You are on page 1of 28

Flow Meter Product Catalogue

JSG Industrial Systems


quality industry solutions

Lubrication
Management
Systems

Material
Dispensing
Management
Systems

Hose & Cable


Management
Systems

Diesel & Fluid


Management
Systems

Fire
Extinguisher
& Suppression
Systems

Onboard
Weighing &
CCTV Systems

Flow
Measurement
Systems

General
Lubrication
& Exhaust
Extraction

Flow Measurement Systems


Contents
Design Excellence Leads To Better Performance

Small Capacity Flow Meters

Medium Capacity Flow Meters

Large Capacity Flow Meters

Flomec Meter Ancillaries

V Series Mechanical Registers

NMI Pulse Metering / NMI Mechanical Metering

Viscous Liquid Behaviour

10

Pressure Drop Limitations on PD Flow Meters / Pressure Drop Limit vs Flow Rate

11

Medium Capacity Chemical Flow Meters

12

Strainers & Air Eliminators / Y Type Strainers

13

Model Designation - Flomec Oval Gear Mechanical Meters

14

Model Designation - Flomec Oval Gear Pulse Meters

16

Dimensions and Weights - OM004~OM008 / OM015~OM050E

18

Dimensions and Weights - OM080~OM100E

19

Performance Specifications

20

Flow Meter Calibration

21

Dualpulse - Paddle Wheel Flow Meters

22

Turbopulse - Small & Large Capacity Turbine Flow Meters

24

Page 2

JSG Industrial Systems

Flow Measurement Systems


Design Excellence Leads To Better Performance
Among the many PD flow meter design principals available today, the oval
gear still holds a top place both in simplicity and field proven performance.
The inside story reveals a robust positive displacement oval gear flow meter
range incorporating patented innovations and features that bring many
benefits to market.

Overview
JSG provide a range of oval gear flow meters which provide high levels of
accuracy and repeatability for a wide range of clean liquids irrespective of
viscosity and conductivity.
Metal rotors provide ultimate rotor stability

Features

No requirement for flow conditioning


Wide turndown (min.~max. flow)
High accuracy, repeatability and reliability
Ultimate rotor stability
Dual outputs (reed and hall effect) standard
Pulse high resolution pulse output
Hazardous area versions
Bi-directional flow capability
Quadrature pulse output option
Modular process connections

Pulse with high resolution and dual outputs (standard)


Quadrature pulse output option

Applications

Acids
Alcohol
Water
Fuel Oils
Diesel
Liquid Propane
Tallow
Paint
Pharmaceuticals

Pesticides
Solvents
Chemicals
Beverages
Vegetable Oils
Inks
Adhesives
Hydraulic Oil
Resins
Modular Process Connections

Principle of Operation
The Oval Gear meters are positive displacement flow meters where the passage of liquid causes two oval gears to rotate within a
precision measuring chamber and with each rotation a fixed volume of liquid passes through the meter.

JSG Industrial Systems

Page 3

Flow Measurement Systems


Small Capacity Flow Meters
Flomec small capacity flow meters provide precise volumetric measurement
of small quantities of liquids or low flows found in a broad range of
industrial and commercial industries including automotive, aviation,
mining, power, chemical, pharmaceutical, food, paint, medical engineering,
petroleum and environmental.
Applications include additives for fuel, consumer products, water treatment,
flotation cells and de-foaming plants, corrosion inhibitors, perfumes, catalysts,
emulsifiers, oils, grease, glues, ink and insecticides.
Two oval shaped gears (rotors) are the only moving
parts within the measuring chamber

General Specifications
Flow range

0.5~550 L/hr

Nominal sizes

4~8mm ( 1/8~3/8 )

Linearity

+/-1% of reading

Repeatability

+/-0.03% of reading

Temperature

- 40C~+120C (150C max using Hall output)

Materials

316 stainless or aluminum

Pulse outputs

Reed switch & Hall effect output (standard)

(* For full specifications see page 17)

Standard Options

LCD totaliser
LCD flow rate totaliser
LCD two stage batch controller
Intrinsically Safe (I.S.) instruments (ATEX/IECEX)
4~20mA, scaled pulse and alarm outputs
Quadrature pulse output
Explosion proof Exd (ATEX/IECEX)
Mining Exd (stainless steel meters only) (ATEX/IECEX)

Blind Pulse Meter

Features

High resolution for precise measurement


Simple to install and wire
Dual outputs to suit most applications
Precision Carbon-Graphite bearing

(See ancillaries for further details on integral and remote options)


Note: Not available with Mechanical Registers.
Pulse Meter with
B11 Totaliser

Page 4

JSG Industrial Systems

Flow Measurement Systems


Medium Capacity Flow Meters
Flomec medium capacity flow meters find widespread application
in industry to monitor and control liquid flow streams and allow for
precise dispensing of small to medium batch runs.
They also have extensive application in the distribution of fuels, fuel oils,
lubricant, alcohols, solvents and the blending of bio and ethanol fuels.

General Specifications
Flow range

1~580 L/min

Nominal sizes

15~50mm ( ~2 )

Linearity

+/-0.5% of reading

Repeatability

+/-0.03% of reading

Temperature

- 40C~+120C (150C max using Hall output only)

Materials

316 stainless or aluminum

Pulse outputs

Reed switch & Hall effect output (standard with pulse meters)

Medium Capacity Blind Pulse Meter

(* For full specifications see pages 15 & 17)

Standard Options

Modular process connections


LCD totaliser
LCD flow rate totaliser
LCD two stage batch controller
Intrinsically Safe (I.S.) instruments (ATEX/IECEX)
4~20mA, scaled pulse and alarm outputs
Integral mechanical totaliser / batch register
Quadrature pulse output
Explosion proof Exd (ATEX/IECEX)
Mining Exd (stainless steel meters only) (ATEX/IECEX)

Medium Capacity Meter with LCD Register

Features

High flow rangeability


Modular construction aids installation
Precise batching
Easy to read LCD or mechanical displays
Choice of output suits most applications

NMI Approved

Pulse meters, sizes 25mm to 100mm


Limited to bulk metering of AdBlue and petroleum based products
with viscosity less than 20cps at 20C

Medium Capacity Meter with


M3 Register

JSG Industrial Systems

Page 5

Flow Measurement Systems


Large Capacity Flow Meters
Flomec 3 and 4 large capacity flow meters are highly competitive
meters suited for receipt verification, loading, un-loading and distribution
management at petroleum depots, mine sites, marine and aviation
facilities. Common transfer applications involve fuels, oils, solvents,
alcohols along with the blending of bio and ethanol fuels. The meters
are relatively compact and light weight in construction, important
benefits when used in mobile installations or within confined spaces.

General Specifications
Flow range

35~2500 L/min (13~625 USGPM)

Nominal sizes

80 & 100mm ( 3 & 4 )

Linearity

+/-0.5% of reading

Repeatability

+/-0.03% of reading

Temperature

- 40C~+120C (-4~250F) (150C max using Hall


output only)

Materials

Aluminum

Pulse outputs

Reed switch & Hall effect output (standard with


pulse meters)

Large Capacity Blind Pulse Meter

(* For full specifications see pages 15 & 17)

Standard Options

Modular process connections


LCD totaliser
LCD flow rate totaliser
LCD two stage batch controller
Intrinsically Safe (I.S.) instruments (ATEX/IECEX)
4~20mA, scaled pulse and alarm outputs
Integral mechanical totaliser / batch register
Quadrature pulse output
Explosion proof Exd (ATEX/IECEX)
Mining Exd (stainless steel meters only) (ATEX/IECEX)

Large Capacity Meter with LCD Register

Features

Modular process connections


Compact and light weight
High flow capacity
Modular construction aids installation
Easy to read LCD or mechanical displays
High resolution or Quadrature pulse outputs

NMI Approved

Pulse meters, sizes 50mm to 100mm


Limited to bulk metering of AdBlue and petroleum based products
with viscosity less than 20cps at 20C

Page 6

JSG Industrial Systems

Large Capacity Meter with M3 Register

Flow Measurement Systems


Flomec Meter Ancillaries
FBT Battery Powered Totaliser
Simultaneously displays resetable (batch) total and cumulative total in
engineering units as programmed by the user. When externally dc powered
the instrument will produce an un-scaled or scaleable solid state output
pulse which is NPN/PNP selectable.
Available with intrinsically safe (I.S.) certification.
FBT Battery Powered Totaliser

FRT12 Battery Powered Flow-Rate Totaliser


Displays instantaneous flow rate, resetable (batch) total or a cumulative total
in engineering units as programmed by the user. When externally powered
this instrument will produce an un-scaled or scaleable solid state pulse,
4~20mA and flow alarm outputs and has nonlinearity correction and dual
flow input functions.
Available with intrinsically safe (I.S.) certification.
FRT12 Rate Totaliser
(in GRN housing)

FRT12 Flow-Rate Totaliser


(in Aluminium housing)

FRT40 Battery Powered Flow-Rate Totaliser


This battery powered flow rate totaliser is specifically designed for
computing & displaying flow rates & totals from flow meters with pulse,
sine wave or frequency outputs. The instrument displays resettable (batch)
total, cumulative total and instantaneous flow rate in engineering units as
programmed by the user. Designed for the more rugged applications in mines
sites & mobile installations, the RT40 LCD display has a backlight panel &
large digits for distance viewing at night.
FRT40

FEB Batch Controller


Provides automatic batch control with one or two stage outputs.
Thedisplay provides batch quantity as well as status at each stage of
the batch process. Batch limiting and no-flow detection are safety features
and automatic overrun compensation and dual stage outputs provide
for precise batch control. Other features include remote stop/start, system
interlocks, totalised display and multiple batch controller networking.
Batch controller

JSG Industrial Systems

Page 7

Flow Measurement Systems


V Series Mechanical Registers
Adjustable for accuracy the V series register is an alternative to electronic totalisers,
robust mechanical registers with metal housings offer 5 large re settable digits and
8 digit accumulative total displays clearly visible for loading and un-loading sites at
petroleum depots, mining, construction and marine facilities. Gear box not included
with registers for foreign meters.

V1 / V2 Mechanical Register - Specifications

5 Digit Resettable Totaliser and 8 Digit non resettable totaliser


Repeatability: 0.05% of reading over entire range and beyond
The mechanical counter registers total volume of liquid
Finished in corrosion resistant epoxy, the housing protects the register in demanding
environments and extremes in weather
Positive action reset knob

V3 Mechanical Register & Ticket Printer

Provides an imprinted ticket record of each transaction


Printer is incorporated with V1 mechanical register and must be ordered together
Tamper proof design seals ticket in printer during delivery
Security is provided by before and after imprinting of consecutive sales
(transactions) number
Magnetic latch and gasketed cover keep out dirt and weather
Right hand reset feature
Printer accepts standard 128.8 x 196.9mm carbon packs and receipt tickets
Reset knob resets both printer and register

V5 Mechanical Preset Counter


Enables you to select and automatically control Preset Valve closure so that an exact
predetermined volume will be delivered. Single stage valve operation is used in low
velocity systems and/or high viscosity applications.
Preset Counter includes red emergency stop button to abort preset deliveries.
Preset Counters as indicated above can be supplied to
(1) mechanically linked directly to the valve and/or
(2) electrically connected to other system components such as a pump starter circuit
or pilot-operated control valve.

V7 Mechanical Register, Preset & Ticket Printer


Meter register, Printer and Preset combine to control, display and print detailed records
of fluid deliveries. Ideal for increased efficiency in all kinds of liquid inventory monitoring
and control installations.

Operating Temperature -40C to 80C


Preset - 5 Digits 13mm High numbers
Register - 5 Digit Reset 19mm high numbers
8 Digit non reset 3mm high numbers

Page 8

JSG Industrial Systems

Flow Measurement Systems


Mechanical Registers
As an alternative to electronic totalisers, robust mechanical registers with metal housings offer 4 large resettable digits and 8 digit cumulative
total clearly visible for loading and un-loading sites at petroleum depots, mining, construction and marine facilities.

M3 Register

M3 Register fitted to
and 1 Meters

M3 Register fitted to 1
to 4 Meters

NMI Pulse Metering


NMI (National Institute of Measurement) approved medium and large capacity meters are supplied in the form of custody transfer
assemblies incorporating peripheral devices to meet the requirements of industry and relevant approval bodies.

General Specifications
Model prefix :
Nominal size ( inches )

OM025
1

Materials

OM040

OM050

OMO50E

316 S/S

OMO80

OM080E

OM100

OM100E

316 S/S
Aluminium body

Minimum delivery (liters)


Maximum flow (L/min)
Output options

15

150

250

30

35

35

50

75

150

500

580

750

1000

1500

2500

Reed Switch & NPN Hall, Quadrature Halls

Pulse meter with wafer check valve, air eliminator and strainer

JSG Industrial Systems

Page 9

Flow Measurement Systems


Viscous Liquid Behaviour
The viscosity of a liquid is proportional to its resistance to shear. Of the three categories of viscosity (see opposite) Newtonians are most
typical and include petroleum fluids, water and similar chemicals.
Most empirical test data for flow meters and pumps has been developed using Newtonian liquids. When working with Non-Newtonian
liquids we use the expression effective viscosity in terms of the liquid after it has been pre-sheared by the pump and subsequent
movement through the pipe, in these instances it is not unusual for the effective viscosity to be many times less than the theoretical
viscosity thereby lessening the pressure drop across the meter.
Key to viscosity under increasing shear

Viscosity -

T = Thixotropic, reduces with shear


N = Newtonian, unchanged with shear
D = Dilatant, increases with shear

N
D
Shear rate
Liquid

SG

cp

Key

Liquid

SG

ADHESIVES

cp

Key

PHARMACEUTICALS

Box Adhesives

3000

Caster Oil

0.96

350

PVA

1.3

100

Cough Syrup

1.00

190

Butter melted

0.98

10 @ 60C

Polyester Resin

1.40

Egg, whole

0.5

60 @ 10C

PVA Resin

1.30

Frosting

10000

3250 @ 50C

Black Bean Paste

BAKERY

Lecithin

PLASTICS & RESINS


3000
65000

FOODS
10000

Condensed Milk

1.3

10000 @ 25C

Cream Style Corn

130 @ 90C

Yeast Slurry 15%

180

Tomato Sauce

1.11

560 @ 60C

Tomato Paste 33%

1.14

7000

Beer

4500

BEER

Yeast 80% solids

1.1 @ 5C

Pablum

16000 @ 5C

Pear Pulp

CONFECTIONARY

4000 @ 70C

Potato Mashed

20000

Prune Juice

60 @ 50C

Caramel

1.2

400 @ 60C

Chocolate

1.1

17000 @ 50C

Orange Juice Conc.

1.1

5000 @ 3C

Fudge, Hot

1.1

36000

Mayonnaise

5000 @ 24C

Toffee

1.2

87000

Honey

1.5

15000 @ 40C

COSMETICS, SOAPS
Face Cream
Hair Gel

1.4

PAINT

10000

Auto Paint

20000

5000

Solvents

0.8~0.98

0.5~10

Shampoo

5000

Varnish

1.06

140 @ 40C

Toothpaste

20000

Turpentine

0.86

2 @ 15C

Hand Cleanser

20000

DETERGENTS
Concentrate

10

PAPER & TEXTILES


Black Liquor Tar

DYES & INKS

400

Sulphide 6%

1600

Ink, Printers

1.38

10000

Black Liquor

Dye

1.1

10

Black Liquor Soap

Solvents

0.8~0.9

0.5~10

Page 10

JSG Industrial Systems

2000 @ 150C

Paper Coating 35%

1.3

1100 @ 50C
7000 @ 50C

Flow Measurement Systems


Pressure Drop Limitations On PD Flow Meters
Positive displacement flow meters are an inexpensive means to accurately
meter high viscosity clean liquids as high as 1 million centipoise however,
the appropriate meter must be sized so that the pressure drop across the
primary measuring elements does not exceed the maximum capability of
either.
Example: For 41-OM025 with a product viscosity of 8000cps
Maximum flowrate L/Min x Multiplier 150L/min x 0.5 = 75L/Min

Keishi Cut Rotors


The Keishi Cut terminology for High Viscosity rotors is a Japanese term.
These high viscosity rotors have every alternate gear tooth on the flat sides
of the oval gear machined to provide pressure relief between the gear
teeth. This can reduce the maximum pressure drop across the meter by
approximately 50%.

Flow Rate De-Rating Guide for PD Meters


Maximum flow multiplier for PD meters
Viscosities
Less than

Standard oval
gear

Special cut oval


gear

1,000 cp

2,000 cp

0.5

4,000 cp

0.42

0.84

6,000 cp

0.33

0.66

8,000 cp

0.25

0.5

30,000 cp

0.15

0.3

60,000 cp

0.12

0.25

150,000 cp

0.1

0.2

250,000 cp

0.05

0.1

1,000,000 cp

0.025

0.05

Normally the use of high viscosity rotors is when the viscosity is going
to be above 1000cP. When there are cases where even if the normal
operating viscosity is below 1000cP, always consider the minimum
operating temperature.
For Example- At start-up in the middle of winter, as there are so many
places in Australia where the minimum winter temperature can get down
to below 0C or around a minimum of 5C, this will increase the viscosity
of the oil or grease significantly, and this could be well over 1000cP.
Aluminium and PPS Keishi Cut Rotors

Pressure Drop Limit verses Flow Rate


The curves below represent the pressure drop for standard and special cut high viscosity oval rotors at various viscosities. Special cut rotors
have alternate tooth relieved which effectively reduces the pressure drop by 50%. Viscosities are in centipoise and the pressure drop is in
Bar (1 Bar = 14.7psig). When sizing an oval meter for viscous liquids be sure your selection falls on or below the 1 bar maximum allowable
pressure drop line on the graph.

Pressure Drop Curves for Standard & Special Cut Oval Rotors

JSG Industrial Systems

Page 11

Flow Measurement Systems


Medium Capacity Chemical Flow Meters
Provide precise volumetric flow measurement of a broad range of clean
water based products and aggressive chemicals and is also suitable for
most fuels, fuel oils and lubricating liquids. Applications include batching,
dosing or packaging of various corrosive chemicals or as a more economical
alternative to a complete 316 stainless steel meter for liquids such as Diesel
Exhaust Fluid (AdBlue).

Features / Benefits

High accuracy and repeatability, direct reading flow meter


No requirement for flow conditioning ( straight pipe runs )
Measures high and low viscosity liquids
Quadrature pulse output option and bi-directional flow
Integral 4-20mA output option
Optional NMI Pattern Approval (Australia Only)

Meter Selection
Blind Pulse Meter

PPS meters are used for non-aromatic/non-halogenated chemicals,


water based liquids, Diesel Exhaust Fluid and petroleum products
including oils and grease, fuels and fuel oils.
PPS meters with standard ceramic rotor pins are suitable for
applications where stainless steel is not suited or permitted.
Blind pulse meters are available with Reed Switch and Hall Effect
outputs. Quadrature pulse and Integral 4-20mA outputs are optional.

Integral Instruments
Chemical meter options include integral LCD totalisers, flow rate totalisers
and batch controllers. These instruments provide monitoring and control
outputs including 4~20mA, scaled pulse, alarms and batch control:
Norequirement for flow conditioning (straight pipe runs)

BT LCD 5 digit reset, 8 digit cumulative totaliser.


RT12 LCD 6 digit reset, cumulative totaliser and flow rate. Analogue
and pulse outputs
RT40 LCD 6 digit reset, cumulative totaliser and flow rate. Backlit
Display.
EB LCD 6 digit 2 stage batcher and cumulative totaliser.

(Instruments also available for remote mounting and with I.S. approvals)

General Specification
Flow range

10 ~ 150L/min. (2.6~ 40 US gal/min)

Size

25mm (1NB)

Meter Body

Glass Reinforced PPS (Ryton)

Meter Cap

Glass Reinforced PPS (Ryton)

Rotors

Glass Reinforced/Teflon Filled PPS (Ryton)

Rotor Pins

Ceramic (High Purity Alumina, AL203)

Note: For all inquiries relating to a chemical meter please consult a JSG representative

Page 12

JSG Industrial Systems

Pulse Meter with LCD


Register

Flow Measurement Systems


Strainers & Air Eliminators
The modular design of the strainers and optional air eliminator head allow fitment as a stand alone or close coupled strainer only or as a
multi function strainer air eliminator check valve assembly. Wafer back pressure check valves are fitted between the eliminator strainer
(ES) and the flow meter to aid in the extraction of air and prevent any possibility of reverse flow.

General Specifications
Model prefix : ES025
Nominal size (inches) 1

ES040

ES050

ES080

ES100

Materials Aluminium body, 316SS basket, viton seals


Strainer mesh sizes 80 mesh (180 micron)
Maximum pressure 10 bar (147psi)
Air release head Dual port double reed valve
Venting capacity @ 10psig 154 CFM (4.36M 3/min@ 70kpa)
Note: The strainers and air eliminators are available for use with NMI applications.

Air eliminator strainer

*National Measurement Institute Australia

Y Type Strainers
General Specification
Body

ASTM A-A-351 Grade CF8M

Screen

316 S/S
1mm perforations

Packing

PTFE

Working Pressure

40 bar (580psi)

End Connections

Threaded Female

Materials List
No.

Part Name

Material

Body

CF8M

Screen

SS316

Gasket

PTFE

Bonnet

CF8M

O-Ring

Viton

Plug

CF8M

Model

Size

Mesh Size

Size (mm)

41-ST008

DN6

10.0

65.0

51.0

200 mesh

41-ST010

DN8

12.0

65.0

51.0

200 mesh

41-ST015

DN15

15.0

65.0

51.0

100 mesh

41-ST025

DN25

25.0

90.0

72.0

100 mesh

1 (25mm)

41-ST040

DN40

40.0

120.0

87.0

100 mesh

112 (40mm)

41-ST050

DN50

50.0

140.0

103.0

100 mesh

2 (50mm)

41-ST080

DN080

80.0

200

143

40 mesh

3 (80mm)

4 (6mm)

8 (8mm)
2 (15mm)

JSG Industrial Systems

Note: For information regarding


pressure drop across Y type
strainers, contact your JSG
Representative

Page 13

Flow Measurement Systems


Flomec Oval Mechanical Meters
1

METER SIZE / BODY MATERIAL

Choose meter size based on flow rate not pipe size


Choose material based on pressure and fluid type

ROTORS / BEARINGS
Select based on the
viscosity of the fluid and
fluid type

Bearings for 316 SS and


Aluminium Rotors. No
Bearings required for PPS
Rotors

Register plate
6

CABLE ENTRIES
No cable entry
for all mechanical
meters

O-RING MATERIAL

To be chosen based on
the fluid type
5

PROCESS CONNECTIONS
Based on desired pipe connection

TEMPERATURE LIMITS
80C for all mechanical
meters (standard)

INTEGRAL
OPTIONS
M3 REGISTER
The M3 Register is a direct mount
register and has a 4 digit resettable
display with an 8 digit cumulative
total with an accuracy of 1.0%

V1 REGISTER
Mounted with the gearbox and
has a 5 digit resettable display
also with an 8 digit cumulative
total with an accuracy of 0.5%

V-Series Register

GEARBOX ASSEMBLY
All V-series register require a
gearbox that mounts directly
on the meter.

Note: Body and sizes change with selection. Please refer to page 8 for other V series options and page 15 for coding with meter.
Contact you JSG Representative for further assistance.

Page 14

JSG Industrial Systems

Flow Measurement Systems


Model Designation

41- OM015
41- OM025
41- OM040
41- OM050
41- OM050
41- OM080
41- OM080

Meter Size

1
1
2
2 extended flow
3
3 extended flow

(15mm)
(25mm)
(40mm)
(50mm)
(50mm)
(80mm)
(80mm)

1 ~ 40 L/min
10 ~ 150 L/min
15 ~ 250 L/min
30 ~ 450 L/min
35 ~ 580 L/min
35 ~ 750 L/min
50 ~ 1000 L/min

0.26 ~ 10.6 GPM


2.6 ~ 40 GPM
4 ~ 66 GPM
8 ~ 120 GPM
9 ~ 150 GPM
10 ~ 200 GPM
13 ~ 260 GPM

41- OM0100
41- OM0100

4
4 extended flow

(100mm)
(100mm)

75 ~ 1500 L/min
150 ~ 2500 L/min

20 ~ 400 GPM
40 ~ 660 GPM

A
E
S

Body Material
Aluminum
Extended flow aluminum version (OM050E, OM080E & OM100E only)
316L Stainless Steel

0
1
4
5
6
7

Rotor Material
PPS - Teflon Filled (Polyphenol Sulfide)
PPS Rotors - Keishi cut (for high viscosity fluids)
Aluminum (aluminum meters only)
Stainless steel (stainless steel meters only)
Aluminum - keishi cut for high viscosity liquids
Stainless steel - keishi cut for high viscosity liquids

0
1
4

Bearing Type
No bearing - PPS rotor option only
Carbon-graphite bearing (standard with stainless steel rotors)
Hardened steel roller bearings (aluminum rotors only)

1
2
3
4

O-ring Material
Viton (standard), -15C
EPR (Ethylene Propylene Rubber) - for ketones only (-40C)
Teflon encapsulated viton - application specific (-15C)
Buna-N (Nitrile), -40C

Temperature Limits
80C max. Standard across all Mechanical Meters
Process Connections
BSPP (G) female threaded
NPT female threaded
Tri-clamp hygienic ferrules (Tri-clamp ferrules are larger than the meter size)
ANSI-150 RF flanges
ANSI-300 RF flanges
PN16 DIN flanges
JIS 10kg/cm2 flanges
Customer nominated

1
2
3
4
5
6
7
9

6
Totaliser Capacities
OM015~025
OM040~100
9999.9 Litres
99999 Litres
OM050~100
99999 Litres
99999 Litres
99999 Litres
99999 Litres

Cable Entries
No cable entry. Standard across all Mechanical Meters

M3

Integral Options
4 digit mechanical totaliser - Litres

V1
V3
V5
V7
SB

Large Digit Mechanical Registers (V-Series Registers)


5 digit mechanical reset register - Litres
5 digit register + 7888 ticket printer - Litres
5 digit register + preset batch register - Litres
5 digit register + preset + 7888 printer - Litres
Specific build requirement

Model No. Example


41- OM100

V1

JSG Industrial Systems

Page 15

Flow Measurement Systems


Flomec Pulse Meters
1

METER SIZE / BODY MATERIAL

Choose meter size based on flow rate not pipe size


Choose material based on pressure and fluid type

Select based on the


viscosity of the fluid and
fluid type
a

Bearings for 316 SS &


Aluminium Rotors. No
Bearings required for PPS
Rotors

Magnets in Rotors send


signals to PCB Board

3-6mm cable gland.


Available with B2/B3
ONLY

O-RING MATERIAL

To be chosen based off


the fluid type
5

ROTORS / BEARINGS

a
b

PROCESS CONNECTIONS
Based on desired pipe connection

(Only OM004, OM008 & HP Meters)

TEMPERATURE LIMITS
Operating and Start-up
temperatures required for
PCB board selection

CABLE ENTRIES

Choose desired
method of cable
entry

INTEGRAL
OPTIONS

NPT

M20 x 1.5mm

FRT12

Cover (GRN standard)

FRT40

EB10
(DIN Panel Mount, not integral)

Note: Body and sizes change with selection. Please refer to page 17 for coding with meter. Contact you JSG Representative for further assistance.

Page 16

JSG Industrial Systems

Flow Measurement Systems


Model Designation
Meter Size
1/
8

3/
8

1
1
2
2 extended flow
3
3 extended flow

41- OM004
41- OM006
41- OM008
41- OM015
41- OM025
41- OM040
41- OM050
41- OM050
41- OM080
41- OM080
1

(4mm)
(6mm)
(8mm)
(15mm)
(25mm)
(40mm)
(50mm)
(50mm)
(80mm)
(80mm)

0.5 - 36 L/hr
2 - 100 L/hr
15 - 550 L/hr
1 ~ 40 L/min
10 ~ 150 L/min
15 ~ 250 L/min
30 ~ 450 L/min
35 ~ 580 L/min
35 ~ 750 L/min
50 ~ 1000 L/min

0.13 - 9.5 GPH


0.5 - 27 GPH
4 - 145 GPH
0.26 - 10.6 GPH
2.6 - 40 GPH
4 - 66 GPH
8 - 120 GPH
9 - 150 GPH
10 - 200 GPH
13 - 260 GPH

41- OM0100
41- OM0100

4
(100mm)
75 ~ 1500 L/min
20 - 400 GPH
4 extended flow
(100mm)
150 ~ 2500 L/min
40 - 660 GPH
Body Material
- A Aluminum
- E Extended flow aluminium version (OM050E,OM080E,OM100E only)
- M Intermediate pressure aluminium meter (Only OM025 =138 Bar [2000psi] max.)
- S 316 stainless steel
- N Intermediate press. 316L SS meter (OM004N ~ 025N = 100bar, OM040N= 50bar, OM050N = 50bar)
- H High pressure 316 SS (OM004H ~ 040H = 400bar [5580psi] max. OM050H = 300bar max.)
Rotor Material
0 PPS - Teflon Filled (Polyphenylene Sulfide)
1 PPS Rotors - Keishi cut (for high viscosity fluids)
4 Aluminum (aluminium meters only). Only available in models OM015 and larger
5 Stainless steel (all standard OM004 ~ OM008 meters and all stainless steel models only)
6 Aluminum - keishi cut for high viscosity liquids
7 Stainless steel - keishi cut for high viscosity liquids
Bearing Type
0 No Bearings (When selecting PPS Rotors)
1 Carbon-graphite bearing (standard with stainless steel rotors)
4 Hardened steel roller bearings (aluminum rotors only)
O-ring Material
1 Viton (standard), -15C min. (-5F)
2 EPR (Ethylene Propylene Rubber) - for ketones only -40~+120C (-40~+250F)
3 Teflon encapsulated viton - application specific -15C min. (-5F)
4 Buna-N (Nitrile), -40~+100C (-40~+121F)
Temperature Limits
- 2 120C max. (Reduced to 80C with integral instrument)
- 3 150C (300F) max. - (Hall Effect output only) (OM004~OM080) - For O-ring Code 1 & 3 only, not
applicable with PPS
- 5 120C (250F) max. (Includes integral cooling fin) see note 2
- 8 80C for OM008 and PPS
Process Connections
1 BSP (RP) female threaded
2 NPT female threaded
3 Tri-clamp hygienic ferrules (Triclamp ferrules are larger than the meter size)
4 ANSI-150 RF flanges
5 ANSI-300 RF flanges
6 PN16 DIN flanges
7 JIS 10kg/cm2 flanges
9 Customer nominated
Cable Entries
0 3~6mm cable gland (with B2/B3 options) (OM004/008 & high pressure meters only)
1 M20 x 1.5mm
2 NPT
Integral Options
00 Nil
No Options
RS Reed switch only
Suit intrinsically safe installations
E1 Explosion proof ~ Exd IIB T4/T6 (Aluminium & stainless meters)
IECEX & ATEX approved
E2 Explosion proof ~ Exd I/IIB T4/T6 (stainless meters only), mines approved
IECEX & ATEX mines approved
QP Quadrature pulse ( 2 NPN Phased outputs)
Not available with high pressure models
Q1 Exd with Quadrature pulse
IECEX & ATEX approved
HR High resolution hall effect output (Hall Effect only) (OM004 & OM006 only)
OM004: 11200ppL,OM006: 4200ppL
H1 Exd with HR Hi-res. Hall Option.(OM004 and OM006 only)
IECEX & ATEX approved
PF Pulsating flow option (hall effect output only)
For injected combustion engines
P1 Exd with PF pulsating flow option
IECEX & ATEX approved
B2 BT11 dual totaliser with pulse output
With scaleable pulse output
B3 Intrinsically safe BT11 ( I.S. )
IECEX & ATEX approved
R0 RT12 Flow Rate Totaliser with all outputs in Aluminium Enclosure
With scaleable pulse output
R2 FRT12 Flow Rate Totaliser with all outputs
With scaleable pulse output
R3 Intrinsically safe FRT12 ( I.S. )
IECEX & ATEX approved
E0 EB10 batch controller
Two stage DC batcher and totaliser
F1 Loop powered 4 ~ 20mA analog output (80C max)
SB Specific build requirement

*(1) 120C (250F) rating for the pulse meter, 80C (180F) rating with BT, RT & EB options.
See temperature code 5 for higher temperature with BT, RT, & EB
*(2) Cooling fin is fitted with LCD instruments for operation between 80~120C (180~250F)

Model No. Example


41- OM100

R2

JSG Industrial Systems

Page 17

Flow Measurement Systems


Dimensions and Weights
OM004~OM008

(All dimensions in millimeters 2mm)

OPTION

OM004

OM006

OM008

All

GRN Housing FRT12/FEB

122

122

129

124

Alloy Housing FRT12

125

125

132

96

FBT

113

113

120

94

Cover

92

92

99

72

Aluminium Pulse (Kg)

0.8

0.8

0.8

Stainless Steel Pulse (Kg)

1.5

1.5

1.5

OM015~OM050

(All dimensions in millimeters 2mm)

Modular Fitting

OM015-A

OM015-S

OM025-A

OM025-S

OM040-A

OM040-S

OM050-A OM050-S

OM050-E

A.N.S.I. 150

198

237

252

252

277

277

277

DIN 16

198

237

252

252

277

277

277

JIS 10K

198

237

252

252

277

277

277

B.S.P.

110

110

137

176

188

188

212

212

212

N.P.T.

110

110

137

176

188

188

212

212

212

Configuration

OM015-A

OM015-S

OM025-A

OM025-S

OM040-A

OM040-S

OM050-A

OM050-S

OM050-E

GRN Housing FRT12/FEB

154

148

168

165

203

194

218

218

268

FBT Register

145

139

160

157

195

186

210

210

260

Alloy Housing FRT12

157

151

171

168

206

197

221

221

271

Cover

106

100

120

117

155

146

170

170

220

Mechanical Register

178

178

188

214

227

222

237

237

286

WEIGHT KG

OM015

OM025

OM040

OM050

OM050-E

Aluminium Mechanical

2.6

3.8

7.6

9.6

11

Aluminium Pulse

1.7

8.6

10

S/Steel Mechanical

15

16.3

S/Steel Pulse

2.95

5.4

12

15

Page 18

JSG Industrial Systems

Flow Measurement Systems


Dimensions and Weights
OM080~OM0100

(All dimensions in millimeters 2mm)

Modular Fitting

OM080-A

OM080-S

OM080-E OM100-A

OM100-E

A.N.S.I 150

354

354

382

388

414

DIN 16

354

354

382

388

414

JIS 10K

354

354

382

388

414

B.S.P

266

266

294

294

320

N.P.T

266

266

294

294

320

Configuration

OM080-A

OM080-S

OM080-E

OM100-A

OM100-E

GRN Housing FRT12/FEB

260

257

277

322

399

FBT Register

252

249

269

314

391

Alloy Housing FRT12

264

260

281

326

403

Cover

213

206

229

274

352

Mech. Register

270

267

288

333

416

Weight (kg)

OM080

OM080-E

OM100-A

OM100-E

Aluminium Mechanical

15

22

24

28

Aluminium Pulse

14

20

23

26

S/Steel Mechanical

32

S/Steel Pulse

30

JSG Industrial Systems

Page 19

Flow Measurement Systems


Performance Specifications
Accuracy and Pressure Drop

Specifications
Capacity group

SMALL CAPACITY

MEDIUM CAPACITY

LARGE CAPACITY

Model prefix:

41- OM004

41- OM006

41- OM008

41- OM015

41- OM025

41- OM040

41- OM050

41- OM050E

41- OM080

41- OM080E

41- OM100

41- OM100E

Nominal size (inches)

4mm ( /8)

6mm ()

10mm ( /8)

13mm ()

25mm (1)

40mm (1)

50mm (2)

50mm (2)

80mm (3)

80mm (3)

100mm (4)

100mm (4)

*Flow Range(LPH) L/min

(0.5 ~ 36)

(2 ~ 100)

(15 ~ 550)

1 ~ 40

10 ~ 150

15 ~ 250

30 ~ 450

35 ~ 580

35 ~ 750

50 ~ 1000

75 ~ 1500

150 ~ 2500

**Accuracy @ 3cp

1% of reading

Repeatability

Typically 0.03% of reading (accuracy is 0.2% of reading with optional RT12 with non-linearity correction)

Temperature range

-40 ~ +120C ( -4F ~ +250F ) refer JSG for lower temperature (150C max. using Hall effect) Max 80C Mechanical Meter

0.5% of reading

0.5% of reading

Maximum Pressure (threaded meters)


Aluminium
meters

Bar (psi)

Bar
(PSI)

15
(220)

Intermediate press. AL
meter
316 S/S
Meters

P-68 (990)
M-40 (580)
-

Bar
(PSI)

P-68 (990)
M-40 (580)

30
(440)

20
(285)

20
(285)

12
(180)

12
(180)

10
(150)

10
(150)

138
(2000)

34
(500)

68
(990)

68
(990)

30
(440)

P-38 (550)
M-20 (285)

12
(180)

Intermediate press. SS meter

100
(1450)

100
(1450)

100
(1450)

100
(1450)

100
(1450)

50
(725)

50
(725)

High pressure models

400
(5880)

400
(5880)

400
(5880)

400
(5880)

400
(5880)

400
(5880)

300
(4200)

Reed switch

2800
(10600)

1050
(3975)

355
(1345)

84
(318)

27
(102)

14
(53)

6.5
(24.7)

4.8
(18)

2.65
(10)

1.5
(5.68)

1.1
(4.15)

0.56
(2.1)

Hall effect

2800
(10600)

1050
(3975)

710
(2690)

168
(636)

107
(405)

56
(212)

26
(99)

19
(72)

10.65
(40.5)

6.0
(23.7)

4.4
(16.6)

2.24
(8.5)

Quadrature Hall option

2800
(10600)

1050
(3975)

708
(2680)

168
(636)

54
(204)

28
(106)

13
(49)

9.3
(36)

5.33
(20)

3.0
(11.36)

2.2
(8.3)

1.12
(4.24)

High resolution Hall effect

11200
(42392)

4200
(15897)

Output pulse resolution

Pulses / L

Reed switch output

30Vdc x 200mA max. (maximum thermal shock 10C (50F) / minute

Hall effect output (NPN)

3 wire open collector, 5-24Vdc max., 20mA max.

Optional outputs

4~20mA, scaled pulse, quadrature pulse, flow alarms or two stage batch control

(pulses / US gal) - nominal

Physical
Protection class

IP66/67 (NEMA4X), optional Exd 1 / IIB T4/T6, integral ancillaries can be supplied I.S. (intrinsically safe)

Overall dimensions

Refer pages 18~19

Recommended filtration

75 microns (200 mesh)

150 microns (100 mesh)

* Maximum flow rate is to be reduced as viscosity increases, see flow de-rating guide. Max. Allowable pressure drop is 100Kpa. (15psi)
** Accuracy 1% of reading with M series and V series 0.5% of reading on mechanical register

Flange mount : Optional


For specific flow meters and part numbers refer to your JSG representative

Page 20

JSG Industrial Systems

350 microns (40 mesh)

Flow Measurement Systems


Flow Meter Calibration
Every flow meter undergoes a check before leaving the factory for correct
operation and function of pulse outputs and ancillary electronics if fitted.
Meters are then compared against a master meter which is traceable to
the Australian National Standards and issued with a calibration report.

Installation Points

PD Meters do not work well with silty or dirty fluids (Use


Strainers before meter)
Straight Pipe not necessary before and after the meter
Teflon Tape can cause rotor stoppages, use loctite thread sealant or
similar
High Velocity flows can cause rotor destruction (Slowly ramp
up flow on start up)
Avoid Water Hammer caused by closing valves quickly in batch
applications
Flush Pipe Lines prior to meter installation

Selecting PD Flow Meters


Positive displacement flow meters are high precision instruments that are made with extremely detailed machined components. Forthis
reason selecting the right flow meter for the application is crucial as incorrect selection can result in damaged components, inaccurate
readings and lengthy and expensive downtime.
There are key questions that must be answered before selecting the components that make up a meter:
WHAT ....

Is the minimum and maximum flow rate? (continuous or Intermittent)


Are the minimum and maximum pressures?
Is the viscosity of the fluid?
Is the fluid being measured (Acid, Resin etc)?
Is the maximum and minimum temperature?
Is the preferred connection type (BSPP, NPT etc)?
Type of display do you require (Mechanical meter, Pulse meter etc)?
Type of output is required (4 digit Mechanical, Pulse output with LCD)?
Type of strainer is required (Particles in the fluid)?

Please refer to the Flow Meter Selection Form on page 27. This form is designed to assist in the selecting the appropriate model
required for the application. Use this form in conjunction with pages 14 to 17.
For further assistance please contact a JSG representative

JSG Industrial Systems

Page 21

Flow Measurement Systems


Dualpulse - Paddle Wheel Flow Meters
General Specifications
DP490 and DP525 are cost effective stainless steel flow meters for measuring
the flow of water, fuels and other low viscosity liquids in pipes sizes 1~100
(40~2500mm).
Insertion flow meters are installed with the metering head inserted into
the pipe resulting in very little pressure drop. They do not require external
power when used with the Flomec rate totalisers however some options
such as high temperature and non-magnetic models require external
power.
Applications include HVAC, hot and chilled water, fire systems, water
distribution (management and treatment), boiler feed water and hydrant
flow testing.

Model Prefix

41-DP490

41-DP525

Suit pipe sizes

40~900mm (1~36)

50~2500mm (2~100)

Pipe connection

1 BSP or NPT

2 BSP or NPT

Flow range

0.25~6300 L/sec
(4 ~ 99600 USGM)

-0.4~49000 L/sec
(6~780000 USGM)

Flow velocity range

0.3~10 m/sec (1~33 feet/sec)

Linearity

Typically 1.5% with well established flow profile

Temperature range

-40C~+100C (-40F~+212F) 150C max

Maximum pressure

80 bar (1200 psig)

Materials

316SS body & rotor shaft, PVDF rotor (option peak rotor)

Pulse outputs
*Reed switch
Hall effect

Features

Voltage Pulse

IP68 (NEMA6) submersible 316SS construction


Low cost of ownership, wide flow range
Rugged and compact design
Intrinsically safe hazardous area versions
Integral or remote pre-amplifiers and flow instruments
DP525 version suitable for hot tap installation
BI-Directional Flow Measurement

Page 22

JSG Industrial Systems

Non magnetic sensor


Analog

30Vdc x 200mA max. Nom. 0~80hz


3 wire NPN, 5~24Vdc, 20mA max. Nom. 0~240hz
Self generated voltage. Nom. 0~240hz
3 wire NPN, 5~24Vdc, 20mA max. Nom. 0~240hz
Loop powered 4~20mA

*Maximum thermal shock 10C (50F) /min. applies to the reed switch

Flow Measurement Systems


Dualpulse Paddle Wheel Flow Meters

Technical information Dualpulse Flow Meters


41 - DP490
41 - DP525

Meter size
1.5 to 36" pipes (40~900mm)
2 to 100" pipes (50~2500mm) suitable for "hot tap" installations
Body material
- S 316 Stainless steel

1
2

Rotor & Bearing materials


PEEK high temperature rotor --150C
200C (390C)
PVDF rotor - 100C (212F) max (standard)
O-ring materials
1
Viton (standard), -15~+204C
(5~400F)
-15C
2
EPR (Ethylene Propylene Rubber) for ketones only (-40C)
3
Teflon encapsulated viton - application specific (-15C)
4
Buna-N (Nitrile), -40C
-65~+125C (-53~+250F)
Temperature limits
5
100C (212F) standard
125C (260F) - PEEK rotor only
2
150C (300F) - NPN output & PEEK rotor only
3
Process connections
BSPT - 1 1/2"M (DP490), 2"M (DP525)
- 1
NPT - 1 1/2"M (DP490), 2"M (DP525)
- 2
2" BSPT male thread on the DP490
- 3
2"NPT male thread on the DP490
- 4
Pick up type
1
NPN hall effect & voltage pulse (standard)
2
NPN open collector(s)
Reed switch only (I.S applications)
3
4
Non magnetic rotor with NPN output
58
Non magnetic
rotor with I.S coil output
NPN
& reed switch
1
2
3
4
5
6

with scaleable pulse output


IECEx & ATEX mines approved
scaled pulse, alarms & 4~20mA
IECEx & ATEX mines approved
scaled pulse, alarms & 4~20mA
dc powered 2 stage batch controller
Requires electrical connection

M o d e l N o. E x a m p l e
2
1
41 - DP490 - S

Electrical connections
3 metre (10ft) cable (std)
10 metre (33ft) cable
20 metre (66ft) cable
50 metre cable (164ft)
Terminal box on stem kit
Stem kit
Integral options
OO Nil
QP Quadrature pulse output
B2 BT11 dual totaliser
B3 I.S intrinsically safe BT11
R2 RT 12 rate totaliser
R3 I.S intrinsically safe RT12
RO FRT12 LCD Flow rate totaliser in Aluminium Enclosure
E0 Batch controller
F1 Loop powered 4~20mA output
SB Specific build requirement

R2

JSG Industrial Systems

Page 23

Flow Measurement Systems


Turbopulse - Small & Large Capacity meters
General Specifications

TM Turbopulse mini and the larger TP Turbopulse turbine series measure


flows of low viscosity liquids from 3 to 7,000,000 L/hr in a range of sizes
from to 20 (6mm~500mm).
The TM mini series have a tangential rotor with integral flow conditioning
ports whilst the TP series have an axial rotor and flow guides, the TP series
needs to be installed in straight sections of pipe either horizontal or vertical
so that the flow is conditioned. The TP series have Exd and Intrinsically Safe
(I.S) approvals.

Model Prefix

TM - Turbopulse mini

TP - Turbopulse

Nominal sizes

6mm ( BSPF)

12~500mm (~20)

Accuracy @ 1cp

1~2% FSD or 0.75% o.r

0.5% or (10:1 turndown)

Temperature range

5~125C (40~250F)

-40~+250C (-40~+460F)

316 stainless steel

10 bar (147 psi)

250 bar (3680 psi) 10cst. max

High pressure SS

N/A

400 bar (5580 psi), 68cst max

Peek

10 bar (147 psi)

N/A

Protection Class

IP66/67 (NEMA4X), optional Exd IIB T6 or I.S

Maximum pressure

Both meter series are robust, compact and take little space in the piping
system. Applications include, fuels, alcohols, solvents, insecticides, milk,
chemicals, water and light hydraulic oils.

Electrical (see also optional outputs - Turbopulse pick-off types)


Standard output

Hall effect sensor

Pick off Coil

Standard Options
Flow Ranges - TM Turbopulse Mini

Flanged Process connections


Explosion proof
Integral and remote preamplifier
LCD totaliser-batch totaliser
Flow rate totalisers
Scaled pulse
4~20mA and flow alarm outputs
Electronic batch controllers and pulse
processing modules

size

model

L/min

TM001

0.05~0.5

TM002

0.12~1.5

TM003

Jet

size

model

L/hr

(0.01~0.13)

1mm

TP010

100~1100

(0.44~4.4)

(0.03~0.4)

2mm

TP012

220~2200

(0.97~9.7)

0.2~4.5

(0.04~1.12)

3mm

TP015

400~4000

(1.77~17.7)

TM004

0.15~6.5

(0.05~1.7)

4mm

TP020

800~8000

(3.5~35.2)

TM005

0.3~10

(0.08~2.64)

5mm

m3/hr

(GPM)

TM006

0.5~15

(0.13~4)

6mm

TP025

1.6~16

(7~70)

TP040

3.4~34

(15~150)

TP050

6.8~68

(30~300)

TP080

13~135

(60~600)

TP100

27~270

(120~1200)

TP150

55~550

(240~2400)

TP200

110~1100

(480~4800)

10

TP250

190~1900

(840~8400)

12

TP300

270~2700

(1200~12000)

16

TP400

400~4000

(1800~18000)

20

TP500

700~7000

(3000~30000)

Features

High accuracy and repeatability


Low cost of ownership, wide flow range
Rugged and compact design
Certified Exd and I.S hazardous area versions
Quadrature pulse output option
Integral or remote pre-amplifiers and flow instruments
0.15% custody transfer models available

Page 24

JSG Industrial Systems

(GPM)

Flow Ranges - TP Turbopulse


(GPH)

Flow Measurement Systems


Turbopulse - Small & Large Capacity meters
Turbopulse Model Coding
Meter size
41 - TP010
41 - TP012
41 - TP015
41 - TP020
41 - TP025
41 - TP040
41 - TP050
41 - TP080
41 - TP100
41 - TP150
41 - TP200+

P/Litre
Pulse output (nominal):
P/USG
( DN15 )
4000
15140
( DN20)
1700
6435
( DN20 )
1100
4160
( DN20 )
400
1500
( DN25)
180
680
( DN40 )
60
230
( DN50 )
24
90
(DN80)
15
57
(DN100)
6.6
25
( DN150 )
2.3
8.7
( DN200 to DN500 ) consult factory for more details

1/2"
3/4"
3/4"
3/4"
1"
1 1/2"
2"
3"
4"
6"
8~20"

frequency (Hz)
120~1200
104~1040
120~1200
90~900
80~800
57~570
45~450
56~560
50~500
35~350

Body material

Junction Box, EXD Preamplifier


EXD F/I Converter Option
MS Connector

FRT12 Register in
Aluminium Enclosure

S
H

BT Register

FRT12/EB Register

316 stainless steel - 250 bar (3500 psi) max.


High pressure SS, 400 bar (5580 psi) - 68cst max. (available up to TP040)

1
2
3
4
5
6
7
8
9

Process Connections
BSPP male threaded
NPT male threaded
*Tri-clamp ferrules (316SS)
ANSI-150 RF Flanges
ANSI-300 RF Flanges
PN10 DIN flanges
PN16 DIN flanges
PN25 DIN flanges
Customer nominated connections
*Tri-clamp ferrules are 1/2" larger than the meter size
Process Connection Material
threaded stainless steel
T
C
carbon steel flanges ( TP080+ )
316 stainless steel flanged process connections
S
No. of Pick-offs
one
1
two x 90 degree electricity offset ( TP100+ )
2
Pick-off Style
-

FLANGED METERS AVAILABLE


WITH ANSI OR DIN FLANGES.
SEE APPLICABLE STANDARD
FOR FLANGE DIMENSIONS

MS (militiary style) connector


FL (flying leads for integral mounting)
Pick-off Type
1 standard coil (120C [250F] max.)
2 hermetically sealed or high temp coil
3 intrinsically safe coil - ATEX Approved
4 preamplified (MS connector only)
1
2

+/-0.5% (standard)
+/-0.15% (custody transfer TP100+)

OO
JB
PA
B2
with scaleable pulse output
B3
IECEx & ATEX approved
R2
scaled pulse, alarms & 4~20mA
R3
IECEx & ATEX approved
R0
scaled pulse, alarms & 4~20mA
dc powered 2 stage batch controller E0
SB

Flanged Meters
Model No.

Option fitted

41 - TP010

127mm (5.0)

FRT12/EB Register (R2)

210mm

41 - TP012

127mm (5.0)

FRT12 Register (RO)

185mm

41 - TP015

127mm (5.0)

BT Register

190mm

41 - TP020

140mm (5.0)

EX Junction Box

150mm

41 - TP025

152mm (6.0)

MS Connector

118mm

41 - TP040

178mm (7.0)

138mm

41 - TP050

197mm (7.8)

MS Connector with
Pre-Amo

41 - TP080

254mm (10.0)

41 - TP100

356mm (14.0)

41 - TP150

368mm (14.5)

Model No.

41 - TP200

457mm (18.0)

41 - TP010

64mm (2.5)

BSP or NPT

41 - TP250

457mm (18.0)

41 - TP012

64mm (2.5)

BSP or NPT

41 - TP300

457mm (18.0)

41 - TP015

64mm (2.5)

BSP or NPT

41 - TP400

610mm (24.0)

41 - TP020

83mm (3.3)

BSP or NPT

610mm (24.0)

41 - TP025

89mm (3.5)

1 BSP or NPT

41 - TP040

115mm (4.5)

1 BSP or NPT

41 - TP050

133mm (5.5)

2 BSP or NPT

41 - TP500

1
2

41 - TP025

M o d e l N o. E x a m p l e
1
T
1 -

Nil
Junction box - ATEX Approved
Exd preamplifier - ATEX Approved
BT11 dual totaliser
I.S. intrinsically safe BT11
RT12 rate totaliser
I.S. intrinsically safe RT12
FRT12 Flow rate totaliser in Aluminium Enclosure
EB10 dc batch controller
Specific build requirement

R2

Threaded Meters

JSG Industrial Systems

Page 25

Flow Measurement Systems


Incorrect Installations of Flow Meters
The picture to the right shows a large capacity meter that has been installed
on site. Upon close inspection you will see that to the left of this installation
there is ample support for the pipe and meter, but to the right (circled)
section of this installation it has not been supported enough to carry the
weight of the meter. This has resulted in a crack in the flange. For medium
and large capacity meter always provide support as close as possible to the
meter.
Solution: Always provide supports as close as possible to the meter

The next picture shows what will happen to a rotor when the fluid that is
being pumped through does not have a filter. The particles run through
the meter and cause damage to the rotors. This will eventually prevent
the rotors from operating smoothly causing them to seize. This can result
in expensive downtime that could have been avoided by an in expensive
strainer.
Solution: For dirty/unclean fluids always use a filter or strainer

This is a great example of a turbine flow meter that has been installed with
absolutely no flow-conditioning. In order for the meter to provide accurate
results the flow in the pipe must be laminar and therefore a measured
straight run (x10 pipe diameter) must installed before and after the meter.
When installing turbine flow meters and paddlewheel (insertion meters),
flow conditioning is crucial to obtain a steady smooth laminar flow for
accurate readings.
Solution: Calculate and install meter with appropriate straight run either
side of the meter (Turbo pulse and paddle wheel meters only)

To the right you will see a large capacity meter being installed on its back.
The bearings installed have a small amount either side of the rotor to provide
a very small thrust gap. This is crucial for smooth operation. When laying
on its back the weight of the rotors close this gap and eventually have the
rotors spinning against the body of the meter. The rotor will eventually wear
away against the body and seize as it will no longer spin.
Solution: Always position the meter facing perpendicular to the ground

If at any time you are uncertain of how to install a meter please contact
your JSG representative.

Page 26

JSG Industrial Systems

Flow Meter Selection Form


Company Name:

Date:

1. What is the minimum and maximum flow rate? (Check fluid compatibility)

2. What is the minimum & maximum pressure?

Model Designation
Meter Size

Body Material

3. What is the fluid viscosity?

Rotor Material/Bearing Type

4. What is the fluid being measured by the flow meter? (Fuel, Resin etc - Check compatibility)

5. What is the maximum & minimum temperatures? (Operating in low or high temps)

6. What is the pipe size & process connections? (eg. BSP, NPT, ANSI etc)

7. What type cable entry are you after? Are you after a register to be mounted on the meter?

8. Do you require a direct mount, remote display or batching option? Signal output?

9. Does the fluid have particles? If Yes what is the size of the particles (mesh size)?

O-Ring Material

Temperature Limits

Process Connections

Cable Entries

Integral Options

Strainer Type

10. Additional Notes:

JSG Industrial Systems

Page 27

Sydney
Unit 1, 21 Amour St Revesby NSW 2212
PO Box 333 Milperra NSW 2214
Ph: (02) 9914 8720
Email: jsgindustrial@jsg.com.au

Perth
2 Holder Way Malaga WA 6090
Ph: (08) 6240 5800
Email: jsgwa@jsg.com.au

Melbourne
3/62-68 Garden Drive Tullamarine VIC 3043
Ph: (03) 8809 1300
Email: jsgvic@jsg.com.au

Brisbane
Unit 1/20 Lancashire St Acacia Ridge QLD 4110
Ph: (07) 3273 3433
Email: jsgqld@jsg.com.au

Adelaide
Suite 7, 8 Greenhill Rd Wayville SA 5034
Ph: (08) 8372 9503
Email: jsgsa@jsg.com.au

Cessnock
Level 1/426 Macdonalds Rd Pokolbin NSW 2325
Ph: 0447 277 755
Email: jsghv@jsg.com.au

Townsville
Level 1, 1/5 Woolcock St Hyde Park Townsville QLD 4810
Ph: 0419 021 892
Email: jsgfnq@jsg.com.au

Mackay
C03 216 Harbour Rd Mackay QLD 4740
Ph: (07) 4944 0588
Email: techcq@jsg.com.au

Indonesia
PT JSG International
Jl. Ciputat Raya, No. 1C RT.003/RW. 010 Kebayoran
Lama Selatan, Kebayoran Lama, Jakarta Selatan 12240
Ph: (62-21) 7239 511
Email: sales@ptjsg.co.id

Your authorised JSG distributor:

Lubrication
Management
Systems

Material
Dispensing
Management
Systems

Hose & Cable


Management
Systems

Diesel & Fluid


Management
Systems

Every effort has been made to ensure all information and photographs contained in
this publication were correct and accurate at time of printing, however no warranty
is given in respect of this publication and JSG Industrial Systems Pty Ltd (JSG) shall
not be liable for any error therein. Technical information, specifications and products
shown may be subject to change without prior notice. Pictures shown are for
illustration purposes only. WARNING: For sale and proper use consult instructions,
the supplier or JSG. Contact your nearest JSG Distributor for latest information.
2013 JSG Industrial Systems Pty Ltd., All rights reserved.

Fire
Extinguisher
& Suppression
Systems

Onboard
Weighing &
CCTV Systems

Flow
Measurement
Systems

General
Lubrication
& Exhaust
Extraction

Unit 1, 21 Amour St Revesby 2212 Australia


T: + 6 1 2 9 9 1 4 8 7 2 0 F : + 6 1 2 9 9 1 4 8 7 9 8
E: jsgindustrial@jsg.com.au
W : w w w. j s g i n d u s t r i a l . c o m
FM0813