PowerCube 1000 (ESS-H) Quick Installation Guide (V300R002C03 - Draft A)

PowerCube 1000 (ESS-H) V300R002C03
Quick Installation Guide
Issue: Draft A
Date: 2013-01-26
HUAWEI TECHNOLOGIES CO., LTD.
Precautions
Safety Precautions
To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all
the safety instructions in this document. The "NOTE", "CAUTION", and "WARNING" marks in other documents
do not represent all the safety instructions. They are only supplements to the safety instructions. When
operating Huawei equipment, in addition to following the general precautions in this document, follow the
specific safety instructions given by Huawei. Huawei will not be liable for any consequences that are caused by
the violation of safety regulations and design, production, and usage standards.
Local Safety Regulations

When operating Huawei equipment, you must follow the local laws and regulations.
Personnel Requirements
Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment.
You can modify default parameters only after being granted approval from Huawei technical support.
Symbols
Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage, data loss,
performance deterioration, or unanticipated results.
Provides additional information to emphasize or supplement important points in the main text.
Human Safety
To prevent electric shocks, get the tool insulated and wear insulation gloves when connecting cables.
To prevent inhalation or eye contact with dust, take adequate preventive measures when drilling holes.
To prevent personal injury, wear protective shoes when moving ESUs.
Copyright Huawei Technologies Co., Ltd. 2013. All rights reserved.
Network Diagrams
PowerCube 1000 (ESS-H) V300R002C03 (PowerCube 1000 for short) applies to four scenarios: mains+energy storage system (ESS), energy plant system
(EPS)+mains+ESS, diesel generator (D.G.)+mains+ESS (HUAWEI AC transfer switch [ATS]), and D.G.+mains+ESS (reused ATS). The D.G. described
in this document refers to a reused D.G.
If the communications equipment has only one power input, switch the power supply after power-off with the customer's prior consent.
If the communications equipment has two power inputs, check the busbar voltage after connecting a power cable to the new power cabinet. If the busbar
voltage is normal, disconnect the power cable from the original power cabinet.
The installation process described in this document is for reference only.
AC power cable (a)
New equipment
DC power cable (d)
Reused equipment
Signal cable (s)

Scenario 1: Mains+ESS
a1
(a1) AC input power cable between the mains and the

alternating current distribution unit (ACDU)
Mains
(a2) (Optional) AC power cable to the AC load
s1
(d1) DC power cable between the ESU-F and the direct current
distribution unit (DCDU)
AC load
(d3) DC power cable between the DCDB and the DC load
d1
(d4) (Optional) DC power cable between the DCDB and the inverter
(s1)
Communications cable between the energy control center 500

(ECC500) and the transport network
(s2)
Communications cable between the ESM-A01 and the direct

current transfer switch (DTS)
NetEco
a2
d4
d2
(d2) DC power cable between the ESM-A01 and the DCDU
s2
d3
DC load
Scenario 2: EPS+Mains+ESS
s2
d6
EPS
s1
s4
s3
s5
NetEco
a3
a2
AC load
d4 d3
a1
d5
d2
Mains
s6
DC load
d1
(a1) AC input power cable between the mains and the ATS
(d6) DC power cable between the BC1203 and the EPS for charging
the 12 V EPS battery
(a2) AC input power cable between the EPS and the ATS
(s1)
Communications cable between the ECC500 and the transport

network
(s2)
Signal cable for remotely starting and shutting down the EPS
(s3)
Signal cable for resetting the EPS

(d1) DC power cable between the ESU-F and the DCDU
(s4)
(d3) DC power cable between the DCDB and the battery charger 1203
(BC1203)
(s5)
Communications cable between the EPS and the ECC500
Communications cable between the ESM-A01 and DTS
(s6)
Signal cable for monitoring the voltage of the 12 V EPS battery
Scenario 3: Reused D.G.+ Mains+ESS (Reused ATS)
s1
s2
Reused D.G.
s3
NetEco
a2
s4
d5
a1
a4
a3
d7
ATS
s6
Mains
AC load
d4
d6
s7
d3
DC load
s8
s5
d2
d1
(a2) AC input power cable between the D.G. and the ATS
(a3) AC input power cable between the ATS and the ACDU
(s1)

network
(s2)
Signal cable for remotely starting and shutting down the D.G.
(s3)
Signal cable for resetting the D.G.
(s4)
Signal cable for monitoring the voltage of the 12 V D.G. battery
(s5)
(s6)
Signal cable for monitoring the AC voltage of mains
(s7)
Signal cable for monitoring the AC voltage of D.G.
(s8)
Communications cable between the ESM-A01 and SAU03A

(d4) DC power cable between the DCDB and the BC1203
(d6) DC power cable between the DCDB and the SAU03A
Scenario 4: Reused D.G.+Mains+ESS (HUAWEI ATS)
s2
s1
s3
s4
d5
Reused D.G.
a2
NetEco
a3
AC load
d4 d3
a1
d2
d6
DC load
Mains
d1
s5
(a2) AC input power cable between the D.G. and the ATS

(s1)

network
(s2)
Signal cable for remotely starting and shutting down the D.G.
(s3)
Signal cable for resetting the D.G.
(d3) DC power cable between the DCDB and the BC1203
(s4)
Signal cable for monitoring the voltage of the 12 V D.G. battery
(s5)
Installation Process
Mandatory
Optional
Preparations
Installation
Cable Connections
Power-on and Commission
1 Tools
1 Appearance
1 Cable Route Reference
1 Check before power-on
2 Installation Space
Requirements
2 Installation Position
Reference
2 Install Cables for General

Equipment
2 Power On and Commission

the PowerCube 1000
a. Equipment Position
Reference
a. Install Ground Cables
a. Power On ESU-F
b. Float Nut Installation

Reference
b. Install Cables for ESU-A

Strings
b. Set ECC500 Parameters

on the LCD
3 Install Equipment
c. Install Cables for ESU-F

Strings
c. (Optional) Connect the

EPS Supply
d. (Optional) Install
Communications Cable Between
the ECC500 and SAU-03A
d. (Optional) Connect the

D.G. Supply
a. Install the Cabinet
b. (Optional) Install the EPS
c. (Optional) Install the

Indoor ESU Rack
e. (Optional) Install a
Communications Cable Between
the ECC500 and the Transport
Network
d. (Optional) Install the

GPRS Board (MUC01A)
f. (Optional) Install Cables

for the Inverter
e. (Optional) Install the D.G.

IO Board (MUE03A)
3 Disconnect the AC Power

Supply from the Original
Power System
e. Connect the Mains

Supply
f. Check the ESM-A01
g. Power On Loads
3 check after power-on
4 Install Cables in the

Scenarios with the D.G. or
Mains
f. Install PSUs
g. (Optional) Install the

BC1203
h. (Optional) Install the
Inverter
a. (Optional) Install a Cable

for the SAU-03A
Appendix
b. (Optional) Install Cables

for the EPS
1 Port Description
c. (Optional) Install Cables

for the Reused D.G.
i. (Optional) Install the

SAU-03A
a. Expansion DO Board
(MUE04A)
b. Expansion IO Board
(MUE05A)
d. Install AC Power Cables

j. Install ESU Strings
e. Install Load Power
Cables
4 Turn off the Power Switch

5 Add Diesel Fuel and
Engine Oil to the EPS
2 The ESM-A01 installation

position and DIP setting
refers to the following
figure. (ICC200)
Preparations
1 Tools
Hammer drill and

drill bit (16)
Wire stripper
ESD wrist strap
Measuring tape
(5 m)
Protective gloves
Torque wrench
Phillips screwdriver
Level
Cable cutter
Adjustable wrench
Hex key
Socket wrench
Diagonal pliers
COAX crimping
tool
Pliers
Insulation gloves
Cable tie
Hoist clamp and

lifting rope (7 m)
Crane (with a
capacity of greater
than 2 t)
Pallet truck
Claw hammer
Marker
Clamp meter
Electrostatic
discharge
(ESD) gloves
Needle-nose pliers
Hydraulic pliers
Heat gun
Fuse extracting unit
Flat-head
screwdriver
Polyvinyl chloride
(PVC) insulation
tape
Funnel
Heat shrink tubing
Ladder (2m)
Protective shoes
2 Installation Space Requirements

Unit of measurement: mm
Rear
Cabinet
Left
Right
PowerCube base
Front
Operation reference space
The following installation space requirements apply to: scenario 1, scenario 3 and scenario 4
The following installation space requirements apply to: scenario 2
Installation
1 Appearance
In the scenarios with mains+ESS and D.G.+mains+ESS (reused ATS), the ACDU is configured. In the scenarios with
EPS+mains+ESS and D.G.+mains+ESS (HUAWEI ATS), the ATS is configured. This document describes the ACDU appearance,
the configured based on site requirements.
The cabinets in the following figure are all be configured with components, and the components are already connected.
Appearance
ICC500 rear view (interior)
ICC500front view (interior)

Heat exchanger
Air channel panel
DCDU-400B1
DCDU
Space for
customer
equipment
(8 U)
ECC500
RTN+
PSU subrack
ACB+
ACB-
DTS
NEG-
Energy storage
unit (ESM-A01)
FCB+
FCB-
ACDU
Ground
bar
DCDB
Energy storage
unit (ESU-F)
Appearance
ICC200
DCDU-400B1
ACDU
Ground bar
DCDU
ECC500
Indoor ESU Rack
PSU subrack
FCB-
DTS
DCDB
Space for
customer
equipment
(10U)
FCB+
Busbar
Energy storage
unit (ESM-A01)
ACB+
ACB-
ICC900 (interior)
ACDU
FCB-
DTS
NEG-
DCDB
DCDU-400B1
DCDU
ECC500
RTN+
PSU subrack
Space for customer
equipment (8U)
ESU compartment
Ground bar
Energy storage
unit (ESM-A01)
FCB+
ACB+
ACB-
Appearance
ICC200
ICC500
ICC900
10
Appearance
PSU
MUE03A
ESU Monitor
MUC01A
ESU-F
SAU-03A
BC1203
EPS
Inverter
ESM-A01
11
2 Installation Position Reference
Equipment Position Reference

ICC500 front view
ICC500 rear view
36 U
36 U
36 U
BC1203 (1U)
36 U
35 U
35 U
Inverter (1U)
35 U
34 U
34 U
SAU-03A (1U)
34 U
33 U
33 U
Filler panel
33 U
32 U
32 U
Filler panel
32 U
31 U
31 U
Filler panel
31 U
Filler
panel
30 U
30 U
Filler panel
30 U
29 U
29 U
Filler panel
29 U
Filler
panel
28 U
28 U
27 U
27 U
27 U
26 U
26 U
26 U
25 U
25 U
24 U
24 U
24 U
24 U
23 U
23 U
23 U
23 U
22 U
22 U
22 U
22 U
21 U
21 U
20 U
20 U
20 U
20 U
19 U
19 U
19 U
19 U
18 U
18 U
18 U
18 U
17 U
17 U
17 U
17 U
16 U
16 U
16 U
16 U
15 U
15 U
15 U
15 U
14 U
14 U
14 U
14 U
13 U
13 U
13 U
13 U
12 U
12 U
12 U
12 U
11 U
11 U
11 U
11 U
10 U
10 U
09 U
09 U
09 U
09 U
08 U
08 U
08 U
08 U
07 U
07 U
07 U
07 U
06 U
06 U
06 U
06 U
05 U
05 U
05 U
05 U
04 U
04 U
04 U
04 U
03 U
03 U
03 U
03 U
02 U
02 U
02 U
02 U
01 U
01 U
01 U
01 U
Heat exchanger (2 U)
35 U
34 U
Filler panel (1 U)
33 U
DCDU (2U)
32 U
31 U
MUE04A MUE05A
SMU03A
MUS01A
MUC01A MUE03A
30 U
PSU (2U) PSU (2U) PSU (2U)
29 U
28 U
PSU (2U) PSU (2U) PSU (2U)
27 U
26 U
25 U
21 U
DCDB (4U)
ESM-A01 (4U)
10 U
25 U
ACDU (4U)
ESM-A01 (4U)
21 U
28 U
DTS (2U)
10 U
ESU-F
ESU-F
12
ICC900
39 U
39 U 39 U
38 U
38 U 38 U
39 U
38 U
ACDU (4U)
37 U
37 U 37 U
37 U
36 U
36 U 36 U
36 U
35 U
35 U 35 U
35 U
DTS (2U)
34 U
34 U 34 U
34 U
33 U
33 U 33 U
33 U
32 U
32 U 32 U
32 U
DCDB (4U)
31 U
31 U 31 U
31 U
30 U
30 U 30 U
30 U
29 U
29 U 29 U
29 U
DCDU (2U)
28 U
28 U 28 U
28 U
SMU03A
MUE04A
MUC01A
MUE05A
MUE03A
MUS01A
PSU
(2U)
PSU
(2U)
PSU
(2U)
Filler
panel
26 U
PSU
(2U)
PSU
(2U)
PSU
(2U)
Filler
panel
24 U
27 U
27 U 27 U
26 U
26 U 26 U
25 U
25 U 25 U
24 U
24 U 24 U
23 U
23 U 23 U
22 U
22 U 22 U
BC1203 (1U)
22 U
21 U
21 U 21 U
Inverter (1U)
21 U
20 U 20 U
SAU-03A (1U)
20 U
19 U
19 U 19 U
Filler panel
19 U
18 U
18 U 18 U
Filler panel
18 U
17 U
17 U 17 U
Filler panel
17 U
16 U
16 U 16 U
Filler panel
16 U
15 U
15 U 15 U
Filler panel
15 U
14 U
14 U 14 U
20 U
ESU-F
27 U
25 U
23 U
14 U
Bay
13 U
13 U 13 U
13 U
12 U
12 U 12 U
12 U
11 U
11 U 11 U
11 U
ESM-A01 (4U)
10 U
10 U 10 U
10 U
09 U
09 U 09 U
09 U
08 U
08 U 08 U
08 U
07 U
07 U 07 U
07 U
ESM-A01 (4U)
06 U
06 U 06 U
06 U
05 U
05 U 05 U
05 U
04 U
04 U 04 U
04 U
03 U
03 U 03 U
03 U
ESM-A01 (4U)
02 U
02 U 02 U
02 U
01 U
01 U 01 U
01 U
13
ICC200
42 U
42 U
41 U
41 U
ACDU (4U)
40 U
40 U
39 U
39 U
38 U
38 U
DCDU (2U)
37 U
36 U
37 U
SMU03A
MUE04A
MUC01A
MUE05A
MUE03A
MUS01A
PSU (2U)
PSU (2U)
PSU (2U)
Filler panel
35 U
36 U
35 U
34 U
34 U
33 U
33 U
PSU (2U)
PSU (2U)
PSU (2U)
32 U
Filler panel
32 U
31 U
31 U
DTS (2U)
30 U
30 U
29 U
29 U
28 U
28 U
DCDB (4U)
27 U
27 U
26 U
26 U
25 U
BC1203 (1U)
25 U
24 U
Inverter (1U)
24 U
23 U
SAU-03A (1U)
23 U
22 U
Filler panel
22 U
21 U
Filler panel
21 U
20 U
Filler panel
20 U
19 U
Filler panel
19 U
18 U
Filler panel
18 U
17 U
Filler panel
17 U
16 U
Filler panel
16 U
15 U
14 U
15 U
Busbar
14 U
13 U
13 U
12 U
12 U
11 U
11 U
ESM-A01 (4U)
10 U
10 U
09 U
09 U
08 U
08 U
07 U
07 U
ESM-A01 (4U)
06 U
06 U
05 U
05 U
04 U
04 U
03 U
03 U
ESM-A01 (4U)
02 U
02 U
01 U
01 U
14
Floating Nut Installation Reference

Determine the mounting holes for installing floating nuts.
Floating nut
Install floating nuts.
Wear protective gloves before

installing and operate gently in the
whole course; otherwise, the
screwdriver may skid and injure your
hands or the equipment.
15
3 Installation
a
a
Installing the Cabinet
Scenario 1: Outdoor Cabinet (ICC500)

Mark hole positions.
Drill holes and install expansion tubes.
Bolt
Mark hole positions by using the marking-off

template delivered with the cabinet.
Spring washer
Flat washer
Marker
Expansion tube
Marking-off
template
M12x60 (4 PCS)
Socket wrench
Concrete pad
Mounting
hole
Install the cabinet.

Method 1: using a crane
Method 2: using a pallet truck
16
Secure the cabinet.
Connect the ground cable.
Ground the cabinet immediately after installing it.
Site ground bar
Scenario 2: Outdoor Cabinet (ICC900)

Bolt
Mark hole positions by using the marking-off

template delivered with the cabinet.
Spring washer
Flat washer
Marker
Expansion tube
Marking-off
template
M12x60 (4 PCS)
Socket wrench
Mounting
hole
Concrete pad
Install the cabinet.

Method 1: using a crane
17
Method 2: using a pallet truck
Secure the cabinet.
Connect the ground cable.
Ground the cabinet immediately after installing it.
Site ground bar
Scenario 3: ICC200 (Concrete Floor)


Mark hole positions by using the marking-off template delivered
with the cabinet.
Bolt
Spring washer
Flat washer
Expansion tube
Marking-off
template
M12x60 (4 PCS)
Concrete floor
Socket wrench
Mounting hole
18
Install and secure the cabinet.
Scenario 4: ICC200 and ESC200 (ESD Floor)


Bolt
Spring washer
Flat washer
Mark hole positions by using the marking-off template

delivered with the cabinet.
Expansion
tube
M12x60 (4 PCS)
Marking-off
template
Socket wrench
Concrete floor
Mounting hole
Assemble the support.

a. Adjust the support height.
1. Use a ruler to measure the distance between the
concrete pad and the upper surface of the antistatic floor.
2. Adjust the height of the support based on the
measurement result.
3. Partially tighten the height locking bolts on both sides.
Adjust the support height (H) based on the ESD floor height.
19
b. Assemble and level the support.

1. Adjust the telescopic rod based on the cabinet width until the scale indicating the cabinet width is displayed.
2. Use a torque socket to secure the six M8 x 20 screw assemblies on the telescopic rods to 13 Nm.
3. Assemble the telescopic rod and support using eight M8 x 20 screw assemblies and ensure that the protruding side of
the guide rail faces outwards. Then tighten all screw assemblies using a torque socket to a torque of 13 Nm.
4. Use a level to check the levelness of the support. If the support is not horizontal, loosen the bolt and slightly adjust the
support till it is level.
5. Use a torque socket to secure all the bolts that are used to fix the height to 45 Nm.
Install the support.

1. Install the expansion bolt.
2. Check the support levelness by using a level.
3. If the support is not level, place shims under the support.
4. Use a torque socket to fasten the four expansive bolts to 45 Nm.
20
Secure the cabinet.

1. Place the cabinet on the supports, and align the installation holes of the cabinet with the holes of the supports.
2. Fit the spring washer, flat washer and insulation covering on the four M12 x 40 bolts. Insert them into the installation
holes and tighten the bolts a bit, but do not fasten them.
3. Lift one side of the cabinet and insert the insulation plate under the cabinet, Insert another insulation plate under the
other side of the cabinet. Ensure that the gaps properly lock the bolts.
Install the front and rear pallets.
21
b
a
Installing the EPS

Bolt
Use the marking-off template delivered with the EPS.
Spring washer
Flat washer
Marker
Expansion tube
Marking-off
template
M12 60 (4 PCS)
Socket wrench
Concrete floor
Mounting
hole
Install the EPS.

Scenario 1: Using crane
a. Hoist the EPS from top.
22
b. Hoist the EPS from bottom.

Route lifting ropes through lifting eyes and secure the
ropes to the hoist clamps on the EPS base. Then hoist
the EPS to
the installation position and secure it by using supports
and expansion bolts.
Scenario 2: Using pallet truck
Secure the EPS.
23
Connect the ground cable to the EPS.
Ground the EPS immediately after installing it.
Site ground bar
Install a protective cover for air exhaust vent.
c
a
(Optional) Installing the Indoor ESU Rack

For details, see the installation manual delivered with the indoor ESU rack.
24
d
a
(Optional) Installing the GPRS Board (MUC01A)
When you move or hold plastic objects, a static electromagnetic field is generated due to the friction of your clothes, of your shoes
against the floor, and of your hand against the plastic object. The static electromagnetic field is not easy to fade before discharge is
complete. Therefore, to prevent the static electricity from damaging sensitive components, wear an ESD wrist strap that is well grounded
before contacting equipment, such as holding a board or an application-specific integrated circuit (ASIC).
GPRS stands for general packet radio system.
Filler panel
MUC01A
Installing the D.G. IO Board (MUE03A, Only in the Scenarios with the EPS or D.G.)
Filler panel
MUE03A
25
Installing PSUs
To avoid personal injury, install filler panels in vacant subracks.
Install PSUs by referring to section 2.a "Equipment Position Reference.

Install a maximum of eight PSUs based on the required capacity. The following table describes the configuration principles:
PSU total number (PCS)
Upper subrack
(PCS)
Lower subrack
(PCS)
PSU subrack
Note: Install PSUs from left to right in both the upper and lower subracks.
Distribute PSUs in the upper and lower subracks evenly, and insert the remaining PSU into the lower subrack.
Open a PSU panel.
Install the PSU.
3
2
1
26
Installing the BC1203 (Only in the Scenarios with the EPS or D.G.)
Install the BC1203 by referring to section 2.a "Equipment Position Reference."

BC1203
M6 (4 PCS)
3 NM
(Optional) Installing the Inverter
Install the inverter by referring to section 2.a "Equipment Position Reference."

Inverter
M6 (4 PCS)
3 NM
Installing the SAU-03A (Only in the Scenarios with a Reused ATS)
Install the SAU-03A by referring to section 2.a "Equipment Position Reference."

SAU-03A
M6 (4 PCS)
3 NM
27
Installing ESU Strings
Misoperations on ESUs will cause damage. To prevent short circuits or electrolyte overflow, pay attention to the following items before
installing ESUs:
Remove the watch and metal jewelry such as bracelets, bangles, and rings from your wrist.
Use dedicated insulated tools. Carry ESUs gently.
Set DIP switch addresses in ascending order from the bottom ESMU to the top ESMU. The addresses must be different from each other.
Install the SAU-03A by referring to section 2.a "Equipment Position Reference."

Install the ESM-A01.
a. Install ESM-A01s from top to bottom.
ESM-A01
M6 (4 PCS)
3 NM
b. Set the dual in-line package (DIP) switch on the ESM based on the site requirements by referring to the following table.
DIP Switch
Value
Address
00000001
DIP Switch
Value
Address
00000111
00000010
00001000
00000011
00001001
00000100
00001010
10
00000101
00001011
11
00000110
00001100
12
28
Set ESM-A01 DIP switch addresses in the outdoor cabinet (ICC500 or ICC900) in ascending order from top to bottom. The addresses
must differ from each other. See the following figure:
00000001
00000010
00000011
Set ESM-A01 DIP switch addresses in the indoor cabinet (ICC200) in ascending order from bottom to top. The addresses must differ
from each other. See the following figure:
00000011
00000010
00000001
Install the ESM-A01 and set the DIP on the ICC200 cabinet by referring to the appendix 2.
29
Install ESU-Fs.
Place ESU-Fs in strict accordance with the positive and negative signs shown in the following figure. Otherwise, you will not be able to
connect cables to the ESU-Fs or the ESU-Fs will short circuit.
a. Remove baffle plates.
ICC500 Front View
ICC500 Rear View
b. Place ESU-Fs onto the ESU rack.

c. Reinstall baffle plates.
24
23
22
19
20
21
18
17
16
10
11
12
13
14
15
ICC900
Indoor ESU rack
10
15
11
14
12
13
18
19
24
11
14
17
20
23
10
15
16
21
22
12
13
16
17
18
21
20
19
22
23
24
30
4 Turning off the Power Switch

Remove the DCDU and DCDB panel and remove the battery fuse from the DCDU by using a fuse extracting unit. Then
switch all DC load circuit breakers to OFF.
Flip all switches on the ESM-A01 to OFF.
OFF
OFF
(Optional) Flip the power switch on the BC1203

to OFF.
(Optional) Flip the power switch on the inverter to OFF.
OFF
OFF
OFF
OFF
(Optional) Switch the AC circuit breaker on

the ACDU to OFF.
(Optional) Switch the AC circuit breaker on the ATS to

OFF, turn the transfer switch to AUTO, and switch the
maintenance circuit breaker to OFF.
OFF
OFF
OFF
OFF
OFF
31
Switch off the EPS AC output circuit breaker and the circuit breaker between the EPS battery and the generator
management unit (GMU),, and press down the EMERGENCY STOP button (only in the scenarios with the EPS).
OFF
OFF
OFF
5 Adding Diesel Fuel and Engine Oil to the EPS
Upper threshold
First add engine oil and then diesel fuel. Do not reverse the sequence.
Lower threshold
Before adding a type of oil different from the previous one, clean the funnel.
Wait 3 minutes after adding engine oil until the oil level is between the upper threshold
and the lower threshold.
Engine oil
level gauge
Add diesel fuel, engine oil, and water to a D.G. by referring to the related manual.
The following table lists the requirements for the diesel fuel and engine oil.
The following table is for reference only.
EPS
Model
EPM42-B1
Engine oil grade
Engine oil
viscosity
Engine oil
capacity
API Service Categories

CD or higher
SAE 15W-40
3.3 L
Add 3.3 liters of engine oil at the engine oil filler port.
Fuel requirements
light diesel fuels, fuel

sulfur levels under 1%
Fuel
capacity
Engine
coolant
200 L
The total
capacity of
water in the
radiator,
water pipe
and engine
Add 200 liters of diesel fuel at the diesel fuel filler port.
Oil filler port on the oil pan
Diesel fuel filler port
32
Cable Connections
Before installing cables, prepare cable terminals as required, as shown in the following figure.
COAX crimping tool
Cord end terminal
Hydraul
ic pliers
Heat shrink tubing
Heat gun
OT terminal
1 Cable Routing Reference
Do not bind AC power cables together with signal cables and communications cables.
Bind AC power cables along the external side of the cabinet. Bind signal cables along the internal side of the cabinet and keep them more
than 8 mm away from the AC power cables.
Route cables by referring to the following figure. Secure cables to their nearest cable bridges or binding holes.
ICC500 (Front)
ICC500 (Rear)
33
ICC900
34
ICC200
Indoor ESU Rack
35
2 Installing Cables for General Equipment
Installing Ground Cables

Install ground cables of ESM-A01.
Install ground cables of ESM-A01 both in ICC500 and ICC900 cabinet.
The other end already

connects to the cabinet.
(Optional) Install ground cable of BC1203.
Install ground cables of BC1203 in ICC900 cabinet.
(Optional) Install ground cable of Inverter.
(Optional) Install ground cable of SAU-03A.
36
Installing Cables for ESM-A01

a. Connect a communications cable between the ESU-A and the ESMU-01A for monitoring the ESU-A.
b. Connect communications cables for cascading ESM-A01s.
c. Connect an electronic label communications cable between the ESU-A and the ESMU-01A.
d. Connect a power cable to the ESMU-01A.
Install cables between ESM-A01 and the busbar.
Before connecting a cable, partially tighten the ESU bolt. Then tighten the ESU bolt to a torque of 3.5 N.m to 5.0 N.m after connecting the
cable.
a. Remove the protective cover from the ESMU, and install the negative ESU cable. Then reinstall the protective lid and
protective cover.
b. Install the positive ESU cable and then the protective lid.
37
Installing Cables for ESU-F Strings
1. When connecting cables to ESU-Fs, wear protective gloves and use insulated tools (such as a wrench with its handle wrapped with PVC
insulation tape).
2. Partially tighten bolts first. After connecting all cables to ESUs, tighten the bolts on ESU-Fs. The reference torque for tightening bolts is
1520 N.m.
3. Before connecting a cable to a ESU-F, remove the protective lid from the ESU-F and then reinstall it after connecting the cable.
4. First connect cables in series between ESU-Fs and then connect cables between ESU-Fs and the busbar. When connecting cables of
ESU-Fs, connect the cable that connected with the ESU of the rear cabinet firstly, then connect other cables of ESUs on front cabinet in
series and in sequence secondly, finally connect the other cables of ESUs on rear cabinet in series and in sequence.
5. Before installing the power cables of ESUs, remove randomly one cable between one ESU and its adjacent ESU.
Installing cables of ESS.
Installing cables between the ESUs and the transfer busbar.
ICC500 front view
ICC500 rear view
to the rear ESU

to the front ESU
38
ICC900
Indoor ESU Rack
39
(Optional) Install the ESU monitor.

(Optional) Install cables between the ESU monitor and ESS.
Before cable connecting, check that: 1.whether cables installed in the terminal are secured. 2. whether the protective tubes are tightened
securely. If ok, then connect cables.
Layout of first kind of ESU monitor
Layout of second kind of ESU monitor
a. Install cables monitoring ESUs in series and in sequence.
Connect the intelligent battery detector first to the cable between the battery terminal and the negative busbar, then to the cables between
batteries, and finally to the cable between the battery terminal and the positive busbar.
The tip of ESU clamp must pierce cable and get into it, then tighten the screw.
NEG(-)
ESU clamp
2
BT1-
3
BT2+
BT1+
Protective tube
RTN(+)
22
BT22+
ESU Monitor
40
24
23
BT23+
BT24+
b. Check the voltage of each ESU by multimeter after connecting cables. If the ESU voltages are in normal range, install
the cable terminal in the ESU monitor.
BT1+
BT1-
c. Install power cables and communication cables for ESU monitor.
ECC500
COM1
DCDB
RS+
RS-
Communication cables between the

ECC500 and the EPS
ESU Monitor
+
41
(Optional) Installing Communications Cable Between the ECC500 and SAU-03A
ECC500
COM2
DTS
COM_IN
COM_OUT
ESU-A
COM_IN
The first ESM-A01
COM_OUT
The last ESM-A01

SAU-03A
COM_IN
42
(Optional) Installing a Communications Cable Between the ECC500 and the Transport Network
Scenario 1: Out-of-Band Communication over GPRS

If the GPRS function is enabled on the ECC500, remove the GPRS module and insert a subscriber identity module (SIM)
card. Then reinstall and secure the GPRS module.
GPRS module (MUC01A)
Module
card
GPRS module
SIM card
Use a mobile phone with the SIM card of the same operator as the communications equipment operator to test the signal
strength near the cabinet, and install an antenna at the position with strongest signals.
If the installation base for the GSM antenna has a plastic shell, remove the plastic shell before installing the GSM antenna to ensure
the magnetic adherence.
Installing the GSM antenna on the ICC500 cabinet refers to the following figure.
The GSM antenna
MUC01A
43
Scenario 2: Out-of-Band Communication over the Ethernet
IP network
Transmission equipment that supports TCP/IP

Scenario 3: In-Band Communication
The ECC500 connects to the base transceiver station (BTS) for in-band communication. The BTS is required to be later
than GBSS12.0 and supports in-band networking.
ECC500
RS485/RS232
BBU
MON1
(Optional) Installing Cables for the Inverter

Connect a power cable between the inverter and the AC navigation light.
AC load
AC OUTPUT
Connect a power cable to the inverter.
The following figure is for reference only. Connect inverter DC power cables to the circuit breakers for controlling battery low voltage
disconnection (BLVD) or load low voltage disconnection (LLVD) based on the site requirements. Suggest to connect the DC power
cables of inverter to the BLVD circuit breakers.
DCDB
Inverter
DC INPUT
44
3 Disconnecting the AC Power Supply from the Original Power System

Set the D.G. to manual mode and then shut it down by referring to the user manual related to the D.G. only in the scenarios
with a D.G.
Disconnect the power cable between the original ATS and the power system, and then switch off all circuit breakers on the
ATS by referring to the user manual related to the D.G (only in the scenarios with a reused ATS).
Disconnect the power cables between the original ATS and the D.G. and mains by referring to the user manual related to the
D.G. (only in the scenarios with a HUAWEI ATS).
4 Installing Cables in the Scenarios with the D.G. or Mains
Installing Cables for the SAU-03A (Only in the Scenarios with a Reused ATS)
Install a signal cable for monitoring AC voltages.
Points for monitoring AC voltages and currents:

Install the signal cable after the ATS input circuit breaker and before the ATS output circuit breaker. This facilitates
cable installation because you can disconnect the AC input by switching off the ATS input circuit breaker.
A2
B2
C2
N2
A1
B1
C1
N1
Reused D.G.
Mains
The three phases of the signal cable for monitoring AC voltages must be in one-to-one relationship with the three
phases of the signal cable for monitoring AC currents.
When connecting the terminals of the signal cable for monitoring AC voltages to the ATS, ensure that the
terminals closely attach to the copper chips in the circuit breakers on the ATS. Then tighten the screws on the
circuit breakers to secure the signal cable terminals to the circuit breakers.
Signal cables
for monitoring
AC voltages
and currents
45
a. Install a signal cable for monitoring D.G. AC voltages.
SAU-03A
DG1
A1
A1
B1
B1
C1
N1
Reused ATS
Protective cover
C1
N1
Reused D.G.
b. Install a signal cable for monitoring mains AC voltages.
SAU-03A
A2
MAINS(DG2)
A2
B2
B2
C2
N2
Reused ATS
Protective cover
Mains
46
C2
N2
Install the communication cable of SAU-03A.
The SAU-03A communicates with the ECC500 over the ESM-A01 and DTS. For details, see section 2.c Installing Communications Cable
Between the ECC500 and SAU-03A.
Install the power cable of SAU-03A.
Connect the DC power cables of SAU-03A to the circuit breakers for controlling battery low voltage disconnection (BLVD) or load
low voltage disconnection (LLVD) based on the site requirements. The following figure is for reference only. Suggest to connect
the DC power cables of SAU-03A to the BLVD circuit breakers.
The DC power cables of SAU-03A need to be remade on site.
47
Installing Cables for the EPS (Only in the Scenarios with the EPS)
Connect cables with weaker power first, and then the cables with stronger power.
The following figure is for reference only. Connect inverter DC power cables to the circuit breakers for controlling battery low voltage
disconnection (BLVD) or load low voltage disconnection (LLVD) based on the site requirements. Suggest to connect the DC power
cables of BC1203 to the LLVD circuit breakers.
Install signal cables between the ECC500 and the
EPM for remotely starting or shutting down the EPM,
resetting the EPM, and communication.
Install a signal cable for monitoring the voltage of the
12 V EPS battery.
Install a DC power cable between the BC1203 and the
EPS for charging the 12V EPS battery.
Install the BC1203 power cable.
1
The following table describes the mapping

between port silk screens on the ECC500 and
cable labels to the J4 port on the GMU board.
2
4
Silk Screens on ECC500
Label on Cable
RS+
RS+
RS
RS
DG1_CTL COM
DG_COM
DG1_CTL NC
DG_NC
RST1 NO
RST_NO
RST1 COM
RST_COM
4
2
3
GMU interface board
Connect a power cable to the negative EPS battery terminal.
Negative EPS
battery terminal
The battery and wiring terminal are for reference only.
48
Installing Cables for the Reused D.G. (Only in the Scenarios with a Reused D.G.)
Connect cables with weaker power first, and then the cables with stronger power.
Connect the DC power cables of BC1203 to the circuit breakers for controlling battery low voltage disconnection (BLVD) or load
low voltage disconnection (LLVD) based on the site requirements. The following figure is for reference only. Suggest to connect
the DC power cables of BC1203 to the LLVD circuit breakers.
Install cables for the D.G. by referring to the related manual.
Shut down the D.G. and disconnect the power cable between the D.G. and the original power system by referring to the
manual related to the D.G.
Connect a signal cable between the ECC500 and the D.G. for remotely starting, shutting down, or resetting the D.G.
Install a signal cable for monitoring the voltage of the 12 V D.G. battery.
Install a power cable between the BC1203 and the 12 V D.G. battery.
Install the BC1203 power cable.
For the D.G. that starts when the dry

contact is closed, connect the signal
cable for remotely starting or shutting
down the D.G. to the NC and COM
ports on the ECC500. For the D.G.
that starts when the dry contact is
open, connect the signal cable to the
NO and COM ports on the ECC500.
1
2
4
Reused D.G.
49
d
c
Installing AC Power Cables
Before connecting AC input power cables, switch all circuit breakers to OFF.
When connecting cables, wear protective gloves and use insulated tools (such as a socket wrench with its handle wrapped with
PVC insulation tape).
Connect an AC power cable between the mains and the D.G. or EPS based on the site requirements. The following figure is for
reference only.
Scenario 1: Mains
Cable Route
No.
Cable
AC power
cable
Cable Color
One End
Brown (L1),
To the AC input
black (L2), gray
port on the
(L3), and blue (N)
ACDU
The Other
End
To the mains
AC output
port
Cable
Specifications
Terminal
One
End
The Other End
N/A
Remarks
Prepared onsite
Mains
Scenario 2: EPS+Mains
Cable Route
No.
Cable
AC power cable
AC power
cable
Cable Color
One End
Brown (L1),
To the AC input
black (L2), gray
port on the ATS
(L3), and blue (N)
Brown (L1) and
blue (N)
To the AC input
port on the ATS
The Other
End
Cable
Specifications
Terminal
One
End
The Other End
Remarks
To the mains
AC output
port
N/A
Prepared onsite
To the AC
output port
on the EPS
10 mm2
Prepared onsite
Mains
EPS
50
Scenario 3: Reused ATS

Cable Route
No.
Cable
Cable Color
AC power
cable
Brown (L1),
black (L2), gray
(L3), and blue (N)
One End
The Other End
To the AC
input port on
the ACDU
To the AC
output port on
the reused ATS
Cable
Specifications
Terminal
One End
The Other End
N/A
Remarks
Prepared onsite
Reused ATS
Scenario 4: HUAWEI ATS (Single-Phase Reused D.G.)

Cable Route
No.
Cable
AC power
cable
AC power
cable
Cable Color
One End
The Other End
Cable
Specifications
Terminal
One End
The Other End
Remarks
Brown (L1),
To the AC
black (L2), gray input port on
(L3), and blue (N)
the ATS
To the mains
AC output port
N/A
Prepared onsite
To the AC
input port on
the ATS
To the AC
output port on
the D.G.
N/A
Prepared onsite
Brown (L1) and

blue (N)
Mains
Reused D.G.
Scenario 5: HUAWEI ATS (Three-Phase Reused D.G.)

Cable Route
No.
Cable
Cable Color
AC power
cable
AC power
cable
Cable
Specifications
Terminal
One End
The Other End
Remarks
One End
The Other End
Brown (L1),
black (L2), gray
(L3), and blue (N)
To the AC
input port on
the ATS
To the mains
AC output port
N/A
Prepared onsite
Brown (L1),
black (L2), gray
(L3), and blue (N)
To the AC
input port on
the ATS
To the AC
output port on
the D.G.
N/A
Prepared onsite
Mains
Reused D.G.
51
Installing Load Power Cables

Disconnect the DC load from the original power system by referring to the manual related to the power system.
Connect DC power cables to the circuit breakers for controlling primary or secondary loads based on site requirements. The following
figure is for reference only.
BLVD
LLVD
Power-On and Commissioning

1 Checking Before Power-On
No.
Check That
All cables are connected in accordance with the wiring diagram. Turn off all switches.
The cabinet is secured, and cables are connected properly.
No short circuit occurs between the 48 V power cable and any of the ground bar, positive busbar, three-phase live wire, neutral
wire, and ground cable. No short circuit occurs between the three-phase live wire, the neutral wire, and the ground cable.
Check the dual in-line package (DIP) switch on the DTS by referring to the following table:
Check the dual in-line package (DIP) switch on the ESU Monitor by referring to the following table:
52
2 Powering On and Commissioning the PowerCube 1000
Powering on ESU-F
In the scenarios with only the mains, power on and commission the PowerCube 1000 directly if the mains is normal. If the mains is
abnormal, connect a mobile D.G. to the PowerCube 1000 and then perform power-on and commissioning.
Reconnect the cable removed from the ESUs.
Reinstall ESU fuses by using a fuse extracting unit, Check that the ESU voltage ranges from 50.4V DC~57.6V DC by using
a clamp meter.
DCDU
Black
-V
-V
Red
Switch on AC input and output breakers of the ACDU (in the scenario with a ATS), switch the power source to the mains
or D.G..
a. In the scenario with mains:
b. In the scenario with D.G. ,EPS and mains:

ATS
ACDU
ON
ON
ON
ON
Check that the busbar voltage ranges from 44.5 to 57.6 V DC by using a clamp meter.
DCDU
Black
-V
-V
53
Red
Setting ECC500 Parameters on the LCD
LCD
The ECC500 takes 1 minute to start.

The user name and password are admin and 001 respectively.
The following table describes the buttons on the panel.
Button
or
Rack ESN
Name
Description
Arrow key
Allows you to view and set menu items.
Cancel
Returns to the previous menu without saving the settings.
Enter
Enters the main menu from the standby screen, enters a submenu from the main menu,
or changes or saves the menu settings.
NOTE:
After a menu is displayed, the standby screen is displayed if no button is pressed for 5 minutes.
After a menu is displayed, the liquid crystal display (LCD) screen becomes dark if no button is pressed for 5 minutes.
The data in the preceding table is for reference only.
Set the display language.

Method 1: Select ENGLISH when starting the ECC500.
Method 2: Set LCD language to English after starting the ECC500.

Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu
Value
Func Para Set
System Para
LUI Language
N/A
English
LUI
Set system parameters.
Main Menu
Second-Level
Menu
Third-Level
Menu
Fourth-Level
Menu
Value
Func Para Set
System Para
Set Date
N/A
Actual date
Set Time
N/A
Actual time
Set Time Zone
N/A
Actual time zone
Site ID
N/A
The same as the site number or name
Query and record the 16-digit equipment serial number (ESN) for site setup.
Main Menu
Second-level
Menu
Third-level
Menu
Fourth-level
Menu
Running Info
Inventory
ECC500
N/A
Value
BarCode=xxxxxxxxxxxxxxxx
(Select firstly the 20-digit rack ESN attached to the
main control module [SMU03A] of ECC500 for site
setup)
54
Set ESU parameters.

Main Menu
Secondlevel Menu
Third-level Menu
Fourth-level
Menu
Value
Device Para
Set
Site
Summary
Battery Type
N/A
ESU-H
Cable Length
Actual cable length
Cable CSA
Actual cross-sectional area
Rated Capacity
Actual rated capacity
Func Para Set
ESS
Basic Para
Set EPS or D.G. parameters (only in the scenarios with the EPS or D.G.).
Main Menu
Device Para
Set
Second-level Menu
Third-level Menu
Fourth-level
Menu
Value
Site Summary
DG Cfg Mode
N/A
Single DG ( D.G. power more than 7.5kW)

Inter-Backup (D.G. power less than
7.5kW)
Rated Power
N/A
Set based on the site requirements
Over Volt Prot
N/A
Under Volt Prot
N/A
Batt Undervolt
N/A
Routine Maint Per
N/A
Timed Maint Per
N/A
First Maint Msg
N/A
EPS-D 1
Set EPS or D.G. parameters (only in the scenarios with the EPS or D.G.).
Main Menu
Device Para Set
Second-level
Menu
Fourth-level
Menu
Value
Tank Type
N/A
Tank CSA
N/A
0.24m2 in EPS scenario

Set based on site requirements
Tank capacity
N/A
50.0L in EPS scenario

Fuel Level UL
N/A
24.0cm in EPS scenario

Fuel Level LL
N/A
1.0cm in EPS scenario

Low Fuel THR
N/A
Refuel THR
N/A
Level Chg Alarm
N/A
Level Chg Time
N/A
Third-level Menu
Fuel Tank 1
(Optional) Set SAU-03A parameters. (only in the scenarios with the reused ATS).
Main Menu
Second-level
Menu
Third-level Menu
Fourth-level
Menu
Value
Device Para Set
SAU-03
Work Scenario
N/A
DG + Mains
55
Set communications parameters.
For GPRS networking, the SIM card must support circuit switched (CS) services and packet switched (PS) services.
Scenario 1: Out-of-Band Communication over GPRS and Short Message Alarm (Optional)
Main Menu
Second-level Menu
Third-level Menu
NetWork Para
Func Para Set
Fourth-level Menu
Value
Network Mode
GPRS
APN Name
Obtained from the survey table
APN Number
Obtained from the survey table
User Name
User name for accessing the GPRS

network (specified if the access point
name [APN] is used or left blank if the
APN is not used)
User Password
Password for accessing the GPRS

network (specified if the APN is used or
left blank if the APN is not used)
Active NMS IP
Obtained from the NMC
Backup NMS IP
User15
(Optional)
Telephone number of maintenance

personnel (Set this parameter as
required.)
Comm Para
Server Para
SMS Para
If Comm OK is displayed on the ECC500 LCD screen, as shown in LCD, the GPRS networking setting is complete.
Main Menu
Second-level Menu
Third-level Menu
Fourth-level Menu
Running Info
Site Summary
NetEco Link Stat
Comm OK
Scenario 2: Out-of-Band Communication over the Ethernet

Main Menu
Second-level Menu
Third-level Menu
NetWork Para
Func Para Set
Comm Para
Server Para
Fourth-level Menu
Value
Network Mode
IP
IP Address
Set according to the network plan
Subnet Mask
Default Gateway
Active NMS IP
Backup NMS IP
Scenario 3: In-Band Communication

Main Menu
Second-level Menu
Third-level Menu
Fourth-level Menu
Value
Func Para Set
Comm Para
Host Para
Host Addr
27
56
Connecting the EPS Supply (Only in the Scenarios with the EPS)
Check the battery voltage and fuel level in the EPS.
a.
b.
c.
d.
Switch the EPS AC output circuit breaker to OFF.

Rotate the EMERGENCY STOP button clockwise until it is ejected.
Flip the BC1203 power switch to ON.
Check that On the ATS, AC input circuit breakers of mains are OFF and AC input circuit breakers of D.G. are ON.
OFF
ON
OFF
BC1203
ATS
OFF
ON
ON
OFF
Check that the EPS starts normally.

a. Set the GMU to work in manual mode, Manually start the EPS.
2012-09-06
Mode
Gen-Set
Mains
RPM
10:44:31
Auto
Not Ready
Failure
ORPM
2012-09-06
Mode
Gen-Set
Mains
RPM
2012-09-06
Mode
Gen-Set
Mains
RPM
10:44:31
Man
Not Ready
Failure
ORPM
b. Check that the EPS output voltage is 230 V AC (tolerance 10%) using a clamp meter.
Flip the closing switch to ON.
Red ~
Open the door of GMU.
V
Black ~
V
Check the AC output voltage of EPS using a clamp meter.
1
3
2
c. After checking that the ICC starts normally, press OFF on the GMU to manually shut down the EPS.
2012-09-06
Mode
Gen-Set
Mains
RPM
10:44:31
Man
Ready
Failure
ORPM
2012-09-06
Mode
Gen-Set
Mains
RPM
10:44:31
Off
Not Ready
Failure
ORPM
57
10:44:31
Man
Ready
Failure
ORPM
Set the EPS to work in automatic mode and switch on the AC output circuit breaker on the EPS.
2012-09-06
Mode
Gen-Set
Mains
RPM
10:44:31
Off
Not Ready
Failure
ORPM
2012-09-06
Mode
Gen-Set
Mains
RPM
10:44:31
Auto
Ready
Failure
ORPM
After the EPS starts to charge ESUs, check whether the information on the ECC500 LCD screen matches the actual
configurations. If no, check cable connections and part configurations.
Enter the main menu from the ECC5000 LCD screen and perform a D.G. check. If the D.G. check fails, rectify the fault by
referring to the PowerCube 1000 V300R002C03 Engineer Guide.
Before starting the EPS, fill the EPS with diesel fuel and engine oil, and check that the EPS battery voltage is above 12 V.
An EPS check takes about 4 minutes.

12-1-14
Usyst53.7 V
Iload5.8 A
Device Para Set

Control
System Check
Active Alarm
History Alarm
Running Info
Check Cond OK
Checking
Shut Down All
Checking
Try DG 1
Checking
Shut Down DG 1
Check Result
DG 2 On Result
Fail/NA
Check Result
DG 2 Off Result
Fail/NA
Check Result
Operable DG Num
Yes
No
No
DG Check
Start Check
DG Check
Start Check
DG Check
Start Check
DG Check
User: admin
Password: #
User: admin
Password
Check Result
DG 1 On Result
Ok
Check Result
DG 1 Off Result
Ok
Connecting the D.G. Supply (Only in the Scenarios with a D.G.)

Check the D.G. battery voltage, fuel level, and water level by referring to the manual related to the D.G.
a. Check that the reused D.G. works in manual mode and
rotate the EMERGENCY STOP button clockwise until it is
(optional) ACDUOnly in the Scenarios with a Reused ATS
ejected. Flip the BC1203 power switch to ON.
b. Start the D.G. manually. Check that the EPS output voltage
is 230 V AC (tolerance 10%) using a clamp meter.
ON
c. Check that the EPS starts normally. Switch on the AC
output circuit breakers on the EPS.
d. Set the EPS to work in automatic mode.
e. Switch on the AC input and output circuit breakers on
original ATS. Switch on the AC input circuit breakers on
ACDU.
(Optional, operate in scenario with a reused ATS)
f. Check that On the ATS, AC input circuit breakers of mains (optional) ATSOnly in the Scenarios with a HUAWEI ATS
are OFF and AC input circuit breakers of D.G. are on.
(Optional, operate in scenario with a HUAWEI ATS)
OFF
ON
BC1203
ON
OFF
58
Enter the main menu from the ECC5000 LCD screen and perform a D.G. check. If the D.G. check fails, rectify the fault by
referring to the PowerCube 1000 V300R002C03 Engineer Guide.
Before starting the D.G., fill the D.G. with diesel fuel, engine oil, and water and check that the D.G. battery voltage is above 12 V.
A D.G. check takes about 4 minutes.

12-1-14
Usyst53.7 V
Iload5.8 A
Active Alarm
History Alarm
Running Info
DG Check
Check Cond OK
Device Para Set

Control
System Check
DG Check
Start Check
DG Check
Start Check
DG Check
Start Check
Checking
Shut Down All
Checking
Try DG 1
Checking
Shut Down DG 1
Check Result
DG 2 On Result
Fail/NA
Check Result
DG 2 Off Result
Fail/NA
Check Result
Operable DG Num
Yes
No
No
User: admin
Password: #
User: admin
Password
Check Result
DG 1 On Result
Ok
Check Result
DG 1 Off Result
Ok
Connecting the Mains Supply
Scenario 1: Mains
Check that the AC input voltage on the ATS side ranges from 85V AC~290V AC using a clamp meter. Switch on the mains
AC circuit breakers on the upper-level device for the ATS.
~
V
Red
ON
Black
~
V
Scenario 2: EPS + Mains
Switch on the mains AC circuit breakers on the upper-level device for the ATS. Check that the AC input voltage on the ATS
side ranges from 85V AC~290V AC using a clamp meter.
Switch on the mains AC input and output circuit breakers on the ATS. The ATS starts the AC mains power supply, and the
D.G. stops after tens of seconds (this duration is configurable).
Red
~
V
ON
Black
~
V
59
Check the ESM-A01

Flip all switches on the ESM-A01 to ON.
ON
OFF
If the loads are powered on for the first time, initialization starts automatically to balance the voltage differences between
ESU strings. Wait 15 minutes until the initialization is complete and check that:
Typically, the initialization is complete within 30 minutes. If the voltage difference between ESU strings is great, the initialization may
take 3.5 hours.
Stay at the site before the initialization is complete.
a. The RUN indicators on all ESMU-01As blink at short intervals, and the CHGH or DCHG indicators are steady on.
b. The ECC500 displays that the ESS voltage ranges from 51 V DC to 57 V DC.
c. No ECC500 or ESMU-01As generate an alarm.
Set parameters as shown in the following figure to check that the displayed number of ESMUs is the same as the actual
number.
12-1-14
Usyst: 53.7V
Iload : 5.8A
Active Alarm
History Alarm
Running Info
Device Para Set

Control
System Check
User: admin
Password
User: admin
Password: #
ESU-A check
DG Check
ESU-A check
Start Check
ESU-A check
Start Check
ESU-A check
Start Check
Yes
Checking
Please waiting
No
No
Check Result
ESMU Num
6
60
Powering On Loads
Switch on all load circuit breakers one by one. During the process, measure the busbar voltage using a clamp meter after
switching on each circuit breaker. Then continue to switch on another circuit breaker after ensuring that the busbar voltage
ranges from 44.5 V DC to 57.6 V DC.
-V
Red
-V
Black
ON
3 Checking After Power-On

Verify that the values on the ECC500 LCD screen are the same as the actual configurations and no Alarm indicator on any
component is on. If an alarm is generated or an Alarm indicator is on, rectify the fault by referring to the PowerCube 1000
V300R002C03 Engineer Guide.
If no exception occurs after the PowerCube 1000 runs for about 1 hour, the commissioning is complete.
Reinstall all panels and check that the cabinet paint is intact and repaint the areas devoid of paint. Seal cable holes by
using fireproof mud and clean up unnecessary things. Close and lock the cabinet door, and hand the keys over to the
person in charge.
61
Appendix
1 Port Description
Expansion DO Board (MUE04A)

Silk Screen
Type
Default Setting
Dry contact output
If the dry contact is closed, an alarm is generated. If the

dry contact is open, no alarm is generated. The dry
contact can be user-defined.
DO_1
DO_2
DO_3
DO_4
DO_5
DO_6
DO_7
DO_8
Expansion IO Board (MUE05A)

Silk Screen
Type
Default Setting
DO_1
Dry contact output
If the dry contact is closed, an alarm is generated. If the dry contact is open, no alarm
is generated.
DO_2
Dry contact output
is generated.
DI_1
Dry contact input
If the dry contact is closed, no alarm is generated. If the dry contact is open, an alarm
is generated.
DI_1 is dedicated for the AC surge protective device (SPD) and can be user-defined.
DI_2
Dry contact input
is generated.
DI_2 is dedicated for the direct ventilation unit and can be user-defined.
DI_3
Dry contact input
If the dry contact is closed, no alarm is generated. If the dry contact is open, an alarm
is generated.
DI_3 is dedicated for the heat exchanger and can be user-defined.
DI_4
Dry contact input
is generated.
DI_4 is dedicated for the air conditioner and can be user-defined.
DI_5
Dry contact input
If the dry contact is closed, D.G. 1 is running. If the dry contact is open, D.G. 1 stops.
DI_5 is dedicated for D.G. 1.
DI_6
Dry contact input
If the dry contact is closed, D.G. 2 is running. If the dry contact is open, D.G. 2 stops.
DI_6 is dedicated for D.G. 2.
62
2 The ESM-A01 installation position and DIP setting refers to the following figure. (ICC200)
50Ah ESU-A
100Ah ESU-A
00000010
00000001
00000001
150Ah ESU-A
200Ah ESU-A
00000100
00000011
00000011
00000010
00000010
00000001
00000001
63
The cable's part number of the uppermost ESM-A01 that configured with 200Ah capacity is as following table:
Number
Part Number of Cable
04090752-13
04090790-03
04090790-02
04090790-01
64
Huawei Technologies Co., Ltd.

Huawei Industrial Base Bantian Longgang
Shenzhen 518129 People's Republic of China
www.huawei.com
65

PowerCube 1000 (ESS-H) Quick Installation Guide (V300R002C03 - Draft A)

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PowerCube 1000 (ESS-H) Quick Installation Guide (V300R002C03 - Draft A)

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Quick Installation Guide

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AC power cable (a)

DC power cable (d)

Signal cable (s)

(a1) AC input power cable between the mains and the

(a2) (Optional) AC power cable to the AC load

(d3) DC power cable between the DCDB and the DC load

Communications cable between the energy control center 500

Communications cable between the ESM-A01 and the direct

(d2) DC power cable between the ESM-A01 and the DCDU

Communications cable between the ECC500 and the transport

Signal cable for resetting the EPS

(a3) (Optional) AC power cable to the AC load

Communications cable between the EPS and the ECC500

Communications cable between the ESM-A01 and DTS

Signal cable for monitoring the voltage of the 12 V EPS battery

Scenario 3: Reused D.G.+ Mains+ESS (Reused ATS)

Communications cable between the ECC500 and the transport

Signal cable for resetting the D.G.

Signal cable for monitoring the voltage of the 12 V D.G. battery

Communications cable between the ESM-A01 and DTS

Signal cable for monitoring the AC voltage of mains

Signal cable for monitoring the AC voltage of D.G.

Communications cable between the ESM-A01 and SAU03A

(a4) (Optional) AC power cable to the AC load

Scenario 4: Reused D.G.+Mains+ESS (HUAWEI ATS)

(d6) DC power cable between the DCDB and the DC load

Communications cable between the ECC500 and the transport

(d1) DC power cable between the ESU-F and the DCDU

(d2) DC power cable between the ESM-A01 and the DCDU

Signal cable for resetting the D.G.

(d3) DC power cable between the DCDB and the BC1203

Signal cable for monitoring the voltage of the 12 V D.G. battery

Communications cable between the ESM-A01 and DTS

(a3) (Optional) AC power cable to the AC load

Power-on and Commission

1 Cable Route Reference

1 Check before power-on

2 Install Cables for General

2 Power On and Commission

a. Install Ground Cables

b. Float Nut Installation

b. Install Cables for ESU-A

b. Set ECC500 Parameters

c. Install Cables for ESU-F

c. (Optional) Connect the

d. (Optional) Connect the

a. Install the Cabinet

b. (Optional) Install the EPS

c. (Optional) Install the

d. (Optional) Install the

f. (Optional) Install Cables

e. (Optional) Install the D.G.

3 Disconnect the AC Power

e. Connect the Mains

f. Check the ESM-A01

3 check after power-on

4 Install Cables in the

g. (Optional) Install the

a. (Optional) Install a Cable