Ambient Chemical Cleaning Procedure for Sarawak LNG Plant

PETMAR PTY LTD TRADING AS :
PROCESS CHEMICALS
A.C.N. 008 851 474
Registered Office : 154 High Street, Fremantle WA 6160
All Trading and Contract Documents to :
6 BUTCHER STREET, KWINANA WA 6167

Telephone: (08) 9419 5577 Facsimile: (08) 9419 4958
EMAIL ADDRESS : chal@wantree.com.au
QUOTATION
Date:
27th April 2000
Our Ref:
To:
Ted Reynolds
PETRONAS
Facsimile No.
Telephone No.
From:
Peter Cattalini
Facsimile No.
Telephone No.
PROCESS CHEMICALS
Quotation Number: 2684SARA
(08) 9419 4958

(08) 9419 5577
CHEMICAL CLEANING
Hello Ted,
The following is information that will assist you in Ambient Chemical Cleaning or
Degreasing of your Acid Gas Treating Section of Sarawak LNG Plant.
Our recommended procedure is to use a 2% weight/volume Ammoniated Citric Acid Solution
with 0.2% Wetting Agent and 0.2% Surfactant at Ambient Temperature provided recirculation
can be achieved.
This method of Chemical Cleaning degreases as well as descales Carbon Steel Pipework using
a totally non toxic and biodegradable solution which can be disposed of on site. This is the
same procedure used on several occasions on Woodside LNG in Western Australia.
Comprehensive Procedure is attached.
Our alternative (attached Procedure using Ammoniated Citric Acid is preferred method)
method is to use our water based Ambient Temperature Degreasing Agent which is Challenge
HD Cleaner.
Challenge HD Water Based Ambient Temperature Degreasing Solution is an alkali based
product combined with a emulsifier to remove oil and greases only.
The Challenge HD Cleaner would be used at 5% by volume and would require four (4) days
recirculation to achieve degreasing.
Material Safety Data Sheets and Product Data Sheet attached.

PLEASE ADVISE T HIS OFFICE IF ALL PAGES HAVE NOT BEEN RECEIVED
Page 1
Process Chemicals
Quotation : PETRONAS 2684SARA
Neutralisation of Challenge HD Water Based Degreaser would be achieved using Citric Acid.
Duration of Degreasing Chemical Cleaning :
preferred method using Ammoniated Citric Acid Solution with Wetting Agents
and Surfactant Agents is six (6) days which includes setting up
and
using Water Based Degreaser Challenge HD Cleaner is five (5) days which
includes setting up
Neutralisation Details :
preferred method does not require neutralisation as final solution has pH of

8.5 to 9.0
and
for Water based Degreasing Citric Acid to pH 7.0 would be used
Chemical Products :
Product
Form
Citric Acid
Ammonia
Water based Challenge
HD Cleaner
Wetting Agent
Surfactant Agent
Powder
Liquid
Liquid
Quantity required for

500 tonne solution
12 Tonne
14,000 Litres
25,000 Litres
Liquid
Liquid
2,000 Litres
2,000 Litres
Costs :
Citric Acid
Ammonia
Water based HD Cleaner
Wetting Agent
Surfactant Agent
Sodium Nitrite
Aus $48,000
(1 x 6 metre container)
Aus $42,000
(1 x 6 metre container)
Aus $58,000
(2 x 6 metre containers)
Aus $16,000
(transport in above container)
Aus $16,000
(transport in above container)
Aus $8,000
(transport in above container
We can come on site to assist with all facets of Cleaning and Testing on a Turn Key basis.
We would require four (4) of our men on site for Chemical Cleaning Operation.
Our costs for four (4) men would be Aus $320.00 per hour for approximately 100 hours which
would include Mobilisation, Demobilisation time.
Price does not include Accommodation, Travel, Vehicles.
Page 2
Process Chemicals
As you are aware we have used both above procedures on several occasions on projects
throughout Australia and in particular at Burrup/Woodside LNG Plant.
Preferred Procedure Degreases as well as Descales at Ambient Temperature. Water Based
Degreaser removes oils and greases only at Ambient Temperature.
I trust the above information is as required and am looking forward to hearing from you.
If you require further information please give me a call on either 9419 5577 or 0417 940834.
Regards,
Peter Cattalini
Page 3
Process Chemicals

PETMAR PTY LTD TRADING AS :
PROCESS CHEMICALS
A.C.N. 008 851 474
Registered Office : 154 High Street, Fremantle WA 6160
All Trading and Contract Documents to :
6 BUTCHER STREET, KWINANA WA 6167

Telephone: (09) 419 5577 Facsimile: (09) 419 4958
COMBINED DEGREASING AND

CHEMICAL CLEANING
PROCEDURE
FOR
ACID GAS TREATING SECTION

AT
SARAWAK LNG PLANT

Prepared For:
Attention:
Ted Reynolds
Prepared By:
Date:
Peter Cattalini
27th April, 2000
PETRONAS
Revision : Number:0
Reference : Quotation\2684SARA
Page 4
Process Chemicals
PROCESS CHEMICALS
A.C.N. 008 851 474

CHEMICAL CLEANING PROCEDURE
SARAWAK LNG PLANT
A.
Prepared For: PETRONAS

Revision No:
Reference:
2684SARA
Page 1 of 5
GENERAL - CHEMICAL CLEANING
The following method for the pre-commission Combined Degreasing and Chemical Cleaning of
the Acid Gas Section Lines is the most effective and safest with respect to the multi-metal
circuit, valves and personnel in area.
In this application, Chemical Cleaning Degreasing Solution mildness (not a vigorous acid
attack on metals), non-toxicity and efficiency are the most important considerations. The
Ammonium Citrate Degreasing and Acid Cleaning Solution (mixture of Citric Acid, Wetting
Agent, Surfactant Agent and Ammonia) is safe, fume free and adverse effects to personnel and
material through use of strong Degreasing and Acid Cleaning Chemicals is eliminated.
The advantages for using Ammoniated Citric Acid with Wetting Agents and Surfactant Agents
are:-
good cleaning ability,
no chloride stress corrosion ie. suitable on stainless steel,
no re precipitation of dissolved scale,
non-toxic thus eliminating waste disposal problems,
has proved effective,
Degreasing Acid Cleaning through to Passivation stage is achieved by using same

solution ie. less liquid disposal and
Page 5
Process Chemicals
PROCESS CHEMICALS
A.C.N. 008 851 474

SARAWAK LNG PLANT
A.

Revision No:
Reference:
2684SARA
Page 2 of 5
GENERAL - CHEMICAL CLEANING (continued...)
- AND -
personnel in area can continue to work with no prospect of dangerous fumes or

Chemical Burns.
The purpose of pre-commission Degreasing and Acid Cleaning is to remove (by dissolving) all
oils, oxides and debris from the pipe internals.
Consequently, our aim is to move solution at reasonable velocity through the lines to ensure no
area is in contact with exhausted Chemical Solution.
Page 6
Process Chemicals
PROCESS CHEMICALS
A.C.N. 008 851 474

SARAWAK LNG PLANT
B.
Revision No:
Reference:
2684SARA
Page 3 of 5
COMBINED
STAGE
1.
DEGREASING
AND
ACID
CLEANING
Batch mix a 2% by weight Citric Acid Solution in chemical recirculation tank using
water with 0.2% Surfactant and 0.2% Wetting Agent detergent.
2.
Fill circuit with this solution and recirculate using Plant Installed Pump Units.
3.
Continue moving Combined Degreasing and Citric Acid Solution through lines and
sample every hour, test and record for:-
Iron (Fe++) Concentration
(Iron Pick-Up parts per million)
Acid Concentration
(Percent Weight/ Volume)
pH
(Using pH Meter)
Oil Pick Up
(Ultraviolet)
Sample is taken from return hose to chemical recirculation tank.
4.
Continue moving this solution for minium of 6 hours and test every hour.
Should Combined Degreasing and Acid strength fall below 2% weight/volume then
further Citric Acid must be added to elevate acid concentration to 2% weight/volume.
Iron Pick-Up is dependant on condition of pipe but for new pipe an Iron Pick up of
between 600 - 2500 ppm is acceptable.
Page 7
Process Chemicals
PROCESS CHEMICALS
A.C.N. 008 851 474

SARAWAK LNG PLANT
B.
Revision No:
Reference:
2684SARA
4 of 5
COMBINED
STAGE
4.
DEGREASING
AND
ACID
CLEANING
continued...
The following is the criteria we aim for at End of Chemical Cleaning:Acid Strength
(Weight/Volume)
Ferrous Iron Pick-Up

(Parts Per Million)
Minimum
1.8 %
Aim
2.0 %
Maximum
2.2 %
Minimum
600 ppm
Aim
1,500 ppm
Maximum
2,500 ppm
All results are recorded on chemical Cleaning Stage Control Report.
5.
Shut recirculation pump down and allow this solution to soak overnight ensuring
adequate venting.
6.
After overnight soak, continue moving solution for one (1) hour and analyse for Iron
Pick-Up and Acid Strength. At this stage Combined Degreasing and Acid Strength and
Iron Pick-Up will be constant and stabilised.
Page 8
Process Chemicals
PROCESS CHEMICALS
A.C.N. 008 851 474

SARAWAK LNG PLANT
B.

Revision No:
Reference:
2684SARA
Page 5 of 5

PASSIVATION STAGE
7.
Citric Acid Cleaning Solution pH is elevated to pH 3.5 and recirculated for eight (8)
hours and allowed to soak overnight.
8.
After 2nd overnight soak and one (1) hour recirculation add further Ammonia to
elevate
pH of solution to 9.0 + 0.5 (A pH meter is used).

NOTE:
9.
Sample from return hose to ensure a pH of 9.0 + 0.5 is achieved.
After two (2) hours recirculation, add sufficient Sodium Nitrite (0.5% Weight/Volume)
and check the Sodium Nitrite concentration form return hose for uniformity. The pH of
this solution will remain at approximately 9.0 + 0.5.
Recirculate this solution of one (1) hour.
10.
Degreasing, Acid Cleaning and Passivation now completed.
11.
Drain all Chemical Cleaning Solution into Waste Water Pond or Soil. The Ammoniated
Citric Acid solution is non toxic and totally biodegradable.
12.
Dry circuit using Oil Free Compressed Air or flush with Demin Water.
The Acid Gas Lines will now be ready for commissioning and no rerusting will occur
provided water is kept out of pipes.
Page 9
Process Chemicals
Date of Issue: July 1999
MATERIAL SAFETY DATA SHEET

PRODUCT NAME
CITRIC ACID
HAZCHEM CODE
UN NUMBER:
Not Applicable
Not Applicable
DANGEROUS GOODS CLASS

SUBSIDIARY RISK
POISONS SCHEDULE
WORKSAFE RATING
Not Applicable
Not Applicable
Not Scheduled
Non Hazardous
USE
Chemical Cleaning, Food Additive
PHYSICAL DESCRIPTION/PROPERTIES
APPEARANCE/ODOUR
White odourless granules
BOILING POINT/MELTING POINT
153C
VAPOUR PRESSURE
Not Applicable
SPECIFIC GRAVITY
1.6
FLASHPOINT
Not Flammable
FLAMMABILITY LIMITS
Not Applicable
SOLUBILITY IN WATER
Highly Soluble - 1620gm/l @ 25C
REACTIVITY WITH - AIR
Nil
WATER
Nil
OXIDISERS
Reacts
ACIDS
Nil
INGREDIENTS
CHEMICAL ENTITY
CAS NO.
PROPORTION
CITRIC ACID
77-92-9
> 99% w/w
Page 10
Process Chemicals
HEALTH HAZARD INFORMATION

HEALTH EFFECTS
SWALLOWED:
Slightly irritative.
EYES:
Moderately irritative.
SKIN:
Slightly irritative - may cause an allergic systematic reaction or rash to

develop.
INHALATION:
Slightly irritative to respiratory tract (including mucous membranes, throat

and (lungs).
FIRST AID
SWALLOWED:
DO NOT INDUCE VOMITING. Rinse or wash out mouth with plenty of

water after which, if victim is conscious, induce copious drinking of water.
Seek medical attention.
EYES:
Immediately hold eyelids open and wash continuously with water for at
least 15 minutes. Seek medical attention if irritation persists.
SKIN:
Remove contaminated shoes and clothing and launder before wearing

again. Flush affected areas with plenty of water.
INHALATION:
Move patient to fresh air, lay down and rest.
ADVICE TO DOCTOR:
PRECAUTIONS FOR USE
EXPOSURE LIMITS
EXPOSURE STANDARDS
For citric acid,Oral LD50 for rat 11700 mg/kg

No specific requirements
ENGINEERING CONTROLS
No special requirements.
PERSONAL PROTECTION
Wear eye protection, rubber gloves and overalls.
FLAMMABILITY
Not flammable
Page 11
Process Chemicals
SAFE HANDLING INFORMATION
STORAGE AND TRANSPORT
Transport or store in cool place and avoid oxidising agent (class 5.1).
SPILLS AND DISPOSAL
Contain and recover as much as practical. For small spills wash

away with copious amounts of water.
FIRE/EXPLOSION HAZARD
Combustible material, but will not burn on its own.

May cause
fire/explosion with oxidising material.
Evolves toxic gases on
decomposition.
CONTACT
NAME: W.I. Cromarty

TITLE:
Manager
PHONE: (08) 9419 5577
EMERGENCY NUMBERS
(08) 9337 4368

or
(08) 9337 6387
All information given by Challenge Chemicals Aust. is offered in good faith and is believed to the best of
Challenge Chemicals Aust. knowledge to be accurate. However this information is offered without warranty
representation inducement or licence and Challenge Chemicals Aust. does not assume any legal responsibility
for reliance upon the same. This information is not to be construed as a representation that the product is
suitable for any particular purpose and customers are encouraged to make their own enquiries as to the products
characteristics and, where appropriate, to conduct their own tests in the specific context of the customer's
intended use. Please read the label carefully before use.
Page 12
Process Chemicals
Date of Issue: June , 1995

PRODUCT NAME
SODIUM NITRITE
USE
Meat preservative, passivation, photographic and analytical agent,

rubber accelerator.
U.N. NUMBER
HAZCHEM CODE
SUBSIDIARY RISK
POISONS SCHEDULE
PACKING GROUP
1500
1 [T]
5.1
Not Applicable
S5
III
APPEARANCE/ODOUR
MELTING POINT
VAPOUR PRESSURE
SPECIFIC GRAVITY
FLASHPOINT
FLAMMABILITY LIMITS
SOLUBILITY IN WATER
Soluble
REACTIVITY WITH:- AIR
WATER
OXIDISERS
ACIDS
Yellow to white powder or granules

271C
Not Applicable
2.gm/cm 3
Not Applicable
Not Applicable
Nil
Nil
Nil
Reacts violently to form nitrogen dioxide
INGREDIENTS
CHEMICAL ENTITY
CAS NO.
PROPORTION
SODIUM NITRITE
7632-00-0
95% W/W
Page 13
Process Chemicals

HEALTH EFFECTS
ACUTE
SWALLOWED:
Harmful
EYES:
Irritant
SKIN:
Irritant
INHALATION:
Not Applicable
FIRST AID
SWALLOWED:
If swallowed and more than 15 minutes from a hospital, INDUCE

VOMITING preferably using Ipecac Syrup (APF).
EYES:
SKIN:

FIRST AID FACILITIES

ADVICE TO DOCTOR
Treat symptomatically.
PRECAUTIONS FOR USE

EXPOSURE LIMITS
EXPOSURE STANDARDS
No threshold limit values have been established.
No special requirements apart from adequate ventilation.
PERSONAL PROTECTION
Wear protective clothing, gloves, boots and eye protection
FLAMMABILITY
Not flammable but increases intensity of fire.
Page 14
Process Chemicals

As for class 5.1 goods - store in cool dry place away from all ignition
sources, acids, ammonium salts or amino and amide combination.
SPILLS AND DISPOSAL
Do not absorb in sawdust or other combustible materials. Remove bulk of

material and wash away balance with copious amounts of water.
Dangerous fire and explosion risk when heated to 537 oc or in contact with
reducing materials. Use water delivered as a fine spray to control the fire
and cool adjacent areas. Use water jet to precipitate any reddish-brown
gases (nitrogen oxide).
EMERGENCY INFORMATION
CONTACT
NAME: W.I. Cromarty

TITLE:
Manager
PHONE: (08) 9419 5577
EMERGENCY NUMBERS
(08) 9337 4368

or
(08) 9337 6387
suitable for any particular purpose and customers are encouraged to make their own enquires as to the products
Page 15
Process Chemicals
Date of Issue: July, 1995

PRODUCT NAME
AQUA AMMONIA 25%
USE
General Chemical
HAZCHEM CODE
UN NUMBER:
SUBSIDIARY RISK
POISONS SCHEDULE
PACKAGING GROUP
2672
2P
8
Not Classified
S6
III
APPEARANCE/ODOUR
Colourless liquid with pungent irritating odour.
BP - 33C
VAPOUR PRESSURE
65 KPa @ 27 C
SPECIFIC GRAVITY
0.90
FLASHPOINT
Not Applicable
FLAMMABILITY LIMITS
16 - 25% for ammonia gas
SOLUBILITY IN WATER
Not Applicable
Nil - Fumes
WATER
Nil
OXIDISERS
May form explosive compounds with halogens and hypochlorites.
ACIDS
Exothermic reaction with strong mineral acids.
INGREDIENTS
CHEMICAL ENTITY
CAS NO.
PROPORTION
AMMONIUM HYDROXIDE
WATER
1336-21-6
25% w/w
Balance
Page 16
Process Chemicals

HEALTH EFFECTS
ACUTE
SWALLOWED
Can be fatal.
EYES
Can result in permanent injury including corneal opacity, cataract and

glaucoma.
SKIN
Corrosive to skin and may cause skin burns if exposure is prolonged or

excessive.
INHALATION
Solution and vapour are irritant to mucous membranes and respiratory

tract. High concentrations of vapour may cause severe breathing
difficulties, chest pain and lung damage, including pulmonary
which may be fatal.
oedema
FIRST AID
SWALLOWED

EYES
SKIN

ADVICE TO DOCTOR
Treat symptomatically. If exposure has been severe and/or symptoms

marked, observation in hospital for 48 hours should be considered because
of possibility of delayed pulmonary oedema.
PRECAUTIONS FOR USE

EXPOSURE LIMITS
EXPOSURE STANDARDS
No value assigned by NHMRC. However for Ammonia, TLV is 25ppm

(18mgm/m 3) NHMRC.
Maintain concentration below recommended exposure limit. Use with local

exhaust ventilation or use with respirator/air supplied mask.
PERSONAL PROTECTION
Avoid skin and eye contact. Wear impervious gloves, face shield or
chemical goggles, boots and overalls. If inhalation risk exists wear
respirator or air supplied mask.
FLAMMABILITY
Non Flammable Solution.
Page 17
Process Chemicals

As for Class 8 Dangerous Goods. Store in cool place and out of direct
sunlight.
Store in well ventilated area.
Keep away from foodstuffs and class 4.3 and class 5 Dangerous Goods.
SPILLS AND DISPOSAL
Clear area of all unprotected personnel. Increase ventilation and

work up wind of spill. Wear full protective equipment. Use water spray to
disperse vapour, contain using sand and earth. Prevent run off into drains
and waterways. Carefully neutralise with dilute acid and then wash down
with excess water.
Solution is non flammable, however, flammable concentration of Ammonia

Gas (16-25% by volume in air) may be generated if involved in fire. Keep
containers cool with water spray. Water fog, foam, carbon dioxide, dry
chemical powder and BCF fire extinguishers are suitable.
CONTACT
EMERGENCY NUMBERS
NAME: W.I. Cromarty

TITLE:
Manager
PHONE: (08) 9419 5577
(08) 9337 4368
or
(08) 9337 6387
suitable for any particular purpose and customers are encouraged to make their own enquires as to the products
Page 18
Process Chemicals
Date of Issue: April,1999
PRODUCT
HD CLEANER
U.N. NUMBER
HAZCHEM CODE
2R
OTHER NAMES
Heavy duty alkaline cleaner

SUBSIDIARY RISK
POISONS SCHEDULE
PACKAGING GROUP
WORKSAFE RATING
RISK PHRASE
R35
R41
SAFETY PHRASE S2
S26
8
NOT APPLICABLE
S6
II
HAZARDOUS
Causes severe burns
Risk of serious damage to eyes
Keep out of reach of children
In case of contact with eyes, rinse immediately with plenty of
water and contact a doctor or Poisons Information Centre.
Wear suitable gloves
Wear eye/face protection
1719
S37
S39
USE
Degreasing of floors, plant and equipment by manual or water blasting operation
APPEARANCE/ODOUR
VAPOUR PRESSURE
SPECIFIC GRAVITY
FLASHPOINT
FLAMMABILITY LIMITS
SOLUBILITY IN WATER
WATER
OXIDISERS
ACIDS
Red sweet liquid

Not determined
Not determined
1.04
Not flammable
Not applicable
Soluble
Nil
Nil
Nil
Reacts
INGREDIENTS
CHEMICAL ENTITY
SODIUM HYDROXIDE
ALKALINE SALTS
BUTYL GLYCOL ETHER
ANIONIC SURFACTANTS
RED FOOD DYE
CAS NO.
1310-73-2
111-76-2
PROPORTION
6% w/v
1-10% w/v
1-10 w/v
1-10 w/v
Trace
Page 19
Process Chemicals
HEALTH EFFECTS
ACUTE
SWALLOWED:
Corrosive causing burns to mucous membrane of the

throat, oesophagus and stomach.
EYES:
Causes burn to eye tissue
SKIN:
Causes burns
INHALATION:
Inhalation of vapour can cause respiratory irritation and may cause some
depression of central nervous system.
FIRST AID
SWALLOWED:

EYES:
least 15 minutes. Seek medical attention.
SKIN:

INHALATION:
Move patient to fresh air, lay down and rest. If patient is not breathing
ensure a clear airway and apply artificial resuscitation. If
difficult give oxygen. Seek medical advice immediately.
breathing is
FIRST AID FACILITIES
ADVICE TO DOCTOR
Treat symptomatically
PRECAUTIONS FOR USE
EXPOSURE LIMITS
EXPOSURE STANDARDS
None established for HD Cleaner. TLV for Buty Glycol Ether - 25 ppm
(skin) 120 mgm/m 3as published by NHMRC.
Ensure good ventilation when using product to maintain Butyl Glycol

Ether concentration below 25 ppm. Vapour is heavier than air.
PERSONAL PROTECTION
Avoid skin and eye contact

Wear Protective clothing
PVC gloves
Chemical goggles
FLAMMABILITY
Not flammable
Page 20
Process Chemicals

As for class 8 goods. Store in cool place away from food stuffs and acids.
SPILLS AND DISPOSAL
Adsorb with inert material and dispose of to authorised land fill site. Hose
away balance or treat small spillages with copious amounts of water.
Not flammable. In fire situations keep containers cool with water drench or
spray.
CONTACT
NAME: W.I. Cromarty

TITLE:
Manager
PHONE: (08) 9419 5577
EMERGENCY NUMBERS
(08) 9337 4368

OR
(08) 9337 6387
suitable for any particular purpose and customers are encouraged to make their own enquiries as to the products
Page 21
Process Chemicals
PETMAR PTY LTD

Trading As
PROCESS CHEMICALS
CHALLENGE CHEMICALS
IRON CHEMICALS
HEALTHSAFE SOLUTIONS
COMPANY PROFILE
OFFERING SPECIALISED SERVICES IN
HYDROSTATIC PRESSURE TESTING, PNEUMATIC TESTING,
PIPELINE PIGGING, PIPELINE AIR DRYING, CHEMICAL
PRODUCTION, CHEMICAL SALES, CHEMICAL CLEANING,
WATER TREATMENT CHEMICALS AND WASTE WATER
TREATMENT.
6 Butcher Street, KWINANA WA 6167

Telephone: (08) 9419 5577 Facsimile (08) 9419 4958
Page 22
Process Chemicals
COMPANY PROFILE
Petmar Pty Ltd Trading as Process Chemicals, Challenge Chemicals and Iron Chemicals is a
family owned and operated West Australian Company based in the Kwinana Industrial area
approximately 36 kilometres South of Perth West Australia. The Company has been operating
since 1975.
During this time our Company has forged an association with the Oil, Gas, Power, Mining and
Industrial Processing Industries.
Process Chemicals is a registered member of National Australia Testing Association (NATA

Reg No 1831) for Hydrostatic and Pneumatic Pressure Testing and our services embraced by
our NATA registration are as follows:-
2.59
Pressure Measuring Devices

01 Pressure Gauges / Calibration of Test Gauge Range 0 - 25 Mpa for Gas
Medium.
Calibration of Test Gauges in Range of 0 - 100 Mpa for liquid medium to A/S
1349.
2.64
Pipelines.
Strength, Leak and Combined Pressure Test up to 120 Mpa on Pipelines to
A/S 1978 and similar specifications.
2.65
Pipes, Hoses Valves and Fittings

11 Hydrostatic Pressure Tests up to 120 Mpa
12 Pneumatic Pressure Test up to 120 Mpa
2.66
Cylinders and other Pressure Vessels

11 Hydrostatic Pressure Tests up to 120 Mpa
Our Company also operates a Quality Management System that complies with the
requirements of: - AS/NZS ISO 9002: 1994
Page 23
Process Chemicals
In Summary our Company offers the following services.
Hydrostatic and Pneumatic Pressure Testing of Cross Country Gas Pipelines, Oil
Pipelines, Power and Plant Pipe Work, Vessels and Equipment.
Preparation of Plant Test Packs
Vacuum and Desiccant Air Drying
Chemical Cleaning of all types of pipework and equipment including:-
Precommission Chemical Cleaning of Boilers.
Chemical Cleaning of Operating Boilers
Chemical Cleaning of Cross Country Pipelines.
Plant Pipework
Compressor Station Pipework.
Oil Plant Pipeworks.
Power Plant Pipework.
Vessels.
Hydraulic Oil Line Flushing
Supply of all Industrial Workshop Plant Maintenance Chemicals.
Supply of all Hospitality Cleaning and Sanitising Chemicals.
Supply and Accommodation Camp, Chemicals and Janitorial requirements.
Supply of Boiler and Cooling Water Treatment Chemicals and Services.
Supply of Chemicals in Water and Waste Water Treatment.
Attached are bulletins outlying our services.
Page 24
Process Chemicals
Some of the many successful contracts we have undertaken and completed on time and
within Budget are as follows:
North Rankin A Modules / Jervoise Bay.
Darwin to Alice Springs Gas Pipeline.
Gladstone to Rockhampton Natural Gas Pipeline.
McMahans.
Moomba to Sydney Ethane Gas Pipeline.
Fletcher Construction
Goldfields Gas Transmission Pipeline.
Pumping and Compressor Stations

and Lateral Takeoffs.
Western Mining
BHPP Griffin Onshore GAS Plant / Onslow.
BHP Petroleum
BHPP Griffin Offshore F.P.S.O.
BHP Petroleum
Varanus Island Onshore Gas Treatment Plant.
Clough Engineering.
East Spar Alliance Project / NCC Buoy

Sub Sea Heat Exchangers and Manifold
Sub Sea Umbilical Hoses.
Western Mining
Varanus Island Sub Sea Gathering Lines

and Sales Gas Pipelines.
Woodside Petroleum
Transfield.
Transfield Oil and Gas
McDermott
Page 25
Process Chemicals
Saladin/Cambell/Monopods Topside Risers.
McDermott
Amplox Wandoo A onshore and offshore

Topside and Risers.
Amplox /
Transfield Oil & Gas
Roller Skate Topsides Onshore and Offshore.
Transfield Oil and Gas
Saladin ABC Onshore and Offshore Hook Up.
WAPET
Vicksburg Island / Processing Facilities.
Western Mining
Chemical Cleaning of Burgess Point

Loco Prep Workshop
Pacific Industrial /
BHP Pt Hedland.
Chemical Cleaning and Hydrostatic Pressure

Testing of BHP Natural Gas Lateral
KT Pipeline /
Port Hedland
Chemical Cleaning of Chiller Units
Woodside
Chemical Cleaning of Processing Facilities /

Thevanard Island
WAPET
Chemical Cleaning of Natural Gas Turbine

Power Stations
BHP Newman
Port Hedland
Chemical Cleaning of BP Refinery Mogas Extension. United Construction
Chemical Cleaning of BP Refinery Boilers
BP Oil Kwinana
Page 26
Process Chemicals
Chemical Cleaning of Natural Gas

Distribution Station
HBI / BHP
Port Hedland
Chemical Cleaning of I.C.I. Waste Heat Boilers
Gladstone
Chemical Cleaning of Turbine Systems
Woodside
Chemical Cleaning of LNG Boilers at Burrup.
Woodside
Chemical Cleaning and Pressure Testing of

W.L.N.G Plant Burrup Peninsular (Stages 1,2 and 3)
Various
Contractors
Chemical Cleaning of LNG Hot Water Circuits
Woodside
Chemical Cleaning and Pressure Testing of

Dampier to Perth Natural Gas Pipeline and
Compressor Stations including Lateral Take offs.
Chemical Cleaning of Worsley Alumina Boilers
Worsley Alumina
Chemical Cleaning of Hamersley Iron Power

Station Boilers
Dampier
Chemical Cleaning of Hamersley Iron Power

Condensate Coolers
Dampier
Chemical Cleaning of B.H.P.P. Gas Plant
Onslow
Chemical Cleaning of Natural Gas Pipelines
Alinta Gas
SEC / Transfield /
Stork Wescon /
Flour Daniels /
Alinta Gas
Page 27
Process Chemicals
Chemical Cleaning of Several Package Boilers
Chemical Cleaning of Several Systems at Hismelt
United
Construction
Pressure Testing and Flushing Turbine Systems at

Cawse Nickel
Solar Turbines
Pressure Testing and Chemical Cleaning of Oxygen and

Service Lines at Bulong Nickel
Monadelphous
Pressure Testing and Chemical Cleaning of Oxygen and

Service Lines at Murrin Murrin
Fluor Daniel
Pressure Testing and Chemical Cleaning of Entire Utilities Section of BHP - HBI
Plant Port Hedland
Pressure Testing and Chemical Cleaning of Entire New CSBP Ammonia Plant
Kwinana
Nominated Company for Hydrostatic Pressure Testing and Chemical Cleaning of Heat
Recovery Steam Boiler and associated Plant at Worsley Expansion Project
Nominated Contractor for Hydrostatic Pressure Testing and Chemical Cleaning of

Entire Pipework System - Worsley Expansion at Bldg 110 for John Holland
Various Locations
COMPANY STRUCTURE
Page 28
Process Chemicals
COMPANY STRUCTURE AND PERSONNEL PROCESS

CHEMICALS HYDROSTATIC / PNEUMATIC PRESSURE
TESTING
CHEMICAL CLEANING
PRECOMMISSION CLEANING
FLUSHING OF CIRCUITS
P J CATTALINI
Officer in Charge of Laboratory Quality Manual
N.A.T.A. Signatory for all Tests
PAUL J CATTALINI
Senior Test and Laboratory Officer
N.A.T.A. Signatory for all Tests
C BURGESS
Site Test Supervisor
N.A.T.A. Signatory for Visual Tests
D. HAWKRIGG
Secretary
W I CROMARTY
Technical Support, Site and Laboratory
N.A.T.A. Signatory for Visual Tests
R CATTALINI
Test Officer
N.A.T.A. Signatory for All Tests
Visual and Below Ground Tests
R McILWAINE
K PETERSON
(Hydrostatic Technicians)
Chemical Cleaning
Fitters
Fitters Assistants
Field Assistants
In the absence of senior staff, the personnel following the absent member in the above
Company Structure Chart shall assume the roll of that member.
Page 29

Ambient Chemical Cleaning Procedure for Sarawak LNG Plant

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Ambient Chemical Cleaning Procedure for Sarawak LNG Plant

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PETMAR PTY LTD TRADING AS :

6 BUTCHER STREET, KWINANA WA 6167

27th April 2000

Quotation Number: 2684SARA

(08) 9419 4958

Material Safety Data Sheets and Product Data Sheet attached.

Quotation : PETRONAS 2684SARA

Duration of Degreasing Chemical Cleaning :

preferred method does not require neutralisation as final solution has pH of

for Water based Degreasing Citric Acid to pH 7.0 would be used

Quantity required for

Quotation : PETRONAS 2684SARA

Quotation : PETRONAS 2684SARA

6 BUTCHER STREET, KWINANA WA 6167

COMBINED DEGREASING AND

ACID GAS TREATING SECTION

SARAWAK LNG PLANT

Quotation : PETRONAS 2684SARA

COMBINED DEGREASING AND

Prepared For: PETRONAS

GENERAL - CHEMICAL CLEANING

good cleaning ability,

no chloride stress corrosion ie. suitable on stainless steel,

no re precipitation of dissolved scale,

non-toxic thus eliminating waste disposal problems,

has proved effective,

Degreasing Acid Cleaning through to Passivation stage is achieved by using same

Quotation : PETRONAS 2684SARA

COMBINED DEGREASING AND

Prepared For: PETRONAS

GENERAL - CHEMICAL CLEANING (continued...)

personnel in area can continue to work with no prospect of dangerous fumes or

Quotation : PETRONAS 2684SARA

COMBINED DEGREASING AND

CHEMICAL CLEANING PROCEDURE

Prepared For: PETRONAS

Iron (Fe++) Concentration

(Iron Pick-Up parts per million)

(Percent Weight/ Volume)

Sample is taken from return hose to chemical recirculation tank.

Quotation : PETRONAS 2684SARA

COMBINED DEGREASING AND

CHEMICAL CLEANING PROCEDURE

Prepared For: PETRONAS

Ferrous Iron Pick-Up

All results are recorded on chemical Cleaning Stage Control Report.

Quotation : PETRONAS 2684SARA

COMBINED DEGREASING AND

Prepared For: PETRONAS

CHEMICAL CLEANING PROCEDURE

pH of solution to 9.0 + 0.5 (A pH meter is used).

Sample from return hose to ensure a pH of 9.0 + 0.5 is achieved.

Degreasing, Acid Cleaning and Passivation now completed.

Quotation : PETRONAS 2684SARA

Date of Issue: July 1999

MATERIAL SAFETY DATA SHEET

DANGEROUS GOODS CLASS

Chemical Cleaning, Food Additive

> 99% w/w

Quotation : PETRONAS 2684SARA

HEALTH HAZARD INFORMATION

Slightly irritative - may cause an allergic systematic reaction or rash to