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2Compressor

Screw Chiller
User Manual

1Control Page Structure

Power ON

(P9)
Equipment Data

Alarm Data

Data and Time

Alarm History

Operate Data

Equip ON/OFF

Trend for Chilled Water.

Delay Time Adjust

Chilled Water Temp.

Temp. Calibration

Comp. Running hours

Service Time Setup

Comp. Start Freq.

PLC Address Setup

Comp. Isolating Switch

Chilled Water Temp. Setup

2.Human Machine Interface Page Discription.


2-1 Equip Data
Equip Data
Show Equipment mode and
running power information

Date and Time:


Show system date and time
.

Delay Time Adjust


Start delay time: range 60~360sec
factory recommend to set 60 sec
stant again time delay : 300~1200sec
factory recommend value:300 sec
load delay timer : range: 60~180sec
factory recommend set value : 60 sec
unload stop delay: range 1~90sec
factory recommend set value: 1sec

Temp. Calibration

Chilled Water Temperature Calibration

Service Time Setup


3

Maintenance service time period setting the


recommend service time period set value is 2500
hours

PLC Address Setup

Setting PLC ID Address for


Supervisor communication

2-2 Operate Data


Operate Data
The operation Data will show:
Equipment control model:
Equip: local control
Remote: remote control
Compressor to Replace:
AB: Comp.A first Start
BA:Comp.B first Start
Compressor operation status:
OFF/25%/50%/75%/100%/Temp. Arrive
/Maintain/Restart Delayetc

Chilled Water Temp :

Show Chiller Water Temperature

Trend for Chilled Water.:

Display Trend for Chiller Water Temperature

Comp. Running hours:

Display Compressor Accumulated running hours

Comp. Start Frequency:

Display Compressor Accumulated starting times

2-3 Equip ON/OFF


Equip ON/OFF:
Display Equipment Control mode (Equip or Remote)
You can start and stop the chiller unit by touch the equip start
and equip stop key
The remote control model, the chiller unit will controled by
remote dry contact point switch

Isolating Switch:
Isolation switch: the isolation switch for compressor a and b is
independent when you touch operating key it will show the
maintenance and the compressor will met start, to start the
compressor , please touch maintenance key the compressor will
start again and will show operating

Setup Chilled Water Temp.


The chiller water inlet temperature setting the chiller
unit is 6 step capacity control you may set, temp
control set:12 difference temp set: 2
The chiller unit will automatic control these two
compressor start stop unload and loading depend on
chiller water in let temperature

Control Diagram

2-4 Alarm Message


Alarm List
(1)The Alarm message and alarm time show up when
error occurs.
(2)When alarm occurs , the buzzer buzz
automaticallyThe user may press [BuzzOFF] to shut
down buzzer temporary before the alarm has been
clear.
(3)IF the error which cause alarm has been clearThe
user have to press[Clear Alarm] to confirm it.

Alarm History

The history of alarm messages and alarm times will


show on Alarm History Table
A: The Time when an Alarm been occurred
C: The Time when an Alarm been cleared

3MODBUS Register
COMMUNICATION PROTOCOL: MODBUSRTU PORT2: RS485, Baud Rate:9600,N,8,1
3.1 Chiller Status
MODBUS
Register

Register Name

Unit

R/W

47001

Outlet Chilled Water

0.1

47002

Inlet Chilled Water

0.1

47011

#1Compress High Pressure

0.01Kg/cm2

Option

47012

#1Compress Low Pressure

0.01Kg/cm2

Option

47013

#2Compress High Pressure

0.01Kg/cm2

Option

47014

#2Compress Low Pressure

0.01Kg/cm2

Option

0=OFF
2=50%
4=100%
6=Restart Delay
8=Unload Delay
10=33%

1=25%
3=75%
5=Temp.OFF
7=Alarm
9=Maintain
11=66%
1=25%
3=75%
5=Temp.OFF
7=Alarm
9=Maintain
11=66%

47019

#1 Compressor Status

47020

#2 Compressor Status

0=OFF
2=50%
4=100%
6=Restart Delay
8=Unload Delay
10=33%

47033

#1Compressor Current

0.1A

Option

47034

#2Compressor Current

0.1A

Option

49502

#1Compressor Running Hours:

Hours

49503

#2Compressor Running Hours:

Hours

49504

#1Compressor Starting Number

49505

#2Compressor Starting Number

3.2 Chiller Water Temperature Setpoint


MODBUS

Register Name

R/W

41001

First Compressor Chilled Water Temp. Setpoint

R/W

0.1

5.0~20.0

41002

First Compressor Proportion Band

R/W

0.1

0.2~5.0

41003

First Compressor Off Temp.:

R/W

0.1

5.0~20.0

Register

Unit

Second Compressor Chilled Water Temp.

41004

0.1

R/W

Setpoint

5.0~20.0

41005

Second Compressor Proportion Band

R/W

0.1

0.2~5.0

41006

Second Compressor Off Temp.:

R/W

0.1

5.0~20.0

3.3 Chiller ON/OFF Control


MODBUS

Register Name

Register

Unit

R/W

00001

#1 Compress ON/OFF Status

=1 Compressor ON

00008

#2 Compress ON/OFF Status

=1 Compressor ON

00016

Alarm Output Status

=1 Chiller Alarm

02901

Equipment ON/OFF Command

03003

Equip/Remote Select Switch

03005

#1 Compressor Isolating Switch

R/W

=1 Normal =0 Isolate

0~1

03006

#2 Compressor Isolating Switch

R/W

=1 Normal =0 Isolate

0~1

R/W

=1 Chiller ON

0~1

=0 Remote Control

=1 Eauip Control

3.4 Chiller Alarm List


MODBUS
Register

Register Name

Unit

R/W

02001

Chilled Water Flow Switch Trip

=1 alarm

02002

Freeze Switch Trip or CH. Pump not ON

=1 alarm

02003

#1Comp. High Pressure Switch Trip

=1 alarm

02004

#1Comp. Low Pressure Switch Trip

=1 alarm

02005

#1Comp. Overheat Switch Trip

=1 alarm

02006

#1Comp.Fan Motor Over Load Switch Trip

=1 alarm

02007

#1Comp. Oil Level Switch Trip

=1 alarm

02008

#1Comp. Power Abnormal/OverCurrent Trip

=1 alarm

02009

#2Comp. High Pressure Switch Trip

=1 alarm

02010

#2Comp. Low Pressure Switch Trip

=1 alarm

10

02011

#2Comp. Overheat Switch Trip

=1 alarm

02012

#2Comp. Fan Motor Over Load Switch Trip

=1 alarm

02013

#2Comp. Oil Level Switch Trip

=1 alarm

02014

#2Comp. Power Abnormal/OverCurrent Trip

=1 alarm

02015

Chilled Water Temp. too Low

=1 alarm

02016

#1Comp. Leakage Switch Trip

=1 alarm

02017

#2Comp. Leakage Switch Trip

=1 alarm

02018

#1Comp. Current too High

=1 alarm

02019

#2Comp. Current too High

=1 alarm

02020

Control System Error

=1 alarm

02021

#1Comp. High Pressure Value too High

=1 alarm

02022

#1Comp. Low Pressure Value too Low

=1 alarm

02023

#2Comp. High Pressure Value too High

=1 alarm

02024

#2Comp. Low Pressure Value too Low

=1 alarm

02025

#1Comp. Running Hour > Setting

=1 alarm

02026

#2Comp. Running Hour > Setting

=1 alarm

02027

Voltage Relay Trip

=1 alarm

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