Located on the eastern side of the National University of Science and
Technology campus ,closely adjacent to the ceremonial hall, is a great
partially complete building ,the NUST central library. This great structure lies at the mercy of nature since the hope of completion have been shattered due to financial constraints. The construction of the four storey building commenced on the first of august 1998, more than one and half decades ago. The project team comprised of Murray and Roberts as the main contractors, ARUP Zimbabwe as the design engineers, Mamuka Mercury as the Architects and Turner and Townsend as the quantity surveyors. The original projected date of completion of the project was 30 November 2000, about two and a quarter years from the date of commencement of works. The great structure which covers a gross area of 21 956.35m2, a net area of 12 915.50 was designed to serve a population of about 9000 students. Financial constraints have been a major drawback causing the construction of the four storey structure to be inconsistent. In 2004 the construction ceased ,with very little progress made when the works resumed from 2012 to 2014.This amounts to a period of more than one and half decades since the structure have been lying idle. 1.2 BACKGROUND A considerable percentage of the structural elements which forms the NUST central library are likely to be in a state of structural deficiency due to the period of time the partially complete structure have been left exposed to aggressive environmental conditions .Some of the materials used have suffered deterioration due to the exposure and the exposed reinforcement bars in the reinforced concrete walls of the structure have visibly turned reddish brown due to corrosion. Their crossectional area have been significantly reduced ,raising a concern about the overall service life of the four storey building. 1.3 JUSTIFICATION The partially complete NUST central library like any other reinforced concrete structure build over land and in a semi- arid environment is vulnerable to the demaging effects of carbonation.The deterioration of such structures due to carbonation induced corrosion is one of the most contributing factors affecting the strength capacity of their structural elements left exposed to aggressive environmental conditions. The concrete cover around the reinforcement provides protection to the reinforcement from the environmental demaging effects.The corrosion of the steel reinforcement leads to concrete fracture through cracking and spalling of cover and most importantly a reduction in the concrete and
reinforcement cross sections. As a result of corrosion the structural
elements experiences a reduction in strength and this reduces safety , serviceability and life of the structure. Predicting the service life of the the structure basing on its present condition is essential so that 1.4 Problem Statement A problem has arisen at the National University of Science and Technology that needs immediate attention. A reinforced concrete structure ,the NUST central library, has been left idle and partially complete for more than one and half decades with most of its structural elements exposed to the risk of carbonation. Some of the materials used in the construction have started to deteriorate hence estimating the structure s working life becomes a task of paramount importance to avoid loss of lives and property in the event of collapse.Knowing the structure s service life will also determine when most of the structure s elements are to be replaced hence a realistic and economically viable maintenance program of the most affected structural elements can be set.In this way the necessary capital investments of the building can be programmed for its entire service life. 1.5 Research objectives 1.5.1 Main objective To estimate the service life of the partially complete NUST central library. 1.5.2 Specific Objectives To estimate the time needed for carbonation depth to be equal to concrete cover To estimate the time between corrosion initiation and the serviceability limit state of cracking. To assess the structural integrity of the reinforced building through non - destructive insitu testing. 1.6 Scope and Limitations This research serves to estimate the service life of a reinforced concrete structure vulnerable to carbonation induced corrosion. In this study the service life have been divided into two parts ,the initiation time and the time to propagation .The initiation time has been taken as the time required for carbonation depth to be equal to concrete cover.The propagation time have been estimated basing on the structural strength criterion that is propagation period is said to be complete when the load bearing capacity of the structure has been seriously degraded by a loss of a rebar crossection. In this study a 10 % reduction of rebar crossection has been considered as a limit for the structure s service life.
In terms of corrosion rates , this researcher have been limited to rely on
the literature provided by earlier researchers on the service life of reinforced concrete structures vulnerable to carbonation induced corrosion and exposed to similar environmental conditions. This was mainly due to financial constraints to hire the necessary equipment to measure insitu corrosion rates and also limited time to perform accelerated laboratory experiments on the corrosion rates in reinforced concrete elements exposed to carbonation. 1.7 Report Outline The contents of this project describes how the service life of a partially complete reinforced concrete structure,the NUST central library,which have been left exposed to the risk of carbonation induced corrosion for more than one and half decades has been predicted.Chapter two is literature review from ealier reseachers into the prediction