Professional Documents
Culture Documents
Foreword
Thank you for using our Computerized Bartacking Machine for Special Sewing Machine.
It is appreciated that you do read this manual carefully in order to operate the
machine correctly and effectively. If the user operates the machine contrary to regulations
herein, thus cause loss to user or third party, we will not take responsibility. Besides, you
should keep this manual for future use. For any fault or problem of machine, please ask
the professionals or the technicians authorized by us for repair service.
This Users Manual and the Safety Marks printed on the products are to enable you to use
this product correctly so as to be away from personal injury. The signs and definitions of
Marks are shown in below:
Danger
The incorrect operation due to negligence will cause the serious personal
injury or even death.
Caution
The incorrect operation due to negligence will cause the personal injury and
the damage of mechanism.
This kind of marks is Matters for Attention, and the figure inside the triangle
is the content for attention. (Exp. The left figure is Watch Your Hand!)
This kind of mark is Forbidden.
This kind of mark means Must. The figure in the circle is the contents that
have to be done. (Exp. The left figure is Ground!)
2.
Danger
5
For opening the control box, please turn off the power and take away the plug
from socket firstly, and then wait for at least 5 minutes before opening the
control box. Touching the part with high voltage will cause the person injury.
Caution
Usage Environment
Try not to use this sewing machine near the sources of strong disturbance
like high-frequency welding machine.
The source of strong disturbance will affect the normal operation of the
sewing machine.
20%
The supply of compressed gas shall be over the consumption required by the
sewing machine. The insufficient supply of compressed gas will lead to the
abnormal action of sewing machine.
In case of thunder, lightning or storm, please turn off the power and pull plug
out the socket. Because these will have influence on the operation of sewing
machine.
Installation
When you tilt or erect the head of sewing machine, please use both of your
hand in that operation. And never press the sewing machine with strength.
If the sewing machine loses its balance, it will fall into floor thus causes the
personal injury or mechanical damage.
Grounding is a must.
If the grounding cable is not fixed, it may cause the electric-shock and
mis-operation of machine
25mm
The entire cables shall be fixed with a distance at 25mm away from the
When operating the sewing machine, please remember to put on the glasses.
Otherwise, the broken needle will cause the personal injury in case the
needle is broken.
1.
2.
3.
At following circumstances, please cut off the power at once so as to avoid
the personal injury caused by the mis-operation of start switch:
1.Threading on needles; 2. Replacement of needles; 3. The sewing machine
is left unused or beyond supervision
For any trouble, please contact the trained technicians or the supplier of that
machine.
Maintenance & Inspection
Only can the trained technicians perform the repair, maintenance and
inspection of this sewing machine.
2.
1.
At following circumstances, please cut off the power and pull off the plug at
once so as to avoid the personal injury caused by the mis-operation of start
switch:.
1.Repair, adjustment and inspection ;
2.Replacement of the component like curve needle, knife and so on
0
Before the inspection, adjustment or repair of any gas-driven devices, user
shall cut off the gas supply till the pressure indicator falls to 0.
When adjusting the devices needing the power supply and gas supply, users
can t be too careful to follow the entire Safety Matters for Attention
Contents
1 General Information ...............................................................................................................................- 1 1.1 Specifications of 1900B/1903B..............................................................................................- 1 1.2 Names of main unit ...................................................................................................................- 3 2 INSTALLATION ...........................................................................................................................................- 4 2.1 Installing the electrical box ...............................................................................................- 4 2.2 Attaching the connecting rod ....................................................................................- 4 2.3 Installing the head support rod ..................................................................................- 5 2.4 Installing and connecting the power switch ......................................................- 5 2.5 Installation of the sewing machine head ....................................................................- 6 2.6 Installing the drain receiver and the head support rubber......................- 7 2.7 Safety switch ............................................................................................................................- 7 2.8 Tilting the sewing machine head ...............................................................................- 8 2.9 Installing the operation panel ............................................................................................- 9 2.10 Installing the motor cover............................................................................................- 9 2.11 Managing the cord.............................................................................................................- 10 2.12 Installing the eye protection cover ........................................................................- 11 2.13 Installing the thread stand...............................................................................................- 11 3. OPERATION OF THE SEWING MACHINE.............................................................................- 12 3.1 Lubrication ..............................................................................................................................- 12 3.2 Attaching the needle..................................................................................................- 12 3.3 Threading the machine head........................................................................................- 13 3.3.1 Threading ...............................................................................................................................- 14 3.4 Installing and removing the bobbin case ......................................................................- 15 3.5 Installing the bobbin....................................................................................................- 15 3.6 Adjusting the thread tension.................................................................................- 16 3.7 Adjusting the thread take-up spring ...........................................................................- 16 3.8 Example of the thread tension ............................................................................................- 17 4 Standardization........................................................................................................................- 18 4.1 General Keys.............................................................................................................................- 18 4.2 Basic Operations ......................................................................................................................- 19 4.3 Operation at Normal Pattern.............................................................................................- 20 4.4 Pattern Registration ..................................................................................................................- 24 4.5 Pattern Naming..........................................................................................................................- 25 4.6 Winding............................................................................................................................................- 25 4.7 Pattern Selection.......................................................................................................................- 27 4.8 Sewing Data Setting .........................................................................................................- 29 4.9 P P Pattern Registration............................................................................................................- 31 4.10 Trial Sewing ............................................................................................................................- 32 4.11 Operations on Counter.......................................................................................................- 34 4.12 Emergent Stop ...............................................................................................................................- 35 5 P Operations on PromptPPattern..................................................................................- 37 5.1 P P Pattern Data Input ......................................................................................................- 37 5.2 P P Pattern Edition ....................................................................................................................- 39 5.3 P P Pattern Copy.......................................................................................................................- 40 5.4 P P Pattern Selection ................................................................................................................- 42 5.5 P P Pattern Sewing ...................................................................................................................- 43 6. Maintenance...............................................................................................................................................- 45 6.1 Adjusting the height of the needle bar.....................................................................................- 45 6.2 Adjusting the needle-to-shuttle relation ...............................................................................- 45 i
6.3 Adjusting the lift of the work clamp foot .........................................................................- 47 6.4 The moving knife and counter knife ........................................................................- 48 6.5 Adjustment of the wiper ...............................................................................................- 48 6.6 Draining waste oil ............................................................................................................- 49 6.7 Amount of oil supplied to the hook..............................................................................- 49 6.8 Replenishing the designated places with grease..............................................- 50 7 C Operations on CombinationC Pattern ......................................................................- 51 7.1 C C Pattern Data Input ......................................................................................................- 51 7.2 C C Pattern Edition ...................................................................................................................- 53 7.3 C C Pattern Selection ...............................................................................................................- 54 7.4 C C Pattern Sewing ...................................................................................................................- 55 8 Pattern Edition.............................................................................................................................- 57 8.1 Have Access to Pattern Edition Mode ......................................................................- 57 8.2 Pattern Edition.........................................................................................................................- 62 8.3 Quit Pattern Edition Mode .......................................................................................- 70 9 Information Functions.........................................................................................................................- 72 9.1 Maintenance & Repair Information ................................................................................- 73 9.2 Input Time for Maintenance & Repair .....................................................................- 74 9.3 How to Release Alarm.................................................................................................- 76 9.4 Production Control ...........................................................................................................- 76 9.5 Setting on Production Control..................................................................................- 79 9.6 Display Threading Figure....................................................................................................- 83 9.7 Alarm Record ...........................................................................................................................- 84 9.8 Runnning Records ....................................................................................................................- 85 10 Communication Functions ................................................................................................................- 85 10.1 Data Format............................................................................................................................- 85 10.2 Data Management ..................................................................................................................- 86 10.3 How to Update .......................................................................................................................- 91 10.4 Instructions on Parameter Back-up and Recovery .............................................- 93 10.5 Instructions on Pattern Data Back-up and Recovery..................................- 95 11 Mode & Parameter Setting ....................................................................................................- 98 11.1 Have Access to Mode & Parameter Setting........................................................- 98 11.2 Level 1 Parameters Setting...........................................................................................- 100 11.3 Level 2 Parameters Setting..........................................................................................- 107 11.4 Counter Setting.................................................................................................................- 112 11.5 Have Access to Pattern Edition ....................................................................................- 115 11.6 Pat Lock Setting ............................................................................................................- 116 11.7 U U Disk Initialization ........................................................................................................- 117 11.8 Software Version Inquiry..............................................................................................- 117 11.9 Sewing Type Setting.....................................................................................................- 118 11.10 Test Mode ...........................................................................................................................- 119 11.11 Brightness Adjustment........................................................................................................- 126 11.12 Keyboard Lock ...................................................................................................................- 126 11.13 Button-stitching Function Setting...............................................................................- 129 11.14 Pattern Edition Parameter Setting.......................................................................- 132 12 System Principle of Controller.................................................................................................- 133 12.1 Structure of Control System ..........................................................................................- 133 12.1.1 Diagram of this Control System ........................................................................- 133 12.1.2 External Cable Connection of Control Box.......................................- 135 12.2 List of Patterns in Bar-tacking Controller .........................................................................- 136 12.2.1 1900B Table of the 1900B Standard Patterns.................................................- 136 12.2.2 1904B/1906B Table of the 1904B/1906B Standard Patterns ................................... - 140ii
13.1903B .......................................................................................................- 144 13.1 Specifications ...............................................................................................................................- 144 13.2 Installation of the sewing machine and preparation of the operation.......................- 144 13.3 Needle and thread.............................................................................................................- 145 13.4 Table of the standard patterns...............................................................................................- 145 13.4.1 Table of the 1903B Standard Patterns.............................................- 145 13.4.2 Selection of the sewing pattern and the sewing width......- 146 13.5 Position of the button clamp jaw lever .....................................................................- 147 13.6 Adjusting the feed plate........................................................................................- 149 13.7 Adjusting the button clamp jaw lever...............................................................- 150 13.8 Adjusting the lifting amount of the button clamp.........................................- 151 13.9 Adjustment of the wiper spring ...............................................................................- 152 13.10 Adjustment of the wiper spring ..........................................................................- 153 13.11 Installing the save button bar(accessory part) .................................- 153 14 List of Warning....................................................................................................................- 154 15 List of Information Prompt .................................................................................................- 167 -
iii
1 General
Information
1.1 Specifications
of 1900B/1903B
TYPE
No.
ITEM
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
Purpose
Sewing Area
Stitch Length
Needle
Total Number of
Standard Patterns
Wiper Type
Needle ThreaTension
Shuttle
Lubricating Method
LubricatingOil(Liquid)
Grease
Data Recording
Enlarging/Reducing
Facility
1900B
Bartacking / Button Lockstitch
X() 40mm Y() 30mm
X(lateral) direction 40mm Y(longitudinal) direction 30mm
3000rpm ( 2700rpm)
3000rpmwhen sewing pitches are less than 4.5mm in
X-direction and 3.5mm Y-direction
0.1mm 10.0mm (0.1mm )
0.1mm 10.0mm (adjustable in 0.1mm step )
( 2 )
Intermittent Feed(2-draft drive by stepping motor)
41.2mm
DP 5 #14 (DP5 #11(F,M), (DP17#21H))
Flash Memory
X Y 20%~200%1%
20%~200%(1% step) in X direction and Y direction
respectively
-1-
Enlarging/Reducing
By increasing/decreasing the stitch length
Method
400-3000rpm(100rpm )
20
Max. Sewing Speed
400-3000rpm (100rpm step)
Limitation
(1-200)
21
Pattern Selection
Specifying Pattern No. Type(1-200)
/(0 9999)
22
Bobbin Thread
Up/Down Type (0 9999)
Counter
550W AC ()
23
Sewing Machine
550W Compact AC Servomotor (Direct Drive)
Motor
805mm375mm760mm
24
Dimensions
45kg 10kg
25
Machine
head 45kg Control box 10kg
Weight
600W
26
Power Consumption
0 - 50
27
Operation Temperature
Range
5% - 95%
28
Operation Humidity
5% - 95% No Dew Condensation
Range
AC 220V 10%50-60Hz
29
Line Voltage
Single Phrase AC 220V 10%50-60Hz
The highest sewing speed according to the sewing conditions reduce speed
19
-2-
Machine head
Work clamp feet
Thread stand
Operation panel
Power switch
Control box
Pedal switch
-3-
2 INSTALLATION
2.1 Installing the electrical box
1
2
3
4
5
6
7
-4-
1
2
1 in hole
2 in
Drive head support rod
the machine table.
5
1 under the machine
1Fix power switch
Voltage specifications at the time of delivery from the factory are indicated on the voltage indication seal.
Connect the cord in accordance with the specifications.
-5-
1
1
1
3
3
2 B
4
2
1 to the hinge shaft ,and fix the sewing machine main unit.
1) Fit hinge rubber
3 to hinge rubber
1 , tighten nut
3 until spring washer
2 becomes as B in the
2) When tightening nut
4
illustration, and fix it with nut .
1
1 excessively, it
If tightening hinge rubber
will not work properly. So, be careful.
-6-
4
2
2
5
4
3
6
1
4
2 in the installing hole of table
1
1Fix drain receiver
3
with four setscrews
4 to drain receiver
2 .
2Screw in drain bin
5 into drain bin
4 .
3I nsert sewing machine drain pipe
6 into table
1 .
4Insert head support rubber
5
1.
4
5
2.
5 until it will go no
1. Insert drain pipe
further so that it does not come off drain
4 when tilting the machine head.
bin
5 .
2. Remove the tape fixing drain pipe
2
1
-7-
1
1.
2.
2
Tilt/raise the sewing machine head with both hands taking care not to allow your fingers to be
caught in the head. Turn OFF the power before starting the work so as to prevent accidents
caused by abrupt start of the sewing machine.
1 .
When tilting the sewing machine head, tilt the head gently until it comes in contact with head support rod
1.
2.
3.
1.
2.
3.
-8-
1
3
1
on the
Fix operation panel installing plate
2 and pass the cable
machine table with wood screws
through hole in the machine table. Fix the operation
1 with screws
3
panel on panel installing plate
supplied as accessories. Fix the cable on the bottom
surface of the table with the staples supplied with the
machine as accessories.
-9-
Slack
1
1
2
1 as
1 In the state that the sewing machine is tilted, connect the cords, and bundle them with clip band
shown in the figure.
2 the cords slacken as shown in the figure.
When you tilt the sewing machine, make sure that the sewing machine head support bar is placed on
the table.
- 10 -
Be sure to attach this cover to protect the eyes from the disperse of needle breakage.
1
Be sure to attach the eye protection cover
before using the sewing machine.
2.13
1
1
2
2
3
1)
2)
3)
- 11 -
3.1 Lubrication
Turn OFF the power before starting the work so as to prevent accidents
caused by abrupt start of the sewing machine.
1. 2
2.
1. Do not lubricate to the places other than the oil tank and the hook of Caution 2 below. Trouble of
components will be caused.
2. When using the sewing machine for the first time or after an extended period of disuse, use the machine
after lubricating a small amount of oil to the hook portion.
3.2
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.
- 12 -
1
2
3
AB
Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.
1
1
2 1
2
1
1 When the silicon oil is used, thread through thread guide for silicon
2 .
2 For thick thread, pass the thread through one hole only of needle bar thread guide
3.3.1 Threading
Please see
- 14 -
Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.
1
1
2
3
2
3
1 .
1Open hook cover
3 of bobbin case
2 , and remove
2Raise latch
the bobbin case.
3When installing the bobbin case, fully insert it
into the shuttle shaft, and close the latch.
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.
2.5mm
1
2
1
2
3
2
4
5
3
2.5
1Set the bobbin q into bobbin case w in the
direction shown in the figure.
3 of
2Pass the thread through thread slit
2 , and pull the thread as it is.
bobbin case
By so doing, the thread will pass under the
tension spring and be pulled out from
4 .
thread hole
5 of
3Pass the thread through thread hole
the horn section, and pull out the thread by
2.5 cm from the thread hole.
If the bobbin is installed in the bobbin case orienting the reverse direction, the bobbin thread pulling out
will result in an inconsistent state.
- 15 -
Long
1.5N#50
Short
0.1~0.3 N
1
2
3
2
2
1
The standard stroke of thread take-up spring
is 8 to 10 mm, and the pressure at the start is 0.1 to
0.3N.
- 16 -
When using the sewing machine for the first time, adjust the thread tension referring to the table
below.
Thread
Material
Strength
#50
Polyester filament thread#50
Woo
10 [13 ]
0.1N
#50
Polyester spun thread #50
Woo
10 [13 ]
0.2N
#60
OFF
Polyester spun thread
#60(Thread clamp OFF)
T/C
T/C broad
8~10 [11~13 ]
0.1N
Denim
10 [13 ]
0.1N
Denim
8~10 [11~13 ]
0.1N
- 17 -
4 Standardization
The function keys use the general figures with the meanings agreed in the trade. The
figures are able to be recognized by the users in each country.
No.
Figure
Function
1
Escape Quit the setting interface at present. At interface for changing
data, this key can cancel the changing data.
2
Enter Confirm the changed data.
3
Plus Increase the value.
4
Minus Decrease the value
- 18 -
5
6
7
8
10
Reset Release the Errors
Number Input Activate the number keyboard so that user can input the
numbers.
Ready Key Shift between data input interface and sewing interface
Information Key Shift between data input interface and information
interface
Communication Key Shift between data input interface and
communication interface
Mode Key Shift among data input interface and other detailed setting
interfaces
No.
2.7
Turn on Power
Turn on power and activate the data input interface.
Select the Needed Pattern No.
At the present interface, the selected pattern number
- 19 -
H
F
I
J
K
G
M
O
N
- 20 -
L
P
List of Functions Keys
No.
A
B
Functions
Pattern Registration
Pattern Naming
Threading
Winding
X
X Actual Size Display
X
X Scale Rate Setting
Y
Y Actual Size Display
Y
Y Scale Rate Setting
Prompt PattenP
Pattern for short
Registration
P
P Pattern File Folder
Selection
Content
300
300 normal patterns can be registered.
14
14 figures can be inputted at most.
P
P Pattern File Folder
Number Display
P
P Pattern Selection
P
Display the File folder number of the present P pattern.
P P
2 Sewing Interface
Press
to have access to the sewing
interface, as shown at right. For the detailed
instructions, please refer to the List of
Functions Keys.
E
F
H
I
J
K
L
M
G
O
No.
Functions
Trial Sewing
Threading
Return to Origin
Content
After user presses it, the presser will return to the start
point and goes up.
E
F
Pattern Name
Counter Setting
X
X Actual Size Display
X
X Scale Rate Setting
Y
Y Actual Size Display
Y
Y Scale Rate Setting
P
P Pattern File Folder
Number Display
P
P Pattern Selection
Pause Key
P
Display the file folder number of the P pattern at present.
P
P
U31
- 23 -
300
- 24 -
14
Press
to have access to Pattern Naming
interface (as shown in right picture). 14 figures
can be inputted at most.
Right-moving Icon
Left-moving Icon
Caps Lock
Backspace
4.6 Winding
Installation of Bobbin
Insert the bobbin into the winding shaft,
then press the bobbin guider in the
direction shown by arrowas shown at
right picture.
- 25 -
Display the Winding Interface
At sewing data input interface, press
to activate the winding interface
as shown in right picture.
Start Winding
After the user steps on the pedal, the
sewing machine starts running and winding
the bobbin thread.
Stop Sewing Machine
- 26 -
Pattern Selection
20 pattern numbers can be displayed on each
page. If the content is more than one page, the
Page Keys will be displayed on the interface.
When selecting the number of a registered
pattern, the pattern shape will be displayed at the
upper side of the interface. Press
the operations of Pattern Selection.
to finish
- 27 -
Patten Inquiry
to activate the Pattern Inquiry
Press
Interface. User can input pattern number with the
number keys.
Pattern Deletion
is to
Select a registered pattern. Pressing
delete it. But the pattern that is registered to P
Pattern cant be deleted.
NoteThe patterns are divided into normal
patterns and basic patterns. The basic patterns are
the default ones that cant be deleted, while the
normal patterns are the patterns made, copied or
uploaded by user, which can be deleted or
modified.
Pattern Preview
Press
- 28 -
Item
Value Range
Default
Value
1.0~400 0%
100.0%
1.0~400.0%
100.0%
200~3000rpm
3000rpm
X Scale
Rate Setting
Y
Y Scale Rate
Setting
C
B
C
Max Speed
Limitation
1 U64
2
U01
Note 1Parameter U64 can shift scale rate to
actual size.
Note 2The input range and the default value
of the Max Speed Limitation are
affected by parameter U01.
- 29 -
XY
Scale Rate Setting
The right picture is the Scale Rate Setting
interface, in which the upper side is for X
direction and the lower side is for Y direction
AX X Actual Size
BX X Scale Rate
CY Y Actual Size
DY Y Scale Rate
~
Use
/
to input value. The inputted figure
is inserted at the first position, the figure
inputted before will be moved forward one
to end the operation,
by one. Press
and the system returns to the interface for
inputting data.
NotePress
to save the set value.
U01
Max Speed Limitation Setting
The operations are same to that at above.
will restore the Max Speed
Pressing
Limitation to the value at Parameter U01.
- 30 -
/
to input the number for
registration. If the inputted number is a
registered one, the pattern shape and relating
data will be displayed at the upper side of the
interface. In this situation, the operation for
registering new pattern will be unavailable
P 5
10 P
to select file
- 31 -
P
Pattern Number Confirmation
to end the operations of P
Press
pattern registration, and the system will
return to the Interface for Inputting P Pattern
Data.
Return to Origin
Presser Backward
Presser Forward
Stop
- 32 -
User needs to step on pedal to lower the presser, and then use
and
to determine the
sewing shape. If user holds the key for a while, the presser will keep moving even that key is released.
For stopping the machine, user needs to press
Press
to return the needle to origin and the system will back to Sewing Interface.
.
End Trial Sewing
, the system will return to Sewing Interface from Trial Sewing Interface. If the
After user presses
pattern is not at the start or the end position, user can start sewing in the midway after stepping on the pedal.
If user wants to quit the sewing, user will need to press
and turn off the lighting interface. Then the
system will display the Sewing Interface and the needle will return to start position.
- 33 -
Interface.
Sewing Counter
By selecting
&
, user can
determine the type of counter and set the
value of the counter.
- 34 -
to release
- 35 -
U97
Press
Interface
(
) Intermediate Presser Action (It depends on the
mechanism structure)
Feeding Backward
Feeding Forward
Return to Origin
By pressing
or
, user can move the
presser to the position for re-sewing.
Restart Sewing
After user steps the pedal, the machine restart
sewing.
- 36 -
5 P
Operations on PromptPPattern
J
K
L
M
N
O
P
50 P
The Prompt pattern is called P Pattern for short,
which contains a normal pattern and its relating
sewing parameters, like X scale rate, Y scale rate,
speed limitation and so on. If selecting a P
pattern, user will get rid of the trouble for setting
the parameters of the pattern at each time sewing
In the right picture, is shown the P Pattern Data
Input Interface.
H
I
Q
R
No.
Functions
P
P Pattern Edition
P
P Pattern Copy
Pattern Naming
Threading
Winding
P
P Pattern Number Display
Content
P
Edit the content of P pattern
P
Copy the content of existing P pattern to an empty
pattern number.
14
14 figures can be inputted at most.
No.
Functions
Content
P
Display the number of the normal pattern quoted in
the existing P pattern.
X
X Actual Size Display
X
X Scale Rate Setting
X
Display the X scale rate of the selected pattern.
Y
Y Actual Size Display
Y
Display the actual size of the selected pattern in Y
direction.
Y
Y Scale Rate Setting
X
X Travel Amount Display
Y
Y Travel Amount Display
Y
Display the Y scale rate of the selected pattern.
P
P Pattern File Folder Selection
P
Shift the file folder number of P pattern in sequence.
P
P Pattern Selection
Q
R
P
Display the registered P pattern
- 38 -
Range
Default
Value
Sewing Shape
B
File Folder
Number
C
3000rpm
-30.0~30.0mm
1.0~400.0%
100.0%
1.0~400.0%
100.0%
-30.0~30.0mm
X Travel
Amount
X Scale Rate
F
Y Scale Rate
G
Y Travel Amount
1~5
200~3000rpm
Max SpeedL
imitation
Item
B
C
D
- 39 -
and keyboard
- 40 -
P
Input newly Registered Pattern
Number
The Pattern to be copied is displayed at the
upper side of the interface. By using
number keys, user can select the
unregistered pattern number. The registered
pattern number is unable to be registered
again.
When pressing
to finish
file folder for saving. Press
the operations for copying the pattern, and
the system will return to the Interface for
Copying P Pattern
- 41 -
to end
- 42 -
K
L
M
N
O
P
E
F
I
R
No.
Functions
Trial Sewing
Threading
Return to Origin
P
P Pattern Number Display
Content
- 43 -
No.
I
Functions
X
X Actual Size Display
X
X Scale Rate Setting
Y
Y Actual Size Display
Y
Y Scale Rate Setting
X
X Travel Amount Display
Y
Y Travel Amount Display
Counter Setting
Content
R
S
P
P Pattern File Folder Number Display
P
P
Display the file folder number of the current P pattern
P
- 44 -
6. Maintenance
6.1 Adjusting the height of the needle bar
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.
1
2
4
3 F
4 0.8 ~1
1 to the lowest position of its stroke. Loosen needle bar connection screw
2 and adjust so
Bring needle bar
4 engraved on the needle bar aligns with the bottom end of needle bar bushing, lower
3 .
that upper marker line
For F type only, adjust the needle bar to the position where it is lowered by 0.8 mm to 1 mm from the center of
4 engraved on the needle bar.
upper marker line
When stitch skipping occurs in accordance with the sewing conditions, adjust the height of the needle bar so as
4 .
to lower it by 0.5 to 1 mm from the needle bar engraved line
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.
1
1
2
- 45 -
1
2
2
3
4
At this time, be careful not to let inner hook
come off and fall.
4
5
3
6
1
0mm
0mm
0mm
4
3 Adjust so that the blade point of inner hook
5 , and that a
aligns with the center of needle
clearance of 0 mm is provided between the front end of
the driver and the needle as the front end face of driver
6 receives the needle to prevent the needle from being
1 of the driver.
bent. Then tighten setscrew
7
8
4
5
4
0.05 ~0.1
5
7
7.5
0.05-0.1mm
7.5mm
9
10
9
10
Apply a small amount of oil to race section and oil wick , and use the sewing machine after an
extended period of disuse or cleaning the periphery of hook portion.
- 46 -
6.3
Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.
17mm
Max.17mm
1
1 6
2
5
2 L
3
3 L
5
4
7
5
8
3
5 of
2)Apply L-shaped wrench to socket bolt
4 , and loosen the socket bolt.
clamp
3 to increase the lift of
3)Push down L-shaped wrench
the work clamp foot, or pull it up to decrease the lift.
5 .
4)After the adjustment, securely tighten socket bolt
5)If the right and left work clamp feet are not levelled,
7 and adjust the position of the
loosen fixing screw
8 to level them.
work clamp foot lever support plate
8
9
10
- 47 -
6.4
Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.
3
1
1 18.5
5
2
2
4 0.5mm
0.5mm
Throat
3 so that a clearance of
1) Loosen adjusting screw
18.5 mm is provided between the front end of the
throat plate and the top end of thread trimmer lever,
1 . To adjust, move the moving knife in the
small
direction of arrow.
5 so that a clearance of 0.5 mm is
2) Loosen setscrew
2 and counter
provided between needle hole guide
4
knife . To adjust, move the counter knife.
18.5mm
6.5
Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.
1 1.5mm
1
23~25mm
23mm
1)
1.5mm
1.5mm or more
23 to25mm
23~25mm
- 48 -
6.6
1
1
6.7
1
3
3 4
1
3
2
2
- 49 -
M012
[8000]
When the sewing machine has been used for a certain number of times of sewing, error code No.
M012 is displayed on the operation panel. This display informs the operator of the time to
replenishing the designated places with grease. Be sure to replenish on big connecting link with the
grease. Then press
with the first screen NO.M012 to enter password register screen. After
1 M012
2
1. After replenishing the places with grease, the error M012 is displayed again unless the memory
2. Use grease tube supplied as accessories to replenish the designated places below with grease. If
grease other than the designated one is replenished, damage of components will be caused.
Turn OFF the power before starting the work so as to prevent accidents caused by
abrupt start of the sewing machine.
1
1Replenishing the eccentric cam section with grease
- 50 -
1)
2)
3)
1) open crank rod cover .
2) remove setscrew form the grease inlet cover located
at periphery of crank rod
3) fill coupling with grease through crank rod
- 51 -
List of Function Keys
No.
Function
Contents
C
C Pattern Registration
C
C Pattern Copy
C
Copy the content of Current C pattern to an empty pattern number.
Pattern Naming
14
14 figures can be inputted at most.
Threading
Winding
C
C Pattern Number
Selection
C
The number of the currently selected pattern is displayed on the
button. Press it to have access to the C Pattern Selection Interface.
Sewing Sequence
Display
C
C Pattern Shape
Selection
C P
Press it to have access to C Pattern Edition Interface. Operator can
select a P pattern to input.
Page
C 30 6
30 C patterns can be registered at most, and 6 C patterns can be
displayed on each page at most.
- 52 -
C
P B
Select Shape
At C Pattern Edition Interface (the right
figure), user can select the P Pattern (B)
for registration and then press
to finish the selection.
B
- 53 -
- 54 -
C
C B
C P
C C B
to finish
selection
D
E
F
G
H
N
O
P
Q
R
S
T
J
K
L
M
- 55 -
List of Function Keys
No.
Functions
Contents
Trial Sewing
Threading
Return to Origin
C
C Pattern Number Display
/
Sewing Sequence
Forward/Backward
/
Select the previous or next shape for sewing.
C
Display the number of the sewing shape registered under the
current C pattern
Counter Setting
Sewing Counter
No. Pieces Counter
X
X Actual Size Display
X
Display the actual size of the selected pattern in X direction.
- 56 -
No.
Functions
Contents
X
X Scale Rate Setting
X
Display the X scale rate of the selected pattern.
Y
Y Actual Size Display
Y
Display the actual size of the selected pattern in Y direction.
Y
Y Scale Rate Setting
X
X Travel Amount Display
X
Display the X travel amount of the currently selected pattern
Y
Y Travel Amount Display
Y
Display the Y travel amount of the currently selected pattern
Y
Display the Y scale rate of the selected pattern.
8 Pattern Edition
8.1 Have Access to Pattern Edition Mode
8
User can press
- 57 -
Press
Sewing Mode
Edition Mode
Select
to have
- 58 -
Press
- 59 -
List of Function Keys
No.
Function
Contents
Load Pattern
Input Pattern
Lift needle
Promptly locate the needle entry point; when editing the patterns, user
can input the coordinates of the sewing point directly.
Code List
Information Display
Display Setting
Trial Sewing
L
M
Return to Origin
Function Keys
Empty feeding
Point Sewing
Normal Sewing
- 60 -
backwards
No.
Function
Contents
4
Thread-trimming
Order
Hot Keys
Element Deletion
112
No.
Item
Absolute Coordinate
Relating Coordinate
Speed
Interval
Type of Element
Content
)
()
Types of current elements. At setting sewing data, the system will
- 61 -
No.
Item
Content
displayed the element types, like jump feed , broken line , free
curve
and so on). At setting the mechanical orders, the type of the
control order will be displayed (like thread-trimming).
()
6
- 62 -
Input Point
X (mm)
Y (mm)
-40.00
25.00
40.00
25.00
40.00
-25.00
-40 00
-25.00
Jump
to activate the
- 63 -
-40
25
, the Interface
- 64 -
023
- 65 -
to have
Linear Sewing
Thread Tyimming
Second origin
Stop
Inversion
Delay
Sewing machine stops
Jump
Point sewing
3.0
Sewing, press
and
in order to change
Note: Press
- 66 -
3.0mm
. Repeat
- 67 -
- 68 -
Save Pattern
Press
to have access to Pattern Saving
Interface to save the edited pattern, as shown in
right pictures.
U
The system will set the pattern number
automatically; user can also input the value with
~
and keyboard or
With
, user can select the location for
saving the pattern. Both the U disk and the
memory on operation panel will be available for
saving the pattern.
Press
action
Press
thread-trimming action
After the operations, the system will return to
Standard Interface for Pattern Edition.
- 69 -
SP500
- 70 -
Press
Sewing Mode
Edition Mode
Select
to return the
- 71 -
9 Information Functions
3
1
2
3
The Information Functions contain the following three functions
1The oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and
the warning notice can be performed after the lapse of the specified time.
2Speed can be checked at a glance and the target achieving consciousness as a line or group is increased as
well by the function to display the target output and the actual output.
3Display the threading picture
- 72 -
Please press
() Needle Replacement
(Thousand Stitches)\
- 73 -
5
Display Information Interface
Maintenance Level
At Interface for Inputting Sewing Data, user
can hold the Information Key (A) for about 3
seconds to activate the Information Interface
(Maintenance Level).
At that level, there are five buttons displayed
on the interface
- 74 -
Key
Alarm Records
Running Records
(C)
Exp. Pressing
time.
- 75 -
1
When it comes to the pointed time for maintenance or repair, the system will activate the prompt interface.
If user wants to clear the maintenance and repair time, please press
maintenance and repair time, the information prompt interface will be displayed after each one sewing task.
:
The following are the prompt code for each item:
Prompt of Crank-Rod add solid grease M012
Cleaning Time M013
Oil Replacement TimeM014
2
In the interface of production control, the system will be able to display the amount of products from the
beginning to now and the target producing amount, as long as the user fixes the time of start.
There are two ways to activate the production control interface:
- 76 -
9.4.1
Via Information Interface
5 There
are five items displayed on the production control
interface
Target Amount at Present
- 77 -
112
20
Set the time for trimming in one process. It is
related to the calculation of the actual amount.
If the time for trimming is set as 1, the actual amount
will be calculated at every process. If it is set at 2, the
actual amount will be calculated at every two
processes. The rest is done in the same manner. If it is
set as 0, no calculation will be carried out.
6.4.1
Display Production Control Interface
At Sewing Interface, user can press
Information Key (A) to activate the
Production Control Interface.
The displayed content and the functions
are same to the content in Chapter 6.4.1 at
above.
- 78 -
(C) to
- 79 -
- 80 -
Press
production amount.
Target Amount at PresentPress Ready key
to start counting
Actual AmountThe system starts counting after
entry to the Production Control Interface via the
Sewing Interface
Stop Counting
In the status of counting, you can see the
displayed on the screen. Press
to stop
will
- 81 -
The values of
and
can be
cleared both.
(Note: the clear key can only be displayed when
the counter is stopped.)
After pressing
Clearance is activated.
In the Interface for Confirming Clearance, user
can press
- 82 -
- 83 -
EB027 95
to inquire
, 1 if
to have access to
- 84 -
to have
1000
Accumulated Number of Stitch (1000 stitches
as a unit).
10 Communication Functions
10.1 Data Format
.VDT.PAT:
UDH_PAT
The sewing patterns in the formats of .VDT and .PAT are supported by the system:
When saving data to U disk, user needs to save it in the file folder with name of DH_PAT, or the file is unable
to be loaded.
- 85 -
to activate the
Select Communication
Method
2
There are 2 communication methods:
U
Input Data from U disk to operation panel
U
Input Data from operation panel to U disk
- 86 -
U
Operations of Inputting Data from U Disk to
Operation Panel
1 U
Selection of Pattern in U Disk
Reverse
Delete
Free Memory
to
- 87 -
At
P
NoteWhen copying several patterns from U disk
simultaneously, the system is unable to set
the memory number. The inputted
patterns will be added into the empty
number automatically.
The inputted patterns are unable to
replace the existed patterns, which might
be quoted by the P pattern.
- 88 -
3Start Communication
After user press Communication Key
, the
U
Operations of Inputting Data from Operation
Panel to U Disk
By pressing
Reverse
- 89 -
Delete
Free Memory
to
(L)
USC-xxx.VDT
xxx
2Start Communication
After user presses Communication Key
(L),
to have access
- 90 -
for 3
for confirmation.
- 91 -
for
confirmation.
Press
DH_PRO
Notethe update file shall be placed in the
file folder with the name of DH_PRO.
- 92 -
for confirmation
Parameter Transfer
- 93 -
UDH_DAT
SC-201.SWD
Press
at the
at Information
- 94 -
- 95 -
for confirmation.
UDH_DAT
SC-201.MED
Press
to set the operations for inputting
data from panel to U disk.
Press
at Information
- 96 -
at Information
- 97 -
3 2
6 3
Press
No.
Figure
Functions
Content
U
Set the Level 1 (U) parameters
Counter Setting
Pattern Edition
U
U Disk Initialization
U
Initialize the U disk.
Keyboard Lock
Test Mode
10
Brightness Adjustment
11
12
K
Set the Level 2 (K) parameters
- 99 -
Parameter Setting
Press
Check
Detailed Information of Parameters
- 100 -
Select
Select
following interface
following interface
No.
Parameter
Range
Change
Step
Default
Setting
U01
400~3000
100rpm
3000rpm
U09
Thread
Tension
Changeover
Timing at thread-trimming
-6~4
U10
400~1500rpm
100rpm
400rpm
U11
400~3000rpm
100rpm
900rpm
- 101 -
No.
Parameter
Range
Change
Step
Default
Setting
U12
400~3000rpm
100rpm
3000rpm
U13
400~3000rpm
100rpm
3000rpm
U14
400~3000rpm
100rpm
3000rpm
U16
Changeover
Thread
Tension
Phase at Sewing Start
-5~2
-5
U25
Presser Height
Division Switch
0
Permit Presser Height
Division
1
Forbid Presser Height
Division
2
Adjustment of Divided Presser
Height at 2 Levels Stroke
50~90
70
U27
1~30
- 102 -
No.
U31
Parameter
Range
0
1
0Invalidity
1Pause Key at Panel
Change
Step
1
Default
Setting
0
Invalidity
Silence
0
1
2+
0Silence
1Operating Sound
2Operating Sound +
Alarm
Operating Sound
+
Operating Sound + Alarm
U36
-8~16
12
U37
0Lift Immediately
after Sewing
0
- 103 -
No.
Parameter
Presser Goes Up at Sewing End.
Presser Up Permitted
Range
Change
Step
Default
Setting
1
0Presser Up Permitted.
1Presser Up
Forbidden.
Presser Up Forbidden.
U39
0
1
0Not Search
1Search
0
1
2
Origin
1Search Origin at
Finishing Each Pattern
2Search Origin at
Finishing Each Cycle
Not Search
U40
Search
Origin-Searching at Sewing
Combination Patterns
P
Origin retrieval to set P pattern
when switching
0 Invalidity
1 Effective
Invalidity
- 104 -
No.
U42
Parameter
Effective
Range
Change
Step
Default
Setting
0
1
0Upper Position
1Highest Point
0
1
0Permit
1Forbid
800~2000
100rpm
1600rpm
Upper Position
Highest Point
U46
Permit
U49
U64
Forbid
0
1
0Input Percentage
1Input Actual Size
0
1
2
0Forbidden
1Changes at Stitch
Length
2 Changes at Stitch
Number
Input Percentage
Scale Mode
Forbidden
- 105 -
No.
Parameter
Range
Change
Step
Default
Setting
Thread-trimming Method
Pause
after
0
1
0Automatic
1Manual
1
0No
1Yes
Automatic
Manual
U135
No
Yes
U150
0
1
0No
1Yes
1
No
Yes
U200
Language selection
1
2
0Chinese
Chinese English
1English
2Trkiye
Trkiye
- 106 -
Parameter Setting
At Mode Setting Level 3 Interface, press
No.
K01
Parameters
Range
0
1
2
0Simulate
1Double
2Double, but only
use run pedal
Pedal Selection
Simulate
Double
- 107 -
Changing
Unit
1
Default Setting
0
No.
Parameters
Range
K02
No Presser Control
Changing
Unit
Default Setting
0
1
2
3
0Presser
Controlled by
Solenoid
1Presser
Controlled by Motor
2Presser
Controlled by
Mechanism
3No Presser
Control
K19
0~50 5
0~50Only applies
to valve
30
K21
1
Simulated Pedal Position 1
50~200
70
K22
2
Simulated Pedal Position 2
50~200
120
K23
3
Simulated Pedal Position 3
50~200
185
K27
100~4000pps
10pps
4000pps
- 108 -
No.
Parameters
Range
Changing
Unit
Default Setting
K28
100~4000pps
10pps
1500pps
K29
100~4000pps
10pps
3000pps
K43
Trimming Speed
300~700rpm
100rpm
400rpm
K44
0
1
0Ineffective
1Effective
Ineffective
Effective
K45
Needle
Guider
Diagram
at
Controlling Empty Feeding
1.6~4.0mm
0.2mm
1.6mm
K56
+X
Move Rage +X Direction
0~50mm
1mm
20mm
K57
-X
Move Range X Direction
0~50mm
1mm
20mm
K58
+Y
Move Range + Y Direction
0~30mm
1mm
10mm
- 109 -
No.
Parameters
Range
Changing
Unit
Default Setting
K59
-Y
Move Range Y Directio
0~30mm
1mm
20mm
K64
Thread-wiping mode
0
1
0 Controlled by
Solenoid
1 Controlled by
Motor
Controlled by Solenoid
Controlled by Motor
K66
30~60
45
K74
/
Selection of Solenoid/ Air-driven
Presser
0
1
1Solenoid Presser
0Air-driven Presser
Air-driven Presser
Solenoid Presser
K95
Trimming Angle
0~9
K112
-1010
- 110 -
No.
K150
Parameters
Range
Changing
Unit
0
1
0Permit
1Forbid
Default Setting
0
Permit
Forbid
K190
Sensitivity of Button
1~5
K191
1~30
K200
K241
Type Setting
Note At changing the machine
type, the system will re-add the
basic patterns and delete the saved
normal patterns
0
51906B
1904B
1906B
1904B
7
0Bar-tacking
Machine
51906B or
1904B(Only 1906B
or 1904B can be set)
7Button Stitching
Machine
- 111 -
Press
B 0
Pressing
or
is to activate the
1
- 112 -
Sewing Up Counter
Every time, one shape is sewn, the existing
value adds one up. When the current value is
equal to the set value, the system will display
the warning interface of counter exceed.
to restore the current value to the
Press
set value.
1
1 0
9999
Selection of No.
Pieces Counter
- 113 -
Press
set value.
1 1
0
9999
- 114 -
Press
Sewing Mode
Edition Mode
Select
and press
to have access
- 115 -
32
to have
press
selected patterns
- 116 -
press
Pressing
the U disk.
- 117 -
Press
at the right
Combination Pattern
Sewing
is pressed, the
- 118 -
press
&
No.
Name
I01
I01 Touching Panel Correction
I02
I02 LCD Test
I03
I03 Input Test
I04
I04 Speed Measurement
I05
I05 Output Test
I06
I06 Continuous Running
I07XY
I07 XY Motor Origin Test
I09 /
I09 Presser/ Origin Sensor Test
- 119 -
1
Touching Panel Correction
I01
for quit.
2 LCD Test
I02
- 120 -
I03
03
- 121 -
4 Speed Measurement
Display Speed
Measurement Interface
I04
By using
and
at
. Press
to
displayed on
.
- 122 -
I05
(I05
At Test Mode Interface, user can press
Output Test) to have access to the Output Test
Interface (as shown in right picture), where user
can check the output status of solenoid.
AThread-loosing
Press The corresponding figure to have access
to the output conditions of each device.
6 Continuous Running
Display Continuous Running Interface
I06
to
- 123 -
7XY
XY Motor Origin Sensor Test
I07XY
XY
XY ON/OFF XY
I07
XY
XY XY
XY
to search
to search
- 124 -
8/
Presser Motor / Origin Sensor Detection
A
ON/OFF
Position A displays the status (ON/OFF) of presser
origin sensor.
A
B
1 1
D
E
By using
&
, the user can drive the
presser motor at each pulse.
Additionally, pressing
is to drive presser
motor to the position pointed at below, whose
figure is displayed in dark.
A Presser Motor Origin Sensor
B Thread-trimming Motor Sensor
C Presser Down Position
D Thread-separating Position
E Thread-cutting Position
F Thread-wiping Position
G Forward movement step
H Movement to the next
position
I Reverse movement step
J Presser up Position
- 125 -
F
I
H
0~100
can press
to activate Keyboard
Keyboard Unlocked
Keyboard Locked
- 126 -
Select
and then
to finish
the
Range of Keyboard
Lock
1
1
2
3
4
5 P
6
1 Interface of Normal Sewing Data
Input
1 Pattern Registration
2 Pattern Naming
3 Scale Rate Setting
4 Max Speed Limitation
5 P Pattern Registration
6 Pattern Deletion
2
1
2
2Normal Sewing Interface
1 Frame-moving
- 127 -
2 Counter Setting
3P
1 P
2P
3P
4
3P Pattern Input Interface
1 P Pattern Edition
2P Pattern Copy
3P Pattern Naming
4Pattern Deletion
4P
1
4P Pattern Sewing Interface
1 Counter Setting
5C
1 C
2 C
3 C
4 C
5
5C Pattern Data Input Interface
1 C Patten Registration
2 C Pattern Copy
3 C Pattern Naming
4 C Pattern Edition
5 Patter Deletion
6C
1
6C Pattern Sewing Interface
1 Counter Setting
7
1 1
2 2
3
4
7Parameter Setting Mode
1 Level 1 Parameter
2 Level 2 Parameter
3Counter edition
4Test Mode
- 128 -
A
Parameter Setting Operation
At Setting mode Level 3 Interface, user
can press
to have access to
ID
- 129 -
Press
pressing
to
confirm
- 130 -
.
Load base-patterns!
- 131 -
press
12 System Principle of
Controller
12.1 Structure of Control System
12.1.1 Diagram of this Control System
- 133 -
- 134 -
Grounding cable
X12
Main Motor
X4
X13
X5
Y stepping Motor
Y
X14
X stepping Motor
X
X15
X11
X7
X8
X9
Panel
Pedal
- 135 -
Stitch Diagram
Numbers
LW
of
(mm)
NO.
Stitches
Stitch Diagram
Numbers
LW
of
(mm)
Stitches
41
16.12
41
10.22
41
162.4
41
243
27
10.12
27
162.4
35
10.12
35
162.4
55
243
10
63
243
11
20
6.12.4
12
27
6.22.4
13
35
6.12.4
14
14
82
15
20
82
16
27
82
17
19
100.1
18
39
100.2
19
27
25.20.
4
20
35
25.20.2
- 13. -
21
39
25.20.
3
22
43
350.4
23
27
420
24
35
420
25
41
420
26
55
420
27
17
020
28
20
010
29
20
020
30
27
020
31
51
10.17
32
62
12.17
33
28
10.16.
2
34
37
12.16.1
35
47
710
36
47
710
37
89
243
38
27
82
39
25
11.81
2
40
45
1212
41
28
2.420
42
38
2.425
43
38
2.425
44
57
2.430
45
75
2.430
46
41
2.430
47
89
88
48
98
88
- 137 -
49
147
88
50
163
88
51
110
7.97.9
52
120
7.97.9
53
130
7.97.9
54
51
12.410.
2
55
50
12.41
0.2
56
52
216
57
57
216
58
103
193
59
115
405
60
115
405
61
93
530
62
109
530
63
108
4030
64
80
4030
65
64
4030
66
96
3030
67
76
3030
68
60
3030
69
52
4030
70
40
4030
71
32
4030
72
44
3030
73
36
3030
74
28
3030
75
60
4030
76
48
4030
- 138 -
77
36
4030
78
56
3030
79
44
3030
80
36
3030
81
67
4030
82
51
4030
83
39
4030
84
55
3030
85
35
3030
86
42
3030
87
32
30.13
0
88
26
3030
89
74
2024
90
54
2024
91
65
2020
92
49
2020
93
39
2020
94
63
2520
95
51
2520
96
45
2520
97
42
2520
98
33
2520
99
27
2520
100
88
3025
- 139 -
Stitch Diagram
Numbers
LW
of
(mm)
NO.
Stitches
Stitch Diagram
Numbers
LW
of
(mm)
Stitches
41
16.12
41
10.22
41
162.4
41
243
27
10.12
27
162.4
35
10.12
35
162.4
55
243
10
63
243
11
20
6.12.4
12
27
6.22.4
13
35
6.12.4
14
14
82
15
20
82
16
27
82
17
20
100
18
27
100
19
27
25.20
20
35
24.80
21
40
25.20
22
43
350
23
27
420
24
35
420
- 140 -
25
41
420
26
55
420
27
17
020
28
20
010
29
20
020
30
27
020
31
51
10.17
32
62
12.17
33
23
10.26
34
30
126
35
47
710
36
47
710
37
89
243
38
27
82
39
25
11.81
2
40
45
1212
41
28
2.420
42
38
2.425
43
38
2.425
44
57
2.430
45
141
1030
46
122
1030
47
97
1030
48
109
10.130
49
122
10.13
0
50
265
1030
51
108
4030
52
80
4030
- 141 -
53
64
4030
54
96
3030
55
76
3030
56
60
3030
57
52
4030
58
40
4030
59
32
4030
60
44
3030
61
36
3030
62
28
3030
63
60
4030
64
48
4030
65
36
4030
66
56
3030
67
44
3030
68
36
3030
69
67
4030
70
51
4030
71
39
4030
72
55
3030
73
43
3030
74
35
3030
75
42
3030
76
145
16.216.
2
77
153
1212.
4
78
103
3025
79
82
3025
80
64
3025
- 142 -
81
80
2030
82
60
2030
83
80
3020
84
60
3020
85
74
2024
86
54
2024
87
115
405
88
115
405
89
308
625
90
257
620
91
65
2020
92
49
2020
93
39
2020
94
63
2520
95
51
2520
96
45
2520
97
42
2520
98
33
2520
99
111
6040
100
91
6040
- 143 -
13.1903B
EXPLANATION OF THE 1903B,COMPUTER-CONTROLLED HIGH-SPEED
LOCKSTITCH BUTTON SEWING MACHINE
13.1 Specifications
1900B . Different specifications from those of the1900B only are described.
(1) Sewing speed.. 2,700rpm Max. 2,700rpm
(2) Needle.. DP17 14
(3) Lifting method of the work clamp foot.. Stepping motor
(4) Lift of the work clamp foot .. 13mm Max. 13mm
(5) Number of standard patterns.. 50 50 patterns
(6) Wiper method.. Interlocked with work clamp foot lifter
driven by stepping motor
2)
3)
1)
2)
3)
1900B
1900B
1900B
Installation of the sewing machine head and the
control box is the same as that of the 1900B.
Refer to the instruction manual for the 1900B.
Install a set of the button tray base to a convenient
place for the work as the set is included in the
accessories.
The way of operation is the same as that of the 1900B
- 144 -
Needle thread
Bobbin thread
DP1714
60
80
60
60
50
60
40
60
13.4 Table
Pattern
No.
Stitch
shape
()
Number
of threads
(thread)
X(mm)
Standard
sewing
size
X(mm)
Y(mm)
Standard
sewing
size
Y(mm)
Pattern
No.
134
6-6
3.4
3.4
235
Stitch
shape
()
Number
of threads
(thread)
X(mm)
Standard
sewing
size
X(mm)
Y(mm)
Standard
sewing
size
Y(mm)
1844
3.4
8-8
1945
10-10
20
10
12-12
21
12
536
6-6
22
16
637
8-8
2346
3.4
10-10
24
10
12-12
25
12
938
6-6
2647
6-6
3.4
3.4
1039
8-8
27
10-10
- 145 -
Pattern
No.
Stitch
shape
()
Number
of threads
(thread)
X(mm)
Standard
sewing
size
X(mm)
Y(mm)
Standard
sewing
size
Y(mm)
Pattern
No.
Stitch
shape
()
Number
of threads
(thread)
11
10-10
2848
6-6
1240
6-6
29
10-10
1341
8-8
3049
5-5-5
14
10-10
31
8-8-8
1542
6-6
3250
5-5-5
1643
8-8
33
8-8-8
17
10-10
X(mm)
Standard
sewing
size
X(mm)
Y(mm)
Standard
sewing
size
Y(mm)
3.0
2.5
2.4
2.6
2.8
3.0
3.2
3.4
3.6
4.0
4.3
4.5
4.7
5.2
5.6
6.0
6.2
6.4
71
76
82
88
94
100
106
118
126
132
138
153
165
176
182
188
- 146 -
2
1 .
2
Button
I07XY
XY
5
2
X/Y
6
1) Hold
3) press
Interface
- 147 -
4)
At
Test Mode
- 148 -
When change of the shape of the button, change of the sewing pattern or
enlargement/reduction of the sewing width is performed, make sure of the shape of the
sewing pattern. If the feed plate interferes with the needle hole guide, it will result in the
danger of the needle breakage or the like. Also, if the pedal is depressed during the
adjustment, the button clamp unit will go up or come down. So, be careful.
1
I07XY
Y
1
2
4
1 H
1 Hold
2 press
Interface
3 At
Test
Mode
Interface,
user
can
press
is to turn the
- 149 -
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start
of the sewing machine.
0.5-1mm
- 150 -
2
3
4
0.5~1mm,
2 .
1 . Then
button in between button clamps
2 in the button clamp jaw
tighten screw
lever.
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start
of the sewing machine.
Max 13mm
2
A
B
1
2
2
1
2
Loosen two setscrews , and move moving plate back and forth in the direction of arrow to adjust. The
2 is moved in the direction of
A , and
lifting amount of the button clamp will be decreased when moving plate
B . After the adjustment, securely tighten setscrews
1 .
be increased when it is moved in the direction of
- 15. -
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
1
2
The pressure of the work clamp unit should be minimized as long as the material does not warp during sewing.
1 and turn adjusting screw
2 to obtain the aforementioned pressure.
Loosen adjusting screw
- 152 -
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.
1
1
2 20
30g()
1 retains the needle thread after
Wiper spring
2
and the
thread trimming in between wiper
wiper spring. Correct properly the tension of wiper
1 so that the tension at that time becomes
spring
20 to 30g (a little higher tension than that of the
bobbin thread coming out of the bobbin case).
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
start of the sewing machine.
2
3
1
1
2
3.54mm.
4
3
3 on button clamp
1) Install save button bar
1
2 .
base with hexagon screw
2) Adjust so that a clearance of 3.5 to 4 mm is
provided between the center of the button and
the top end of the save button bar.
3) To adjust the raising amount of the save button
bar, loosen screw 4, and move the save
button bar up or down.
3.5~4mm
- 153 -
14 List of Warning
Code
EB001
Figures
Name of Error
Release Method
EB002
Press
EB003
SC047A 2P
Press
EB004
300V
Main voltage is too low300V
EB005
300V
Main voltage is too high300V
Self-recovery
EB007
IPM
IPM over-voltage or over current
EB008
24V
Voltage of assistant device
24V is too high
- 154 -
Code
EB009
EB013
EB014
Figures
Name of Error
Release Method
24V
Voltage of assistant device
24V is too high
X11
X5
EB015
Press
EB016
EB018
- 15. -
Press
CZ024
Code
Figures
Name of Error
Release Method
signal board is sound. If the
connection of that plug is ok,
please check the thread-trimming
coupler
Self-recovery
EB020
EB024
X
X origin detection abnormal
CZ021
X9
Y
Y origin detection abnormal
CZ022
X9
EB019
EB025
EB026
EB027
EB030
- 156 -
CZ025
X9
Code
Figures
Name of Error
Release Method
communication
cables,
main
board and driving board within the
control box.
EB031
EB032
EB034
EB035
EB036
EB037
Abnormal current
IPM 1
IPM frequent over-current 1
IPM 2
IPM frequent over-current 2
1
Motor blockage 1
PWM
- 157 -
Code
Figures
Name of Error
Release Method
2
Motor blockage 2
PWM
AC_OVDT
UZKIN
EB043
CZ024
X9
EB044
EEPROM
Head board EEPROM loading
error
X9
EB038
EB039
EB042
- 158 -
Code
Figures
Name of Error
Release Method
Turn off power, and repower the
machine after a while. Check the
connection of the X9 plug.
X
X checking error
EB049
Y
Y checking error
EB050
MD1
MD1 stepping motor
over-current
MD1 X
MD1 X direction not finish
MD1 Y
MD1 Y direction not finish
EB048
EB051
EB052
EB053
EB054
MD2
MD2 stepping motor
over-current
MD2 X
MD2 X direction not finish
- 159 -
Code
EB055
Figures
Name of Error
Release Method
MD2 Y
MD2 Y direction not finish
EP301
EP302
to return.
EP303
to
P P
EP304
- 160 -
Code
Figures
Name of Error
Release Method
U
EP305
to return.
EP306
EP307
EP308
EP309
- 161 -
Code
Figures
Name of Error
Release Method
list is different from the pattern
data. The system will give
mistake. But this mistake occurs
rarely. Press
EP310
Memory is full
EP311
Parameter abnormal
EP312
EP313
Forbid to input
U
Mistakes happen at the process of
updating the U disk. Please turn
off machine.
Press
EP314
U
Cant load updating file from U
disk
- 162-
Code
Figures
Name of Error
Release Method
Press
U
EP315
EP316
EP317
EP318
Initialization abnormal
EP319
- 163 -
Code
Figures
Name of Error
Release Method
EP320
EP321
Communication error
EP322
Bad order
X7
EP323
K56,K57,K58 K59
Press
EP324
Non-agreement of system
version
to have access
EP325
Calculation abnormal
- 164 -
to return.
Code
EP326
EP327
Figures
Name of Error
Low battery
Release Method
Press
Press
EP328
EP329
Press
EP330
EP331
EP332
- 165 -
Code
Figures
Name of Error
Release Method
EP333
EP334
The
EP335
Low Memory
system
will
EP336
EP337
EP338
Press
EP339
Wrong password
- 166 -
Code
Figures
Name of Error
Release Method
default one. Press
EP340
Clock stops
RTC
RTC give warning. Turn off
Machine
EP341
The
basic
pattern
cant
be
changed. Press
EP342
EP343
No.
Name
M001
M002
M003
M004
U
Whether to copy entire U disk patterns to operation panel?
M005
U
Whether to copy entire operation panel patterns to U disk?
M006
No.
Name
M007
M008
M009
M010
M011
M012
M013
M014
M015
M016
M017
M018
M019
M020
M021
No Alarm Record
M022
U Initialization of U Disk
M023
M024
Confirmation of Performance
M025
M026
M027
M028
M029
M030
M031
M032
M033
M034
M035
M036
M037
M038
M039
M040
M041
M042
No.
Name
M043
M044
- 169 -