sewing machine head on a


flat place to prevent it from falling.

2.9 Installing the operation panel


2
1

1
3

1
on the
Fix operation panel installing plate
2 and pass the cable
machine table with wood screws
through hole in the machine table. Fix the operation
1 with screws
3
panel on panel installing plate
supplied as accessories. Fix the cable on the bottom
surface of the table with the staples supplied with the
machine as accessories.

2.10 Installing the motor cover

1 on the machine main unit with


Install motor cover
screws supplied with the machine as accessories.

-9-

2.11 Managing the cord

Slack

1
1
2
1 as
1 In the state that the sewing machine is tilted, connect the cords, and bundle them with clip band
shown in the figure.
2 the cords slacken as shown in the figure.

When you tilt the sewing machine, make sure that the sewing machine head support bar is placed on
the table.

- 10 -

2.12 Installing the eye protection cover

Be sure to attach this cover to protect the eyes from the disperse of needle breakage.

1
Be sure to attach the eye protection cover
before using the sewing machine.

2.13

Installing the thread stand

1
1
2
2
3
1)

2)
3)

- 11 -

Assemble the thread stand unit, and insert it


in the hole in the machine table.
1 to fix the thread stand.
Tighten locknut
For ceiling wiring, pass the power cord
2 .
through spool rest rod

3. OPERATION OF THE SEWING MACHINE

3.1 Lubrication

Turn OFF the power before starting the work so as to prevent accidents
caused by abrupt start of the sewing machine.

Check that the place between lower line B and upper


line A is filled with oil. Fill there with oil using the oiler
supplied with the machine as accessories when oil is
short.
The oil tank which is filled with oil is only for
lubricating to the hook portion. It is possible to reduce the
oil amount when the number of rotation used is low and
the oil amount in the hook portion is excessive.

1. 2
2.
1. Do not lubricate to the places other than the oil tank and the hook of Caution 2 below. Trouble of
components will be caused.
2. When using the sewing machine for the first time or after an extended period of disuse, use the machine
after lubricating a small amount of oil to the hook portion.

3.2

Attaching the needle

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.

- 12 -

1
2
3

1 and hold needle


2 with the
Loosen setscrew
long groove facing toward you. Then fully insert it into
1 .
the hole in the needle bar, and tighten setscrew

AB

If the stitches are made as shown in A ,


attach the needle facing to the direction B to a
small extent.

3.3 Threading the machine head

Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.

Thin synthetic thread or the like


4
Pull out the thread by approximately 4 cm from the needle after threading through the needl.
- 13 -

1
1
2 1
2
1
1 When the silicon oil is used, thread through thread guide for silicon
2 .
2 For thick thread, pass the thread through one hole only of needle bar thread guide

3.3.1 Threading

At information interface press

cOn stringing diagram is dispiayeedwhen you thread

Please see

- 14 -

3.4 Installing and removing the bobbin case

Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.
1
1
2
3
2
3

1 .
1Open hook cover
3 of bobbin case
2 , and remove
2Raise latch
the bobbin case.
3When installing the bobbin case, fully insert it
into the shuttle shaft, and close the latch.

If it is not fully inserted, bobbin case


2 may slip off during sewing.

3.5 Installing the bobbin

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.
2.5mm

1
2
1
2
3
2
4

5
3
2.5
1Set the bobbin q into bobbin case w in the
direction shown in the figure.
3 of
2Pass the thread through thread slit
2 , and pull the thread as it is.
bobbin case
By so doing, the thread will pass under the
tension spring and be pulled out from
4 .
thread hole
5 of
3Pass the thread through thread hole
the horn section, and pull out the thread by
2.5 cm from the thread hole.

If the bobbin is installed in the bobbin case orienting the reverse direction, the bobbin thread pulling out
will result in an inconsistent state.

- 15 -

3.6 Adjusting the thread tension

Long

1.5N#50

Short

Adjusting the needle thread tension


If thread tension controller No. 2q is
turned Upper thread tension, The tension
knob (3) Turn right line tight surface, turn left
noodles loose.
The tension is set 1.5 N(spun thread #50).
(When thread tension No. 1 is released)

3.7 Adjusting the thread take-up spring


1 8~10

0.1~0.3 N
1
2
3

2
2

1
The standard stroke of thread take-up spring
is 8 to 10 mm, and the pressure at the start is 0.1 to
0.3N.

1 Adjusting the stroke


2 , and turn thread tension asm.
Loosen setscrew
3 . Turning it clockwise will increase the moving

amount and the thread drawing amount will


increase.

- 16 -

2Adjusting the pressure


To change the pressure of the thread take-up
spring, insert a thin screwdriver into the slot of
4
2
while screw
is
thread tension post
tightened, and turn it. Turning it clockwise will
increase the pressure of the thread take-up spring.
Turning it counterclockwise will decrease the
pressure.

3.8 Example of the thread tension

When using the sewing machine for the first time, adjust the thread tension referring to the table
below.

Thread

Material

Thread take-up spring


moving amount [Thread
drawing amount]

Strength

#50
Polyester filament thread#50

Woo

10 [13 ]

0.1N

#50
Polyester spun thread #50

Woo

10 [13 ]

0.2N

#60
OFF
Polyester spun thread
#60(Thread clamp OFF)

T/C
T/C broad

8~10 [11~13 ]

0.1N

#50 Cotton thread #50

Denim

10 [13 ]

0.1N

#20 Cotton thread #20

Denim

8~10 [11~13 ]

0.1N

- 17 -

4 Standardization

The function keys use the general figures with the meanings agreed in the trade. The
figures are able to be recognized by the users in each country.

4.1 General Keys

The keys on interfaces for general operations are provided as below:

No.
Figure
Function

1
Escape Quit the setting interface at present. At interface for changing
data, this key can cancel the changing data.

2
Enter Confirm the changed data.

3
Plus Increase the value.

4
Minus Decrease the value
- 18 -

5
6
7
8

10


Reset Release the Errors

Number Input Activate the number keyboard so that user can input the
numbers.

Ready Key Shift between data input interface and sewing interface

Information Key Shift between data input interface and information
interface

Communication Key Shift between data input interface and
communication interface

Mode Key Shift among data input interface and other detailed setting
interfaces

4.2 Basic Operations




No.
No.

No.

2.7
Turn on Power
Turn on power and activate the data input interface.
Select the Needed Pattern No.
At the present interface, the selected pattern number

will be displayed. Press


to select pattern
number.
For the operation of pattern selection, please refer to
[2.7 Pattern Selection].

- 19 -

Set Status at Ready for Sewing


to change the background color of
Press
LCD to blue, then the system enters the status of
Ready for Sewing.
Start Sewing
Put the material to the presser, and then step on the
pedal to lower the presser and to start the sewing
machine.

4.3 Operation at Normal Pattern


A

1Interface for Inputting Sewing Data


The interface for inputting sewing data is
shown at right. For the detailed instructions,
please refer to List of Function Keys.

H
F

I
J
K

G
M
O
N

- 20 -

L
P


List of Functions Keys

No.

A
B

Functions

Pattern Registration

Pattern Naming

Threading

Winding

Pattern No. Display

Pattern Shape Selection

Pattern Stitch Number

X
X Actual Size Display

X
X Scale Rate Setting

Y
Y Actual Size Display

Y
Y Scale Rate Setting

Max Speed Limitation


P

Prompt PattenP
Pattern for short
Registration
P
P Pattern File Folder
Selection

Content
300
300 normal patterns can be registered.
14
14 figures can be inputted at most.

Presser it to lower the presser.

again for winding


Press

Display the number of the selected pattern.

The shape of the present pattern is displayed on the button. Press it to


have access to Pattern Selection Interface.

Display the sewing stitch number of the selected pattern


X
U64 X

Display the actual size of the selected pattern in X direction


Via Parameter U64, user can select to input the X direction actual
size, and then the system will display the keys for adjusting it.
X
U64 U88
The X scale rate of the selected pattern is displayed on that key. Press
it to have access to setting interface. This rate is affected by parameter
U 64 & U88.
Y
U64 Y

Display the actual size of the selected pattern in Y direction


Via Parameter U64, user can select to input the Y direction actual
size, and then the system will display the keys for adjusting it.
Y
U64 U88
The Y scale rate of the selected pattern is displayed on that key. Press
it to have access to setting interface. This rate is affected by parameter
U 64 & U88.

Display the limitation value of Max Speed, press it for setting.


P 50
This is used to register P Pattern. 50 P Patterns can be registered at
most.
P
Shift P Patten file folder number in order
- 21 -

P
P Pattern File Folder
Number Display

P
P Pattern Selection

P
Display the File folder number of the present P pattern.
P P

Display the registered P pattern; press it to have access to the


interface for inputting P pattern data.
At initial status, this button will not be displayed.

2 Sewing Interface

Press
to have access to the sewing
interface, as shown at right. For the detailed
instructions, please refer to the List of
Functions Keys.

E
F

H
I
J
K
L
M

G
O

List of Function Keys

No.

Functions

Trial Sewing

Threading

Return to Origin

Pattern Number Display

Content

Press to have access to Trial Sewing Interface, where the


pattern shape can be confirmed.

Lower the presser. Activate the interface for lowering


presser. For lifting presser, please press Lifting Presser on
that interface.

After user presses it, the presser will return to the start
point and goes up.

Display the number of the selected pattern.


- 22 -

E
F

Pattern Stitch Number


Display

Pattern Shape Display

Max Speed Display

Pattern Name

Counter Setting

Display the stitch number of the selected pattern.

Display the shape of the selected pattern

Display the max speed limitation

Display the name of the selected pattern

Press it to set the type and the present value of counter.


Sewing Counter
No. Pieces Counter
X
Display the actual size of the selected pattern in X
direction.
X
Display the X scale rate of the selected pattern.
Y
Display the actual size of the selected pattern in Y
direction.
Y
Display the Y scale rate of the selected pattern.

X
X Actual Size Display

X
X Scale Rate Setting

Y
Y Actual Size Display

Y
Y Scale Rate Setting

Sewing Speed Display

Display the sewing speed at present.

Sewing Speed Setting

Enable to change sewing speed.

P
P Pattern File Folder
Number Display

P
P Pattern Selection

Pause Key

P
Display the file folder number of the P pattern at present.
P
P

Display the registered P pattern. Press it to have access to P


pattern sewing interface. At initial status, this button will
not be displayed.

U31

Press it to stop the machine.


This is affected by Parameter U31. When user selects
, the system will not display Pause Key.

- 23 -

4.4 Pattern Registration

300

300 normal patterns can be registered at most.


to have access to Pattern
Press
Registration Interfaceas shown in right
picture

Input Pattern Number


U User can input the pattern number with
number keys. If the inputted pattern
number exists, the shape and relating data
of the registered pattern will be shown on
the upper part of the interface. User can
find the unregistered pattern number with
&

After confirming the pattern number,


user needs to press
to copy the
pattern data to the new registered.
After this operation, the system will
return to the interface for inputting the
data of the newly registered pattern. If
the inputted pattern number exists, the
system will ask user whether to
replace the registered pattern

NoteThe Basic Patten can not be


replaced.

- 24 -

4.5 Pattern Naming

14
Press
to have access to Pattern Naming
interface (as shown in right picture). 14 figures
can be inputted at most.

Right-moving Icon
Left-moving Icon
Caps Lock
Backspace

Select the wanted figure; press


to end
the operation of Pattern Naming.
Move icon to locate figure. The Backspace is
used to clear the figure at that position.

4.6 Winding

Installation of Bobbin
Insert the bobbin into the winding shaft,
then press the bobbin guider in the
direction shown by arrowas shown at
right picture.

- 25 -


Display the Winding Interface
At sewing data input interface, press
to activate the winding interface
as shown in right picture.
Start Winding
After the user steps on the pedal, the
sewing machine starts running and winding
the bobbin thread.
Stop Sewing Machine

to stop he sewing machine,


Press
and the system returns Normal Mode.
Additionally, after user steps on the pedal
again during winding the bobbin thread,
the sewing machine will stop at winding
mode. Stepping on the pedal will have the
machine continue winding. Therefore,
this function can be used when user needs
to wind several bobbins
NoteWhen the power is turned on or the
system is just turned to main machine
input, the machine will not perform
winding. Please set pattern shape and
press
interface.

to display the sewing

- 26 -

4.7 Pattern Selection



A

Have Access to Pattern Selection Interface


At the Interface for Inputting Sewing Data (as
shown in right picture), user can press the pattern
(A) to have access to Pattern Selection Interface.

At upper side of that interface the sewing shape


of the selected pattern is displayed, while the
registered pattern number is displayed at the
lower side.
Pattern Preview
Pattern Inquiry
Pattern Deletion
Transfer Key

When having normal patterns, the system will


transfer to the first normal pattern; when having
no normal patterns, the system will transfer to the
last basic pattern.

20
/

Pattern Selection
20 pattern numbers can be displayed on each
page. If the content is more than one page, the
Page Keys will be displayed on the interface.
When selecting the number of a registered
pattern, the pattern shape will be displayed at the
upper side of the interface. Press
the operations of Pattern Selection.

to finish

- 27 -

Patten Inquiry
to activate the Pattern Inquiry
Press
Interface. User can input pattern number with the
number keys.

Pattern Deletion
is to
Select a registered pattern. Pressing
delete it. But the pattern that is registered to P
Pattern cant be deleted.
NoteThe patterns are divided into normal
patterns and basic patterns. The basic patterns are
the default ones that cant be deleted, while the
normal patterns are the patterns made, copied or
uploaded by user, which can be deleted or
modified.

Pattern Preview
Press

to preview the pattern in full screen.

- 28 -

4.8 Sewing Data Setting



ABC

Have Access to Sewing Data Setting


Interface

At the Interface for Inputting Sewing Data, user


can press A, B or C to have access to Scale Rate
Setting Interfaces or Max Speed Limitation
Interface respectively.

Item

Value Range

Default
Value

1.0~400 0%

100.0%

1.0~400.0%

100.0%

200~3000rpm

3000rpm

X Scale
Rate Setting
Y

Y Scale Rate
Setting
C

B
C

Max Speed
Limitation
1 U64

2
U01
Note 1Parameter U64 can shift scale rate to
actual size.
Note 2The input range and the default value
of the Max Speed Limitation are
affected by parameter U01.

- 29 -

XY
Scale Rate Setting
The right picture is the Scale Rate Setting
interface, in which the upper side is for X
direction and the lower side is for Y direction
AX X Actual Size
BX X Scale Rate
CY Y Actual Size
DY Y Scale Rate
~

Use

and number keyboard or

/
to input value. The inputted figure
is inserted at the first position, the figure
inputted before will be moved forward one
to end the operation,
by one. Press
and the system returns to the interface for
inputting data.

NotePress
to save the set value.

U01
Max Speed Limitation Setting
The operations are same to that at above.
will restore the Max Speed
Pressing
Limitation to the value at Parameter U01.

- 30 -

4.9 P P Pattern Registration


P

Have Access to P Pattern Registration


Interface
At the Interface for Inputting Sewing Data, user
to have access to the P Patten
can press
Registration Interface (as shown in right
picture).
P
~

Input P Pattern Number


Use

and number keyboard or

/
to input the number for
registration. If the inputted number is a
registered one, the pattern shape and relating
data will be displayed at the upper side of the
interface. In this situation, the operation for
registering new pattern will be unavailable


P 5
10 P

File Folder Number Selection

P pattern number can be registered into 5 file


folders, and each one file folder can save 10 P
patterns at most. Press
folder in order.

to select file

- 31 -

P
Pattern Number Confirmation
to end the operations of P
Press
pattern registration, and the system will
return to the Interface for Inputting P Pattern
Data.

4.10 Trial Sewing


Display the Sewing Interface

At Interface for Inputting Sewing Data, after user presses


turn to blue, and the system will display the sewing interface.
Display the Trial Sewing Interface

At Sewing Interface, user can press


to
have system display the Trial Sewing Interface
as shown at right picture

Return to Origin
Presser Backward
Presser Forward
Stop

- 32 -

, the back ground color of LCD will

Start Trial Sewing

User needs to step on pedal to lower the presser, and then use
and
to determine the
sewing shape. If user holds the key for a while, the presser will keep moving even that key is released.
For stopping the machine, user needs to press
Press

to return the needle to origin and the system will back to Sewing Interface.

.
End Trial Sewing
, the system will return to Sewing Interface from Trial Sewing Interface. If the
After user presses
pattern is not at the start or the end position, user can start sewing in the midway after stepping on the pedal.
If user wants to quit the sewing, user will need to press
and turn off the lighting interface. Then the
system will display the Sewing Interface and the needle will return to start position.

- 33 -

4.11 Operations on Counter


Display the Counter Setting Interface


At Sewing Interface, user can press
to activate the Counter Setting

Interface.

Sewing Counter

No. Pieces Counter


Select the Counter Type & Set Counter


Value

By selecting
&
, user can
determine the type of counter and set the
value of the counter.

- 34 -

4.12 Emergent Stop


U31
Set Parameter U31 to select Pause method
Operation Panel Pause

External Switch Pause. When using it, user


needs repeat the operations as below.

When user selects Operation Panel Pause,


will be displayed on the Sewing

Release the Error


Pressing Pause key at sewing can stop the sewing
machine. Then the system displays the abnormal
screen to notice user that the stop switch is pressed.
At this moment, please press Reset
the error.

to release

- 35 -

U97

Cutting Thread or Lifting Presser


to trim thread. Then the system will
Press
have access to Procedure Setting Interface.
to lift presser. After that, user can
Press
no longer perform any operation, and turning off the
power is must.
NoteIf the parameter U97 is set as Pause, the
system will directly turn to Procedure Setting
Interface at automatic trimming.

Set Procedures and Adjust Presser to Position


for re-sewing
to have access to Procedure Setting

Press
Interface

(
) Intermediate Presser Action (It depends on the
mechanism structure)
Feeding Backward
Feeding Forward
Return to Origin

By pressing
or
, user can move the
presser to the position for re-sewing.

Restart Sewing
After user steps the pedal, the machine restart
sewing.
- 36 -

5 P
Operations on PromptPPattern

5.1 P P Pattern Data Input


A
P
X Y
P

J
K
L
M
N
O
P

50 P
The Prompt pattern is called P Pattern for short,
which contains a normal pattern and its relating
sewing parameters, like X scale rate, Y scale rate,
speed limitation and so on. If selecting a P
pattern, user will get rid of the trouble for setting
the parameters of the pattern at each time sewing
In the right picture, is shown the P Pattern Data
Input Interface.

H
I
Q
R

50 P patterns can be registered at most.

List of Function Keys

No.

Functions

P
P Pattern Edition

P
P Pattern Copy

Pattern Naming

Threading

Winding

P
P Pattern Number Display

Content
P
Edit the content of P pattern
P
Copy the content of existing P pattern to an empty
pattern number.
14
14 figures can be inputted at most.

Presser it to lower the presser.

Wind the thread with a press on

Display the number of the selected pattern.


- 37 -


No.

Functions

Content
P
Display the number of the normal pattern quoted in
the existing P pattern.

Sewing ShapeNumber Display

Sewing Shape Selection

Pattern Stitch Number Display

X
X Actual Size Display

X
X Scale Rate Setting

X
Display the X scale rate of the selected pattern.

Y
Y Actual Size Display

Y
Display the actual size of the selected pattern in Y
direction.

Y
Y Scale Rate Setting

Max Speed Limitation

X
X Travel Amount Display

Y
Y Travel Amount Display

Display the sewing shape of the current pattern

Display the stitch number of the currently selected


pattern.
X
Display the actual size of the selected pattern in X
direction.

Y
Display the Y scale rate of the selected pattern.

Return to Normal Pattern Data


Input
P
P Pattern File Folder Display

Display the Max Speed


X
Display the X travel amount of the currently selected
pattern
Y
Display the Y travel amount of the currently selected
pattern

Return to the interface for inputting normal pattern


data
P
Display the file folder number of the current P pattern

P
P Pattern File Folder Selection

P
Shift the file folder number of P pattern in sequence.

P
P Pattern Selection

Q
R

P
Display the registered P pattern

- 38 -

5.2 P P Pattern Edition


P

Have Access to P Pattern Edition


Interface.
Press
to have access to P Pattern
Edition Interface (as shown at the right
picture)

Range

Default
Value

Sewing Shape
B

File Folder
Number
C

Change the Item Data

3000rpm

-30.0~30.0mm

1.0~400.0%

100.0%

1.0~400.0%

100.0%

-30.0~30.0mm

X Travel
Amount

X Scale Rate
F

Y Scale Rate
G

Y Travel Amount

1~5

200~3000rpm

Max SpeedL
imitation

Select the item for changing and set the


value.

Item

B
C
D

- 39 -

Confirm the Change of Data


Take the edition of X Travel Amount as
example: With
or
Press

and keyboard

, user can input the value.


to finish the operation.

The Positive Figure


The Minus Figure

Quit the Edition


to close P Pattern Edition
Press
Interface and the system will return to the
Interface for Inputting Sewing Data.

- 40 -

5.3 P P Pattern Copy


Select a Pattern to Be Copied


to have access to P
Press
Pattern Copy Interface (as shown at
right picture). Select the number of the
pattern that needs copying among the
registered ones, and then press

P
Input newly Registered Pattern
Number
The Pattern to be copied is displayed at the
upper side of the interface. By using
number keys, user can select the
unregistered pattern number. The registered
pattern number is unable to be registered
again.
When pressing

, user can select the

to finish
file folder for saving. Press
the operations for copying the pattern, and
the system will return to the Interface for
Copying P Pattern

- 41 -

5.4 P P Pattern Selection


P
A P

Have Access to P Pattern Selection


Interface
As shown in right picture, user can press
Key (A) to have access to P Pattern
Selection Interface

Select Pattern Number


The relating information of the currently
selected pattern is displayed at the upper
side of the interface. When user
presses
to shift the status of
concealing the file folder number, the
entire registered P patterns can be
displayed.

Confirm the Selection of Pattern


The operation is same to that of normal
pattern selection. Press
the selection.

to end

- 42 -

5.5 P P Pattern Sewing


A

At the Interface for Inputting P Pattern


Data, User can press
to have access
to the Sewing Interface (as shown in right).

K
L
M
N
O
P

E
F

I
R

List of Functions Keys

No.

Functions

Trial Sewing

Threading

Return to Origin

P
P Pattern Number Display

Sewing Shape Number Display

Pattern Stitch Number Display

Max Speed Limitation

Content

Press it to have access to Trial Sewing Interface,


where user can determine the shape of f pattern.

Press it to lower the presser.

Press it to have the presser return to the start point.

Display the number of the currently selected pattern.


P
Display the number of the normal pattern quoted in
the existing P pattern.

Display the sewing stitch number of the currently


selected pattern

Display the Max Speed Limitation

- 43 -


No.
I

Functions

Sewing Speed Display

X
X Actual Size Display

X
X Scale Rate Setting

Y
Y Actual Size Display

Y
Y Scale Rate Setting

X
X Travel Amount Display

Y
Y Travel Amount Display

Counter Setting

Content

Display the current sewing speed


X
Display the actual size of the selected pattern in X
direction.
X
Display the X scale rate of the selected pattern.
Y
Display the actual size of the selected pattern in Y
direction.
Y
Display the Y scale rate of the selected pattern.
X
Display the X travel amount of the currently selected
pattern
Y
Display the Y travel amount of the currently selected
pattern

Press it to set the type and the present value of


counter.
Sewing Counter
No. Pieces Counter

R
S

P
P Pattern File Folder Number Display
P

P
Display the file folder number of the current P pattern
P

- 44 -

6. Maintenance
6.1 Adjusting the height of the needle bar

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.

1
2
4
3 F

4 0.8 ~1

1 to the lowest position of its stroke. Loosen needle bar connection screw
2 and adjust so
Bring needle bar
4 engraved on the needle bar aligns with the bottom end of needle bar bushing, lower
3 .
that upper marker line
For F type only, adjust the needle bar to the position where it is lowered by 0.8 mm to 1 mm from the center of
4 engraved on the needle bar.
upper marker line

After the adjustment, make sure that there is no uneven torque.


4 0.5 ~1

When stitch skipping occurs in accordance with the sewing conditions, adjust the height of the needle bar so as
4 .
to lower it by 0.5 to 1 mm from the needle bar engraved line

6.2 Adjusting the needle-to-shuttle relation

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.
1
1
2

Relation between needle and engraved lines

1) Turn the hand wheel by hand. When needle


1 has gone up, adjust so that lower
bar
2 engraved on the needle
marker line
bar aligns with the bottom end of the
3 , lower.
needle bar bushing

- 45 -

1
2
2
3

1 in the driver. Open inner


2Loosen setscrew
2 to the right and left, and remove
hook pressers
3 .
inner hook presser

4
At this time, be careful not to let inner hook
come off and fall.

4
5
3
6

1
0mm

0mm

0mm

4
3 Adjust so that the blade point of inner hook
5 , and that a
aligns with the center of needle
clearance of 0 mm is provided between the front end of
the driver and the needle as the front end face of driver
6 receives the needle to prevent the needle from being

1 of the driver.
bent. Then tighten setscrew

7
8
4
5
4

0.05 ~0.1
5
7
7.5

0.05-0.1mm

7 of the shuttle, and adjust the


4Loosen setscrew
longitudinal position of the shuttle. To do this
8
adjustment, turn shuttle race adjusting shaft
clockwise or counterclockwise to provide a 0.05 to
5 and the blade
0.1 mm clearance between needle
4
point of inner hook .

7.5mm

5After adjusting the longitudinal position of the


shuttle, further adjust to provide a 7.5 mm clearance
between the needle and the shuttle by adjusting the
7 of the
rotating direction. Then tighten setscrew
shuttle.

9
10

9
10
Apply a small amount of oil to race section and oil wick , and use the sewing machine after an
extended period of disuse or cleaning the periphery of hook portion.

- 46 -

6.3

Adjusting the lift of the work clamp foot

Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.

17mm

Max.17mm

1
1 6
2

5
2 L

3
3 L

5
4
7
5
8

1)With the machine in stop mode, remove six setscrews


1 of the top cover, and take off top cover
2 .

3
5 of
2)Apply L-shaped wrench to socket bolt
4 , and loosen the socket bolt.
clamp
3 to increase the lift of
3)Push down L-shaped wrench
the work clamp foot, or pull it up to decrease the lift.
5 .
4)After the adjustment, securely tighten socket bolt
5)If the right and left work clamp feet are not levelled,
7 and adjust the position of the
loosen fixing screw
8 to level them.
work clamp foot lever support plate

8
9
10

8 to interfere with feed bracket


9 .
At this time, be careful not to cause work clamp foot lever support plate
If the work clamp foot lever support plate interferes with the wiper, readjust the height of the wiper using
10 in the wiper installing base.
setscrew

- 47 -

6.4

The moving knife and counter knife

Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.
3
1
1 18.5

5
2
2
4 0.5mm

0.5mm

Throat

3 so that a clearance of
1) Loosen adjusting screw
18.5 mm is provided between the front end of the
throat plate and the top end of thread trimmer lever,
1 . To adjust, move the moving knife in the
small
direction of arrow.
5 so that a clearance of 0.5 mm is
2) Loosen setscrew
2 and counter
provided between needle hole guide
4
knife . To adjust, move the counter knife.

18.5mm

6.5

Adjustment of the wiper

Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.
1 1.5mm
1
23~25mm

23mm

1 to adjust so that a clearance of 1.5 mm


Loosen screw
or more is provided between the wiper and the needle.
At this time, the standard of the distance between the wiper
and the needle is 23 to 25 mm. By adjusting the distance
wide, the work clamp foot can prevent stepping on needle
thread when it comes down.
Especially when the thin needle is used, adjust the distance
wide to such an extent of 23 mm.
The position of the needle is when the sewing machine has
stopped after the sewing finished.

1)

1.5mm

1.5mm or more

23 to25mm
23~25mm

- 48 -

6.6

Draining waste oil

1
1

1 becomes filled with


When polyethylene oiler
1 and drain the oil.
oil, remove polyethylene oiler

6.7

Amount of oil supplied to the hook


1
1
1
2
4
2

1
3

1 and remove setscrew


1 .
1)Loosen setscrew
2
2)When screwing in adjustment screw , the
4 can be reduced.
amount of oil of oil pipe, left
1 and
3)After the adjustment, screw in setscrew
fix it.

3 4
1

3
2
2

1)The state of standard delivery is the position


3 is lightly screwed in and returned
where
by 4 turns.
2)When reducing the amount of oil, do not
screw in the screw at once. Observe the state
for approximately half a day at the position
3 is screwed in and returned by 2
where
turns. If reducing is excessive, worn-out of
the hook will result.

- 49 -

6.8 Replenishing the designated places with grease


M012.

M012

[8000]

When the sewing machine has been used for a certain number of times of sewing, error code No.
M012 is displayed on the operation panel. This display informs the operator of the time to
replenishing the designated places with grease. Be sure to replenish on big connecting link with the
grease. Then press

with the first screen NO.M012 to enter password register screen. After

input the password then press


8000 ten thousand]

to automatically remove count value. [default number is

1 M012
2

1. After replenishing the places with grease, the error M012 is displayed again unless the memory
2. Use grease tube supplied as accessories to replenish the designated places below with grease. If
grease other than the designated one is replenished, damage of components will be caused.

Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.

1
1Replenishing the eccentric cam section with grease

- 50 -

1)
2)
3)
1) open crank rod cover .
2) remove setscrew form the grease inlet cover located
at periphery of crank rod
3) fill coupling with grease through crank rod

7 C Operations on CombinationC Pattern


7.1 C C Pattern Data Input
C P
50 P 20
C
8.8

The combination pattern, called as C pattern for


short, consists of a group of P patterns, which
can contain 30 P patterns at most. In this model,
20 C patterns can be registered into the system
at most.
For having access to the Interface of
Combination Pattern Data Input (as shown at
right), please refer to the content in [8.8 Change
Sewing Type]

- 51 -


List of Function Keys

No.

Function

Contents

C
C Pattern Registration

C
C Pattern Copy

C
Copy the content of Current C pattern to an empty pattern number.

Pattern Naming

14
14 figures can be inputted at most.

Threading

Winding

Register a new C pattern.

Press it to lower the presser.

Wind the thread with a press on

C
C Pattern Number
Selection

C
The number of the currently selected pattern is displayed on the
button. Press it to have access to the C Pattern Selection Interface.

Sewing Sequence
Display

Display the sewing sequence of the currently selected pattern. The


pattern with a blue marks is the initial sewing pattern.

C
C Pattern Shape
Selection

C P
Press it to have access to C Pattern Edition Interface. Operator can
select a P pattern to input.

Page

C 30 6
30 C patterns can be registered at most, and 6 C patterns can be
displayed on each page at most.

- 52 -

7.2 C C Pattern Edition


C
C A
C
P

Have Access to C Pattern Edition


Interface
At Interface of C Pattern Data Input,
user can press A to have access to C
Pattern Edition Interface.
In initial status, because no sewing shape
is registered to P pattern, the first one is
displayed as blank.


C
P B

Select Shape
At C Pattern Edition Interface (the right
figure), user can select the P Pattern (B)
for registration and then press
to finish the selection.
B

- 53 -

Repeat the Registration


When the 1st pattern is registered, the
Selection Key (C) for the 2nd pattern is
displayed. Repeat the operations at
above so as to register other patterns.

7.3 C C Pattern Selection


C
A C

Have Access to C Pattern Selection


Interface
As shown on the right picture, user can
have access to C Pattern Selection Interface
by pressing Figure A.

- 54 -

C
C B
C P

C C B

Select C Pattern Number


At C Pattern Selection Interface (the right
figure), user can press B to change the data C
information of P patterns within the current C
pattern in sequence.
Confirm the number of the needed C
pattern (C), and then press

to finish

selection

7.4 C C Pattern Sewing


C

At Interface of C Pattern Data Input, user


can press

to have access to Sewing

Interface (as shown in right picture).

D
E
F
G
H

N
O
P
Q
R

S
T

J
K
L
M

- 55 -


List of Function Keys

No.

Functions

Contents

Trial Sewing

Press it to have access to Trial Sewing Interface, where user


can determine the shape of f pattern.

Threading

Return to Origin

Press it to have the presser return to the start point.

C
C Pattern Number Display

Display the number of the currently selected pattern

Sewing Shape Number


Display

Sewing Sequence Display

Total Number Display

Display the total number of shapes registered in the current


pattern

/
Sewing Sequence
Forward/Backward

/
Select the previous or next shape for sewing.

Pattern Shape Selection

Display the shape registered at current sewing

Patten Stitch Number


Display

Display the stitch number of the shape registered at current C


pattern.

Max Speed Limitation


Display

Display the Max speed at sewing this shape

Sewing Speed Display

Sewing Speed Setting

Press it to lower the presser.

C
Display the number of the sewing shape registered under the
current C pattern

Display the sewing sequence number at current pattern

Display current sewing speed

Enable to change sewing speed

Press it to set the type and the present value of counter.

Counter Setting

Sewing Counter
No. Pieces Counter

X
X Actual Size Display

X
Display the actual size of the selected pattern in X direction.
- 56 -


No.

Functions

Contents

X
X Scale Rate Setting

X
Display the X scale rate of the selected pattern.

Y
Y Actual Size Display

Y
Display the actual size of the selected pattern in Y direction.

Y
Y Scale Rate Setting

X
X Travel Amount Display

X
Display the X travel amount of the currently selected pattern

Y
Y Travel Amount Display

Y
Display the Y travel amount of the currently selected pattern

Y
Display the Y scale rate of the selected pattern.

8 Pattern Edition
8.1 Have Access to Pattern Edition Mode

8
User can press

to shift the data input

interface to the Mode Selection Interface (as


shown at right picture), where user can make
some detailed settings and editions.
For the detailed operations and settings at Mode
Selection Interface, please refer to8 Mode and
Parameter Setting.

- 57 -

Press

to have access to the Interface

for Selecting Sewing Mode or Edition Mode, as


shown at right figure.

Sewing Mode

Edition Mode

Select

, and then press

to have

system return to Mode Selection Interface.


Press

again to quit the Mode Selection

Interface. At this moment, the system will ask


user whether to have access to Pattern Edition
Interface.

- 58 -

Edit new pattern?


Enter Yes, Esc No

Press

to have access to Standard Interface

for Pattern Edition, as shown in the right


picture

- 59 -


List of Function Keys

No.

Function

Contents

Load Pattern

Display the Pattern Loading Interface

Input Pattern

Display the Pattern Input Interface

Needle-entry Point Inquiry

Lift needle

Promptly locate the needle entry point; when editing the patterns, user
can input the coordinates of the sewing point directly.

Make needle return to the highest point

Move Intermediate Presser

Lift or lower the intermediate presser

Current Needle Position


Information

Display the position information of needle at present

Code List

Information Display

Display Setting

Trial Sewing

Display the entire available editing functions. Please refer to [List of


Editing Functions] for details.

Display the detailed information of the currently edited pattern

Enable wide-angle setting, needle entry point display setting and so on

Put the currently edited pattern through a trial sewing

Forward Backward Feeding

Move one stitch from the current positionforwards

L
M

Return to Origin

Function Keys

Return the needle from current position to origin

Call the functions on the buttons directly


1

Empty feeding

Point Sewing

Normal Sewing
- 60 -

backwards


No.

Function

Contents
4

Thread-trimming

Cancellation of Mechanical Control

Order

Hot Keys

Pattern Shape Display Area

Element Deletion

Changes on Sewing Speed Section

Delete Current Pattern

112

By using Function of Selection and Setting (Function Code 112), user


can distribute the needed functions to each button. After the distribution,
the figure of that function is displayed in the corresponding key.

Display the pattern

No.

Item

Absolute Coordinate

The absolute coordinate of current needle position to the origin

Relating Coordinate

The relating coordinate of current needle position

Speed

Interval

Type of Element

Content

The sewing speed or empty feeding speed of current point.


(
)
The length of current element stitch. (If the stitch is scaled, the value
before the scaling will be displayed.)
(

)
()
Types of current elements. At setting sewing data, the system will
- 61 -


No.

Item

Content
displayed the element types, like jump feed , broken line , free
curve
and so on). At setting the mechanical orders, the type of the
control order will be displayed (like thread-trimming).

The types of the needle entry position:


()
Start of Design: the start point (Origin) of a design.

()
6

Types of Needle Entry

Middle Point of Element: the middle point of the element (neither


the top point nor the ending point of the element).
Top Point: the top point of a broken line.

End Point of Element: the ending point of the element

End Point of Pattern: the ending of pattern.

- 62 -

8.2 Pattern Edition

Use Function of Pattern Edition to input the following pattern.

Input Point

X (mm)

Y (mm)

-40.00

25.00

40.00

25.00

40.00

-25.00

-40 00

-25.00

Input Order: It is shown as the dotted


arrow in te left.

Jump

Input of Empty Feeding


At Standard Interface for Pattern Edition,
user can press

to activate the

Interface for Setting Empty Feeding:

- 63 -

-40
25

After user presses

, the Interface

for Locating the Empty Feeding Position will


be displayed

At that Interface, user can use


to move the icon (needle position) to the
position with coordinate (-40, 25). After
pressing
press

for confirmation, user need


to save the settings. After that,

the system will return to the Standard


Interface for Pattern Edition and display the
empty Feeding stitch

- 64 -

023

Input of Linear Normal Sewing


At Function Code List, select 023 Linear Normal Sewing, and then press
access to Interface for Setting Linear Normal Sewing

- 65 -

to have

Linear Sewing

Thread Tyimming
Second origin
Stop
Inversion
Delay
Sewing machine stops
Jump
Point sewing

Linear spline Sewing


Linear Sewing

3.0

At Interface for Setting Linear Normal


to have access to

Sewing, press

the interface for setting the sewing stitch


length, as shown in right picture.
Press

and

in order to change

the sewing length to 3.0, and then press


ENTER to save value and have the system
return to the Interface for Setting Linear
Normal Sewing

Note: Press

to clear the value.

- 66 -


3.0mm

After confirming the value 3.0mm as the


length of sewing stitch, user can press
to have access to the Interface for Setting
Linear Normal Sewing.

In that interface, user needs press


to move the icon (where the needle locates)
from to, and then press

. Repeat
- 67 -

the above operations to move the icon in the


order
of
, as shown in right picture.

After confirming the pattern design, user can pre


to create the pattern data and have system
return to Standard Interface for Pattern Edition, w
the pattern will be displayed.

- 68 -

Save Pattern

Press
to have access to Pattern Saving
Interface to save the edited pattern, as shown in
right pictures.

U
The system will set the pattern number
automatically; user can also input the value with
~

and keyboard or

With
, user can select the location for
saving the pattern. Both the U disk and the
memory on operation panel will be available for
saving the pattern.

Press

to add automatic thread-trimming

action
Press

Tyimming is auto inserted


Enter Yes ,Esc.No
to cancel the insertion of automatic

thread-trimming action
After the operations, the system will return to
Standard Interface for Pattern Edition.

- 69 -

SP500

For the detailed operations and instructions of


pattern edition, please refer to <SP500
Pattern-making Operation Manual>.

8.3 Quit Pattern Edition Mode

At Standard Interface for Pattern Edition, user can


press

to have access to Mode Selection

Interface, as shown at right picture.

- 70 -

Press

to have access to the Interface for

Selecting Sewing Mode or Edition Mode, as


shown at right picture

Sewing Mode

Edition Mode

Select

and then press

to return the

system to Mode Selection Interface. Press


again to quit the Mode Selection Interface. At this
moment, the system will ask user whether to
return to Sewing Mode.
Pressing

is to quit from Pattern Edition

Mode and to head for Sewing Mode.

- 71 -

Return to sewing mode

9 Information Functions
3
1
2
3
The Information Functions contain the following three functions
1The oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and
the warning notice can be performed after the lapse of the specified time.
2Speed can be checked at a glance and the target achieving consciousness as a line or group is increased as
well by the function to display the target output and the actual output.
3Display the threading picture

- 72 -

9.1 Maintenance & Repair Information


Display Information Interface


At Sewing Data Input Interface, user can Press
Information Key (A) to activate the Information
Interface.

Display Maintenance & Repair Interface

Please press

(B) at Information Interface

At Maintenance & Repair Interface, the system will


display the information of the following three items.

() Needle Replacement
(Thousand Stitches)\

() Cleaning Time (Hour)

- 73 -

() Oil Replacement Time


(Hour)
(C)D
E

The figure of each item is displayed on the button (C),


the time interval for the repair notice is displayed at (D), and
the time left to the replacement is displayed at (E)
Additionally, the time left to the replacement can be
cleared by users.

9.2 Input Time for Maintenance & Repair



3

5
Display Information Interface
Maintenance Level
At Interface for Inputting Sewing Data, user
can hold the Information Key (A) for about 3
seconds to activate the Information Interface
(Maintenance Level).
At that level, there are five buttons displayed
on the interface

- 74 -

Display Maintenance & Repair Interface


Please press Maintenance & Repair Information

Key

(B) to activate the interface.

At Maintenance Level, the 2 buttons displayed


at the lower side are

Alarm Records

Running Records

(C)

At Maintenance & Repair Information


Interface, the information displayed is as same as
that on the ordinary Maintenance & Repair
Information Interface. Press the Item Button C
(for changing the repair and maintenance time) to
activate the relating input interface.

Exp. Pressing

is to set the cleaning

time.

- 75 -

Set Maintenance & Repair Item


If the value of this item is set at 0, the function
of maintenance & repair will be stopped. Input
the value via keyboard, and press
to confirm the input.

9.3 How to Release Alarm

1
When it comes to the pointed time for maintenance or repair, the system will activate the prompt interface.
If user wants to clear the maintenance and repair time, please press

. Before the clearance of the

maintenance and repair time, the information prompt interface will be displayed after each one sewing task.
:
The following are the prompt code for each item:
Prompt of Crank-Rod add solid grease M012
Cleaning Time M013
Oil Replacement TimeM014

9.4 Production Control

2
In the interface of production control, the system will be able to display the amount of products from the
beginning to now and the target producing amount, as long as the user fixes the time of start.
There are two ways to activate the production control interface:

- 76 -

9.4.1
Via Information Interface

Display the Information Interface


At Interface for Inputting Sewing Data, press
Information Key (A) to activate the Information
Interface.

Display the Production Control Interface


Please press Production Control Button (B) at the
Information Interface so as to display the Production
control interfaceas shown at right picture.

5 There
are five items displayed on the production control
interface
Target Amount at Present

According to the pitch time, the target sewing amount


up to now is displayed automatically.
Actual Amount

Automatically display the amount of pieces sewn

- 77 -

Final Target Amount

Set the final Target amount of production


Pitch Time
1
Set the pitch time (Second) among each working
process
Time for Trimming
1

112
20
Set the time for trimming in one process. It is
related to the calculation of the actual amount.
If the time for trimming is set as 1, the actual amount
will be calculated at every process. If it is set at 2, the
actual amount will be calculated at every two
processes. The rest is done in the same manner. If it is
set as 0, no calculation will be carried out.

9.4.2 Via Sewing Interface


Display Sewing Interface

user can press

At Interface for Inputting Sewing Data,

to activate the Sewing Interface

6.4.1
Display Production Control Interface
At Sewing Interface, user can press
Information Key (A) to activate the
Production Control Interface.
The displayed content and the functions
are same to the content in Chapter 6.4.1 at
above.
- 78 -

9.5 Setting on Production Control



6.4

Display Production Control Interface


For activating the Production Control Interface,
please refer to the content in Chapter 6.4
Production Control

Input Final Target Value


Firstly, please input the number of production target
pieces to which the sewing is performed from now on.

Press Final Target Amount Key

(C) to

activate the Target Value Input Interface.


Please use the number keys or +/- keys to input the
wished value. After the input, please press

- 79 -

Input Pitch Time

Then, input the pitch time needed for one process.

By pressing the Pitch Time Key

(D), user can

activate the Pitch Time Input Interface.


Please use the number keys or +/- keys to input the
wished value. After the input, please press

Input Time For Trimming


Then, input the time for trimming at one process in

average. By pressing Time for Trimming Key


(E) at previous page, the user can activate the
Interface for Inputting Trimming Time
Please use the number keys or +/- keys to input the
wished value. After the input, please press

- 80 -

Start to Count Amount of Production


(I) to start counting the number of

Press

production amount.
Target Amount at PresentPress Ready key
to start counting
Actual AmountThe system starts counting after
entry to the Production Control Interface via the
Sewing Interface

Stop Counting
In the status of counting, you can see the
displayed on the screen. Press

to stop

counting. After stop, the Counting Key


take the position of
counting, please press
pressing

will

. If user wants to continue


. Without

, the value will be kept.

- 81 -

Clear product count?


Enter Yes, Esc No

Clear the Data in Counter


For clearing the value of the counter, the user
should stop the counter at first and then press

The values of

and

can be

cleared both.
(Note: the clear key can only be displayed when
the counter is stopped.)
After pressing

, the Interface for Confirming

Clearance is activated.
In the Interface for Confirming Clearance, user
can press

to confirm the clearance.

- 82 -

9.6 Display Threading Figure

At Information Interface, user can press Threading Button


can be taken reference when user threads the machine.

- 83 -

(C) to activate the Threading Figure, which

9.7 Alarm Record

EB027 95

At Maintenance Level, press

to inquire

the alarm records.


In the figure

, 1 if

the serial number of problem (the smaller


number means the later happening), the EB027
is the code of error, 95 is the total sewing
amount at occurrence of problem.
Press

to have access to

the detailed information of alarm.

- 84 -

9.8 Runnning Records

At Maintenance Level, press

to have

access to the operational information of


machine

Accumulated Running Times (Hour)

Accumulated Number of Sewing

Accumulated Time of Power-onHour

1000
Accumulated Number of Stitch (1000 stitches
as a unit).

10 Communication Functions
10.1 Data Format
.VDT.PAT:
UDH_PAT
The sewing patterns in the formats of .VDT and .PAT are supported by the system:
When saving data to U disk, user needs to save it in the file folder with name of DH_PAT, or the file is unable
to be loaded.

- 85 -

10.2 Data Management


Display Communication Interface


At Interface for Inputting Sewing Data, user needs
to press Communication Key
Communication Interface

to activate the

Select Communication
Method
2
There are 2 communication methods:

U
Input Data from U disk to operation panel

U
Input Data from operation panel to U disk

Please select the wanted method of communication.

- 86 -

U
Operations of Inputting Data from U Disk to
Operation Panel
1 U
Selection of Pattern in U Disk

After user presses

, the U Disk Pattern Selection

Interface will be Displayed.


Please select the needed data file.
Select All

Reverse

Delete
Free Memory

Select the pattern for input and press

to

have system return to previous interface.

- 87 -

2Confirmation of Memory Number

At

, the figure at upper side is an empty

number, user can press that key to select an empty


number to save the pattern.
U

P
NoteWhen copying several patterns from U disk
simultaneously, the system is unable to set
the memory number. The inputted
patterns will be added into the empty
number automatically.
The inputted patterns are unable to
replace the existed patterns, which might
be quoted by the P pattern.

- 88 -

3Start Communication
After user press Communication Key

, the

communication is started. After the


communication, the system will return to the
communication interface.

U
Operations of Inputting Data from Operation
Panel to U Disk

, user can carry out the

By pressing

operations for inputting data from operation panel to


U disk.
1

1Selection of Pattern in Memory


After user presses

, the Memory Pattern

Selection Interface will be displayed

Please select the data file for input.


Select All

Reverse
- 89 -

Delete
Free Memory

to

Select the pattern for input and press


have system return to previous interface.

(L)

USC-xxx.VDT
xxx
2Start Communication
After user presses Communication Key

(L),

the communication is started. After


communication, the system will return to
communication interface. If the U disk contains
the pattern with the same number, the system will
ask user whether to replace it.
3U
U

3U Disk Pattern Deletion


User can delete the patterns in U disk before
the communication. Press

to have access

to U Disk Pattern Display Interface, press


to delete the patterns.

- 90 -

10.3 How to Update


Display the Communication Interface


At Sewing Interface, user needs to hold

for 3

seconds to have access to the update status (as


shown in right picture), when the figure at upper
left will turns to blue.

Selection of Update Type


Press

to have access to the status for

selecting communicational operation. Select


and then press

for confirmation.

Control Panel Update

- 91 -

Select Update File


Press

to select the update file. The file in

shadow is the selected. Press

for

confirmation.
Press

to start updating. After the update,

user needs to repower the machine.

DH_PRO
Notethe update file shall be placed in the
file folder with the name of DH_PRO.

- 92 -

10.4 Instructions on Parameter Back-up and


Recovery

Display Communication Interface


for

At Sewing Interface, user needs to hold

3 seconds to have access to the update status (as


shown at right picture), where the figure at upper
left will turn to blue.

Selection of Parameter Copy Type


Press

to have access to the status for

selecting communicational operation. Select


and then press

for confirmation

Parameter Transfer

- 93 -

UDH_DAT

SC-201.SWD

Write parameters to usb?


Enter Yes ,Esc No

Copy Parameter from Panel to U Disk


Parameter Back-up

to set the operation of inputting


Press
data from operation panel to U disk.
and then press

Press

at the

Information Hint Interface. After that, DH_DAT


Catalog will be created in the U disk, and the file
name will be SC-201.SWD.
U

Replace parameters with usb bak file?


Enter Yes, Esc No

Copy Parameter from U Disk to Operation


PanelParameter Recovery

to set the operation of inputting data


Press
from U disk to operation panel.
Press

and then press

at Information

Hint Interface. After that, the parameters at U disk


will be copied to control panel for recovery.

- 94 -

For recovering the parameters, users had to


have backed up the parameters as described in
Step 3.

10.5 Instructions on Pattern Data Back-up


and Recovery

Display Communication Interface


At Sewing Interface, user needs to hold
for 3 seconds to have access to update status (as
shown in right picture), where the figure at upper
left will turn to blue.

- 95 -

Selection of Pattern Data Copy Type


Press

to have access to the status for

selecting communicational operation. Select


and then press

for confirmation.

Entire Pattern Data Transfer


U

UDH_DAT

SC-201.MED

Copy Data from Panel to U Disk (Back up


Pattern Data)

Press
to set the operations for inputting
data from panel to U disk.
Press

and then press

at Information

Hint Interface. After that, DH_DAT Catalog will be


created in the U disk, and the file name will be
SC-201.MED.

- 96 -

Write All pattern to usb?


Enter Yes ,Esc No

Copy Data from U Disk to Panel (Pattern


Data Recovery)

to set the operations for inputting


Press
data from U disk to control panel.
Press

and then press

at Information

Hint Interface, After that, the pattern data at U disk


will be copied to control panel for recovery.

For recovering the entire pattern data, users


had to have backed up the entire data as
described in Step 3.

- 97 -

Replace patterns with usb bak file?


Enter Yes, Esc No

11 Mode & Parameter Setting


11.1 Have Access to Mode & Parameter Setting

3 2

6 3
Press

to shift from the Data Input

Interface to the Mode Interface (as shown in


right figure), where user can perform some
detailed settings and editions.
Hold

for 3 seconds to have access to

Mode Setting Level 2 Interface; hold for 6


seconds to have access to Mode Setting Level 3
Interface.
1 Mode Setting Level 1 Interface

2 Mode Setting Level 2 Interface

3 Mode Setting Level 3 Interface


- 98 -

No.

Figure

Functions

Content
U
Set the Level 1 (U) parameters

Level 1 Parameters Setting

Counter Setting

Set the type of counter, counting value and


default value

Sewing Type Setting

Shift between normal pattern sewing and


combination pattern sewing

Pattern Edition

Pattern Lock Setting

Setting the pattern lock num

U
U Disk Initialization

U
Initialize the U disk.

Software Version Inquiry

Keyboard Lock

Lock some functions that can be set.

Test Mode

Set the mechanical devices and LCD

10

Brightness Adjustment

11

Activate Parameter Edition

Activate or deactivate the edition of


parameters

12

Level 2 Parameters Setting

K
Set the Level 2 (K) parameters

- 99 -

Have access to pattern edition status

Inquire the versions of the current panel,


main controller and motor

Adjust the brightness of LCD

11.2 Level 1 Parameters Setting


Parameter Setting

Press

to have access to Level 1

Parameters Setting Interface (as shown in right


picture).

Check
Detailed Information of Parameters

Select the parameters that need modifying,


and then have access to setting status. The
background color of parameter number
determines the method to adjust this
parameter. If it is purple, user will need to
input value to adjust the parameter. If it is
blue, the user will have to select a figure when
adjusting the parameter. Here is an example:

- 100 -

to have access to the

Select

Select

to have access to the

following interface

following interface

List of Level 1 Parameters

No.

Parameter

Range

Change
Step

Default
Setting

U01

Max Sewing Speed

400~3000

100rpm

3000rpm

U09

Thread
Tension
Changeover
Timing at thread-trimming

-6~4

U10

Start Speed of 1st Stitch

400~1500rpm

100rpm

400rpm

U11

Start Speed of 2nd Stitch

400~3000rpm

100rpm

900rpm

- 101 -


No.

Parameter

Range

Change
Step

Default
Setting

U12

Start Speed of 3rd Stitch

400~3000rpm

100rpm

3000rpm

U13

Start Speed of 4th Stitch

400~3000rpm

100rpm

3000rpm

U14

Start Speed of 5th Stitch

400~3000rpm

100rpm

3000rpm

U16

Changeover
Thread
Tension
Phase at Sewing Start

-5~2

-5

U25

Presser Height
Division Switch

0
Permit Presser Height
Division
1
Forbid Presser Height
Division

Permit Presser Height

Forbid Presser Height


U26

2
Adjustment of Divided Presser
Height at 2 Levels Stroke

50~90

70

U27

Counting Unit of the Sewing


Counter

1~30

- 102 -


No.
U31

Parameter

Range

Stop Sewing Machine with Button


on Panel

0
1
0Invalidity
1Pause Key at Panel

Change
Step
1

Default
Setting
0

Invalidity

Pause Key at Panel


U32

Settings on Buzzer Sound

Silence

0
1
2+
0Silence
1Operating Sound
2Operating Sound +
Alarm

Operating Sound

+
Operating Sound + Alarm
U36

Select Time for Feeding Actions

-8~16

12

U37

Presser Status at Sewing End

0Lift Immediately
after Sewing

Lift Immediately after Sewing

1After Sewing Start,


Step Pedal to Lift
Presser

After Sewing Start, Step Pedal to


Lift Presser
U38

0
- 103 -


No.

Parameter
Presser Goes Up at Sewing End.

Presser Up Permitted

Range

Change
Step

Default
Setting

1
0Presser Up Permitted.
1Presser Up
Forbidden.

Presser Up Forbidden.
U39

Search Origin at Sewing End

0
1
0Not Search
1Search

0
1
2
Origin
1Search Origin at
Finishing Each Pattern
2Search Origin at
Finishing Each Cycle

Not Search

U40

Search

Origin-Searching at Sewing
Combination Patterns

Not Search Origin

Search Origin at Finishing Each


Pattern

Search Origin at Finishing Each


Cycle
U41

P
Origin retrieval to set P pattern
when switching

0 Invalidity
1 Effective

Invalidity

- 104 -


No.

U42

Parameter

Effective

Needle Rod Stop Position

Range

Change
Step

Default
Setting

0
1
0Upper Position
1Highest Point

0
1
0Permit
1Forbid

800~2000

100rpm

1600rpm

Upper Position

Highest Point
U46

Permit Trimming the Thread

Permit

U49

U64

Forbid

Winding Speed Setting

Select Unit for Size Change

0
1
0Input Percentage
1Input Actual Size

0
1
2
0Forbidden
1Changes at Stitch
Length
2 Changes at Stitch
Number

Input Percentage

Input Actual Size


U88

Scale Mode

Forbidden

Change at Stitch Length

- 105 -


No.

Parameter

Range

Change
Step

Default
Setting

Change at Stitch Number


U97

Thread-trimming Method
Pause

after

0
1
0Automatic
1Manual

1
0No
1Yes

Automatic

Manual
U135

Stop at origin when sewing end

No

Yes
U150

Pattern Empty-feeding Display

0
1
0No
1Yes
1

No

Yes
U200

Language selection

1
2
0Chinese

Chinese English

1English
2Trkiye

Trkiye
- 106 -

11.3 Level 2 Parameters Setting


Parameter Setting
At Mode Setting Level 3 Interface, press

to have access to Level 2


Parameter Setting Interface (as shown in
right picture). For the operation methods,
please refer to descriptions at 8.2 Level 1
Parameters Setting.

List of Level 2 Parameters

No.
K01

Parameters

Range
0
1
2

0Simulate
1Double
2Double, but only
use run pedal

Pedal Selection

Simulate

Double

Double, but only use run pedal

- 107 -

Changing
Unit
1

Default Setting
0


No.

Parameters

Range

K02

Presser Controlled by Solenoid

Presser Controlled by Motor

Presser Controlled by Mechanism

No Presser Control

Changing
Unit

Default Setting

0
1
2

3
0Presser
Controlled by
Solenoid
1Presser
Controlled by Motor
2Presser
Controlled by
Mechanism
3No Presser
Control

K19

time for lifting Presser

0~50 5

0~50Only applies
to valve

30

K21

1
Simulated Pedal Position 1

50~200

70

K22

2
Simulated Pedal Position 2

50~200

120

K23

3
Simulated Pedal Position 3

50~200

185

K27

Speed for Lowering Presser

100~4000pps

10pps

4000pps

- 108 -


No.

Parameters

Range

Changing
Unit

Default Setting

K28

Speed for lifting Presser

100~4000pps

10pps

1500pps

K29

Speed for Lifting Presser at Sewing


End

100~4000pps

10pps

3000pps

K43

Trimming Speed

300~700rpm

100rpm

400rpm

K44

Empty Feeding Control At


Thread-trimming

0
1
0Ineffective
1Effective

Ineffective

Effective
K45

Needle
Guider
Diagram
at
Controlling Empty Feeding

1.6~4.0mm

0.2mm

1.6mm

K56

+X
Move Rage +X Direction

0~50mm

1mm

20mm

K57

-X
Move Range X Direction

0~50mm

1mm

20mm

K58

+Y
Move Range + Y Direction

0~30mm

1mm

10mm

- 109 -


No.

Parameters

Range

Changing
Unit

Default Setting

K59

-Y
Move Range Y Directio

0~30mm

1mm

20mm

K64

Thread-wiping mode

0
1
0 Controlled by
Solenoid
1 Controlled by
Motor

Controlled by Solenoid

Controlled by Motor
K66

30~60

45

K74

/
Selection of Solenoid/ Air-driven
Presser

0
1
1Solenoid Presser
0Air-driven Presser

Air-driven Presser

Solenoid Presser
K95

Trimming Angle

0~9

K112

Stop Position Compensation

-1010

- 110 -


No.
K150

Parameters

Range

Changing
Unit

0
1
0Permit
1Forbid

Head Tilt Switch

Default Setting
0

Permit

Forbid
K190

Sensitivity of Button

1~5

K191

Response Time of Button

1~30

K200

Restore Default Settings

K241

Type Setting
Note At changing the machine
type, the system will re-add the
basic patterns and delete the saved
normal patterns

0
51906B
1904B
1906B
1904B

7
0Bar-tacking
Machine
51906B or
1904B(Only 1906B
or 1904B can be set)
7Button Stitching
Machine

- 111 -

11.4 Counter Setting

Press

to have access to the Counter

Setting Interface (as shown in right picture).

B 0

Set the Current Value and the Set


Value of Counter
A is the Current Value of Counter. Pressing
that figure is to have access to the Interface
for Setting Current Value of Counter.
B is the Set Value of Counter. When it is 0,
the counter will only count number instead
of sending alarm. Pressing that figure is to
have access to the Interface for Setting the
Set Value.
Counter Type
Selection

Pressing

or

is to activate the

Counter Type Selection Interface.

1
- 112 -

Sewing Up Counter
Every time, one shape is sewn, the existing
value adds one up. When the current value is
equal to the set value, the system will display
the warning interface of counter exceed.
to restore the current value to the

Press
set value.

1
1 0

9999

Sewing Down Counter


Every time, one shape is sewn, the existing
value deducts one down. When the existing
value is reached to "0", the system will
display the warning interface of counter
exceed. Press

to restore the current

value of counter to 9999.

Turn off Sewing Counter

Selection of No.
Pieces Counter

- 113 -

No. Pieces Up Counter


Every time, one cycle is sewn, the existing
value adds one up. When the current value is
equal to the set value, the system will display
the warning interface of counter exceed.
to restore the current value to the

Press
set value.

1 1
0
9999

No. Pieces Down Counter


Every time, one cycle is sewn, the existing
value deducts one down. When the existing
value is reached to "0", the system will
display the warning interface of counter
exceed. Then the current value restores to
9999.

Turn off No. Pieces Counter

- 114 -

11.5 Have Access to Pattern Edition

Press

to have access to the Interface for

Selecting Edition Mode and Sewing Mode, as


shown at right picture.

Sewing Mode

Edition Mode

Select

and press

to have access

to pattern edition interface.

- 115 -

11.6 Pat Lock Setting

32

In level 1 at Setting Mode, press

to have

access to the interface for setting pattern lock,


where will display all the pattern numbers. 32
numbers are in one page. If user needs lock a
pattern, he will only need to press the
corresponding number. The selected pattern
number will be displayed in shadow and
marked with a red dot.

press

to save the settings and lock all the

selected patterns

- 116 -

11.7 U U Disk Initialization

At Mode Setting Level 2 Interface, user can

to have access to U Disk

press

Initialization Setting Interface


All data on this disk will be lost!
Enter Yes, Esc No

Pressing

will delete the entire data on

the U disk.

11.8 Software Version Inquiry

At Mode Setting Level 2 Interface, user can press

to check the software version of system.


Version of Panel
Version of Main Controller
Version of Main Motor
Version of Stepping Motor

- 117 -

11.9 Sewing Type Setting

Press

to have access to the Interface of

Sewing Type Selectionas shown


picture.

at the right

Normal Pattern Sewing

Combination Pattern
Sewing

After confirming the sewing type, user can press


to end setting. After

is pressed, the

data input interface of the selected sewing type


will be displayed.

- 118 -

11.10 Test Mode

At Mode Setting Level 2 Interface, user can

press

to have access to the Test Mode

Interface (as shown in right picture).

&

are used to turn the page.

The following is the list of each figure

No.

Name

I01
I01 Touching Panel Correction

I02
I02 LCD Test

I03
I03 Input Test

I04
I04 Speed Measurement

I05
I05 Output Test

I06
I06 Continuous Running

I07XY
I07 XY Motor Origin Test

I09 /
I09 Presser/ Origin Sensor Test

- 119 -

1
Touching Panel Correction

I01

In the interface of mode test, press


(I01Touching Panel Correction) to have access to
the Interface of Touching Panel Correction (as
shown in right). The corrections on four points are
needed, so we advise user to click the black spot
with touching pen or the like. The system will
automatically return to the previous interface upon
the ending of correction. For canceling the
correction, please press

for quit.

2 LCD Test

I02

In the interface of testing mode, press


(I02
LCD Test) to have access to the Interface for
Testing LCD (as shown in right). User can check
the condition of LCD under this status.

- 120 -

3 Input Signal Test

I03

At Test Mode Interface, user can press

03

Input Test to have access to the Input Test


Interface (as Shown at right picture), where user A
can confirm the input status of various switches and
sensors
ON Turn On

OFF Turn Off


AStart SwitchPedal
BPresser SwitchPedal
C Simulate Presser TestPedal
DX X Motor Sensor
EY Y Motor Sensor
F
Presser Motor Origin Sensor
G Head Tilt Switch
H Thread-trimming Motor Sensor

- 121 -

4 Speed Measurement
Display Speed
Measurement Interface

I04

At Test Mode Interface, user can press


(I04 Speed Measurement) to have access
to Speed Measurement Interface (as shown in
right picture), where user can check the main
motor speed.
Speed Measurement Setting

By using

and

, user can set the

speed of the main motor. After pressing


the

, the main motor will run at the set

speed. at this moment,


speed is displayed
stop the machine.

the actually measured

at

. Press

to

Turn the wheel to move the needle rod of


sewing machine to the highest point, at this
moment the angle of main motor will be

displayed on

.
- 122 -

5 Output Test Method

I05

(I05
At Test Mode Interface, user can press
Output Test) to have access to the Output Test
Interface (as shown in right picture), where user
can check the output status of solenoid.
AThread-loosing
Press The corresponding figure to have access
to the output conditions of each device.

6 Continuous Running
Display Continuous Running Interface

I06

At Test Mode Interface, user can press


(I06 Continuous Running) to have
access to Continuous Running Interface (as
shown in right picture).
Action Interval
Gusseting Origin Test

Settings on Continuous Running

By clicking the figures at Continuous Running


Interface, user can set the Action Interval and
the Gusseting Origin Test. Press

to

return to Sewing Data Input Interface and then


press

. After stepping the pedal, user can

perform the continuous running operation

- 123 -

7XY
XY Motor Origin Sensor Test

I07XY

XY

XY ON/OFF XY

I07

XY
XY XY
XY

In the interface of Test Mode, user can press


(I07XY Motor Origin Sensor Test) to enter the interface
for testing the output of XY motor and sensors (as shown
in right figure). If user doesnt activate the ready status at
power-on nor press

to search the origin, the user

can use the direction keys to move motor directly and


have the system display the ON/OFF status of the XY
sensors (so that user can know whether the XY motor
driving and the sensors are normal); if user has activated
the ready status at power-on or pressed

to search

the origin in this interface, the user can only move XY


motor with direction keys after pressing

to search

origin at each time for entering the I07 mode. At this


moment, it is the adjustment for the Xy origin. The
coordinates displayed in red are the deviation value of the
origin while the white coordinates are the current position
of the pressing frame. Pressing

is to set the current

position as the origin.

- 124 -

8/
Presser Motor / Origin Sensor Detection
A
ON/OFF
Position A displays the status (ON/OFF) of presser
origin sensor.

A
B

1 1

D
E

By using
&
, the user can drive the
presser motor at each pulse.

Additionally, pressing
is to drive presser
motor to the position pointed at below, whose
figure is displayed in dark.
A Presser Motor Origin Sensor
B Thread-trimming Motor Sensor
C Presser Down Position
D Thread-separating Position
E Thread-cutting Position
F Thread-wiping Position
G Forward movement step
H Movement to the next
position
I Reverse movement step
J Presser up Position

NoteUse Switch to search the origin of presser


& thread-trimming motor, then this function
will be effective.

- 125 -

F
I
H

11.11 Brightness Adjustment

0~100

to activate the Brightness Adjustment


Interface, as shown in right picture. The user
can adjust the brightness from 0~100 with
&

or the number keys. Press

to finish the operation.

11.12 Keyboard Lock

At Setting Mode Level 2 Interface, user

can press

to activate Keyboard

Lock Setting Interface.



Operation for Keyboard Lock

Keyboard Unlocked

Keyboard Locked

- 126 -

Select

and then

to finish

the operation of locking keyboard


Display of
Keyboard Lock Status

Close Parameter Setting Mode Interface,


and have system return to Sewing Data
Input Interface (as shown in right
picture.), where user can see a lock figure
under the pattern number. In the
Keyboard Locked status, only
available figures can be displayed.

the

Range of Keyboard
Lock
1
1
2
3
4
5 P
6
1 Interface of Normal Sewing Data
Input
1 Pattern Registration
2 Pattern Naming
3 Scale Rate Setting
4 Max Speed Limitation
5 P Pattern Registration
6 Pattern Deletion
2
1
2
2Normal Sewing Interface
1 Frame-moving
- 127 -

2 Counter Setting
3P
1 P
2P
3P
4
3P Pattern Input Interface
1 P Pattern Edition
2P Pattern Copy
3P Pattern Naming
4Pattern Deletion
4P
1
4P Pattern Sewing Interface
1 Counter Setting
5C
1 C
2 C
3 C
4 C
5
5C Pattern Data Input Interface
1 C Patten Registration
2 C Pattern Copy
3 C Pattern Naming
4 C Pattern Edition
5 Patter Deletion
6C
1
6C Pattern Sewing Interface
1 Counter Setting
7
1 1
2 2
3
4
7Parameter Setting Mode
1 Level 1 Parameter
2 Level 2 Parameter
3Counter edition
4Test Mode

- 128 -

11.13 Button-stitching Function Setting


A
Parameter Setting Operation
At Setting mode Level 3 Interface, user

can press

to have access to

Level 2 Parameter Setting Interface (as


shown in right figure). For the operating
methods, please refer to the descriptions
in Level 1 or 2 Parameter Setting. Press
Key A to activate the next interface.

ID

After inputting the manufacturers ID, the


user can activate the Model Selection
Interface, as shown in right picture:

- 129 -

The right picture is the Model Selection


Interface. Pressing 7 is to select the
button-stitching function.
to finish the selection

Press

NoteWhen the model is changed, the


system will clear the entire saved pattern
and reload the pattern for the newly
selected model. Therefore, users have to
pay attention to backing up patterns
before changing the model.

At this moment, the Hint Interface will be


displayed, as shown in right picture.
Pressing
while

pressing

is to cancel the settings,


is

to

confirm

clearance of the existed patterns in the old


model.

Operation will clear saved patterns


Enter yes, Exit cancel

- 130 -

When the patterns of the old model are


cleared successfully, the user needs to turn
off the power. The interface is displayed as
the right picture shows.

Please power off!

Repower the machine. The hint interface for


reloading patterns of new model will be
displayed, as shown in the right picture. The
user only needs to press

.
Load base-patterns!

- 131 -

When loading the basic patterns for the new


model successfully, the system will activate
the Sewing Data Input Interface, as the right
picture shows.
Button-stitching function is set successfully

11.14 Pattern Edition Parameter Setting

At Setting Mode Level 3 Interface, user can

press

to activate the Interface for

Setting Pattern Edition Parameters.


The figures of the available functions are
displayed in dark, while the figures of the
unavailable functions are displayed with
highlight.
Edit the parameters according to your
needs, press

to finish the setting.


- 132 -

12 System Principle of
Controller
12.1 Structure of Control System
12.1.1 Diagram of this Control System

- 133 -

- 134 -

12.1.2 External Cable Connection of Control Box


12.
The plug of each external cable has a number corresponding to the code on the socket. Please connect them
correspondingly.

Grounding cable

Presser stepping Motor

X12

Main Motor

X4

Thread trimming stepping Motor

X13

Main Motor Encoder

X5

Y stepping Motor
Y
X14

X stepping Motor

Upper thread tension solenoid

X
X15

X11

X7

X8

X9

Panel

Pedal

Signal Transfer port


2

- 135 -

12.2 List of Patterns in Bar-tacking Controller


12.2.1 1900B Table of the 1900B Standard Patterns
NO.

Stitch Diagram

Numbers

LW

of

(mm)

NO.

Stitches

Stitch Diagram

Numbers

LW

of

(mm)

Stitches

41

16.12

41

10.22

41

162.4

41

243

27

10.12

27

162.4

35

10.12

35

162.4

55

243

10

63

243

11

20

6.12.4

12

27

6.22.4

13

35

6.12.4

14

14

82

15

20

82

16

27

82

17

19

100.1

18

39

100.2

19

27

25.20.
4

20

35

25.20.2

- 13. -

21

39

25.20.
3

22

43

350.4

23

27

420

24

35

420

25

41

420

26

55

420

27

17

020

28

20

010

29

20

020

30

27

020

31

51

10.17

32

62

12.17

33

28

10.16.
2

34

37

12.16.1

35

47

710

36

47

710

37

89

243

38

27

82

39

25

11.81
2

40

45

1212

41

28

2.420

42

38

2.425

43

38

2.425

44

57

2.430

45

75

2.430

46

41

2.430

47

89

88

48

98

88

- 137 -

49

147

88

50

163

88

51

110

7.97.9

52

120

7.97.9

53

130

7.97.9

54

51

12.410.
2

55

50

12.41
0.2

56

52

216

57

57

216

58

103

193

59

115

405

60

115

405

61

93

530

62

109

530

63

108

4030

64

80

4030

65

64

4030

66

96

3030

67

76

3030

68

60

3030

69

52

4030

70

40

4030

71

32

4030

72

44

3030

73

36

3030

74

28

3030

75

60

4030

76

48

4030

- 138 -

77

36

4030

78

56

3030

79

44

3030

80

36

3030

81

67

4030

82

51

4030

83

39

4030

84

55

3030

85

35

3030

86

42

3030

87

32

30.13
0

88

26

3030

89

74

2024

90

54

2024

91

65

2020

92

49

2020

93

39

2020

94

63

2520

95

51

2520

96

45

2520

97

42

2520

98

33

2520

99

27

2520

100

88

3025

- 139 -

12.2.2 1906B Table of the 1906B Standard Patterns


NO.

Stitch Diagram

Numbers

LW

of

(mm)

NO.

Stitches

Stitch Diagram

Numbers

LW

of

(mm)

Stitches

41

16.12

41

10.22

41

162.4

41

243

27

10.12

27

162.4

35

10.12

35

162.4

55

243

10

63

243

11

20

6.12.4

12

27

6.22.4

13

35

6.12.4

14

14

82

15

20

82

16

27

82

17

20

100

18

27

100

19

27

25.20

20

35

24.80

21

40

25.20

22

43

350

23

27

420

24

35

420

- 140 -

25

41

420

26

55

420

27

17

020

28

20

010

29

20

020

30

27

020

31

51

10.17

32

62

12.17

33

23

10.26

34

30

126

35

47

710

36

47

710

37

89

243

38

27

82

39

25

11.81
2

40

45

1212

41

28

2.420

42

38

2.425

43

38

2.425

44

57

2.430

45

141

1030

46

122

1030

47

97

1030

48

109

10.130

49

122

10.13
0

50

265

1030

51

108

4030

52

80

4030

- 141 -

53

64

4030

54

96

3030

55

76

3030

56

60

3030

57

52

4030

58

40

4030

59

32

4030

60

44

3030

61

36

3030

62

28

3030

63

60

4030

64

48

4030

65

36

4030

66

56

3030

67

44

3030

68

36

3030

69

67

4030

70

51

4030

71

39

4030

72

55

3030

73

43

3030

74

35

3030

75

42

3030

76

145

16.216.
2

77

153

1212.
4

78

103

3025

79

82

3025

80

64

3025

- 142 -

81

80

2030

82

60

2030

83

80

3020

84

60

3020

85

74

2024

86

54

2024

87

115

405

88

115

405

89

308

625

90

257

620

91

65

2020

92

49

2020

93

39

2020

94

63

2520

95

51

2520

96

45

2520

97

42

2520

98

33

2520

99

111

6040

100

91

6040

- 143 -

13.1903B
EXPLANATION OF THE 1903B,COMPUTER-CONTROLLED HIGH-SPEED
LOCKSTITCH BUTTON SEWING MACHINE

13.1 Specifications
1900B . Different specifications from those of the1900B only are described.
(1) Sewing speed.. 2,700rpm Max. 2,700rpm
(2) Needle.. DP17 14
(3) Lifting method of the work clamp foot.. Stepping motor
(4) Lift of the work clamp foot .. 13mm Max. 13mm
(5) Number of standard patterns.. 50 50 patterns
(6) Wiper method.. Interlocked with work clamp foot lifter
driven by stepping motor

13.2 Installation of the sewing machine and preparation of the


operation

2 To prevent possible accidents caused by the full


of the sewing machine, perform the work by two persons or more when the machine is moved.
1)
Ste of button tray base

2)
3)
1)

2)

3)

1900B
1900B

1900B
Installation of the sewing machine head and the
control box is the same as that of the 1900B.
Refer to the instruction manual for the 1900B.
Install a set of the button tray base to a convenient
place for the work as the set is included in the
accessories.
The way of operation is the same as that of the 1900B

Make sure before operation that the


needle does not strike against the button hole.

- 144 -

13.3 Needle and thread


Needle

Needle thread

Bobbin thread

DP1714

60

80

60

60

50

60

40

60

13.4 Table

Needle and thread will vary in accordance with


thesewing conditions. When using the needle and
thethread, select them referring to the left table. Cotton
thread and polyester spun thread are recommended.

of the standard patterns

13.4.1 Table of the 1903B Standard Patterns

Pattern
No.

Stitch
shape

()
Number
of threads
(thread)

X(mm)
Standard
sewing
size
X(mm)

Y(mm)
Standard
sewing
size
Y(mm)

Pattern
No.

134

6-6

3.4

3.4

235

Stitch
shape

()
Number
of threads
(thread)

X(mm)
Standard
sewing
size
X(mm)

Y(mm)
Standard
sewing
size
Y(mm)

1844

3.4

8-8

1945

10-10

20

10

12-12

21

12

536

6-6

22

16

637

8-8

2346

3.4

10-10

24

10

12-12

25

12

938

6-6

2647

6-6

3.4

3.4

1039

8-8

27

10-10

- 145 -


Pattern
No.

Stitch
shape

()
Number
of threads
(thread)

X(mm)
Standard
sewing
size
X(mm)

Y(mm)
Standard
sewing
size
Y(mm)

Pattern
No.

Stitch
shape

()
Number
of threads
(thread)

11

10-10

2848

6-6

1240

6-6

29

10-10

1341

8-8

3049

5-5-5

14

10-10

31

8-8-8

1542

6-6

3250

5-5-5

1643

8-8

33

8-8-8

17

10-10

X(mm)
Standard
sewing
size
X(mm)

Y(mm)
Standard
sewing
size
Y(mm)

3.0

2.5

XY 100% No.34~No.50 1.5 mm


The standard sewing sizes of X and Y are when the enlargement / reduction rate is 100%. Use the pattern No. 34 to
No.50 when the button hole is small (1.5 mm or less).

13.4.2 Selection of the sewing pattern and the sewing width


1 1900B Selection of the sewing pattern is the same as that of the 1900B.
2
1900B
When the distance between holes of the button used does not fit the standard sewing width of the sewing
pattern No., adjust the sewing width by enlargingreducing the sewing width. The way of enlargingreducing
is the same as that of the 1900B. Refer to the table given below for the scale for enlargementreduction in
terms of the sewing width.
3 1900B
.
After changing the sewing pattern No. and the sewing width, make sure of the needle entry point. As for the
way of confirmation, refer to the confirmation of the shape of sewing pattern in the instruction manual for the
1900B.
4 XY Table of XY scale in terms of the sewing width
X.Y(mm)

2.4

2.6

2.8

3.0

3.2

3.4

3.6

4.0

4.3

4.5

4.7

5.2

5.6

6.0

6.2

6.4

71

76

82

88

94

100

106

118

126

132

138

153

165

176

182

188

- 146 -

13.5 Position of the button clamp jaw lever

When change of the shape of button, change of the sewing pattern or


enlargement/reduction of the sewing width is performed, make sure the needle entry point. If
the needle extends outside the button hole or the sewing pattern extends outside the button
clamp unit, the needle interferes with the button hole or the button clamp unit, resulting in the
danger of the needle breakage or the like.
1

2
1 .
2

Button

I07XY

Hole in the button

Needle entry point

XY

5
2

X/Y
6

1) Hold

for 3 seconds to have access to

Mode Setting Level 2 Interface.


1
2) Place a button in button clamp jaw levers

3) press
Interface

- 147 -

to have access to the Test Mode

4)

At

Test Mode

Interface, user can press

(I07XY Motor Origin Test) to activate


Output Test Interface (as shown in Lower left
picture) Pressing

is to turn the coordinates

of X/Y to the origin Turn the hand pulley and


check that the center of the needle enters the
center of the button
5) If the center of the needle is not located in the
2 in the
center of the button, loosen screws
button clamp jaw lever base to adjust so that the
center of the needle enters the center of the
button; or adjusting the XY position of the
sensitive film.
6) After the adjustment, perform the confirmation of
the pattern shape and make sure that the needle
surely has entered the button hole.
7) Origin Retrieval,refer to the 2.3.2

- 148 -

13.6 Adjusting the feed plate

When change of the shape of the button, change of the sewing pattern or
enlargement/reduction of the sewing width is performed, make sure of the shape of the
sewing pattern. If the feed plate interferes with the needle hole guide, it will result in the
danger of the needle breakage or the like. Also, if the pedal is depressed during the
adjustment, the button clamp unit will go up or come down. So, be careful.
1

I07XY

Y
1
2
4
1 H

for 3 seconds to have access to

1 Hold

Mode Setting Level 2 Interface.

2 press

to have access to the Test Mode

Interface
3 At

Test

Mode

Interface,

user

can

press

(I07XY Motor Origin Test) to activate


Output Test InterfacePressing

is to turn the

coordinates of X/Y to the origin.


1 so that needle hole guide
2
4 Adjust feed plate
comes to the center of the recessed part of feed
1 .
plate

- 149 -

13.7 Adjusting the button clamp jaw lever

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start
of the sewing machine.

0.5-1mm

- 150 -

2
3
4

0.5~1mm,
2 .

Bring the machine to its stop-motion state.


1 . Loosen screw
Then lift button clamp
2 in the button clamp jaw lever and adjust

so that a clearance of 0.5 to 1mm is


provided between button clamp jaw lever
3 and hinge screw
4 when placing a

1 . Then
button in between button clamps
2 in the button clamp jaw
tighten screw
lever.

13.8 Adjusting the lifting amount of the button clamp

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start
of the sewing machine.

Max 13mm

2
A
B

1
2
2
1
2
Loosen two setscrews , and move moving plate back and forth in the direction of arrow to adjust. The
2 is moved in the direction of
A , and
lifting amount of the button clamp will be decreased when moving plate
B . After the adjustment, securely tighten setscrews
1 .
be increased when it is moved in the direction of

- 15. -

13.9 Adjustment of the wiper spring

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

1
2

The pressure of the work clamp unit should be minimized as long as the material does not warp during sewing.
1 and turn adjusting screw
2 to obtain the aforementioned pressure.
Loosen adjusting screw

- 152 -

13.10 Adjustment of the wiper spring

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.
1
1

2 20

30g()
1 retains the needle thread after
Wiper spring
2
and the
thread trimming in between wiper
wiper spring. Correct properly the tension of wiper
1 so that the tension at that time becomes
spring
20 to 30g (a little higher tension than that of the
bobbin thread coming out of the bobbin case).

If the retaining of the needle thread is


excessive, the thread may protrude from the
upper side of the button.

13.11 Installing the save button bar


(accessory part)

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.

2
3
1
1

2
3.54mm.
4
3

3 on button clamp
1) Install save button bar
1
2 .
base with hexagon screw
2) Adjust so that a clearance of 3.5 to 4 mm is
provided between the center of the button and
the top end of the save button bar.
3) To adjust the raising amount of the save button
bar, loosen screw 4, and move the save
button bar up or down.

3.5~4mm

- 153 -

14 List of Warning

Code

EB001

Figures

Name of Error

Release Method

Machine is in emergency stop

Make sure the pedal is not stepped


when system enters the Sewing
Ready Interface

EB002

Machine is in emergency stop

to enter the status of

Press

frame-moving after stop, or start


again or return to origin after
pressing the reset switch to trim
thread.

EB003

Confirmation of tilt of machine


head

SC047A 2P

Press

. The machine cant run

at status of machine head tilt.


Please return it to the normal
position. The technician can use
the short block to short connect
the 2P blue plug at Head Board
SC047A

EB004

300V
Main voltage is too low300V

Turn off Machine

EB005

300V
Main voltage is too high300V

Self-recovery

EB007

IPM
IPM over-voltage or over current

Turn off Machine

EB008

24V
Voltage of assistant device
24V is too high

Turn off Machine

- 154 -


Code

EB009

EB013

EB014

Figures

Name of Error

Release Method

24V
Voltage of assistant device
24V is too high

X11

Turn off Machine, and repower


the machine after a while.
Simultaneously, user shall make
sure the solenoids connected at
X11port are not shorted.

Encoder error or unconnected

X5

Turn off machine. Make sure the


wires at X5 port are connected
firmly and correctly.

Motor running abnormal

Turn off machine and check the


status of motor encoder signal.
XY

EB015

Exceeds sewing area

Press

. The stop position of

main shaft is wrong due to the


reason of the main shaft driving or
the manual turning. Rotate the
wheel to have the needle bar
return to upper position.

EB016

EB018

Needle bar upper position


abnormal

Knife position abnormal

- 15. -

Press

. The stop position of

main shaft is wrong due to the


reason of the main shaft driving or
the manual turning. Rotate the
wheel to have the needle bar
return to upper position.

CZ024

Turn off machine and make sure


the connection of CZ024 on head


Code

Figures

Name of Error

Release Method
signal board is sound. If the
connection of that plug is ok,
please check the thread-trimming
coupler

Emergency switch is not at the


right position

Self-recovery

EB020

Stepping software version error

Turn off Machine. Check the used


stepping board and the stepping
program.

EB024

Wrong connection between


operation panel and sewing
machine

Turn off Machine

X
X origin detection abnormal

CZ021
X9

Turn off power. Check the


connections of the CZ021 Plug at
head signal board and X9 port at
control box

Y
Y origin detection abnormal

CZ022
X9

Turn off power, Check the


connections of the CZ022 Plug at
head signal board and X9 port at
control box.

EB019

EB025

EB026

EB027

EB030

Presser origin detection


abnormal

Stepping driver communication


abnormal

- 156 -

CZ025
X9

Turn off power. Check the


connections of the CZ025 Plug at
head signal board and X9 port at
control box

Turn off power. Repower the


machine after a while. Check then


Code

Figures

Name of Error

Release Method
communication
cables,
main
board and driving board within the
control box.

EB031

Stepping motor over-current

Turn off power and repower the


machine after a while.

EB032

Stepping driver power supply


abnormal

Turn off Machine

EB034

EB035

EB036

EB037

Abnormal current

Turn off Machine. Check the


driving circuit of the main shaft
motor. Make sure the response
signal of the encoder is normal. At
last, please check the mechanical
load of machine.

IPM 1
IPM frequent over-current 1

Turn off Machine. Check the


driving circuit of the main shaft
motor. Make sure the response
signal of the encoder is normal. At
last, please check the mechanical
load of machine.

IPM 2
IPM frequent over-current 2

Turn off Machine. Check the


driving circuit of the main shaft
motor. Make sure the response
signal of the encoder is normal. At
last, please check the mechanical
load of machine.

1
Motor blockage 1

PWM

- 157 -


Code

Figures

Name of Error

Release Method

After the main shaft running order


is sent, the main shaft motor has
no response. Check the wave
shape of PWM at main shaft
motor driving circuit. Make sure
the response signal of

2
Motor blockage 2

PWM

After the main shaft running order


is sent, the main shaft motor has
no response. Check the wave
shape of PWM at main shaft
motor driving circuit. Make sure
the response signal of

Motor over speed

Turn off power and repower the


machine after a while

Bus voltage abnormal

AC_OVDT

UZKIN

If the AC_OVDT signal is


detected at high level, please
check the power voltage and
relating circuit; or if the
simulation amount of sample
UZKIN is too low, please also
check the power voltage and
relating circuit.

EB043

Thread-trimming motor origin


abnormal

CZ024
X9

Turn off power and make sure the


connections of CZ024 on head
signal board and X9 port on
control box.

EB044

EEPROM
Head board EEPROM loading
error

X9

EB038

EB039

EB042

- 158 -


Code

Figures

Name of Error

Release Method
Turn off power, and repower the
machine after a while. Check the
connection of the X9 plug.

X
X checking error

The communication between the


main board and the stepping board
has mistake.

EB049

Y
Y checking error

The communication between the


main board and the stepping board
has mistake.

EB050

MD1
MD1 stepping motor
over-current

Turn off machine, check the


driving board and stepping motor

MD1 X
MD1 X direction not finish

Turn off machine. The stepping


controller doesnt finish the
current order, but the main
controller sends the action order
again.

MD1 Y
MD1 Y direction not finish

Turn off machine. The stepping


controller doesnt finish the
current order, but the main
controller sends the action order
again.

EB048

EB051

EB052

EB053

EB054

MD2
MD2 stepping motor
over-current

MD2 X
MD2 X direction not finish

- 159 -

Turn off machine, check the


driving board and stepping motor

Turn off machine. The stepping


controller doesnt finish the
current order, but the main
controller sends the action order
again.


Code

EB055

Figures

Name of Error

Release Method

MD2 Y
MD2 Y direction not finish

Turn off machine. The stepping


controller doesnt finish the
current order, but the main
controller sends the action order
again.

EP301

Pattern not exist

Have no pattern corresponding to


the currently selected pattern
number, please press
U

EP302

Pattern file data error

When the system loads from U


disk or local memory, the pattern
data dont meet the standard in
format. The system gives warning.
Please press

to return.

EP303

Cant find pattern in memory

The effective mark within the


pattern is damaged. Press

to

reload the default pattern.

P P

EP304

Cant delete existing pattern

At deleting pattern, if the current


normal pattern is quoted in the P
pattern or the current P pattern is
quoted in the repetition sewing,
the system will give warning.
Please press

- 160 -


Code

Figures

Name of Error

Release Method
U

EP305

Capacity of memory is too low.

When user copies pattern from U


disk or creates the new pattern, the
system will calculate the leftover
room according to the size of the
patterns set. If the room is
insufficient, the system will give
warning. Press

to return.

EP306

Delete the last pattern

When user deletes pattern, if it is


the last pattern, that pattern should
not be deleted. Please press

EP307

Pattern has existed

At adding new pattern or copying


pattern to a pattern number, if that
pattern has contained pattern, the
system will give warning.
Press

EP308

Pattern No. not exist

If the set pattern number is over


the limitation on the total number
of patterns, the system will give
warning. Press

EP309

Cant find pattern data!

At loading P pattern, if the pattern

- 161 -


Code

Figures

Name of Error

Release Method
list is different from the pattern
data. The system will give
mistake. But this mistake occurs
rarely. Press

EP310

Memory is full

At creating new patterns, if the


total number of pattern is over the
limits, the system will give
warning. Press

EP311

Parameter abnormal

If parameters, such as level 1


parameter, level 2 parameter, head
board parameter, counter value
and
production
control
information, are over the limits,
the system will give warning.
Press

to have the wrong value

to return to default value.

EP312

Software update failure

EP313

Forbid to input

U
Mistakes happen at the process of
updating the U disk. Please turn
off machine.

Press

EP314

U
Cant load updating file from U
disk

- 162-

During the update, the loaded file


is not at the right format, the
system will give warning.


Code

Figures

Name of Error

Release Method
Press
U

EP315

File is too big

When user inputs patterns via U


disk, the stitch number of the
single pattern is over the limits.
Then the system will give
warning. Press
U

EP316

File load abnormal

At loading the U disk files, the


catalogue file folder doesnt match
the standard or the length of
configuration file is not matched
to the actual length.
Please
press
U

EP317

File input abnormal

At inputting file to U disk, the


abnormal matters occur at the
input. Press
U

EP318

Initialization abnormal

The initialization of U disk failed.


Press

EP319

Sewing counter is full

The sewing counter reaches the


limits. Press

- 163 -


Code

Figures

Name of Error

Release Method

EP320

No. of pieces counter is full

The sewing counter reaches the


limits. Press

EP321

Communication error

EP322

Bad order

X7

Turn off machine. Check the X7


port.

Turn off Machine

EP323

Calculation over sewing area

K56,K57,K58 K59

Press

. Make sure the pattern is

within the sewing range set by the


four parameters K56, K57, K58
and K59.

EP324

Non-agreement of system
version

The version of the main controller


software doesnt match to that of
the operation head software.
Please press

to have access

to the update interface.

EP325

Calculation abnormal

At generating patterns, the pattern


data become abnormal, which
doesnt meet the limits of
algorithm. Press

- 164 -

to return.


Code

EP326

EP327

Figures

Name of Error

Low battery

Needle position error

Release Method

Press

Press

EP328

Over move range

After the calculation, the pattern


outline is beyond the range. Please
press

EP329

Exceed largest needle pitch

Press

EP330

Out presser is lifting

During the sewing, the system


detects that the position of outer
presser is wrong. Press

EP331

Fail to perform right operation

Some limitations at editing the


patterns (like, two shape points are
needed at inputting a circle.)
Press

EP332

Exceed stitch number limitation

The stitch number of the single


pattern is over the limits.
Press

- 165 -


Code

Figures

Name of Error

Release Method

EP333

Cant select function

Due to some reasons, the current


function can not be selected.
Mainly exist at pattern edition.
Press

EP334

Disagreement between operation


panel and machine type

The control panel doesnt match to


the main controller. Please turn off
machine

The

EP335

Low Memory

system

will

automatically build a temporary


storage area within the program. If
it fails, the system will give
warning. Press

EP336

Pattern too big

At saving the patterns, the address


of pattern data is over the range.
Please press
VDT

EP337

Can not edit

The pattern is not in VDT version,


which can not be edited. Press

EP338

Letter Emb file loading Failure!

Press

EP339

Wrong password

The input password is not the

- 166 -


Code

Figures

Name of Error

Release Method
default one. Press

EP340

Clock stops

RTC
RTC give warning. Turn off
Machine

EP341

Cant change basic pattern

The

basic

pattern

cant

be

changed. Press

EP342

Load basic patterns

After the machine type is changed


or the mark of the basic pattern
has mistake, the system will give
warning. Press

EP343

Fail to load basic patterns

There is mistake at the process of


loading
the
basic
pattern.
Press

15 List of Information Prompt

No.

Name

M001

Prompt of Pattern Deletion

M002

U Prompt of Inserting U Disk

M003

U Can Not Found Pattern Data In U Disk

M004

U
Whether to copy entire U disk patterns to operation panel?

M005

U
Whether to copy entire operation panel patterns to U disk?

M006

Prompt of Turn-off Need


- 167 -


No.

Name

M007

Prompt of Over Set Range

M008

Prompt of All Sub-pattern Deletion

M009

Prompt of Restore Original Setting

M010

Prompt of Deleting a Sub-pattern

M011

Prompt of Power-off after Successful Update

M012

Prompt of Crank-Rod add solid grease

M013

Prompt of Cleaning Time

M014

Prompt of Oil Replacement

M015

Prompt of File Deletion

M016

Prompt of File Replacement

M017

Release hint for adding grease at jointing bar

M018

Prompt of Clearing Value of Oil Replacement Counter

M019

Prompt of Clearing Value of Cleaning Time Counter

M020

Prompt of Clearing Value of Production Control Counter

M021

No Alarm Record

M022

U Initialization of U Disk

M023

Confirmation of Point Transform

M024

Confirmation of Performance

M025

Confirmation of auto-insertion for trimming

M026

Confirmation of Presser Movement

M027

Confirmation of Entry to Edition Interface

M028

Confirmation of Entry to Sewing Interface

M029

Confirmation of Change on Standard Zigzag Sewing

M030

Confirmation of Deletion on Mechanical Control Order

M031

Confirmation of Deletion on Shape Point

M032

Confirmation of Deletion on Needle Entry Point

M033

Confirmation of Deletion on Element

M034

Confirmation of Deletion on New Edited Pattern

M035

Number of Inputted Point over Limitation

M036

Number of Elements over Limitation

M037

Total Number of Inputted Point over Limitation

M038

U Copy Parameter in U Disk to Operation Panel

M039

U Copy Parameter in Operation Panel to U Disk

M040

U Cant Find Data File in U Disk

M041

Data File is Found

M042

Prompt of Turn-off after successful recovery of parameter


- 168 -


No.

Name

M043

Prompt of Turn-off after successful recovery of pattern

M044

Prompt of Input figure (at least one)

- 169 -

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