Flowmeter (Oil & Gas) PDF

Flow Meter Product Catalogue
JSG Industrial Systems

quality industry solutions
Lubrication
Management
Systems
Material
Dispensing
Management
Systems
Hose & Cable

Management
Systems
Diesel & Fluid

Management
Systems
Fire
Extinguisher
& Suppression
Systems
Onboard
Weighing &
CCTV Systems
Flow
Measurement
Systems
General
Lubrication
& Exhaust
Extraction
Flow Measurement Systems

Contents
Design Excellence Leads To Better Performance
Small Capacity Flow Meters
Medium Capacity Flow Meters
Large Capacity Flow Meters
Flomec Meter Ancillaries
V Series Mechanical Registers
NMI Pulse Metering / NMI Mechanical Metering
Viscous Liquid Behaviour
10
Pressure Drop Limitations on PD Flow Meters / Pressure Drop Limit vs Flow Rate
11
Medium Capacity Chemical Flow Meters
12
Strainers & Air Eliminators / Y Type Strainers
13
Model Designation - Flomec Oval Gear Mechanical Meters
14
Model Designation - Flomec Oval Gear Pulse Meters
16
Dimensions and Weights - OM004~OM008 / OM015~OM050E
18
Dimensions and Weights - OM080~OM100E
19
Performance Specifications
20
Flow Meter Calibration
21
Dualpulse - Paddle Wheel Flow Meters
22
Turbopulse - Small & Large Capacity Turbine Flow Meters
24
Page 2

Design Excellence Leads To Better Performance
Among the many PD flow meter design principals available today, the oval
gear still holds a top place both in simplicity and field proven performance.
The inside story reveals a robust positive displacement oval gear flow meter
range incorporating patented innovations and features that bring many
benefits to market.
Overview
JSG provide a range of oval gear flow meters which provide high levels of
accuracy and repeatability for a wide range of clean liquids irrespective of
viscosity and conductivity.
Metal rotors provide ultimate rotor stability
Features
No requirement for flow conditioning

Wide turndown (min.~max. flow)
High accuracy, repeatability and reliability
Ultimate rotor stability
Dual outputs (reed and hall effect) standard
Pulse high resolution pulse output
Hazardous area versions
Bi-directional flow capability
Quadrature pulse output option
Modular process connections
Pulse with high resolution and dual outputs (standard)

Applications
Acids
Alcohol
Water
Fuel Oils
Diesel
Liquid Propane
Tallow
Paint
Pharmaceuticals
Pesticides
Solvents
Chemicals
Beverages
Vegetable Oils
Inks
Adhesives
Hydraulic Oil
Resins
Modular Process Connections
Principle of Operation
The Oval Gear meters are positive displacement flow meters where the passage of liquid causes two oval gears to rotate within a
precision measuring chamber and with each rotation a fixed volume of liquid passes through the meter.
Page 3

Small Capacity Flow Meters
Flomec small capacity flow meters provide precise volumetric measurement
of small quantities of liquids or low flows found in a broad range of
industrial and commercial industries including automotive, aviation,
mining, power, chemical, pharmaceutical, food, paint, medical engineering,
petroleum and environmental.
Applications include additives for fuel, consumer products, water treatment,
flotation cells and de-foaming plants, corrosion inhibitors, perfumes, catalysts,
emulsifiers, oils, grease, glues, ink and insecticides.
Two oval shaped gears (rotors) are the only moving
parts within the measuring chamber
General Specifications
Flow range
0.5~550 L/hr
Nominal sizes
4~8mm ( 1/8~3/8 )
Linearity
+/-1% of reading
Repeatability
+/-0.03% of reading
Temperature
- 40C~+120C (150C max using Hall output)
Materials
316 stainless or aluminum
Pulse outputs
Reed switch & Hall effect output (standard)
(* For full specifications see page 17)
Standard Options
LCD totaliser
LCD flow rate totaliser
LCD two stage batch controller
Intrinsically Safe (I.S.) instruments (ATEX/IECEX)
4~20mA, scaled pulse and alarm outputs
Quadrature pulse output
Explosion proof Exd (ATEX/IECEX)
Mining Exd (stainless steel meters only) (ATEX/IECEX)
Blind Pulse Meter
Features
High resolution for precise measurement

Simple to install and wire
Dual outputs to suit most applications
Precision Carbon-Graphite bearing
(See ancillaries for further details on integral and remote options)

Note: Not available with Mechanical Registers.
Pulse Meter with
B11 Totaliser
Page 4

Medium Capacity Flow Meters
Flomec medium capacity flow meters find widespread application
in industry to monitor and control liquid flow streams and allow for
precise dispensing of small to medium batch runs.
They also have extensive application in the distribution of fuels, fuel oils,
lubricant, alcohols, solvents and the blending of bio and ethanol fuels.
Flow range
1~580 L/min
Nominal sizes
15~50mm ( ~2 )
Linearity
+/-0.5% of reading
Repeatability
+/-0.03% of reading
Temperature
- 40C~+120C (150C max using Hall output only)
Materials
316 stainless or aluminum
Pulse outputs
Reed switch & Hall effect output (standard with pulse meters)
Medium Capacity Blind Pulse Meter
(* For full specifications see pages 15 & 17)
Standard Options

LCD totaliser
Integral mechanical totaliser / batch register
Medium Capacity Meter with LCD Register
Features
High flow rangeability

Modular construction aids installation
Precise batching
Easy to read LCD or mechanical displays
Choice of output suits most applications
NMI Approved
Pulse meters, sizes 25mm to 100mm

Limited to bulk metering of AdBlue and petroleum based products
with viscosity less than 20cps at 20C
Medium Capacity Meter with

M3 Register
Page 5

Large Capacity Flow Meters
Flomec 3 and 4 large capacity flow meters are highly competitive
meters suited for receipt verification, loading, un-loading and distribution
management at petroleum depots, mine sites, marine and aviation
facilities. Common transfer applications involve fuels, oils, solvents,
alcohols along with the blending of bio and ethanol fuels. The meters
are relatively compact and light weight in construction, important
benefits when used in mobile installations or within confined spaces.
Flow range
35~2500 L/min (13~625 USGPM)
Nominal sizes
80 & 100mm ( 3 & 4 )
Linearity
+/-0.5% of reading
Repeatability
+/-0.03% of reading
Temperature
- 40C~+120C (-4~250F) (150C max using Hall

output only)
Materials
Aluminum
Pulse outputs
Reed switch & Hall effect output (standard with

pulse meters)
Large Capacity Blind Pulse Meter
(* For full specifications see pages 15 & 17)
Standard Options

LCD totaliser
Integral mechanical totaliser / batch register
Large Capacity Meter with LCD Register
Features

Compact and light weight
High flow capacity
Modular construction aids installation
Easy to read LCD or mechanical displays
High resolution or Quadrature pulse outputs
NMI Approved
Pulse meters, sizes 50mm to 100mm

Limited to bulk metering of AdBlue and petroleum based products
with viscosity less than 20cps at 20C
Page 6
Large Capacity Meter with M3 Register

Flomec Meter Ancillaries
FBT Battery Powered Totaliser
Simultaneously displays resetable (batch) total and cumulative total in
engineering units as programmed by the user. When externally dc powered
the instrument will produce an un-scaled or scaleable solid state output
pulse which is NPN/PNP selectable.
Available with intrinsically safe (I.S.) certification.
FBT Battery Powered Totaliser
FRT12 Battery Powered Flow-Rate Totaliser

Displays instantaneous flow rate, resetable (batch) total or a cumulative total
in engineering units as programmed by the user. When externally powered
this instrument will produce an un-scaled or scaleable solid state pulse,
4~20mA and flow alarm outputs and has nonlinearity correction and dual
flow input functions.
Available with intrinsically safe (I.S.) certification.
FRT12 Rate Totaliser
(in GRN housing)
FRT12 Flow-Rate Totaliser

(in Aluminium housing)
FRT40 Battery Powered Flow-Rate Totaliser

This battery powered flow rate totaliser is specifically designed for
computing & displaying flow rates & totals from flow meters with pulse,
sine wave or frequency outputs. The instrument displays resettable (batch)
total, cumulative total and instantaneous flow rate in engineering units as
programmed by the user. Designed for the more rugged applications in mines
sites & mobile installations, the RT40 LCD display has a backlight panel &
large digits for distance viewing at night.
FRT40
FEB Batch Controller

Provides automatic batch control with one or two stage outputs.
Thedisplay provides batch quantity as well as status at each stage of
the batch process. Batch limiting and no-flow detection are safety features
and automatic overrun compensation and dual stage outputs provide
for precise batch control. Other features include remote stop/start, system
interlocks, totalised display and multiple batch controller networking.
Batch controller
Page 7

V Series Mechanical Registers
Adjustable for accuracy the V series register is an alternative to electronic totalisers,
robust mechanical registers with metal housings offer 5 large re settable digits and
8 digit accumulative total displays clearly visible for loading and un-loading sites at
petroleum depots, mining, construction and marine facilities. Gear box not included
with registers for foreign meters.
V1 / V2 Mechanical Register - Specifications
5 Digit Resettable Totaliser and 8 Digit non resettable totaliser

Repeatability: 0.05% of reading over entire range and beyond
The mechanical counter registers total volume of liquid
Finished in corrosion resistant epoxy, the housing protects the register in demanding
environments and extremes in weather
Positive action reset knob
V3 Mechanical Register & Ticket Printer
Provides an imprinted ticket record of each transaction

Printer is incorporated with V1 mechanical register and must be ordered together
Tamper proof design seals ticket in printer during delivery
Security is provided by before and after imprinting of consecutive sales
(transactions) number
Magnetic latch and gasketed cover keep out dirt and weather
Right hand reset feature
Printer accepts standard 128.8 x 196.9mm carbon packs and receipt tickets
Reset knob resets both printer and register
V5 Mechanical Preset Counter

Enables you to select and automatically control Preset Valve closure so that an exact
predetermined volume will be delivered. Single stage valve operation is used in low
velocity systems and/or high viscosity applications.
Preset Counter includes red emergency stop button to abort preset deliveries.
Preset Counters as indicated above can be supplied to
(1) mechanically linked directly to the valve and/or
(2) electrically connected to other system components such as a pump starter circuit
or pilot-operated control valve.
V7 Mechanical Register, Preset & Ticket Printer

Meter register, Printer and Preset combine to control, display and print detailed records
of fluid deliveries. Ideal for increased efficiency in all kinds of liquid inventory monitoring
and control installations.
Operating Temperature -40C to 80C

Preset - 5 Digits 13mm High numbers
Register - 5 Digit Reset 19mm high numbers
8 Digit non reset 3mm high numbers
Page 8

Mechanical Registers
As an alternative to electronic totalisers, robust mechanical registers with metal housings offer 4 large resettable digits and 8 digit cumulative
total clearly visible for loading and un-loading sites at petroleum depots, mining, construction and marine facilities.
M3 Register
M3 Register fitted to
and 1 Meters
M3 Register fitted to 1
to 4 Meters
NMI Pulse Metering

NMI (National Institute of Measurement) approved medium and large capacity meters are supplied in the form of custody transfer
assemblies incorporating peripheral devices to meet the requirements of industry and relevant approval bodies.
Model prefix :
Nominal size ( inches )
OM025
1
Materials
OM040
OM050
OMO50E
316 S/S
OMO80
OM080E
OM100
OM100E
316 S/S
Aluminium body
Minimum delivery (liters)

Maximum flow (L/min)
Output options
15
150
250
30
35
35
50
75
150
500
580
750
1000
1500
2500
Reed Switch & NPN Hall, Quadrature Halls
Pulse meter with wafer check valve, air eliminator and strainer
Page 9

Viscous Liquid Behaviour
The viscosity of a liquid is proportional to its resistance to shear. Of the three categories of viscosity (see opposite) Newtonians are most
typical and include petroleum fluids, water and similar chemicals.
Most empirical test data for flow meters and pumps has been developed using Newtonian liquids. When working with Non-Newtonian
liquids we use the expression effective viscosity in terms of the liquid after it has been pre-sheared by the pump and subsequent
movement through the pipe, in these instances it is not unusual for the effective viscosity to be many times less than the theoretical
viscosity thereby lessening the pressure drop across the meter.
Key to viscosity under increasing shear
Viscosity -
T = Thixotropic, reduces with shear

N = Newtonian, unchanged with shear
D = Dilatant, increases with shear
N
D
Shear rate
Liquid
SG
cp
Key
Liquid
SG
ADHESIVES
cp
Key
PHARMACEUTICALS
Box Adhesives
3000
Caster Oil
0.96
350
PVA
1.3
100
Cough Syrup
1.00
190
Butter melted
0.98
10 @ 60C
Polyester Resin
1.40
Egg, whole
0.5
60 @ 10C
PVA Resin
1.30
Frosting
10000
3250 @ 50C
Black Bean Paste
BAKERY
Lecithin
PLASTICS & RESINS

3000
65000
FOODS
10000
Condensed Milk
1.3
10000 @ 25C
Cream Style Corn
130 @ 90C
Yeast Slurry 15%
180
Tomato Sauce
1.11
560 @ 60C
Tomato Paste 33%
1.14
7000
Beer
4500
BEER
Yeast 80% solids
1.1 @ 5C
Pablum
16000 @ 5C
Pear Pulp
CONFECTIONARY
4000 @ 70C
Potato Mashed
20000
Prune Juice
60 @ 50C
Caramel
1.2
400 @ 60C
Chocolate
1.1
17000 @ 50C
Orange Juice Conc.
1.1
5000 @ 3C
Fudge, Hot
1.1
36000
Mayonnaise
5000 @ 24C
Toffee
1.2
87000
Honey
1.5
15000 @ 40C
COSMETICS, SOAPS
Face Cream
Hair Gel
1.4
PAINT
10000
Auto Paint
20000
5000
Solvents
0.8~0.98
0.5~10
Shampoo
5000
Varnish
1.06
140 @ 40C
Toothpaste
20000
Turpentine
0.86
2 @ 15C
Hand Cleanser
20000
DETERGENTS
Concentrate
10
PAPER & TEXTILES

Black Liquor Tar
DYES & INKS
400
Sulphide 6%
1600
Ink, Printers
1.38
10000
Black Liquor
Dye
1.1
10
Black Liquor Soap
Solvents
0.8~0.9
0.5~10
Page 10
2000 @ 150C
Paper Coating 35%
1.3
1100 @ 50C
7000 @ 50C

Pressure Drop Limitations On PD Flow Meters
Positive displacement flow meters are an inexpensive means to accurately
meter high viscosity clean liquids as high as 1 million centipoise however,
the appropriate meter must be sized so that the pressure drop across the
primary measuring elements does not exceed the maximum capability of
either.
Example: For 41-OM025 with a product viscosity of 8000cps
Maximum flowrate L/Min x Multiplier 150L/min x 0.5 = 75L/Min
Keishi Cut Rotors

The Keishi Cut terminology for High Viscosity rotors is a Japanese term.
These high viscosity rotors have every alternate gear tooth on the flat sides
of the oval gear machined to provide pressure relief between the gear
teeth. This can reduce the maximum pressure drop across the meter by
approximately 50%.
Flow Rate De-Rating Guide for PD Meters

Maximum flow multiplier for PD meters
Viscosities
Less than
Standard oval
gear
Special cut oval

gear
1,000 cp
2,000 cp
0.5
4,000 cp
0.42
0.84
6,000 cp
0.33
0.66
8,000 cp
0.25
0.5
30,000 cp
0.15
0.3
60,000 cp
0.12
0.25
150,000 cp
0.1
0.2
250,000 cp
0.05
0.1
1,000,000 cp
0.025
0.05
Normally the use of high viscosity rotors is when the viscosity is going
to be above 1000cP. When there are cases where even if the normal
operating viscosity is below 1000cP, always consider the minimum
operating temperature.
For Example- At start-up in the middle of winter, as there are so many
places in Australia where the minimum winter temperature can get down
to below 0C or around a minimum of 5C, this will increase the viscosity
of the oil or grease significantly, and this could be well over 1000cP.
Aluminium and PPS Keishi Cut Rotors
Pressure Drop Limit verses Flow Rate

The curves below represent the pressure drop for standard and special cut high viscosity oval rotors at various viscosities. Special cut rotors
have alternate tooth relieved which effectively reduces the pressure drop by 50%. Viscosities are in centipoise and the pressure drop is in
Bar (1 Bar = 14.7psig). When sizing an oval meter for viscous liquids be sure your selection falls on or below the 1 bar maximum allowable
pressure drop line on the graph.
Pressure Drop Curves for Standard & Special Cut Oval Rotors
Page 11

Medium Capacity Chemical Flow Meters
Provide precise volumetric flow measurement of a broad range of clean
water based products and aggressive chemicals and is also suitable for
most fuels, fuel oils and lubricating liquids. Applications include batching,
dosing or packaging of various corrosive chemicals or as a more economical
alternative to a complete 316 stainless steel meter for liquids such as Diesel
Exhaust Fluid (AdBlue).
Features / Benefits
High accuracy and repeatability, direct reading flow meter

No requirement for flow conditioning ( straight pipe runs )
Measures high and low viscosity liquids
Quadrature pulse output option and bi-directional flow
Integral 4-20mA output option
Optional NMI Pattern Approval (Australia Only)
Meter Selection
Blind Pulse Meter
PPS meters are used for non-aromatic/non-halogenated chemicals,

water based liquids, Diesel Exhaust Fluid and petroleum products
including oils and grease, fuels and fuel oils.
PPS meters with standard ceramic rotor pins are suitable for
applications where stainless steel is not suited or permitted.
Blind pulse meters are available with Reed Switch and Hall Effect
outputs. Quadrature pulse and Integral 4-20mA outputs are optional.
Integral Instruments
Chemical meter options include integral LCD totalisers, flow rate totalisers
and batch controllers. These instruments provide monitoring and control
outputs including 4~20mA, scaled pulse, alarms and batch control:
Norequirement for flow conditioning (straight pipe runs)
BT LCD 5 digit reset, 8 digit cumulative totaliser.

RT12 LCD 6 digit reset, cumulative totaliser and flow rate. Analogue
and pulse outputs
RT40 LCD 6 digit reset, cumulative totaliser and flow rate. Backlit
Display.
EB LCD 6 digit 2 stage batcher and cumulative totaliser.
(Instruments also available for remote mounting and with I.S. approvals)
General Specification
Flow range
10 ~ 150L/min. (2.6~ 40 US gal/min)
Size
25mm (1NB)
Meter Body
Glass Reinforced PPS (Ryton)
Meter Cap
Glass Reinforced PPS (Ryton)
Rotors
Glass Reinforced/Teflon Filled PPS (Ryton)
Rotor Pins
Ceramic (High Purity Alumina, AL203)
Note: For all inquiries relating to a chemical meter please consult a JSG representative
Page 12
Pulse Meter with LCD

Register

Strainers & Air Eliminators
The modular design of the strainers and optional air eliminator head allow fitment as a stand alone or close coupled strainer only or as a
multi function strainer air eliminator check valve assembly. Wafer back pressure check valves are fitted between the eliminator strainer
(ES) and the flow meter to aid in the extraction of air and prevent any possibility of reverse flow.
Model prefix : ES025
Nominal size (inches) 1
ES040
ES050
ES080
ES100
Materials Aluminium body, 316SS basket, viton seals

Strainer mesh sizes 80 mesh (180 micron)
Maximum pressure 10 bar (147psi)
Air release head Dual port double reed valve
Venting capacity @ 10psig 154 CFM (4.36M 3/min@ 70kpa)
Note: The strainers and air eliminators are available for use with NMI applications.
Air eliminator strainer
*National Measurement Institute Australia
Y Type Strainers
General Specification
Body
ASTM A-A-351 Grade CF8M
Screen
316 S/S
1mm perforations
Packing
PTFE
Working Pressure
40 bar (580psi)
End Connections
Threaded Female
Materials List
No.
Part Name
Material
Body
CF8M
Screen
SS316
Gasket
PTFE
Bonnet
CF8M
O-Ring
Viton
Plug
CF8M
Model
Size
Mesh Size
Size (mm)
41-ST008
DN6
10.0
65.0
51.0
200 mesh
41-ST010
DN8
12.0
65.0
51.0
200 mesh
41-ST015
DN15
15.0
65.0
51.0
100 mesh
41-ST025
DN25
25.0
90.0
72.0
100 mesh
1 (25mm)
41-ST040
DN40
40.0
120.0
87.0
100 mesh
112 (40mm)
41-ST050
DN50
50.0
140.0
103.0
100 mesh
2 (50mm)
41-ST080
DN080
80.0
200
143
40 mesh
3 (80mm)
4 (6mm)
8 (8mm)
2 (15mm)
Note: For information regarding

pressure drop across Y type
strainers, contact your JSG
Representative
Page 13

Flomec Oval Mechanical Meters
1
METER SIZE / BODY MATERIAL
Choose meter size based on flow rate not pipe size

Choose material based on pressure and fluid type
ROTORS / BEARINGS
Select based on the
viscosity of the fluid and
fluid type
Bearings for 316 SS and

Aluminium Rotors. No
Bearings required for PPS
Rotors
Register plate
6
CABLE ENTRIES
No cable entry
for all mechanical
meters
O-RING MATERIAL
To be chosen based on
the fluid type
5
PROCESS CONNECTIONS
Based on desired pipe connection
TEMPERATURE LIMITS
80C for all mechanical
meters (standard)
INTEGRAL
OPTIONS
M3 REGISTER
The M3 Register is a direct mount
register and has a 4 digit resettable
display with an 8 digit cumulative
total with an accuracy of 1.0%
V1 REGISTER
Mounted with the gearbox and
has a 5 digit resettable display
also with an 8 digit cumulative
total with an accuracy of 0.5%
V-Series Register
GEARBOX ASSEMBLY
All V-series register require a
gearbox that mounts directly
on the meter.
Note: Body and sizes change with selection. Please refer to page 8 for other V series options and page 15 for coding with meter.
Contact you JSG Representative for further assistance.
Page 14

Model Designation
41- OM015
41- OM025
41- OM040
41- OM050
41- OM050
41- OM080
41- OM080
Meter Size
1
1
2
2 extended flow
3
3 extended flow
(15mm)
(25mm)
(40mm)
(50mm)
(50mm)
(80mm)
(80mm)
1 ~ 40 L/min
10 ~ 150 L/min
15 ~ 250 L/min
30 ~ 450 L/min
35 ~ 580 L/min
35 ~ 750 L/min
50 ~ 1000 L/min
0.26 ~ 10.6 GPM

2.6 ~ 40 GPM
4 ~ 66 GPM
8 ~ 120 GPM
9 ~ 150 GPM
10 ~ 200 GPM
13 ~ 260 GPM
41- OM0100
41- OM0100
4
4 extended flow
(100mm)
(100mm)
75 ~ 1500 L/min
150 ~ 2500 L/min
20 ~ 400 GPM
40 ~ 660 GPM
A
E
S
Body Material
Aluminum
Extended flow aluminum version (OM050E, OM080E & OM100E only)
316L Stainless Steel
0
1
4
5
6
7
Rotor Material
PPS - Teflon Filled (Polyphenol Sulfide)
PPS Rotors - Keishi cut (for high viscosity fluids)
Aluminum (aluminum meters only)
Stainless steel (stainless steel meters only)
Aluminum - keishi cut for high viscosity liquids
Stainless steel - keishi cut for high viscosity liquids
0
1
4
Bearing Type
No bearing - PPS rotor option only
Carbon-graphite bearing (standard with stainless steel rotors)
Hardened steel roller bearings (aluminum rotors only)
1
2
3
4
O-ring Material
Viton (standard), -15C
EPR (Ethylene Propylene Rubber) - for ketones only (-40C)
Teflon encapsulated viton - application specific (-15C)
Buna-N (Nitrile), -40C
Temperature Limits
80C max. Standard across all Mechanical Meters
Process Connections
BSPP (G) female threaded
NPT female threaded
Tri-clamp hygienic ferrules (Tri-clamp ferrules are larger than the meter size)
ANSI-150 RF flanges
ANSI-300 RF flanges
PN16 DIN flanges
JIS 10kg/cm2 flanges
Customer nominated
1
2
3
4
5
6
7
9
6
Totaliser Capacities
OM015~025
OM040~100
9999.9 Litres
99999 Litres
OM050~100
99999 Litres
99999 Litres
99999 Litres
99999 Litres
Cable Entries
No cable entry. Standard across all Mechanical Meters
M3
Integral Options
4 digit mechanical totaliser - Litres
V1
V3
V5
V7
SB
Large Digit Mechanical Registers (V-Series Registers)

5 digit mechanical reset register - Litres
5 digit register + 7888 ticket printer - Litres
5 digit register + preset batch register - Litres
5 digit register + preset + 7888 printer - Litres
Specific build requirement
Model No. Example

41- OM100
V1
Page 15

Flomec Pulse Meters
1
METER SIZE / BODY MATERIAL
Choose meter size based on flow rate not pipe size

Choose material based on pressure and fluid type
Select based on the

viscosity of the fluid and
fluid type
a
Bearings for 316 SS &

Aluminium Rotors. No
Bearings required for PPS
Rotors
Magnets in Rotors send

signals to PCB Board
3-6mm cable gland.

Available with B2/B3
ONLY
O-RING MATERIAL
To be chosen based off

the fluid type
5
ROTORS / BEARINGS
a
b
PROCESS CONNECTIONS
Based on desired pipe connection
(Only OM004, OM008 & HP Meters)
TEMPERATURE LIMITS
Operating and Start-up
temperatures required for
PCB board selection
CABLE ENTRIES
Choose desired
method of cable
entry
INTEGRAL
OPTIONS
NPT
M20 x 1.5mm
FRT12
Cover (GRN standard)
FRT40
EB10
(DIN Panel Mount, not integral)
Note: Body and sizes change with selection. Please refer to page 17 for coding with meter. Contact you JSG Representative for further assistance.
Page 16

Model Designation
Meter Size
1/
8
3/
8
1
1
2
2 extended flow
3
3 extended flow
41- OM004
41- OM006
41- OM008
41- OM015
41- OM025
41- OM040
41- OM050
41- OM050
41- OM080
41- OM080
1
(4mm)
(6mm)
(8mm)
(15mm)
(25mm)
(40mm)
(50mm)
(50mm)
(80mm)
(80mm)
0.5 - 36 L/hr
2 - 100 L/hr
15 - 550 L/hr
1 ~ 40 L/min
10 ~ 150 L/min
15 ~ 250 L/min
30 ~ 450 L/min
35 ~ 580 L/min
35 ~ 750 L/min
50 ~ 1000 L/min
0.13 - 9.5 GPH

0.5 - 27 GPH
4 - 145 GPH
0.26 - 10.6 GPH
2.6 - 40 GPH
4 - 66 GPH
8 - 120 GPH
9 - 150 GPH
10 - 200 GPH
13 - 260 GPH
41- OM0100
41- OM0100
4
(100mm)
75 ~ 1500 L/min
20 - 400 GPH
4 extended flow
(100mm)
150 ~ 2500 L/min
40 - 660 GPH
Body Material
- A Aluminum
- E Extended flow aluminium version (OM050E,OM080E,OM100E only)
- M Intermediate pressure aluminium meter (Only OM025 =138 Bar [2000psi] max.)
- S 316 stainless steel
- N Intermediate press. 316L SS meter (OM004N ~ 025N = 100bar, OM040N= 50bar, OM050N = 50bar)
- H High pressure 316 SS (OM004H ~ 040H = 400bar [5580psi] max. OM050H = 300bar max.)
Rotor Material
0 PPS - Teflon Filled (Polyphenylene Sulfide)
1 PPS Rotors - Keishi cut (for high viscosity fluids)
4 Aluminum (aluminium meters only). Only available in models OM015 and larger
5 Stainless steel (all standard OM004 ~ OM008 meters and all stainless steel models only)
6 Aluminum - keishi cut for high viscosity liquids
7 Stainless steel - keishi cut for high viscosity liquids
Bearing Type
0 No Bearings (When selecting PPS Rotors)
1 Carbon-graphite bearing (standard with stainless steel rotors)
4 Hardened steel roller bearings (aluminum rotors only)
O-ring Material
1 Viton (standard), -15C min. (-5F)
2 EPR (Ethylene Propylene Rubber) - for ketones only -40~+120C (-40~+250F)
3 Teflon encapsulated viton - application specific -15C min. (-5F)
4 Buna-N (Nitrile), -40~+100C (-40~+121F)
Temperature Limits
- 2 120C max. (Reduced to 80C with integral instrument)
- 3 150C (300F) max. - (Hall Effect output only) (OM004~OM080) - For O-ring Code 1 & 3 only, not
applicable with PPS
- 5 120C (250F) max. (Includes integral cooling fin) see note 2
- 8 80C for OM008 and PPS
Process Connections
1 BSP (RP) female threaded
2 NPT female threaded
3 Tri-clamp hygienic ferrules (Triclamp ferrules are larger than the meter size)
4 ANSI-150 RF flanges
5 ANSI-300 RF flanges
6 PN16 DIN flanges
7 JIS 10kg/cm2 flanges
9 Customer nominated
Cable Entries
0 3~6mm cable gland (with B2/B3 options) (OM004/008 & high pressure meters only)
1 M20 x 1.5mm
2 NPT
Integral Options
00 Nil
No Options
RS Reed switch only
Suit intrinsically safe installations
E1 Explosion proof ~ Exd IIB T4/T6 (Aluminium & stainless meters)
IECEX & ATEX approved
E2 Explosion proof ~ Exd I/IIB T4/T6 (stainless meters only), mines approved
IECEX & ATEX mines approved
QP Quadrature pulse ( 2 NPN Phased outputs)
Not available with high pressure models
Q1 Exd with Quadrature pulse
HR High resolution hall effect output (Hall Effect only) (OM004 & OM006 only)
OM004: 11200ppL,OM006: 4200ppL
H1 Exd with HR Hi-res. Hall Option.(OM004 and OM006 only)
PF Pulsating flow option (hall effect output only)
For injected combustion engines
P1 Exd with PF pulsating flow option
B2 BT11 dual totaliser with pulse output
With scaleable pulse output
B3 Intrinsically safe BT11 ( I.S. )
R0 RT12 Flow Rate Totaliser with all outputs in Aluminium Enclosure
R2 FRT12 Flow Rate Totaliser with all outputs
R3 Intrinsically safe FRT12 ( I.S. )
E0 EB10 batch controller
Two stage DC batcher and totaliser
F1 Loop powered 4 ~ 20mA analog output (80C max)
SB Specific build requirement
*(1) 120C (250F) rating for the pulse meter, 80C (180F) rating with BT, RT & EB options.
See temperature code 5 for higher temperature with BT, RT, & EB
*(2) Cooling fin is fitted with LCD instruments for operation between 80~120C (180~250F)
Model No. Example

41- OM100
R2
Page 17

Dimensions and Weights
OM004~OM008
(All dimensions in millimeters 2mm)
OPTION
OM004
OM006
OM008
All
GRN Housing FRT12/FEB
122
122
129
124
Alloy Housing FRT12
125
125
132
96
FBT
113
113
120
94
Cover
92
92
99
72
Aluminium Pulse (Kg)
0.8
0.8
0.8
Stainless Steel Pulse (Kg)
1.5
1.5
1.5
OM015~OM050
Modular Fitting
OM015-A
OM015-S
OM025-A
OM025-S
OM040-A
OM040-S
OM050-A OM050-S
OM050-E
A.N.S.I. 150
198
237
252
252
277
277
277
DIN 16
198
237
252
252
277
277
277
JIS 10K
198
237
252
252
277
277
277
B.S.P.
110
110
137
176
188
188
212
212
212
N.P.T.
110
110
137
176
188
188
212
212
212
Configuration
OM015-A
OM015-S
OM025-A
OM025-S
OM040-A
OM040-S
OM050-A
OM050-S
OM050-E
154
148
168
165
203
194
218
218
268
FBT Register
145
139
160
157
195
186
210
210
260
Alloy Housing FRT12
157
151
171
168
206
197
221
221
271
Cover
106
100
120
117
155
146
170
170
220
Mechanical Register
178
178
188
214
227
222
237
237
286
WEIGHT KG
OM015
OM025
OM040
OM050
OM050-E
Aluminium Mechanical
2.6
3.8
7.6
9.6
11
Aluminium Pulse
1.7
8.6
10
S/Steel Mechanical
15
16.3
S/Steel Pulse
2.95
5.4
12
15
Page 18

Dimensions and Weights
OM080~OM0100
Modular Fitting
OM080-A
OM080-S
OM080-E OM100-A
OM100-E
A.N.S.I 150
354
354
382
388
414
DIN 16
354
354
382
388
414
JIS 10K
354
354
382
388
414
B.S.P
266
266
294
294
320
N.P.T
266
266
294
294
320
Configuration
OM080-A
OM080-S
OM080-E
OM100-A
OM100-E
260
257
277
322
399
FBT Register
252
249
269
314
391
Alloy Housing FRT12
264
260
281
326
403
Cover
213
206
229
274
352
Mech. Register
270
267
288
333
416
Weight (kg)
OM080
OM080-E
OM100-A
OM100-E
Aluminium Mechanical
15
22
24
28
Aluminium Pulse
14
20
23
26
S/Steel Mechanical
32
S/Steel Pulse
30
Page 19

Performance Specifications
Accuracy and Pressure Drop
Specifications
Capacity group
SMALL CAPACITY
MEDIUM CAPACITY
LARGE CAPACITY
Model prefix:
41- OM004
41- OM006
41- OM008
41- OM015
41- OM025
41- OM040
41- OM050
41- OM050E
41- OM080
41- OM080E
41- OM100
41- OM100E
Nominal size (inches)
4mm ( /8)
6mm ()
10mm ( /8)
13mm ()
25mm (1)
40mm (1)
50mm (2)
50mm (2)
80mm (3)
80mm (3)
100mm (4)
100mm (4)
*Flow Range(LPH) L/min
(0.5 ~ 36)
(2 ~ 100)
(15 ~ 550)
1 ~ 40
10 ~ 150
15 ~ 250
30 ~ 450
35 ~ 580
35 ~ 750
50 ~ 1000
75 ~ 1500
150 ~ 2500
**Accuracy @ 3cp
1% of reading
Repeatability
Typically 0.03% of reading (accuracy is 0.2% of reading with optional RT12 with non-linearity correction)
Temperature range
-40 ~ +120C ( -4F ~ +250F ) refer JSG for lower temperature (150C max. using Hall effect) Max 80C Mechanical Meter
0.5% of reading
0.5% of reading
Maximum Pressure (threaded meters)

Aluminium
meters
Bar (psi)
Bar
(PSI)
15
(220)
Intermediate press. AL
meter
316 S/S
Meters
P-68 (990)
M-40 (580)
-
Bar
(PSI)
P-68 (990)
M-40 (580)
30
(440)
20
(285)
20
(285)
12
(180)
12
(180)
10
(150)
10
(150)
138
(2000)
34
(500)
68
(990)
68
(990)
30
(440)
P-38 (550)
M-20 (285)
12
(180)
Intermediate press. SS meter
100
(1450)
100
(1450)
100
(1450)
100
(1450)
100
(1450)
50
(725)
50
(725)
High pressure models
400
(5880)
400
(5880)
400
(5880)
400
(5880)
400
(5880)
400
(5880)
300
(4200)
Reed switch
2800
(10600)
1050
(3975)
355
(1345)
84
(318)
27
(102)
14
(53)
6.5
(24.7)
4.8
(18)
2.65
(10)
1.5
(5.68)
1.1
(4.15)
0.56
(2.1)
Hall effect
2800
(10600)
1050
(3975)
710
(2690)
168
(636)
107
(405)
56
(212)
26
(99)
19
(72)
10.65
(40.5)
6.0
(23.7)
4.4
(16.6)
2.24
(8.5)
Quadrature Hall option
2800
(10600)
1050
(3975)
708
(2680)
168
(636)
54
(204)
28
(106)
13
(49)
9.3
(36)
5.33
(20)
3.0
(11.36)
2.2
(8.3)
1.12
(4.24)
High resolution Hall effect
11200
(42392)
4200
(15897)
Output pulse resolution
Pulses / L
Reed switch output
30Vdc x 200mA max. (maximum thermal shock 10C (50F) / minute
Hall effect output (NPN)
3 wire open collector, 5-24Vdc max., 20mA max.
Optional outputs
4~20mA, scaled pulse, quadrature pulse, flow alarms or two stage batch control
(pulses / US gal) - nominal
Physical
Protection class
IP66/67 (NEMA4X), optional Exd 1 / IIB T4/T6, integral ancillaries can be supplied I.S. (intrinsically safe)
Overall dimensions
Refer pages 18~19
Recommended filtration
75 microns (200 mesh)
* Maximum flow rate is to be reduced as viscosity increases, see flow de-rating guide. Max. Allowable pressure drop is 100Kpa. (15psi)
** Accuracy 1% of reading with M series and V series 0.5% of reading on mechanical register
Flange mount : Optional

For specific flow meters and part numbers refer to your JSG representative
Page 20

Flow Meter Calibration
Every flow meter undergoes a check before leaving the factory for correct
operation and function of pulse outputs and ancillary electronics if fitted.
Meters are then compared against a master meter which is traceable to
the Australian National Standards and issued with a calibration report.
Installation Points
PD Meters do not work well with silty or dirty fluids (Use

Strainers before meter)
Straight Pipe not necessary before and after the meter
Teflon Tape can cause rotor stoppages, use loctite thread sealant or
similar
High Velocity flows can cause rotor destruction (Slowly ramp
up flow on start up)
Avoid Water Hammer caused by closing valves quickly in batch
applications
Flush Pipe Lines prior to meter installation
Selecting PD Flow Meters

Positive displacement flow meters are high precision instruments that are made with extremely detailed machined components. Forthis
reason selecting the right flow meter for the application is crucial as incorrect selection can result in damaged components, inaccurate
readings and lengthy and expensive downtime.
There are key questions that must be answered before selecting the components that make up a meter:
WHAT ....
Is the minimum and maximum flow rate? (continuous or Intermittent)

Are the minimum and maximum pressures?
Is the viscosity of the fluid?
Is the fluid being measured (Acid, Resin etc)?
Is the maximum and minimum temperature?
Is the preferred connection type (BSPP, NPT etc)?
Type of display do you require (Mechanical meter, Pulse meter etc)?
Type of output is required (4 digit Mechanical, Pulse output with LCD)?
Type of strainer is required (Particles in the fluid)?
Please refer to the Flow Meter Selection Form on page 27. This form is designed to assist in the selecting the appropriate model
required for the application. Use this form in conjunction with pages 14 to 17.
For further assistance please contact a JSG representative
Page 21

Dualpulse - Paddle Wheel Flow Meters
DP490 and DP525 are cost effective stainless steel flow meters for measuring
the flow of water, fuels and other low viscosity liquids in pipes sizes 1~100
(40~2500mm).
Insertion flow meters are installed with the metering head inserted into
the pipe resulting in very little pressure drop. They do not require external
power when used with the Flomec rate totalisers however some options
such as high temperature and non-magnetic models require external
power.
Applications include HVAC, hot and chilled water, fire systems, water
distribution (management and treatment), boiler feed water and hydrant
flow testing.
Model Prefix
41-DP490
41-DP525
Suit pipe sizes
40~900mm (1~36)
50~2500mm (2~100)
Pipe connection
1 BSP or NPT
2 BSP or NPT
Flow range
0.25~6300 L/sec
(4 ~ 99600 USGM)
-0.4~49000 L/sec
(6~780000 USGM)
Flow velocity range
0.3~10 m/sec (1~33 feet/sec)
Linearity
Typically 1.5% with well established flow profile
Temperature range
-40C~+100C (-40F~+212F) 150C max
Maximum pressure
80 bar (1200 psig)
Materials
316SS body & rotor shaft, PVDF rotor (option peak rotor)
Pulse outputs
*Reed switch
Hall effect
Features
Voltage Pulse
IP68 (NEMA6) submersible 316SS construction

Low cost of ownership, wide flow range
Rugged and compact design
Intrinsically safe hazardous area versions
Integral or remote pre-amplifiers and flow instruments
DP525 version suitable for hot tap installation
BI-Directional Flow Measurement
Page 22
Non magnetic sensor

Analog
30Vdc x 200mA max. Nom. 0~80hz

3 wire NPN, 5~24Vdc, 20mA max. Nom. 0~240hz
Self generated voltage. Nom. 0~240hz
3 wire NPN, 5~24Vdc, 20mA max. Nom. 0~240hz
Loop powered 4~20mA
*Maximum thermal shock 10C (50F) /min. applies to the reed switch

Dualpulse Paddle Wheel Flow Meters
Technical information Dualpulse Flow Meters

41 - DP490
41 - DP525
Meter size
1.5 to 36" pipes (40~900mm)
2 to 100" pipes (50~2500mm) suitable for "hot tap" installations
Body material
- S 316 Stainless steel
1
2
Rotor & Bearing materials

PEEK high temperature rotor --150C
200C (390C)
PVDF rotor - 100C (212F) max (standard)
O-ring materials
1
Viton (standard), -15~+204C
(5~400F)
-15C
2
EPR (Ethylene Propylene Rubber) for ketones only (-40C)
3
Teflon encapsulated viton - application specific (-15C)
4
Buna-N (Nitrile), -40C
-65~+125C (-53~+250F)
Temperature limits
5
100C (212F) standard
125C (260F) - PEEK rotor only
2
150C (300F) - NPN output & PEEK rotor only
3
Process connections
BSPT - 1 1/2"M (DP490), 2"M (DP525)
- 1
NPT - 1 1/2"M (DP490), 2"M (DP525)
- 2
2" BSPT male thread on the DP490
- 3
2"NPT male thread on the DP490
- 4
Pick up type
1
NPN hall effect & voltage pulse (standard)
2
NPN open collector(s)
Reed switch only (I.S applications)
3
4
Non magnetic rotor with NPN output
58
Non magnetic
rotor with I.S coil output
NPN
& reed switch
1
2
3
4
5
6
with scaleable pulse output

IECEx & ATEX mines approved
scaled pulse, alarms & 4~20mA
IECEx & ATEX mines approved
dc powered 2 stage batch controller
Requires electrical connection
M o d e l N o. E x a m p l e
2
1
41 - DP490 - S
Electrical connections
3 metre (10ft) cable (std)
10 metre (33ft) cable
20 metre (66ft) cable
50 metre cable (164ft)
Terminal box on stem kit
Stem kit
Integral options
OO Nil
QP Quadrature pulse output
B2 BT11 dual totaliser
B3 I.S intrinsically safe BT11
R2 RT 12 rate totaliser
R3 I.S intrinsically safe RT12
RO FRT12 LCD Flow rate totaliser in Aluminium Enclosure
E0 Batch controller
F1 Loop powered 4~20mA output
SB Specific build requirement
R2
Page 23

Turbopulse - Small & Large Capacity meters
TM Turbopulse mini and the larger TP Turbopulse turbine series measure

flows of low viscosity liquids from 3 to 7,000,000 L/hr in a range of sizes
from to 20 (6mm~500mm).
The TM mini series have a tangential rotor with integral flow conditioning
ports whilst the TP series have an axial rotor and flow guides, the TP series
needs to be installed in straight sections of pipe either horizontal or vertical
so that the flow is conditioned. The TP series have Exd and Intrinsically Safe
(I.S) approvals.
Model Prefix
TM - Turbopulse mini
TP - Turbopulse
Nominal sizes
6mm ( BSPF)
12~500mm (~20)
Accuracy @ 1cp
1~2% FSD or 0.75% o.r
0.5% or (10:1 turndown)
Temperature range
5~125C (40~250F)
-40~+250C (-40~+460F)
316 stainless steel
10 bar (147 psi)
250 bar (3680 psi) 10cst. max
High pressure SS
N/A
400 bar (5580 psi), 68cst max
Peek
10 bar (147 psi)
N/A
Protection Class
IP66/67 (NEMA4X), optional Exd IIB T6 or I.S
Maximum pressure
Both meter series are robust, compact and take little space in the piping
system. Applications include, fuels, alcohols, solvents, insecticides, milk,
chemicals, water and light hydraulic oils.
Electrical (see also optional outputs - Turbopulse pick-off types)

Standard output
Hall effect sensor
Pick off Coil
Standard Options
Flow Ranges - TM Turbopulse Mini
Flanged Process connections

Explosion proof
Integral and remote preamplifier
LCD totaliser-batch totaliser
Flow rate totalisers
Scaled pulse
4~20mA and flow alarm outputs
Electronic batch controllers and pulse
processing modules
size
model
L/min
TM001
0.05~0.5
TM002
0.12~1.5
TM003
Jet
size
model
L/hr
(0.01~0.13)
1mm
TP010
100~1100
(0.44~4.4)
(0.03~0.4)
2mm
TP012
220~2200
(0.97~9.7)
0.2~4.5
(0.04~1.12)
3mm
TP015
400~4000
(1.77~17.7)
TM004
0.15~6.5
(0.05~1.7)
4mm
TP020
800~8000
(3.5~35.2)
TM005
0.3~10
(0.08~2.64)
5mm
m3/hr
(GPM)
TM006
0.5~15
(0.13~4)
6mm
TP025
1.6~16
(7~70)
TP040
3.4~34
(15~150)
TP050
6.8~68
(30~300)
TP080
13~135
(60~600)
TP100
27~270
(120~1200)
TP150
55~550
(240~2400)
TP200
110~1100
(480~4800)
10
TP250
190~1900
(840~8400)
12
TP300
270~2700
(1200~12000)
16
TP400
400~4000
(1800~18000)
20
TP500
700~7000
(3000~30000)
Features
High accuracy and repeatability

Low cost of ownership, wide flow range
Rugged and compact design
Certified Exd and I.S hazardous area versions
Integral or remote pre-amplifiers and flow instruments
0.15% custody transfer models available
Page 24
(GPM)
Flow Ranges - TP Turbopulse

(GPH)

Turbopulse - Small & Large Capacity meters
Turbopulse Model Coding
Meter size
41 - TP010
41 - TP012
41 - TP015
41 - TP020
41 - TP025
41 - TP040
41 - TP050
41 - TP080
41 - TP100
41 - TP150
41 - TP200+
P/Litre
Pulse output (nominal):
P/USG
( DN15 )
4000
15140
( DN20)
1700
6435
( DN20 )
1100
4160
( DN20 )
400
1500
( DN25)
180
680
( DN40 )
60
230
( DN50 )
24
90
(DN80)
15
57
(DN100)
6.6
25
( DN150 )
2.3
8.7
( DN200 to DN500 ) consult factory for more details
1/2"
3/4"
3/4"
3/4"
1"
1 1/2"
2"
3"
4"
6"
8~20"
frequency (Hz)
120~1200
104~1040
120~1200
90~900
80~800
57~570
45~450
56~560
50~500
35~350
Body material
Junction Box, EXD Preamplifier

EXD F/I Converter Option
MS Connector
FRT12 Register in
Aluminium Enclosure
S
H
BT Register
FRT12/EB Register
316 stainless steel - 250 bar (3500 psi) max.

High pressure SS, 400 bar (5580 psi) - 68cst max. (available up to TP040)
1
2
3
4
5
6
7
8
9
Process Connections
BSPP male threaded
NPT male threaded
*Tri-clamp ferrules (316SS)
ANSI-150 RF Flanges
ANSI-300 RF Flanges
PN10 DIN flanges
PN16 DIN flanges
PN25 DIN flanges
Customer nominated connections
*Tri-clamp ferrules are 1/2" larger than the meter size
Process Connection Material
threaded stainless steel
T
C
carbon steel flanges ( TP080+ )
316 stainless steel flanged process connections
S
No. of Pick-offs
one
1
two x 90 degree electricity offset ( TP100+ )
2
Pick-off Style
-
FLANGED METERS AVAILABLE

WITH ANSI OR DIN FLANGES.
SEE APPLICABLE STANDARD
FOR FLANGE DIMENSIONS
MS (militiary style) connector

FL (flying leads for integral mounting)
Pick-off Type
1 standard coil (120C [250F] max.)
2 hermetically sealed or high temp coil
3 intrinsically safe coil - ATEX Approved
4 preamplified (MS connector only)
1
2
+/-0.5% (standard)
+/-0.15% (custody transfer TP100+)
OO
JB
PA
B2
with scaleable pulse output
B3
IECEx & ATEX approved
R2
R3
IECEx & ATEX approved
R0
dc powered 2 stage batch controller E0
SB
Flanged Meters
Model No.
Option fitted
41 - TP010
127mm (5.0)
FRT12/EB Register (R2)
210mm
41 - TP012
127mm (5.0)
FRT12 Register (RO)
185mm
41 - TP015
127mm (5.0)
BT Register
190mm
41 - TP020
140mm (5.0)
EX Junction Box
150mm
41 - TP025
152mm (6.0)
MS Connector
118mm
41 - TP040
178mm (7.0)
138mm
41 - TP050
197mm (7.8)
MS Connector with
Pre-Amo
41 - TP080
254mm (10.0)
41 - TP100
356mm (14.0)
41 - TP150
368mm (14.5)
Model No.
41 - TP200
457mm (18.0)
41 - TP010
64mm (2.5)
BSP or NPT
41 - TP250
457mm (18.0)
41 - TP012
64mm (2.5)
BSP or NPT
41 - TP300
457mm (18.0)
41 - TP015
64mm (2.5)
BSP or NPT
41 - TP400
610mm (24.0)
41 - TP020
83mm (3.3)
BSP or NPT
610mm (24.0)
41 - TP025
89mm (3.5)
1 BSP or NPT
41 - TP040
115mm (4.5)
1 BSP or NPT
41 - TP050
133mm (5.5)
2 BSP or NPT
41 - TP500
1
2
41 - TP025
M o d e l N o. E x a m p l e
1
T
1 -
Nil
Junction box - ATEX Approved
Exd preamplifier - ATEX Approved
BT11 dual totaliser
I.S. intrinsically safe BT11
RT12 rate totaliser
I.S. intrinsically safe RT12
FRT12 Flow rate totaliser in Aluminium Enclosure
EB10 dc batch controller
Specific build requirement
R2
Threaded Meters
Page 25

Incorrect Installations of Flow Meters
The picture to the right shows a large capacity meter that has been installed
on site. Upon close inspection you will see that to the left of this installation
there is ample support for the pipe and meter, but to the right (circled)
section of this installation it has not been supported enough to carry the
weight of the meter. This has resulted in a crack in the flange. For medium
and large capacity meter always provide support as close as possible to the
meter.
Solution: Always provide supports as close as possible to the meter
The next picture shows what will happen to a rotor when the fluid that is
being pumped through does not have a filter. The particles run through
the meter and cause damage to the rotors. This will eventually prevent
the rotors from operating smoothly causing them to seize. This can result
in expensive downtime that could have been avoided by an in expensive
strainer.
Solution: For dirty/unclean fluids always use a filter or strainer
This is a great example of a turbine flow meter that has been installed with
absolutely no flow-conditioning. In order for the meter to provide accurate
results the flow in the pipe must be laminar and therefore a measured
straight run (x10 pipe diameter) must installed before and after the meter.
When installing turbine flow meters and paddlewheel (insertion meters),
flow conditioning is crucial to obtain a steady smooth laminar flow for
accurate readings.
Solution: Calculate and install meter with appropriate straight run either
side of the meter (Turbo pulse and paddle wheel meters only)
To the right you will see a large capacity meter being installed on its back.
The bearings installed have a small amount either side of the rotor to provide
a very small thrust gap. This is crucial for smooth operation. When laying
on its back the weight of the rotors close this gap and eventually have the
rotors spinning against the body of the meter. The rotor will eventually wear
away against the body and seize as it will no longer spin.
Solution: Always position the meter facing perpendicular to the ground
If at any time you are uncertain of how to install a meter please contact
your JSG representative.
Page 26
Flow Meter Selection Form

Company Name:
Date:
1. What is the minimum and maximum flow rate? (Check fluid compatibility)
2. What is the minimum & maximum pressure?
Model Designation
Meter Size
Body Material
3. What is the fluid viscosity?
Rotor Material/Bearing Type
4. What is the fluid being measured by the flow meter? (Fuel, Resin etc - Check compatibility)
5. What is the maximum & minimum temperatures? (Operating in low or high temps)
6. What is the pipe size & process connections? (eg. BSP, NPT, ANSI etc)
7. What type cable entry are you after? Are you after a register to be mounted on the meter?
8. Do you require a direct mount, remote display or batching option? Signal output?
9. Does the fluid have particles? If Yes what is the size of the particles (mesh size)?
O-Ring Material
Temperature Limits
Process Connections
Cable Entries
Integral Options
Strainer Type
10. Additional Notes:
Page 27
Sydney
Unit 1, 21 Amour St Revesby NSW 2212
PO Box 333 Milperra NSW 2214
Ph: (02) 9914 8720
Email: jsgindustrial@jsg.com.au
Perth
2 Holder Way Malaga WA 6090
Ph: (08) 6240 5800
Email: jsgwa@jsg.com.au
Melbourne
3/62-68 Garden Drive Tullamarine VIC 3043
Ph: (03) 8809 1300
Email: jsgvic@jsg.com.au
Brisbane
Unit 1/20 Lancashire St Acacia Ridge QLD 4110
Ph: (07) 3273 3433
Email: jsgqld@jsg.com.au
Adelaide
Suite 7, 8 Greenhill Rd Wayville SA 5034
Ph: (08) 8372 9503
Email: jsgsa@jsg.com.au
Cessnock
Level 1/426 Macdonalds Rd Pokolbin NSW 2325
Ph: 0447 277 755
Email: jsghv@jsg.com.au
Townsville
Level 1, 1/5 Woolcock St Hyde Park Townsville QLD 4810
Ph: 0419 021 892
Email: jsgfnq@jsg.com.au
Mackay
C03 216 Harbour Rd Mackay QLD 4740
Ph: (07) 4944 0588
Email: techcq@jsg.com.au
Indonesia
PT JSG International
Jl. Ciputat Raya, No. 1C RT.003/RW. 010 Kebayoran
Lama Selatan, Kebayoran Lama, Jakarta Selatan 12240
Ph: (62-21) 7239 511
Email: sales@ptjsg.co.id
Your authorised JSG distributor:
Lubrication
Management
Systems
Material
Dispensing
Management
Systems
Hose & Cable

Management
Systems
Diesel & Fluid

Management
Systems
Every effort has been made to ensure all information and photographs contained in
this publication were correct and accurate at time of printing, however no warranty
is given in respect of this publication and JSG Industrial Systems Pty Ltd (JSG) shall
not be liable for any error therein. Technical information, specifications and products
shown may be subject to change without prior notice. Pictures shown are for
illustration purposes only. WARNING: For sale and proper use consult instructions,
the supplier or JSG. Contact your nearest JSG Distributor for latest information.
2013 JSG Industrial Systems Pty Ltd., All rights reserved.
Fire
Extinguisher
& Suppression
Systems
Onboard
Weighing &
CCTV Systems
Flow
Measurement
Systems
General
Lubrication
& Exhaust
Extraction
Unit 1, 21 Amour St Revesby 2212 Australia

T: + 6 1 2 9 9 1 4 8 7 2 0 F : + 6 1 2 9 9 1 4 8 7 9 8
E: jsgindustrial@jsg.com.au
W : w w w. j s g i n d u s t r i a l . c o m
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Flow Meter Product Catalogue

JSG Industrial Systems

Hose & Cable

Diesel & Fluid

Flow Measurement Systems

Small Capacity Flow Meters

Medium Capacity Flow Meters

Large Capacity Flow Meters

Flomec Meter Ancillaries

V Series Mechanical Registers

NMI Pulse Metering / NMI Mechanical Metering

Viscous Liquid Behaviour

Medium Capacity Chemical Flow Meters

Strainers & Air Eliminators / Y Type Strainers

Model Designation - Flomec Oval Gear Mechanical Meters

Model Designation - Flomec Oval Gear Pulse Meters

Dimensions and Weights - OM004~OM008 / OM015~OM050E

Dimensions and Weights - OM080~OM100E

Flow Meter Calibration

Dualpulse - Paddle Wheel Flow Meters

Turbopulse - Small & Large Capacity Turbine Flow Meters

JSG Industrial Systems

Flow Measurement Systems

No requirement for flow conditioning

Pulse with high resolution and dual outputs (standard)

JSG Industrial Systems

Flow Measurement Systems

- 40C~+120C (150C max using Hall output)

316 stainless or aluminum

Reed switch & Hall effect output (standard)

(* For full specifications see page 17)

Blind Pulse Meter

High resolution for precise measurement

(See ancillaries for further details on integral and remote options)

JSG Industrial Systems

Flow Measurement Systems

- 40C~+120C (150C max using Hall output only)

316 stainless or aluminum

Medium Capacity Blind Pulse Meter

(* For full specifications see pages 15 & 17)

Modular process connections

Medium Capacity Meter with LCD Register

High flow rangeability

Pulse meters, sizes 25mm to 100mm

Medium Capacity Meter with

JSG Industrial Systems

Flow Measurement Systems

35~2500 L/min (13~625 USGPM)

80 & 100mm ( 3 & 4 )

- 40C~+120C (-4~250F) (150C max using Hall

Reed switch & Hall effect output (standard with

Large Capacity Blind Pulse Meter

(* For full specifications see pages 15 & 17)

Modular process connections

Large Capacity Meter with LCD Register

Modular process connections

Pulse meters, sizes 50mm to 100mm

JSG Industrial Systems

Large Capacity Meter with M3 Register

Flow Measurement Systems

FRT12 Battery Powered Flow-Rate Totaliser

FRT12 Flow-Rate Totaliser

FRT40 Battery Powered Flow-Rate Totaliser