(CHR-Sasdasd030-LYE) Solar Charger Controller

SOLAR CHARGER CONTROLLER (CHR-S030-LYE)
(LYE Series)
Item Picture
Specifications:
Rated Current: 50A
Rated Voltage: 12V/24V
Maximum Voltage of Solar Panel: <50V
Float Voltage: 13.7V/27.4V
Low Voltage Disconnection: 10.7V/21.4V
Low Voltage Reconnection: 12.6V/25.2V
No Load loss: <30mA
Loop Voltage drop: <200mV
Charging mode: PWM mode
Installation cable area: >3#AWG (<25mm2)
Temperature compensation: -4mV / cell/C
Operating temperature: -20C ~ 50C
Storage temperature: -30C ~ 70C
Humidity Requirements: <90% no
condensation
Dimensions: 188mm x 62mm x 130mm
(L x W x H)
Packaging Dimensions: 214mm x 90mm x
155mm (L x W x H)
Net Weight: 681g
Gross Weight: 779g
Features:
Automatic Temperature Compensation
Simple button operation
Overload & Short-circuit protection
High efficient Series PWM charging, increase
the battery lifetime and improve the solar
system performance.
Adopt temperature compensation, correct
the charging and discharging parameters
automatically and improve the battery
lifetime.
Electronic protection: Overheating, over
charging, over discharging, overload, and
short circuit.
Reverse protection: any combination of solar
module and battery.
Package Contents:
1 x Solar Charger controller
1 x Sensor jack connector
1 x Manual
For better assistance on technical concerns, please call us on 413-9788, 362-0393, 362-1240, 666-4568,
0923-719-3764, 0923-742-0597, 0923-659-8857
Or log on to www.cdrking.com and care to chat with cdrking_onlinetech01@yahoo.com,
cdrking_onlinetech02@yahoo.com, cdrking_onlinetech03@yahoo.com
PARTS
INSTRUCTIONS
Ready tools and cable; make sure to match the right cables. Ensure that the current density is <4mm2,
that is conductive to reduce the line voltage to drop. (Recommended: 50A with 16mm2 cable)
Install the controller into a fixed vertical place in order to secure a good thermal control conditions.
Connect the load (1), battery (2) and solar panel (3) to the controller according the order. Pay attention
while connecting the load, battery, solar panel and controller of the same polarity.
Double check the wiring in step 1 to step 3, confirm correct polarity at each connecting. Verify that all six
terminal are tighten.
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DESCRIPTION OF LCD GRAPHICS SYMBOL
DESCRIPTION OF BUTTON FUNCTION

Interface loop switch button; use the button to cycle between pages in each switch cycle sequence.
Adjustment of parameters plus buttons. In addition, at the state in the parameters view, long press the
button more than 5 seconds; all parameters will restore factory settings.
Adjustment of parameters minus button. In addition, in the main interface, click this button to switch the
load.
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DESCRIPTION OF LCD DISPLAY FUNCTION

View the parameters:
The controller default entry Battery Voltage interface correctly power on, this is the main interface. Use
the Mode button to view the following parameters interface.
Battery Voltage of View:

Press the Mode button as shown on the image; it will display the value of current battery voltage. This
interface (base interface) displays charge status, discharged status, battery capacity and battery voltage.
The Load ON/OFF control:

View the interface in the battery voltage by using the key
interface, the key has no such feature.
(minus button) ON/OFF the load. In other
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Temperature of View:
Press the Mode button to change temperature mode as shown on the image. It will display the ambient
temperature of the controller, the value use for the temperature compensation on LVD function. The
sensor must be plugged in before using the controller.
Solar Panel charging current of view:

It will display the value of charging current from solar panel.
Load discharging current of view:

Displays the value of discharging current for loads.
View the Accumulated charging power (Ah) by solar panel and back to zero:
Displays the accumulated charging power from solar panel (total ampere hour). Long press Mode button
more than 5 seconds, the value will back to zero or restore factory settings.
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View the Accumulated discharging power (Ah) by load and back to zero:
Displays the accumulated discharging power for load (total ampere hour. Long press the Mode button
more than 5 seconds, the value will back to zero.
Set the Parameters:

At the main interface, long press Mode button for 5 seconds and the number display starts flicker.
To enter into parameters settings interface, press Mode button once to reset the parameters and then
press MINUS button to adjust this parameters. See the diagram.
Set the High Voltage Disconnection:

As shown on the image, it shows the value for the HVD voltage (High Voltage Differential). When the
battery voltage reached HVD voltage, the controller will cut off the charging circuit to prevent overcharging battery. Battery voltage drops under the value, the charging circuit will be reconnected.
In this interface, number starts flashing, you can use the PLUS and MINUS button to adjust the
parameters. Long press Mode button then after 5 seconds, it exits parameters settings interface; the
controller will save settings.
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Set the Low Voltage Reconnection:

As shown on the image, it displays the value of LVP voltage (Low Voltage Reconnection). Under LVR
protection in the controller, when the battery voltage is restored to higher voltage then LVR voltage, the
controller will reconnect the load circuit.
In this interface, number start flashing. You can use the key PLUS and MINUS button to adjust the
parameters. Long press Mode button then after 5 seconds, it exits parameters settings interface, the
controller will save settings.
View and set the Low Voltage Disconnection Protection:

As shown on the image, it displays the value for the LVD protection voltage. When the battery voltage is
lower than protection voltage, the controller will disconnect the load circuit to prevent battery overdischarge.
In this interface you can use the key button to adjust the parameters. You can use PLUS and MINUS button
to adjust the parameters. Long press Mode button then after 5 seconds, it exit parameters settings
interface, the controller will save settings.
View and set Load Working Mode:

As shown on the image display is Load Working mode interface, different values represent different load
working patterns.
Normal mode is 24 hours, charging of battery is 2 days. If there's no fault or any short circuit while using
the power, commonly it lasts for 1 3 hours light control mode. If there's no sun, load works according to
timer settings and will stop working or turns off when there's sun or solar receive according to timer
settings.
In this interface, number starts flashing that has entered the load working mode setup interface. You can
use PLUS and MINUS button to adjust the parameters. Long press Mode button then after 5 seconds, it
exits parameters settings interface, the controller will save settings.
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TROUBLESHOOTING AND MAINTENANCE

Load Overload:
Load Short Circuit:

PV Reverse Polarity:
Battery Reverse Polarity:
Damaged Local Temperature Sensor:
Overheating Protection:
High Voltage Transients:
If the load current exceeds the maximum load current rating,

the controller will disconnect the load. Overloading must be
cleared up through reapplying power or pressing the setting
button.
Fully protected against load wiring short-circuit. After one
automatic load reconnect attempt, the fault must be cleared
by reapplying power or pressing the setting switch.
Fully protection against PV reverse polarity, no damage to the
controller will result. Correct the mis-wire to resume normal
operation.
Fully protection against battery reverse polarity, no damage to
the controller will result. Correct the mis-wire to resume
normal operation.
If the temperature sensor short-circuited or damaged, the
controller will be charging or discharging at the default
temperature 25 to prevent the battery damaged from
overcharging or over discharged.
If the temperature of the controller heat sink exceeds 85 C,
the controller will automatically start the overheating
protection.
PV is protected against high voltage transients. In lightning
prone areas, additional external suppression is recommended.
The following inspections and maintenance tasks are recommended at least two times per year for best
controller performance.
Check that the controller is securely mounted in a clean and dry environment.
Check that the air flow and ventilation around the controller is not blocked. Clear all dirt or fragments on
the heat sink.
Check all the naked wires to make sure insulation is not damaged for serious polarization, frictional wear,
dryness, insects or rats etc. Maintain or replace the wires if necessary. Tighten all the terminals. Inspect for
loose, broken, or burnt wire connections.
Check and confirm that LED digital tube is consistent. Pay attention to any troubleshooting or error
indication. Take necessary corrective action.
Confirm that all the system components are ground connected tightly and correctly.
Confirm that all the terminals have no corrosion, insulation damaged, high temperature or
burnt/discolored sign, tighten terminal screws to the suggested torque.
Inspect for dirt, insects and corrosion, and clear up.
Check and confirm that lightning arrester is in good condition. Replace a new one in time to avoid
damaging of the controller and even other equipment's.
0923-719-3764, 0923-742-0597, 0923-659-8857
WARRANTY
Warranty Period: 3 Months Free Service Warranty
Note: Warranty is VOID if the seal is broken/missing/tampered

FREQUENTLY ASKED QUESTION (s)
1.
What is a solar charge controller?

Solar Charge Controller (or Regulator) is a device which protects the batteries in a solar electric
system from being overcharged or being over-discharged. It is need in virtually all solar power systems
that utilize batteries. With the development of technology, controller has more additional functions
now, such as load control function, LCD display, hybrid system controllers etc...
2.
Can this solar charge controller be used for Lithium batteries?

Yes, because it is a programmable solar charge controller. The charging parameters are adjustable and
also the user can check the battery characteristics and change the parameters accordingly.
3.
Why should the controller have temperature compensation function?

As temperature rises, electrochemical activity in the battery increases. Similarly, as temperature falls,
electrochemical activity decreases. Therefore, as temperature rises, charging voltage should be
reduced to prevent overcharge, as temperature falls, charging voltage should be increase to avoid
undercharge. In general, to assure optimum service life, use of a temperature compensated charger is
recommended.
4.
Whats the wiring order of the off-grid system?

Battery Load Solar Panel.
EPSOLAR controller has protection for wrong connections during installation. There wont be damage
to the controllers. However, we still suggest user to use the controllers strictly following the
instruction manuals.
5.
Is there any lightning protection for solar charge controller?

Yes. Some level lightning protection is provided in the form of transient voltage protection on both
the PV and battery connections in all Solar charge controllers. However, if you live in an area prone to
lightning, you should add additional lightning protection devices. Keep in mind that even with
additional lightning protection nothing is 100% lightning proof. Damage due lightning is not covered
under warranty.
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6.
What is a flooded battery?

A Flooded battery is a lead acid electric storage battery that:
Can be both sealed and open-vented.
Can use High Antimony, Low Antimony or Calcium metal alloys or a combination of Calcium and
Low Antimony (hybrid).
True high quality flooded batteries require a high level of maintenance in cyclic applications.
Its entire electrolyte volume is free to move within the cell with nothing to prevent the escape of
hydrogen and oxygen gases normally lost during charging and discharging (particularly in deep
cycle applications).
Escaping gasses during the discharge and charge cycles can be detrimental to users, sensitive
electronic equipment and the environment due to its corrosive nature.
Is spill able, and therefore can only be operated in an upright position. This includes sealed
maintenance free versions of the flooded battery type.
Is classified as hazardous by all transportation and OSHA agencies.
7.
What is Gel Battery?

A gel battery is also known as a "gel cell" and gets its name from the gellified electrolyte employed to
reduce electrolyte evaporation and spillage which often leads to corrosion problems. Gel batteries are
known for better resistance to extreme temperatures, shock, and vibration and do not even need to
be kept upright. Chemically they are the same as wet-cell batteries except that the antimony in the
lead plates is replaced by calcium. In addition, gel battery technology is very similar to AGM batteries
but uses this gelled electrolyte to recycle the gassing instead of the Absorbent Glass Material that
AGM batteries utilize.
The gel battery is also considered a VRLA battery, or Valve Regulated Lead Acid battery, and is
designated a low-maintenance lead-acid rechargeable battery. The gel battery is also referred to as a
sealed lead-acid battery, but will always include a safety pressure relief valve. Because the gel battery
uses much less electrolyte or battery acid than traditional batteries, they are also considered an "acid
starved" design.
8.
What is Sealed Lead Acid Battery?

The leadacid battery was invented in 1859 by French physicist Gaston Plant and is the oldest type
of rechargeable battery. Despite having a very low energy-to-weight ratio and a low energy-to-volume
ratio, its ability to supply high surge currents means that the cells have a relatively large power-toweight ratio. These features, along with their low cost, make it attractive for use in motor vehicles to
provide the high current required by automobile starter motors.
9.
What are the differences between AGM, GEL and FLOODED batteries?
Even though inside all AGM, GEL and flooded batteries contain lead acid, the internal construction of
the battery divides them into their respective categories.
Absorbed Glass Matte or AGM batteries are the latest and greatest in lead-acid batteries. An
AGM battery uses a separator consisting of fiberglass between the plate and wrappers to hold the
electrolyte in its place with capillary action. Combining the lead plates, electrolyte, and fiber glass
separation fibers in a confined space, AGM batteries create a "physical bond" by way of capillary
action. Similar to how water creeps up a towel when it is put in a bathtub. This capillary action
holds the liquid inside the glass matting, making the AGM Battery "spill proof" if it is ever
exposed. Due to the tight packing of an AGM battery, it is also the most impact resistant, and
boasts the least internal resistance. The lower internal resistance increases the output voltage,
decreases charging time, and reduces losses to heat as power flows through the system. AGM
Batteries then bring the trump card to the table, they are maintenance free. Premium AGM
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batteries recombine the gases produced internally, back into liquid. This recombination makes
the AGM battery maintenance free. No acid leaks, no mess while charging, no corrosion on
surrounding parts. You plug in these batteries and walk away. AGM batteries can do anything that
flooded and GEL batteries can do, just better.
Flooded or "wet cell" batteries are the most commonly used batteries on the market today.
Flooded batteries come in the widest variety of shapes and sizes due to their widespread usage in
a multitude of industries and applications. Flooded batteries again use lead plates, a Sulfuric acid
electrolyte, and plate separators but that is where it stops. Usually flooded batteries are not
sealed, and do not recombine the gases to liquids internally. Instead, these gases are vented
externally. Internal gases produced are released directly to the environment. Through these same
vents can flow acid, steam, and condensation, leading to maintenance. Flooded batteries do
require maintenance, in the form of water, to routinely replenish lost electrolyte through the
vents. Lead plates start to deteriorate when they touch the atmosphere, so if you fail to maintain
your batteries, they will corrode and fail. Flooded batteries hold very good rates of charge for the
price, but require more work. Unfortunately due to the internal construction, flooded batteries
have the weakest internal construction, and some very high internal resistance statistics.
GEL cell batteries are also sealed just like the AGM battery listed above. That is where the
similarities end. A GEL battery uses silica (sand) to turn the sulfuric acid into a jelly like substance.
This jelly is then used as the electrolyte. Great care must be taken with GEL batteries not to
expose them to high amperage situations. High amperage situations can literally 'SCAR' the jelly
inside of a GEL battery, creating a pocket. These pockets allow the plates to begin corroding,
leading to premature failure. GEL batteries should not be used for fast charging/discharging or
high amperage charging/discharging situations. Use the other types listed above for these high
amperage situations. GEL Batteries are slightly stronger in regards to internal construction than a
flooded battery, but pale in comparison to the physical strength of an AGM battery.
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SOLAR CHARGER CONTROLLER (CHR-S030-LYE)

DESCRIPTION OF LCD GRAPHICS SYMBOL

DESCRIPTION OF BUTTON FUNCTION

DESCRIPTION OF LCD DISPLAY FUNCTION

Battery Voltage of View:

The Load ON/OFF control:

(minus button) ON/OFF the load. In other

Solar Panel charging current of view:

Load discharging current of view:

Set the Parameters:

Set the High Voltage Disconnection:

Set the Low Voltage Reconnection:

View and set the Low Voltage Disconnection Protection:

View and set Load Working Mode:

TROUBLESHOOTING AND MAINTENANCE

Load Short Circuit:

If the load current exceeds the maximum load current rating,

Note: Warranty is VOID if the seal is broken/missing/tampered

What is a solar charge controller?

Can this solar charge controller be used for Lithium batteries?

Why should the controller have temperature compensation function?

Whats the wiring order of the off-grid system?

Is there any lightning protection for solar charge controller?

What is a flooded battery?

What is Gel Battery?

What is Sealed Lead Acid Battery?

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