Maintenance Management

ME 141329

Contents
1.

OVERVIEW

2.

OBJECTIVE

3.

ABBREVIATIONS

4.

REFERENCE

5.

CWORKFREE

6.

ASSET REGISTER

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Maintenance Management
ME 141329

1. OVERVIEW
Maintenance is intended to maintenain or improve the health of some asset. It forms an
integral part of any asset healt management strategy.
General types of Maintenance:
1. Condition-based maintenance
2. Corrective maintenance
3. Planned maintenance
4. Predictive maintenance
5. Preventive maintenance.

2. OBJECTIVE
The Objective of maintenance programme are :
Control all risks associated with degradation of equipment.
Guide the maintenance activity proccess
Optimize maintenance resources

3. ABBREVIATIONS

CMMS
GMC
PM

computerized maintenance management system

generic maintenance concept
preventive maintenance

4. REFERENCE
Prianta, Dwi. 2015. Assignment Data, Maintenance Management, Institute of Sepuluh
Nopember Surabaya, Indonesia
User Manual CWORK, 2002
Caterpillar Motoren, 2008. Project Guide MaK-Caterpillar M43 C,

5. CWORKFREE
CWorks is a computerized maintenance management system, which delivers various
benefits to organizations by delivering information to maintenance engineers and
managers. These benefits include:

Easy analysis of work order status.

Simplified management decisions with the availability of equipment
maintenance history.
Simplified and documented process for Supplier Management.
Readily available equipment preventive maintenance schedules.
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Maintenance Management
ME 141329

Automatically generated preventive maintenance work orders.

An efficient and time-saving maintenance activity with CWorkss centralized
database and communication.

CWorks is used to keep track of all aspects of maintenance performed on assets,

equipment, locations and other items that make up your facility. It is flexible and
easily customizable to meet your needs. You decide how you want CWorks to track
your maintenance;

Use it to store information about the things you maintain (e.g., equipment or
locations)and the resources used to maintain them (e.g., labor and parts.)
Use it to assign and schedule maintenance on your facility using the stored
information.
Most importantly, use it to track the history and cost of maintenance performed
on yourfacility.

6. ASSET REGISTER
Dalam dokumen ini terdapat penjelasan mengenai penamaan dalam sebuah
komponen di masing masing sistem yang ada di MaK - Caterpillar 9M43. Hal ini
digunakan untuk mempermudah pembaca dalam melihat sebuah gambar dimana
di tiap tiap gambar tersebut terdiri dari beberapa komponen. Pemberian nama
harus konsisten tidak berubah- ubah sehingga mudah menghafal tipe penamaan.
Dalam penomoran registrasi asset dibagi menjadi tiga bagian dalam satu nomor
registrasi yaitu adalah sebagai berikut :

A-BCDE-FGH

Department No.
No.
1.
2.
3.
4.
5.
6.

Location No.

Asset No. in
Departement No.

Department No

Department Description

A
B
C
D
E
F

Main Engine
Controllable Pitch Propeller
Sterntube Seal
Reduction Gear with Oil Cooler
Auxiliary Diesel Set
Emergency Diesel Alternator Set
BAGUS WICAKSANA
4212 100 059

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7.
8.
9.
10.
11.
12.
No.
1.
2.
3.
4.
5.
6.
7.

G
H
I
J
K
A

Diesel Fuel Filling and Transfer System

LO Filling and Transfer System
Sea Water Pump and Cooler
Fresh Water Pump and Cooler
Chilled Water Plant
Main Engine

Location No

Location Description

ER01
ER02
ER03
ER04
PF01
PF02
PF03

Engine Room - Inside/Attached on Main Engine

Engine Room - Outside of Main Engine
Engine Room - Sterntube Area
Engine Room - Part of Reduction Gear
Platform - Inside/Attached on Auxiliary Diesel Set
Platform - Inside/Attached on EDG
Platform - Outside of Auxiliary Diesel Set and EDG

List Asset in Department A : Main Engine

No. Asset Number
Asset Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

A-ER01-001
A-ER01-002
A-ER01-003
A-ER01-004
A-ER01-005
A-ER01-006
A-ER01-007
A-ER01-008
A-ER01-009
A-ER01-010
A-ER01-011
A-ER01-012
A-ER01-013
A-ER01-014
A-ER01-015
A-ER01-016
A-ER01-017
A-ER01-018
A-ER01-019
A-ER01-020
A-ER01-021
A-ER01-022
A-ER01-023
A-ER01-024
A-ER01-025

FO duplex filter
LO duplex filter
Compressed air filter
Engine bolting and unions
Valve rotor
Cylinder unit
Chemical corrosion inhibitors
Turning device
Oil mist detector
Crankcase explosion safety valve
Control shaft bearings
Timing gear train
Starting valve
Running gear/engine timing
Pressure switch
Inlet and Outlet valve cone
Piston
Main bearings
Camshaft bearings
Oil pressure regulating valve
Valve guide / Oil scraper ring
Valve rockers
Vibration damper
Main thrust bearing
Small-end bush
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26
27
28
29

A-ER01-026
A-ER01-027
A-ER01-028
A-ER01-029

Compressor
Oil filter
Silencer
Governor Drive

List Asset in Department B : Controllable Pitch Propeller

No. Asset Number
1
2
3
4

B-ER03-001
B-ER03-002
B-ER03-003
B-ER03-004

Asset Description
Oil cooler
Stern tube hub
Pitch servo unit
Propeller

List Asset in Department C : Sterntube Seal

No. Asset Number
1

C-ER03-001

Asset Description
Stern tube seal

List Asset in Department D : Reduction Gear with Oil Cooler

No. Asset Number
1
2
3
4

D-ER04-001
D-ER04-002
D-ER04-003
D-ER04-004

Asset Description
Oil cooler
Attached pump, Start and stand by P.
Oil filter
E-motor of the start- and standby P.

List Asset in Department E : Auxiliary Diesel Set

No. Asset Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14

E-PF01-001
E-PF01-002
E-PF01-003
E-PF01-004
E-PF01-005
E-PF01-006
E-PF01-007
E-PF01-008
E-PF01-009
E-PF01-010
E-PF01-011
E-PF01-012
E-PF01-013
E-PF01-014

Asset Description
Valve rotor
FO filter
Running gear / Engine timing
Crankcase explosion safety valve
Control shaft bearing
Timing gear train
Pressure switch
Cylinder unit
Piston
LO / CW Thermostat
Chamshaft vibration damper
Fuel feed pump
Centrifugal CW pump
Valve rocker
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15
16
17
18
19

E-PF01-015
E-PF01-016
E-PF01-017
E-PF01-018
E-PF01-019

Valve guide, oil scraper ring

Control valves
Compressor
Silencer
Governor Drive

List Asset in Department F : Emergency Diesel Alternator Set

No. Asset Number
Asset Description
1
2
3
4
5
6
7
8
9
10
11

F-PF02-001
F-PF02-002
F-PF02-003
F-PF02-004
F-PF02-005
F-PF02-006
F-PF02-007
F-PF02-008
F-PF02-009
F-PF02-010
F-PF02-011

Engine crankcase
Fuel strainer
Belts and hoses
Fuel tank
Batteries
Air Filter
Cylinder head
Engine protection devices
Fuel filter
Filler crap and working valve
Turbocharger

List Asset in Department G : Diesel Fuel Filling and Transfer System

No. Asset Number
Asset Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14

G-ER02-001
G-ER02-002
G-ER02-003
G-ER02-004
G-ER02-005
G-ER02-006
G-ER02-007
G-ER02-008
G-ER02-009
G-ER02-010
G-ER02-011
G-ER02-012
G-ER02-013
G-ER02-014

FO Transfer Pump
FO Feed Pump for ME
FO Transfer Pump for EDG and Boiler
Settling tank
FO Supply/service tank
Sludge tank
Overflow tank
FO Separator
Air bottle
Heat exchanger
Heater
Circulation tank
Expansion tank
Day tank

List Asset in Department H : LO Filling and Transfer System

No. Asset Number
Asset Description
1

H-ER02-001

LO Transfer Pump
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Maintenance Management
ME 141329
2
3
4
5
6
7
8
9
10

H-ER02-002
H-ER02-003
H-ER02-004
H-ER02-005
H-ER02-006
H-ER02-007
H-ER02-008
H-ER02-009
H-ER02-010

Dirty Oil pump

Standby LO pump ME
Standby Gear Oil pump
LO Separator for ME
LO Separator supply pump
Heater for Separator
Dirty Oil tank
LO Renovating tank
Circulating tank

List Asset in Department I : Sea Water Pump and Cooler

No. Asset Number
Asset Description
1
2
3
4
5
6
7
8
9
10
11
12

I-ER02-001
I-ER02-002
I-ER02-003
I-ER02-004
I-ER02-005
I-ER02-006
I-ER02-007
I-ER02-008
I-ER02-009
I-ER02-010
I-ER02-011
I-ER02-012

Sprinkler pump
Fire pumps
Sea CW pump ME
Sea CW Pump AE
HT Coolers ME
LT Coolers ME
LT Coolers AE
SW Hydrophore pumps
FW Generator SW pump
Bilge and Ballast pump
Sea CW pump AC Plant
Sea CW pump Prov. Refr. Plant

List Asset in Department J : Fresh Water Pump and Cooler

No. Asset Number
Asset Description
1
2
3
4
5
6
7
8
9
10

J-ER02-001
J-ER02-002
J-ER02-003
J-ER02-004
J-ER02-005
J-ER02-006
J-ER02-007
J-ER02-008
J-ER02-009
J-ER02-010

ME LT FW Cooling pump
ME HT FW Cooling pump
ME FW Preheating pump
AE LT FW Cooling pump
ME FW Cooled LO Coolers
FW Hydrophore pump
Hot Water Circulating pump
AC Plant Chilled WCP
Emerg. AC Comp. FW Cooling pump
UV Filter

List Asset in Department K : Chilled Water Plant

No. Asset Number
Asset Description
BAGUS WICAKSANA
4212 100 059

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ME 141329
1
2
3
4
5
6
7

K-ER02-001
K-ER02-002
K-ER02-003
K-ER02-004
K-ER02-005
K-ER02-006
K-ER02-007

Compressor C/W motor

Expansion valve
Safety valve
Rubber compensator
Temperature indicator
Temperature sensor
Stop valve (different size)

BAGUS WICAKSANA
4212 100 059