Manual Controlador Inteligen

Compact Controller for Stand-by and Parallel Operating Gen-sets
InteliGen
Modular Gen-set Controller
Multiple Internal Software Configuration - MINT
IG-CU + IG-PCLSM + IG-AVRi
Software version IG-6.1, May 2004
User guide
Copyright 2004 ComAp s.r.o.

Written by Ladislav Kadanik
Prague, Czech Republic
ComAp, spol. s r.o.

Svtova 7, 180 00 Praha 8, Czech Republic
Tel: +420 2 66316661, Fax: +420 2 66316647
E-mail: info@comap.cz, www.comap.cz
Table of Contents
Table of Contents ...............................................................................................................................................2
General guidelines..............................................................................................................................................5
What is described in this manual? .................................................................................................................5
!! Warnings !! ..................................................................................................................................................5
Text ................................................................................................................................................................5
Conformity declaration ...................................................................................................................................5
General description ............................................................................................................................................7
Description of the controller system (with all options)....................................................................................7
MINT - required and optional modules...........................................................................................................7
Terminals and Dimensions .................................................................................................................................8
IG-CU Terminals ............................................................................................................................................8
Dimensions...................................................................................................................................................11
IGL-RA15 Remote annunciator....................................................................................................................14
IG-IB Internet bridge.....................................................................................................................................15
Recommended wirings .....................................................................................................................................16
IG-IOM Wiring ..............................................................................................................................................18
IG-MU Wiring................................................................................................................................................18
Multiple sets application ...................................................................................................................................20
MPM: Multiple Prime mover .........................................................................................................................20
MSB: Multiple Stand-by................................................................................................................................22
Multiple Parallel to mains, Stand-by, no MCB synchronization ...................................................................24
Multiple Parallel to mains, Stand-by, MCB synchronized, short time parallel..............................................25
Multiple Parallel to mains, Stand-by, MCB synchronized, Import-Export power or Base load control in
parallel to mains + Stand-by ........................................................................................................................28
Getting started ..................................................................................................................................................30
How to install ................................................................................................................................................30
Analog inputs - configuration........................................................................................................................36
Hardware connection ...................................................................................................................................38
Extension modules (CAN bus) connection ..................................................................................................43
Inputs and outputs ............................................................................................................................................45
Binary inputs IGCU + IG-PCLSM default ..............................................................................................45
Binary inputs IG-IOM, IGS-PTM default....................................................................................................45
Binary inputs list ........................................................................................................................................46
Binary outputs IG-CU+IG-PCLSM default...................................................................................................49
Binary outputs IG-IOM, IGS-PTM ...............................................................................................................49
Binary outputs list......................................................................................................................................49
Analog inputs IG-CU (+IG-IOM or IGS-PTM)...............................................................................................56
Analog output IG-IOM, IGS-PTM ................................................................................................................56
Setpoints...........................................................................................................................................................57
Password......................................................................................................................................................57
Process control ............................................................................................................................................58
Basic settings ...............................................................................................................................................58
Engine params .............................................................................................................................................60
Engine protect ..............................................................................................................................................63
Gener protect ...............................................................................................................................................66
Pwr management .........................................................................................................................................70
Sync/Ld ctrl...................................................................................................................................................74
Volt/PF ctrl....................................................................................................................................................77
Act. calls/SMS ..............................................................................................................................................79
Load Shedding .............................................................................................................................................80
Date and time ...............................................................................................................................................80
Sensor spec .................................................................................................................................................81
IM - IG MINT setpoints adjustment...................................................................................................................82
Active and reactive power terminology ........................................................................................................82
Steps of InteliGen MINT set points adjustment............................................................................................83
InteliGen MINT, SW version 6.1, ComAp May 2004
IG-MINT-MINT+IOM-6.1.PDF
2-
Steps of InteliMains set points adjustment...................................................................................................88

Sensor specification .........................................................................................................................................92
Sensor calibration ........................................................................................................................................92
Default sensor settings.................................................................................................................................92
Operator Interface ............................................................................................................................................94
Pushbuttons and LEDs ................................................................................................................................94
How to select gen-set mode ?......................................................................................................................95
When to use GCB ON/OFF button ? .........................................................................................................95
Display menus..............................................................................................................................................95
How to view measured data?.......................................................................................................................95
How to view and edit set points? .................................................................................................................95
How to view the HISTORY menu?...............................................................................................................96
How to find active alarms ? ..........................................................................................................................96
Description of MEASUREMENT screens ....................................................................................................96
Flow Chart of pushbutton Operation ............................................................................................................99
Mode description ............................................................................................................................................101
OFF mode ..................................................................................................................................................101
MAN mode .................................................................................................................................................101
AUT mode ..................................................................................................................................................101
Load surge protection ................................................................................................................................102
Load shedding............................................................................................................................................102
Alarm management ........................................................................................................................................105
Warning ......................................................................................................................................................105
Unload ........................................................................................................................................................105
Slow stop....................................................................................................................................................105
Shut down ..................................................................................................................................................106
Voltage phase sequence detection............................................................................................................106
Setpoint replication management...................................................................................................................110
How to adjust setpoints ..............................................................................................................................110
Setpoints consistency ................................................................................................................................110
Gen-set operation states ................................................................................................................................111
Start-stop sequence ...................................................................................................................................111
Unsuccessful start......................................................................................................................................112
Remote control and data logging ...................................................................................................................113
Direct connection to the PC .......................................................................................................................113
PC software - WinEdit ................................................................................................................................113
History file...................................................................................................................................................113
Remote and mobile communication ...............................................................................................................117
Modbus protocol.........................................................................................................................................117
Recommended ISDN modem ....................................................................................................................117
Recommended GSM modem.....................................................................................................................117
SIM card setting .........................................................................................................................................118
Active SMS message .................................................................................................................................118
IG-IB Internet communication ...................................................................................................................119
Value and setpoints codes .............................................................................................................................120
Technical data ................................................................................................................................................126
Power supply..............................................................................................................................................126
Operating conditions ..................................................................................................................................126
Dimensions and weight ..............................................................................................................................126
Bus and generator......................................................................................................................................126
IG-MTU.......................................................................................................................................................127
IG-MTU-C...................................................................................................................................................127
Binary inputs and outputs...........................................................................................................................127
Analog inputs..............................................................................................................................................127
Speed pick-up input ...................................................................................................................................128
CAN bus interface ......................................................................................................................................128
IG-PCLSM ..................................................................................................................................................129
IG-AVRi ......................................................................................................................................................129
IG-IOM........................................................................................................................................................129
IG-MU.........................................................................................................................................................130
IG-IB ...........................................................................................................................................................130
3-
IGS-PTM ....................................................................................................................................................130
IGL-RA15 ...................................................................................................................................................131
InteliGen Low Temperature modification ..................................................................................................131

4-
General guidelines
What is described in this manual?
This manual describes MINT software configuration. The software configuration is designed for multiple
sets applications with InteliGen internal load sharer and synchronizer (IG-PCLSM interface).
What is the purpoase of this manual?
This manual provides general information on how to install and operate the InteliGen controller.
This manual is intended for use by:
Operators of gen-sets
Gen-set control panel builders
For everybody who is concerned with installation, operation and maintenance of the gen-set
!! Warnings !!
Remote control
InteliGen controller can be remotely controlled. In the event that maintenance needs to be done to the genset, check the following to ensure that the engine cannot be started.
To be sure:
Disconnect remote control via RS232 line
Disconnect input REMOTE START/STOP
or
Disconnect output STARTER and output GCB CLOSE/OPEN
The InteliGen contains a large number of configurable setpoints, because of this it is impossible to describe
all applications. InteliGens functions are subject to change from SW version to SW version. This manual only
describes the product and is not guaranteed to be set for your application on arrival.
Text
PAGE
Break Return
Generator protections
REMOTE START/STOP
(Capital letters in the frame) buttons on the front panel

(Italic) set points
(Bold) Set point group
(Capital letters) binary inputs and outputs
Conformity declaration
Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC
Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type,
as brought into circulation by us.

5-
Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to update
at any time. ComAp does not assume any responsibility for its use unless otherwise expressly undertaken.
WARNING VERY IMPORTANT !!!
Be aware that the binary outputs can change state during and after software
reprogramming (before the controller is used again ensure that the proper
configuration and setpoint settings are set in the controller)!!!
Be aware that gen-set can automatically or remotely start !!!
Switch InteliGen to MAN mode and disconnect the Binary outputs Starter and Fuel to
avoid unexpected automatic start of genset and GCB closing.
!!! CAUTION !!!

Dangerous voltage
The terminals for voltage and current measurement should never be touched.
Properly connect the grounding terminals.
Do not disconnect the InteliGens CT terminals for any reason.
Adjust set points

All parameters are preadjusted to their typical values. But the set points in the Basic settings settings
group !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS
CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only. To avoid personal injury do
not perform any action not specified in this User guide !!!

6-
General description
Description of the controller system (with all options)
InteliGen IG-CU is a comprehensive AMF-controller for single and multiple generating sets operating in
stand-by or parallel modes. A modular construction allows upgrades to different levels of complexity in order
to provide the best solution for various customer applications. Optional synchronizer, isochronous load
sharer, Mains and Generator protections allows for a total integrated solution for Gen-sets in stand-by and
parallel modes with multiple engine support.
InteliGen controllers are equipped with a powerful graphic display showing icons, symbols and bar-graphs
for intuitive operation, which sets, together with high functionality, new standards in Gen-set controls.
The InteliGen automatically starts the gen-set, closes the Gen-set C.B. when all conditions are met, then
stops the engine on external signal or by pressing push buttons.
With upgrade kits, isolated parallel and parallel to Mains operation can be achieved. Forward and reverse
synchronizing, Mains protection including load surge, load and power factor control, earth fault protection are
the major functions provided. Interfacing to foreign synchronizers and load sharers is supported.
The key feature of InteliGen is its easy-to-use operation and installation. Predefined configurations for
typical applications are available as well as user-defined configurations for special applications.
MINT - required and optional modules

Accessories
IG-CU
IG-PCLSM
AT LINK-CABLE
1,8m
IG-MTU
IG-MTU-C
Description
InteliGen central unit
InteliGen power control and load sharing module
RS232 (WinEdit) communication cable
Standard / Optional
Standard
Standard
Optional
InteliGen voltage transformer unit to separate

mains and generator voltage measurement (C =
with filter)
Optional
IG-AVRI
IG-AVRi-TRANS
InteliGen AVR interface

InteliGen voltage transformer for supplying AVRi
module
InteliGen communication unit
InteliGen Modem Unit
Internet bridge
Remote annunciator
External analog, binary I/O unit.
Connecting 3m cable is part of module delivery.
Optional
Optional
IG-COM
IG-MU
IG-IB
IGL-RA15
IGS-PTM or
IG-IOM
Optional
Optional
Optional
Optional
Optional
InteliGen display software description

Serial number
xx1xxxxx
xx2xxxxx
xx3xxxxx
xx4xxxxx
xx5xxxxx
Description
Standard character set: part of ASCII code (less than 128)
Standard character set: + West European languages*
Standard character set: + Chinese characters
Standard character set: + West & East European languages incl. Russian
Standard character set: + West & East European languages incl. Turkish

7-
Terminals and Dimensions

IG-CU Terminals
BI9
BI8
BI7
BI6
BI5
BI3
BI4
BI1
BI2
L3
L2
L1
L2
L3
BINARY INPUTS
GENERATOR VOLTAGE
3 x 230 / 400 V
LB 5
GENERATOR CURRENT
0-5A
L1
L3k
L3l
L2k
L2l
L1k
L1l
Grounding Terminal
RS 232
EXTENSION MODULES
iG-PCM / iG-PCLSM
EXTENSION MODULES
iG-COM / iG-IOM
iG-CU
POWER
8 - 36 V DC
BO9
BO8
BO7
BO6
BO5
BO3
BO4
BINARY OUTPUTS
BO2
(FUEL)
RPM IN
BO1
(START)
RPM
RPM GND
AI3 (FUEL)
AI2 (TEMP)
AI1 (OIL)
ANALOG INPUTS
COM
Inl In (Im L3)

Ink CURRENT
BOOT JUMPER
+ -
RPM Grounding Terminal
Drawing text translation

Grounding Terminal
LOAD
SHARING
LB 4
POWER
8 - 36 V DC
BO13
BO12
BO11
BO10
AVRi+
AVRi-
AVRi
BINARY
OUTPUTS
BI13
BI12
BI11
Vout
SPEED
GOVERNOR
BINARY
INPUTS
BI10
VoutR
GND
LSM+
LSM-
Shield
IG-PCLSM Terminals
+ -
Warning !!!
Switch IG-CU off before connecting IG-PCLSM !

8-
IG-AVRi Terminals
OUT1
GND
OUT2
AC1
AC2
LB 4
AVRi -
AVRi +
IG-COM Terminals
There is different wiring of IG-COM CAN connectors from hardware version 4.0.
The IG-COM label is from side.

L
COM
H
CAN 2
EXTENSION MODULE
iG-COM
LB 4
H
COM
L
CAN 1
CAN R 120
Green CAN connectors are separated:

CAN2
CAN1
CAN2 = inter-controller CAN,

CAN1 = for extension modules
- galvanically separated
- IG-IOM, IGS-PTM, IGL-RA15,
- internal resistor 120 ohm via jumper - connection to Extension module 9 pin
connector:
CAN H = pin 5
CAN L = pin 9
RS 422
LB 6
RS 232
RxB
RxA
COM
TxB
TxA
CAN
CAN
COM
COM
IG-MU Terminals
Indication LED:
TxCAN, RxCAN
TxD, RxD
RUN
RS 232
iG-MU
RS 485 / RS 422
RS 485
POWER
8-36V DC
Indicates data transfer on the CAN2 line.

Indicates data transfer on the RS232 line.
Lights when at least one other unit is active on the CAN2 bus.
Blinks when no unit is communicated on the CAN2 bus.

9-
PWR
Lights All time when power supply is switched on.
Hint:
It is recommended to use IG-MU software 2.2 for IG-6.1.
Internal IG-MU jumpers
P4
P3
P1
P1
P2
P3
P4
P2
2-nd local bridge

Modbus jumper
Boot jumper
Switch between RS232 and RS485/RS422
IG IOM, IGS-PTM terminals

IGS-PTM is modification of standard IG-IOM module with four analog inputs, which can be configured for
range:
0 250 (suitable for Pt100, Ni100),
0 100 mV (suitable for thermocouples),
0 20 mA.
BINARY INPUTS
AI4
C OM
BI8
BI7
BI6
BI5
BI4
BI3
BI2
BI1
IGS-PTM can be connected to IG-CU or IS-CU. Detail description see in IGS-PTM manual.
ANALOG INPUTS
ANALO G O UT
RS232
BO8
BO7
8-36V DC
BO6
PO WER
BO5
BINARY OUTPUTS
BO4
BO3
BO2
BO1
IG -C U
iG-IOM
Hint:
IG-IOM, IGS-PTM power supply indication LED :
lights when power supply is in the range
10 -
blinks when there is no communication between IG-CU and IG-IOM, IGS-PTM
Dimensions
123 (4,8")
113 (4,4")
130 (5,1")
IG-CU + IG-COM + IG-PCLSM
~ 130 (5,1")
170 (8,87")
45 (1,8")
iG-CU
24
(0,9")
iG-COM
42,5 (1,7")
iG-PCLSM
80 (3,1")
~ 110 (4,3")
185 (7,3")
1. RS 232 Cable must be ordered separately, order code: AT LINK-CABLE 1,8m.

2. IG-IOM or IGS-PTM (3m) cable is part of module delivery.
Cutout for InteliGen 113 x 175 mm (4,4 x 6,9).
IG-AVRi, IG-AVRi TRANS/LV
OUT1
GND
OUT2
AC1
AC2
Primary terminals
50 / 60 Hz
iG-AVRi
TRANS/LV
AVRi +
AVRi -
LB 4
36 (1,4)
0 - 230/277 - 400/480
0 - 18
43 (1,7)
43 (1,7)
Secondary terminals

11 -
IG-AVRi unit is DIN rail mount (35mm)

IG-AVRi TRANS are DIN rail mount (35mm)
96 mm (3,8)
IG-MU
43 mm
(1,7)
95 mm
(3,7)
IG-MU unit is DIN 35 mm rail mounted.
AI4
ANALOG OUT
96 mm (3,8)
BI8
ANALOG INPUTS
RS232
iG-IOM
BO8
BO7
BO6
POWER
8-36V DC
BO5
BINARY OUTPUTS
BO4
BO3
BO2
BO1
IG-CU
BINARY INPUTS
COM
BI7
BI6
BI5
BI4
BI3
BI2
BI1
IG-IOM
95 mm
(3,7)
43 mm
(1,7)
IG-IOM unit is DIN 35 mm rail mounted.

12 -
AO-
AI4
ANALOG INPUTS
0-20 mA
ANALOG OUT
CAN
H COM L
Tx
CAN
Rx
COMPENSATION
iGS-PTM
LB 4
POWER
BO8
BO7
BO6
BO5
BO4
BO3
BO2
BINARY OUTPUTS
BO1
96 mm (3,8)
BINARY INPUTS
AO+
BI8
GND
BI7
BI6
BI5
BI4
BI3
BI2
BI1
IGS-PTM
8-36V DC
95 mm
(3,7)
43 mm
(1,7)
IGS-PTM unit is DIN 35 mm rail mounted.

IG-IOM, IGS-PTM is DIN rail mount (35mm).
IG-IOM, IGS-PTM is connected to IG-CU by standard IOM cable (3 meters length).
Wiring between IGS-PTM or IG-IOM and IG-CU:

13 -
IGL-RA15 Remote annunciator

Remote (CAN bus, up 200 meters) 15 LED states indicator. One iGL-RA15 unit can be connected to IS-CU
via CAN as Binary output address 13 and 14. Detail descriptions see in iGL-RA15.pdf user guide.
~ 25 (1,0)
120 (4,7)
125 (4,9)
106 (4,2)
54 (2,1)
44 (1,7)
~ 35 (1,4)
38 (1,5)
40 (1,6)
~ 75 (3,0)
165 (6,5)
180 (7,1)
185 (7,3)
Cutout for Remote Annunciator 167 x 108 mm (6,6 x 4,3)
IG-MTU, IG-MTU-C
IG-MTU
Separation transformers unit for InteliGen controller. It is used for three wire system, system with
separated Neutral or when galvanic separation between generator or mains voltage and
controller is required.
IG-MTU-C Separation transformers unit with additional filter for controller. It is used like IG-MTU in special
cases of extreme distortion of generator voltage by higher harmonics due to inverters etc..
iG-MTU
95 (3,74")
LB 3
N L1 L2 L3
155(6,10")
60 (2,36")
Hint:
IG-MTU-C phase shift is 6. Use two IG-MTU-C units for both generator and bus voltage measuring or set
Sync/Load ctrl: GtoB angle Req setpoint (-6 when IG-MTU-C is connected to Vg terminals).
IG-MTU and IG-MTU-C units are the same dimension and DIN 35 mm rail mounted.

14 -
IG-IB Internet bridge
LB 5
ETHERNET
RJ 45
IG-CU / DONGLE
iG-IB
4
H COM L
96 mm (3,8)
2
MODEM / IB CONFIG
5
CAN
POWER 8 - 36 V DC
95 mm
(3,7)
43 mm
(1,7)
It is recommended to use IG-IB firmware version 2.0

IG-IB unit is DIN 35 mm rail mounted.
See Internet communication

15 -

16 -

Diesel / Gas engine
Generator
Hint:
Maximal inductive load of contact relay outputs BO1 and BO2 is 4 Amps. Use external relays for higher load.
+
BATTERY
STARTER
FUEL SOLENOID
FUEL LEVEL
DIESEL/GAS ENGINE
WATER TEMP
OIL PRESSURE
L
COM
CAN
EXTENSION MODULE
CAN
Serial No.
ANALOG INPUTS
GENERATOR
CURRENT
0-5A
EXTENSION MODULES
iG-COM / iG-IOM
AI1 OIL
RPM
GENERATOR
VOLTAGE
3 x 230 V
Serial No.
AI3 FUEL
GENERATOR
RPM
H
COM
CAN
iG-COM
Inl
Ink
COM
AI2 TEMP
RPM GND
RPM IN
L1k
L1l
L2k
L2l
L3k
L3l
N
L1
L2
L3
L1
L2
L3
BI1
GEN C.B. FEED-BACK

LOAD RESERVE
CONFIGURABLE
+24V
+ -
POWER
8 - 36 V DC
BINARY INPUTS
EMERG STOP
SYST START / STOP
BI3
L3
BINARY OUTPUTS
FIX
BINARY OUTPUTS
EXTENSION MODULES
iG-PCM / iG-PCLSM
BI2
BI4
SD OIL PRESS
ACCESS LOCK
BI6
L2
BO6
BI5
SD WATER TEMP
BI8
BI7
L1
BO7
PRESTART
iG-CU
BO1
START
STARTER
BO3
GEN C.B.
BO5
BO8
SYNCHRONISE
HORN
Generator C.B.
BO2
FUEL
FUEL SOLENOID
BO4
LOAD RES. OK
UNLOAD
BO9
SYST READY
RS 232
SD FUEL LEVEL
BI9
CONTROL
SIGNALS
RS-232C
Interface
PE
Modem or PC
MGCB
SYSTEMSTART / STOP
LOAD
Recommended wirings
Load
FROM GENERATOR
230/400 V
230/400 V
iG-AVRi
TRANS
POWER
8 - 36 V DC
BO13
BO12
LB 2
AVRi-
GND
AVRi+
AVRi
BINARY
OUTPUTS
BO11
BI13
BI12
BI11
VoutR
Vout
SPEED
GOVERNOR
BINARY
INPUTS
BI10
Serial No.
LOAD
SHARING
BO10
LSM-
LSM+
iG-PCLSM
Shield
LOAD SHARING PARALLEL LINE

+
-
18 V AC
18 V
SPEED
GOVERNOR
AUTOMATIC
VOLTAGE
REGULATOR
IG-PCLSM
+ 0 V DC
0 V DC
CONFIGURABLE
Speed Governor
Automatic Voltage Control
17 -
Load sharing parallel line

Configurable
IG-IOM Wiring
0 V DC
AI4
ANALOG OUT
ANALOG INPUTS
BINARY INPUTS
iG-IOM
RS232
IG-CU
COM
BI8
BI7
BI6
BI5
BI4
BI3
BI2
BI1
0- 2 0 m A
BINARY OUTPUTS
BO8
BO7
BO6
BO5
BO4
BO3
BO2
BO1
POWER
8-36V DC
0 V DC
8 - 36 V D C
Hint:
Analog inputs COM terminal has to be connected to minus power supply.
IG-MU Wiring
RS485 / RS 422 connection
IG-MU
IG-MU
TxB
TxA
RxB
RxA
TxB
TxA
RxB
RxA
B
A
RS485
RS422

18 -
More IG-MU on CAN bus

It is possible to connect two IG-MU units for MultiEdit, WinEdit connection (local bridge) and one IG-MU for
modem connection (=maximal three IG-MU) to CAN bus at once.
Internal address setting jumper must be placed when two local bridges are connected to CAN bus.
IG-MU automatically detects modem connection.

19 -
Multiple sets application

MPM: Multiple Prime mover
LOAD
GCB1
3x
CAN
3xIG
iG-COM
iG-CU
iG-AVRi
iG-PCLSM
3xU G
G1
3xU B
3x
AVR
O UT
AVRi
AVRi
SPEED
GOVERNOR
Vout
LSM
SYS START/STO P
MASTER SELECT
LO AD SHARING LINE
GCB2
3x
CAN
3xIG
3xU B
3xU G
G2
iG-COM
iG-CU
iG-AVRi
iG-PCLSM
MASTER SELECTO R
AVRi
Vout
LSM
AVR
O UT
AVRi
SPEED
GOVERNOR
SYS START/STO P
MASTER SELECT
START/STO P
LOAD
MGCB
GCB1
3x
CAN
iG-COM
iG-CU
iG-AVRi
iG-PCLSM
MGCB
3xU G
G1
3xU B
RES.O K.(2)
MG CB
RES.O K.(1)
3x
3xIG
3x
AVRi
Vout
LSM
SYS START/STO P
MASTER SELECT
AVRi
AVR
O UT
SPEED
GOVERNOR
LO AD SHARING LINE
LO AD RESERVE 2
GCB2
3x
G2
iG-CU
CAN
iG-AVRi
iG-COM
iG-PCLSM
3xU G
3x
3xU B
MASTER SELECTO R
3xIG
MG CB
AVRi
Vout
LSM
AVRi
AVR
O UT
SPEED
GOVERNOR
SYS START/STO P
START/STO P
MASTER SELECT
LO AD RESERVE 2

20 -

Load
Speed governor
MGCB
GCB
Load sharing line
Sys Start/Stop
Master select
Load reserve 2
Master selector
Start/Stop
CAN
Res. OK
Specification
MGCB support
Gen-sets unload in island parallel
Power management (if IG-COMs are installed)
Hardware requirements
nx
nx
nx
nx
IG-CU
IG-COM (Optional)
IG-PCLSM
IG-AVRi, IG-AVRi-TRANS (Optional)
Description without MGCB

1) Start/Stop switch starts engines in Power management mode by closing of SYS START/STOP input.
2) MASTER SELECT selects the gen-set priority regardless of the Priority setpoint, if needed.
Description with MGCB

1) Start/Stop switch starts engines in Power management mode by closing of SYS START/STOP input.
2) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing of
MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve when system is loaded
(setpoints LoadRes Strt 1 and LoadRes Stp 1).
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback. Loss of
voltage at the bus opens MGCB.
Hint:
Set SysAMFstrt del and SysAMFstp del setpoints at 1s for fast response
Input MCB FEEDBACK should not be configured

21 -
MSB: Multiple Stand-by

LOAD
U,f
3x
GCB1
3x
3x
3x
3xU B
3x
U,f
G1
3xU G
MCB
3x
CAN
3xIG
iG-AVRi
KA
iG-COM
iG-CU
KA
MCB
M GC
iG-PCLSM
(3.PH.RELAY)
AVRi
Vout
LSM
SYS START/STO P
M ASTER SELECT
AVR
AVRi
O UT
SPEED
GOVERNOR
LO AD SHARING LINE
GCB2
3x
CAN
3xIG
3xU G
3xU B
G2
iG-COM
iG-CU
iG-AVRi
iG-PCLSM
M ASTER SELECTOR
AVRi
LSM
Vout
AVR
AVRi
O UT
SPEED
GOVERNOR
SYS START/STO P
M ASTER SELECT
U,f
LOAD
U,f
MGCB
GCB1
MGCB
CAN
iG-AVRi
M CB
iG-COM
iG-CU
MG CB
MCB
G1
iG-PCLSM
RES.O K.(2)
MG CB
U,f
3x
3xIG
3x
3x
3xU G
3x
MCB
3xU B
3x
3x
RES.O K.(1)
AVRi
Vout
LSM
SYS START/STOP
M ASTER SELECT
AVR
AVRi
O UT
SPEED
GOVERNOR
LOAD SHARING LINE
LO AD RESERVE 2
MG CB
GCB2
3x
G2
iG-COM
iG-AVRi
iG-PCLSM
iG-CU
CAN
3xIG
3xU G
3x
3xU B
MASTER SELECTO R
AVRi
LSM
U,f
AVR
AVRi
O UT
Vout
SPEED
GOVERNOR
SYS START/STOP
M ASTER SELECT
LO AD RESERVE 2

Load
Speed governor
22 -
MCB
MGCB
GCB
Load sharing line
Sys Start/Stop
Master select
Load reserve 2
Master selector
CAN
3.PH.RELAY
Res. OK
Specification
Automatic start-up when the mains fails

Reclosing MCB after mains returns
MGCB support
Gen-sets unload in island parallel
1x
nx
nx
nx
nx
Uf relay (Mains decoupling relay) unit + MCB control

IG-CU
IG-COM (Optional)
IG-PCLSM

1) The Uf relay opens MCB after the mains fails. At the same time the Uf relay starts Power
management by closing of SYS START/STOP input
2) When mains returns, Uf relay opens SYS START/STOP and GCBs are opened.
3) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB

management by closing of SYS START/STOP input.
2) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing of
MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve while system is loaded
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback.
4) When mains returns, Uf relay opens SYS START/STOP. Loss of voltage at the bus opens MGCB.
5) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB.
Hint:
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by.
Setpoint SysAMFstp del is used for GCB opening after the mains returns. It is similar to setpoint Mains Ret
del in Single Stand-by.
Input MCB FEEDBACK should not be configured

23 -
Multiple Parallel to mains, Stand-by, no MCB synchronization

LSM
MAINS
LOAD SHARING
LINE
LOAD
U,f
MCB
3x
3x
GCB1
3x
G1
CAN
3xIG
3xU B
3x
U,f
3xU G
3x
iG-AVRi
KA
iG-COM
iG-CU
KA
MCB
M CB
iG-PCLSM
(3.PH.RELAY)
AVRi
AVRi
AVR
O UT
SPEED
GOVERNOR
Vout
LSM
SYS START/STOP
M ASTER SELECT
M CB FEEDBACK
LOAD SHARING LINE
GCB2
3x
M CB
3xIG
CAN
iG-AVRi
iG-COM
iG-CU
PARALL.
TO M AINS
REQ UIRED
U,f
3xU G
3xU B
G2
iG-PCLSM
MASTER SELECTO R
AVRi
Vout
LSM
AVR
AVRi
O UT
SPEED
GOVERNOR
SYS START/STO P
M ASTER SELECT
M CB FEEDBACK
M CB

LSM MAINS
Load
Speed governor
MCB
GCB
Load sharing line
Sys Start/Stop
Master select
MCB feedback
Master selector
CAN
3.PH.RELAY
Parall. to mains required
Specification
Synchronize gen-sets to mains

Import-Export or Base load power control
Automatic start-up when mains fails
After mains returns GCBs opening, reclosing MCB and synchronizing gen-sets to mains
Gen-sets unload
1x
1x
nx
Uf relay unit (Mains decoupling relay) + MCB control

External Mains Load sharing module for Import-Export power control or Base load power control on
local Load sharing modules
IG-CU

24 -
nx
nx
nx
IG-COM (Optional)
IG-PCLSM
Description
1) The system is started by the Uf relay or by the switch Parallel to mains required.
management by closing of SYS START/STOP input, if the gen-sets had not run in parallel to mains
before.
3) When mains returns, Uf relay opens SYS START/STOP, and GCBs are opened.
4) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB
5) If the switch Parallel to mains required is closed, gen-sets are again synchronized to the bus.
6) To stop the gen-sets while running in parallel to mains open the switch Parallel to mains required.
7) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload
Hint:
EmergStart del in Single Stand-by. If the input MCB FEEDBACK is active, the delay is 1s.
Setpoint SysAMFstp del is used for GCB opening after the mains returns. It is similar to setpoint Mains Ret
del in Single Stand-by. If the input MCB FEEDBACK is active, the delay for unloading is 1s.
Multiple Parallel to mains, Stand-by, MCB synchronized, short time

parallel
LOAD
U,f
3x
GCB1
3x
3x
3xU B
3x
U,f
G1
CAN
iG-AVRi
KA
iG-COM
iG-CU
(3.PH.RELAY)
KA
MCB
M CB
iG-PCLSM
3x
3xU G
MCB
3x
3xIG
AVRi
LSM
SYS START/STO P
M ASTER SELECT
Kt
EX T.SYN
Vout
AVRi
AVR
O UT
SPEED
GOVERNOR
LO AD SHARING LINE
M CB FEEDBACK
G2
iG-CU
M CB
CAN
iG-AVRi
iG-COM
SYN.ENABLED
3xIG
M CB
3xU B
EX T.
SYN
3x
Kt
3xU G
KA
iG-PCLSM
GCB2
MASTER SELECTO R
AVRi
Vout
LSM
AVRi
AVR
O UT
SPEED
GOVERNOR
SYS START/STO P
M ASTER SELECT
M CB FEEDBACK
M CB

25 -
LOAD
U,f
MCB
3x
3x
MGCB
3x
GCB1
3x
3x
G1
Kt
EX T.SYN
iG-COM
KC
AVRi
LSM
Vout
SYS START/STO P
MASTER SELECT
MGCB
M ASTER SELECTO R
AVRi
AVR
O UT
SPEED
GOVERNOR
LO AD SHARING LINE
LOAD RESERVE 2
MCB FEEDBACK
GCB2
3x
3x
G2
iG-AVRi
iG-COM
iG-CU
CAN
3xIG
M CB
SYN.ENABLED
3xU G
Kt
3xU B
EX T.
SYN
iG-AVRi
iG-PCLSM
G CB2
G CB1
iG-CU
MG CB
KA
CAN
iG-PCLSM
M CB
M G CB
MCB
RES.O K(2)
KA
RES.O K(1)
KC
KA
3xIG
3xU B
(3.PH.RELAY)
U,f
3xU G
3x
AVRi
Vout
LSM
AVR
AVRi
O UT
SPEED
GOVERNOR
SYS START/STO P
M CB
M ASTER SELECT
LOAD RESERVE 2
M CB FEEDBACK
MCB

Load
Speed governor
MGCB
MCB
GCB
Load sharing line
Sys Start/Stop
Master select
Load reserve 2
MCB feedback
Master selector
CAN
Ext. syn
Syn. enabled
3.PH.RELAY
Res. OK
Specification
Automatic start-up when mains fails

After mains returns MCB synchronizing
One interrupt only stand-by
MGCB support
Gen-sets unload
1x
1x
nx
nx
nx
nx

External MCB Synchronizer
IG-CU
IG-COM (Optional)
IG-PCLSM

26 -

2) When mains returns, external synchronizer synchronizes gen-sets to the mains
3) Closing of MCB stops the gen-sets by opening of SYS START/STOP.

2) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing
of MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve while system is loaded
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then hold by MGCB feedback.
4) When mains returns, external synchronizer synchronizes gen-sets to the mains.
5) Closing of MCB stops the gen-sets by opening of SYS START/STOP. Both GCBs are opened and
consequently KC relay opens also MGCB.
Hint:
Time relay Kt is used for beginning of MCB synchronization after the mains returns. It is similar to setpoint
Mains Ret del in Single Parallel to Mains (SPtM) application.
Setpoint SysAMFstp del is not used in this case.

27 -
Multiple Parallel to mains, Stand-by, MCB synchronized, Import-Export

power or Base load control in parallel to mains + Stand-by
LO AD SHARING
LINE
LSM
MAINS
LOAD
U,f
MCB
3x
3x
GCB1
3x
G1
CAN
3xIG
3xU B
3x
U,f
3xU G
3x
iG-AVRi
KA
iG-COM
iG-CU
KA
MCB
MCB
AVRi
Vout
LSM
SYS START/STOP
M ASTER SELECT
M CB FEEDBACK
Kt
EXT.SYN
iG-PCLSM
(3.PH.RELAY)
AVRi
AVR
O UT
SPEED
GOVERNOR
LOAD SHARING LINE
GCB2
G2
SYN.ENABLED
iG-CU
PARALL.
TO M AINS
REQ UIRED
M CB
CAN
3xIG
3xU B
MCB
iG-AVRi
iG-COM
EX T.
SYN
3x
Kt
3xU G
KA
iG-PCLSM
MASTER SELECTO R
AVRi
Vout
LSM
AVRi
AVR
O UT
SPEED
GOVERNOR
SYS START/STO P
M ASTER SELECT
M CB FEEDBACK
M CB

LSM MAINS
Load
Speed governor
MCB
GCB
Load sharing line
Sys Start/Stop
Master select
MCB feedback
Master selector
CAN
Ext. syn
Syn. enabled
3.PH.RELAY
Parall. to mains required
Specification
Synchronize gen-sets to mains

Import-Export or Base load power control
Uninterruptible stand-by
After mains returns MCB synchronizing
Automatic stand-by with Short time parallel to mains
Gen-sets unload

28 -
1x
1x
1x
nx
nx
nx
nx

External Mains Load sharing module for Import-Export power control or Base load power control on
local Load sharing modules
External MCB Synchronizer
IG-CU
IG-COM (Optional)
IG-PCLSM
Description
1) The system is started by the Uf relay or by the switch Parallel to mains required.
management by closing of SYS START/STOP input, if the gen-sets had not run before.
3) When mains returns, external synchronizer synchronizes gen-sets to the mains.
4) To stop the gen-sets while running in parallel to mains open the switch Parallel to mains required.
Hint:
Time relay Kt is used for beginning of MCB synchronization after the mains returns. It is similar to setpoint
Mains Ret del in Single Parallel to Mains (SPtM) application.
After MCB closing, the delay for gen-sets unloading is 1s (MCB FEEDBACK is closed).
Setpoint SysAMFstp del is not used in this case.

29 -
Getting started
How to install
General
To ensure proper function:
Use grounding terminals.
Wiring for binary inputs and analog inputs must not be run with power cables.
Analog and binary inputs should use shielded cables, especially when length >3m.
Power supply
Use min. power supply cable of 1.5mm2
Power supply of IG-PCLSM module should be directly connected to IG-CU.
Maximum continuous DC power supply voltage is 36VDC. Maximum allowable power supply voltage is
39VCD. The InteliGen power supply terminal is protected against large pulse power disturbances. When
there is a potential risk of the controller being subjected to conditions outside its capabilities, an outside
protection devise should be used.
Hint:
The InteliGen controller should be grounded properly in order to protect against lighting strikes!!
The maximum allowable current through the controllers negative terminal is 4A (this is dependent on binary
output load).
Sometimes can occur starting problems due to low capacity (low temperature) 12VDC starting battery even if
the controller power supply voltage range is from 8 VDC.
In this case connect external capacitor + separating diode or I-LBA - Low Battery Adaptor module to allow
the controller to continue operation during engine cranking.
Relays
controller
D
+
+
12VDC Battery
T2A
+
-
The 5 000 micro Farad capacitor ensures the 50ms

voltage dip under following conditions:
Voltage before dip is 12V and after 50ms the voltage
recovers to min. controller allowed voltage, i.e. 8V.
The capacitor size depends on required time, i.e. for
100ms dip 10 000 micro Farad is needed for the
same conditions.
controller
+
-
I-LBA
T2A
Relays
+
12VDC Battery
The I-LBA module ensures the 100ms voltage dip
under following conditions:
Voltage before dip is 12V and after 100ms the
voltage recovers to min. allowed voltage 5V,
IG-PCLSM and IG-COM modules are connected to
IG (modules disconnecting increases voltage dip up
to 200ms).
The I-LBA enables controller operation from 5VDC
(for 10 to 30 sec).
The wiring resistance from battery should be up to
0.1 Ohm for I-LBA proper function.

30 -
Battery
Controller
Relays
I-LBA
+
+
-
T1A
iG-CU
iG-PC(LS)M
HUGE
LOADS
STARTER
Battery

Battery
Huge Loads Starter
Power supply fusing

A one-amp fuse should be connected in-line with the battery positive terminal to the controller and modules.
These items should never be connected directly to the starting battery.
Fuse value and type depends on number of connected devices and wire length.
Recommended fuse (not fast) type - T1A. Not fast due to internal capacitors charging during power up.
Binary output protections

Do not connect binary outputs directly to DC relays without protection diodes, even if they are not connected
directly to controller outputs.
Fuse
Fuse
K1
T1A
K2
K1
K2
IG controller
+
DC relays
+
24VDC
Battery
Example of InteliGen controller protection

Fuse
Battery
IG controller

31 -
DC relays
Grounding
The shortest possible piece of wire should be used when grounding the controller.
Use cable min. 2,5mm2 .
The - terminal of the battery has to be properly grounded.
As short
as possible
Magnetic pick-up
Use a shielded cable
iG-CU
iS-CU
Signal
MAGNETIC
PICK-UP
RPM-IN
GND
C
Signal
GAC
Speed Control Unit
ESD 5500
+
Power
Supply
Power
Supply
+
Battery

Magnetic Pick-Up
GAC Speed Control Unit
Signal
Power Supply
Battery
Be aware of interference signal from Speed governor when one speed pick-up is used.
If engine will not start:
- check ground connection from pick-up to controllers, eventually disconnect ground connection to one
of them
- galvanically separate InteliGen RPM input using ComAp separation transformer RPM-ISO (1:1)
- use separate pick-up for Speed governor and InteliGen
Controller indicates "Sd Underspeed" + "Pickup fault" after engine start when the pickup signal is good for
start and low speed but too big for higher speed (lost of signal due to RPM input saturation).
Increase gap between pickup and engine flywheel or change type of pickup.
Hint:
In some cases the controller will measure a RPM value even though the gen-set is not running:

32 -
RPM is measured from the generator voltage (Gear teeth = 0)

IG is measuring some voltage value on input terminals due to open fusing.
If RPM > 0 the controller will be put into a Not ready state and the engine will not be allowed to start.
LOAD
MAINS
MCB
GCB
G ENERATOR
L3
L2
MAINS
VOLTAG E
L1
L3
L2
L1
L2
L3
L1
L1
L2
L3
G ENERATO R
VOLTAGE
IG-CU
SSB, SPtM

Load
Generator
Mains
Mains Voltage
Generator Voltage
Current measurement
Use cables of 2,5mm2
Use transformers to 5A
Connect CT according to following drawings
K
k
L
l
I1 k I1 l
K L
k l
I1k I1l
L1
K
k
L
l
I2 k I2 l
Standard three CT conenction
L2
K
k
L L3
l
N
Single stand-by
Short time parallel
I3 k I3 l
L1
K L
k l
I2k I2l
L2
L3
Two CT connection
I3k I3l

33 -
Earth fault protection

K
k
L1
K
k
L
l
K
k
L2
L L3
l
N
The simplest arrangement covers all zones from the

generator windings to the final circuits in the load network.
L
l
K
k
L
l
In k In l I1 k I1 l I2 k I2 l I3 k I3 l
L1
L2
L3
This arrangement covers earth faults in the load network

only.
In k In l
L
L1
L2
L3
This arrangement is necessary for restricted earth fault

protection. The location of the neutral earthing point in
relation to the protection current transformers in the neutral
conductor determines whether four or five current
transformers are employed.
L
l
K
k
In k In l
L1
L2
L3
This arrangement is necessary for restricted earth fault

protection. The location of the neutral earthing point in
relation to the protection current transformers in the neutral
conductor determines whether four or five current
transformers are employed.
In k In l
Connect separate current transformer to gen-set neutral. Adjust EarthFltCurrCT in Basic settings and
EarthFaultCurr and EthFltCurr del limits in Generator protection group.
Voltage measurement
L1
L2
L3
N
L1 L2 L3
G ENERATO R
L1 L2 L 3
MAINS

Generator
Mains
34 -
Hint:
Switchboard lighting strikes protection according standard regulation is expected !!!
Mains / bus voltage neutral must be connected to the generator voltage N terminal.
Mains and gen-set neutral separation

If required mains and gen-set neutral separation (four pole breakers) IG-MTU have to be added between
mains and controller terminals.
IG-MTU-C is separation transformers unit with additional filter for controller voltage measuring. It is used like
IG-MTU in special cases of extreme distortion of generator voltage by higher harmonics due to inverters etc..
IG MTU
Connect one or two IG-MTU or MTU-C units to separe generator and mains voltage from controller. IG-MTUC is usually connected to Vg terminals to protect against higher voltage harmonics.
Four wire mains and four-pole circuit breaker or Three wire mains and three wire genset or electric
three wire mains
separation
400 V
0V
0V
0V
0V
L3
L2
L1
L3
G ENERATO R
VO LTAG E
M AINS / BUS
VO LTAG E
GENERATOR
VOLTAGE
MAINS / BUS
VOLTAGE
IG -M T U
L2
L3
L2
L1
L3
L2
L1
L1
IG -M T U
IG-MTU
L1
L2
L3
T3
400 V
0V
400 V
400 V
400 V
400 V
T2
0V
400V
0V
T1
0V
400V
400V
0V
G E NERATO R
T3
0V
0V
400V
0V
T2
400V
400V
0V
400V
0V
0V
400V
0V
400V
M AINS / BUS
L1
L2
L3
T1
T3
T2
400V
T1
400V
0V
400V
L1
L2
L3
N
0V
GENERATOR
MAINS / BUS
L1
L2
L3
IG-CU
MAINS / BUS
GENERATOR
L1
L2
L3
Principle of two transformers measuring.

R = 120 k, 2W
0V
100V
T2
0V
100V
T1
L3
L2
L1
3x R
VOLTAGE TERMINALS

Mains/Bus
Generator
Mains/Bus voltage
Generator voltage
Voltage terminals

35 -
Analog inputs - configuration

Three analog inputs AI1, AI2, AI3 are available on the IG-CU. Additional four analog inputs AIM1, AIM2,
AIM3, AIM4 are available on external IG-IOM or IGS-PTM unit.
Before IG-IOM, IGS-PTM unit connection load +IOM aig archive.
Each analog input AI1, AI2, AI3 can be configured by WinEdit software in the following way.
Analog input item
WinEdit
Possibility
Analog input name
Name
Up to 14 ASCII characters
Abbreviation
Abbr
Up to 4 characters
Sensor type
Sensor
Analog
Analog measuring in specified range.
type
Binary
Binary: open/close - threshold 750 .
Tri-state
Tri-state: open/close - threshold 750
,
Failure <10 or > 2400
Physical dimension
Dim
bar,%,C,
Up to 3 ASCII characters
Active
Active
Under
Protection is active under limit.
Under + Fls
under or sensor fail.
Over
Protection is active over limit..
Over + Fls
over or sensor fail.
Polarity
Inverted
Open to activate
Valid only for binary and three-state
inputs
Close to activate
Alarm type
Alarm type None
No protection
Sensor fail
Only sensor fail indication
Warning
Wrn on both levels
Wrn+Shutdown
Level1+level2 protection
Wrn+Slowstop
Wrn+ElProt
Alarm activity
Alarm
All the time
active
Engine running
Alarm check conditions
only
Unused analog input
Sensor characteristic Sensor
Not used
set-points adjusted curve A
Curve A
set-points adjusted curve B
Curve B
set-points adjusted curve C
Curve C
Available on IGS-PTM
Pt100/C
Pt1000/C
IEC 751, range -20 to 120 C
Ni100/C
Available on IGS-PTM
Ni1000/C
DIN 43760, range -20 to 120 C
VDO Temp/C
See chapter sensor specification
VDO Press bar
VDO Level
0-20mA/100
No external resistor !!!
4-20mA/100
No external resistor !!!
0-20mA/100-PTM Available on IGS-PTM
4-20mA/100-PTM Available on IGS-PTM
100mV/100-PTM Available on IGS-PTM
Decimal points
Decimals
0, 1, 2
Number of decimal points
Measurement type
Meas type Resistance
Jumper on pins 1-2
Current
Jumper on pins 2-3
Sensor characteristics - Curve A, B, C are adjusted in Sensor specification group set points:
Each Analog input has separate set points for two level alarm setting. Analog input alarm levels Anl Inp
level1, Anl Inp level2 and delay Anl Inp del adjust in Engine protection group.
IG-CU Analog inputs hardware configuration

Configure Analog inputs connection by jumpers AI1-AI3 on PCB (remove cover). This feature is available
from IG-CU of hardware version 5. Previous IG-CU hw versions are fix switched to Resistance
measurement.
Resistance measurement
jumper on 1-2,
Current measurement
jumper on 2-3,
36 -
Voltage measurement
no jumper.
BI9
BI8
BI7
BI6
BI5
BI4
BI3
BI1
BI2
L3
L2
L3
L2
L1
BINARY INPUTS
GENERATOR VOLTAGE
3 x 230 / 400 V
LB 5
GENERATOR CURRENT
0-5A
L1
L3k
L3l
L2k
L2l
L1k
L1l
Grounding Terminal
RS 232
EXTENSION MODULES
iG-PCM / iG-PCLSM
EXTENSION MODULES
iG-COM / iG-IOM
iG-CU
POWER
8 - 36 V DC
BO9
BO8
BO7
BO6
BO5
BO3
BO4
BINARY OUTPUTS
BO2
(FUEL)
BO1
(START)
RPM IN
RPM
RPM GND
AI3 (FUEL)
AI2 (TEMP)
AI1 (OIL)
ANALOG INPUTS
COM
Inl In (Im L3)

Ink CURRENT
BOOT JUMPER
Jumpers setting
3
2
1
AI1
AI2
AI3
3
2
1
3
2
1
3
2
1
Resistance
measurement
jumper on
pins 1-2.
Default
settings.
Current
measurement
jumper on
pins 2-3.
Voltage
measurement
no jumper
connected.
0/4 to 20mA measuring

Customer Curve A, B, C examples for IG-CU current measuring (available only from IG hardware version 5):
Analog input jumper = 2-3
(current)
WinEdit configuration =
Current (linear)
0-20mA/600
No. Primary Converted
1
0
0
2
2000
600
0-20mA/1000
1
0
0
2
2000
1000
4-20mA/600
1
400
0
2
2000
600
4-20mA/1000
1
400
0
2
2000
1000

37 -
0 to 4VDC measuring
Default characteristics
No analog input jumper =
(voltage)
WinEdit configuration =
Current (linear)
0-20mA/100
Customer characteristics
A,B,C example
0-4V/1000
1
0
0
2
2000
1000
Hint:
Without external resistors is maximal Voltage measuring range 4 VDC. Connect external resistors ( divider)
to extend input voltage range.
Default characteristics
Following table describes how to use default characteristics.
IG-CU
WinEdit cfg:
Sensor
Jumper on
Meas type=
PT100/C
Not possible on IG-CU
NI 100/C
PT1000/C
Resistance
Resistance
NI 1000/C
Pins 1-2
VDO Temp
Resistance
Resistance
VDO Press
Pins 1-2
VDO Level
0-20mA/100
Current (linear)
Resistance
4-20mA/100
Pins 2-3
0-20mA/100-PTM
Not possible on IG-CU
4-20mA/100-PTM
100mV/100-PTM
IGS-PTM
WinEdit cfg:
Jumper on
Meas type =
1-2, Resistance Resistance
Not possible on IGS-PTM
Pins 2-3,
Current
No jumper,
Voltage
Resistance
Resistance
Hint:
External resistors 120 ohm for 20mA current measuring are not needed for IG hardware version 5 and above
when analog input jumper is set to 2-3.
IGS PTM resistor measuring range is 0 to 250 ohms.
Hardware connection
- POWER
COM
AI1
AI2
AI3
Connection of IG-CU analog inputs

IG-CU
Standard connection of three resistive sensors to

analog inputs AI1, AI2, AI3.
Example of connection of one wire (grounded to
frame) sensors.
COM terminal is Analog input measuring reference.
-POWER terminal supplies sensor.
3x RESISTIVE
SENSOR

38 -
- POWER
COM
AI1
AI2
AI3
IG-CU
Standard connection of three resistive sensors to

analog inputs AI1, AI2, AI3.
Example of connection of two wire sensors.
Common point of resistive sensors is connected to
COM terminal for more accurate measuring.
COM terminal is Analog input measuring reference.
-POWER terminal supplies sensor.
- POWER
COM
AI1
AI2
AI3
3x RESISTIVE
SENSOR
IG-CU
Three current output sensors connection to

InteliGen. Configuration jumper must be in 2-3
position for this type of measurement.
WinEdit configuration = Current (linear).
3x SENSORS
4 - 20 mA
Example of connection of two wire sensors.

Analog input common terminal COM has to be
connected to IG minus Power supply terminal.
+24V
- POWER
COM
AI1
AI2
AI3
IG-CU
Mixed connection of InteliGen analog inputs:

AI1 current sensor
AI2 resistive sensor.
AI3 binary input
+24V
AI1 CURRENT SENSOR
AI2 RESISTIVE SENSOR
AI3 BINARY INPUT
- PO W ER
COM
AI1
AI2
AI3
IG-CU
Mixed connection of InteliGen analog inputs:

AI1 resistive sensor
AI2 binary input
AI3 three state input
2x 470 ohm s

AI1 RESISTIVE SENSO R

AI2 BINARY INPUT
AI3 THREE STATE INPUT
Analog inputs are designed for resistive sensors with resistance in range of 0 to 2,4k.
To ensure a proper function use shielded cables, especially for length over >3m.

39 -
Binary input
Open, close state are detected, threshold level is 750 .
Three state input

Open, close and failure state are detected. Threshold level is 750 , failure is detected when circuit
resistance is <10 or > 2400 .
Example of analog input configuration

Configure Analog input 1 for Oil press measuring in Bar, VDO oil pressure sensor, range 0 to 10.0 bars.
Alarm protection level set to 3.5 bars, shut down level 1.2 bars.
Start WinEdit and select Controller - Software configuration Modify - Analog inputs.
There are the following configurable items:
Name: Change the name of analog input maximal length is 11 characters
Set to:
Oil Press
Abbr: Abbreviation is used in history record for column labeling, maximal length is 4characters.
Set to:
OilP
Type: selection between Analog, Binary, Tri-state input.
Set to:
Analog
Dim: Physical dimension of measured value (C, %, Bar, ..) . Maximum length is three characters.
Set to:
Bar
Active: setting of polarity:
Set to:
under
(alarm is active when Oil pressure goes low)
Alarm type: selection between different types of alarms.
Set to:
Wrn+Shutdown (lubrication is necessary for engine health)
Alarm active
Set to:
Engine running only Alarm detection is active only when engine is running, Engine
protections: Protection del [s] after the BO starter is off, (RPM reached Start RPM).
Sensor selection of sensor characteristic
Set to:
VDO press
Decimals: setting of number of decimal points of measured value.
Set to:
1
Meas type: Analog input hardware jumper position
Set to:
Resistance
When Analog input configuration is finished set the setpoints Anl Inp level1, Anl Inp level2, Anl Inp del in
Engine protection group.
Each Analog input has separate triplet of setpoints: Anl Inp level1, Anl Inp level2, Anl Inp del. Names of
these setpoints are fixed and do not depend on the name of measured value which can be changed.
Number of decimal points of Anl Inp level1 and Anl Inp level2 is the same as the configured number of
decimal points of measured value.

40 -
Binary inputs
4k7
iG-CU
+
Power
Supply
+
24VDC Battery
T1A
Binary outputs
LOAD
iG-CU
+
Power
Supply
T1A
+
24VDC Battery

Battery
Power supply

41 -
IG-COM Wiring
120
There is different wiring of CAN connectors

from IG-COM hardware version 4.0
H
COM
L
L
COM
H
EXTENSION MODULE
CAN 2
H
COM
L
CAN 2
Green CAN connectors are separated:

CAN 1
L
COM
H
EXTENSION MODULE
CAN 1
CAN1 = for extension modules

- IG-IOM, IGS-PTM, IGL-RA15,
- connection to Extension module 9 pin
connector:
CAN H = pin 5
CAN L = pin 9
CAN2 = inter-controller CAN,
- galvanically separated
- internal resistor 120 ohm via jumper
No internal resistor 120 ohm is available on

IG-MU.
iG-MU
ETHERNET
RJ 45
LB 4
iG-IB
4
H COM L
5
CAN2
No internal resistor 120 ohm is available on

IG-IB.
IG-CU / DONGLE
MODEM / IB CONFIG
POWER 8 - 36 V DC
120
Hint:
For CAN cables details see chapter Technical data Communication interface.
CAN bus must be connected in series, from one unit to the next, (no star, no branches) both ends must by
the 120-ohm resistor terminated.
For longer distances it is recommended to connect COM terminals between IG-COM units

42 -
RxB
TxB
TxA
RxA
COM
CAN
RS 422
RS 232
RS 232
RS 422
EXTENSION MODULE
iG-MU
Se rial No.
POWER
8-36V DC
Serial No.
CAN
--
CAN
CAN
COM
CAN
COM
CAN
EXTENSION MODULE
Serial No.
COM
H
L
COM
COM
CAN bus
9
CANL
COM
CANH
IG-CU
CAN H
CAN L
CAN H
CAN L
CANL
COM
CANH
120ohm
120ohm
Extension modules (CAN bus) connection
IGS-PTM (optional)
IGL-RA15 (optional)
or
CANL
CANH
EXTENSION MODULES
iG-COM / iG-IOM
CONNECTOR
120 ohm
IG-IOM (optional)

Extension modules
Connector
Optional

43 -
Connection rules
CAN bus line must be connected in series, from one unit to the next (no star, no cable stubs, no branches)
both ends must by the 120-ohm (internal or external) resistor terminated.
Maximal CAN bus length is up to 200 meters when Basic settings: CAN bus mode = 32C or up to 900
meters when Basic settings: CAN bus mode = 8C.
For CAN data cables details see chapter Technical data Communication interface. CAN cable shielding
connect to IG-CU case.
IG-CU contains internal fix 120-ohm resistor. Use D SUB9 male connector: CAN H = 5, CAN L = 9,
COMMON = 3 and 8. IG-CU must be on the CAN bus end.
New IG-IOM and IGS-PTM units contain internal jumper removable 120-ohm resistor (in older IOM types are
fix resistors). To be sure check resistor presence by ohmmeter. Unit with internal resistor connect to the end
of CAN line.
Following connections are supported (IOM, PTM, RA15 order is not important).
IG-CU IG-IOM
IG-CU IGS-PTM
IG-CU IGL-RA15
IG-CU IG-IOM IGL-RA15
IG-CU IGS-PTM IGL-RA15
It is possible to connect only one IG-IOM or IGS-PTM and one IGL-RA15 to IG-CU.

44 -
Inputs and outputs

Hint:
Any Binary input or output can be configured to any IG-CU controller or IG-IOM, IGS-PTM terminal or
changed to different function by WinEdit software. There is fixed 1 sec delay when any binary input is
configured as protection.
Note that Binary inputs and outputs configured on IG-CU (and IG-PC(LS)M ) have much faster response
against IG-IOM, IGS-PTM. It is recommended to configure function inputs like Emergency stop, GCB
feedback, MCB feedback and others exclusively to IS-CU.
Binary inputs IGCU + IG-PCLSM
default
Hint:
When remove IG-PCLSM module from IG-CU configured binary IG-PCLSM alarms are not active.
There is no indication of disconnected IG-PCLSM module.
Binary inputs IG-IOM, IGS-PTM default
Hint:
Before connection of IG-IOM or IGS-PTM use +IOM aig archive. Use WinEdit to configure these binary
inputs. Any binary input can be configured as a warning, unload, slow stop, shutdown see chapter Alarm
Management.
WARNING: When the data cable between the IG-CU and the IG-IOM, IGS-PTM is disconnected, a SD alarm
is activated. IG-IOM, IGS-PTM power supply LED blinks when the data bus is dead between the IG-IOM,
IGS-PTM and IG-CU.

45 -
Binary inputs list

Alarm
If the input is closed (or opened) selected alarm is activated.
Binary Alarm configuration items
Name
14 characters ASCII string
Inverted
Close to activate
Open to activate
Alarm type
Warning
Slow stop
Shut down
Unloading
HistoryRecord, No warning
Alarm active
All the time
Engine running only
Not used
Binary input has no function. Use this configuration when Binary input is not connected.
GCB feedback
Use this input to detect, whether the generator circuit breaker is open or closed.
If the feedback is not used, connect this input to the output GCB CLOSE/OPEN
MCB feedback
Use this input for indication, whether the mains circuit breaker is open or closed.
This input indicate, whether the gen-sets group operates in parallel to mains (MCB FEEDBACK is closed) or
parallel isolated (MCB FEEDBACK is open) .
Hint:
MCB feedback must be connected to all controllers operating in Power management group when operating
in parallel to the mains.
Emergency stop
If the input is opened, shut down is immediately activated. Input is inverted (normally closed).
Sprinkler
If the input is closed all alarms are disabled except the binary input EMERGENCY STOP and
"engine overspeed protection".
all IG alarms are detected,

enabled Active calls remains active,
IG front panel gen-set RED LED blinks or lights,
alarm is recorded on the IG alarm list screen,
alarm is recorded into history,
BUT gen-set remains running.
Access lock
If the input is closed, no setpoints can be adjusted from controller front panel and gen-set mode (OFF-MANAUT-TEST) cannot be changed.
Hint:
Access lock does not protect setpoints and mode changing from WinEdit. To avoid unqualified changes the
selected setpoints, use password protection.
Sys start/stop
If the input closes InteliGen starts the Pwr management (in AUT mode only).
If the input opens, InteliGen inactivates Pwr management process and stops the gen-set.
46 -
Remote OFF
If closed, iG is in OFF mode (there are three modes OFF-MAN-AUT). When opened, controller is switched
back to previous mode.
Hint:
Remote OFF will switch controller to OFF mode even if the Access code is active or Controller mode is
password protected.
Binary input can be connected to timer switch, to avoid start of engine.
Load reserve 2
If the input LOAD RESERVE 2 is closed the setpoints LoadRes strt 2, LoadRes stp 2 will be selected.
Load reserve 3
If the input LOAD RESERVE 3 is closed the setpoint LoadRes strt 3, LoadRes stp 3 will be selected.
Load reserve 4
If the input LOAD RESERVE 4 is closed the setpoint LoadRes strt 4, LoadRes stp 4 will be selected.
Hint:
When more than one Load reserve binary inputs are closed, the higher number has higher priority.
All controllers operating in Power management group have to selected the same Load reserves.
MinRun power 1 (Minimal running power 1)

When binary input MinRun power 1 or 2 or 3 is closed the corresponding setpoints MinRun power 1 or 2 or 3
is selected. Higher index has higher priority when more binary inputs is closed. When not configured or not
active, minimal running power is 0.
Master select
If the input is closed, the gen-set has the highest priority (Priority =0) in Power management regardless of
the value of the setpoint Priority.
PrioritySwtch1 (Priority switch 1)

Binary inputs for external genset priority selection. Priority selection is important in Power management.
Higher Priority gensets starts sooner.
The range from of Priority setting is 1 to 15.
Priority value Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PrioritySwtch1 0 or nc 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
Hint:
Priority value is defined by setpoint Power management: Priority when all Priority switches are opened or
not configured.
Man load recon (Manual load reconnection)

Rising edge on MAN LOAD RECON input resets IG controller to the lower step of Load shedding when
AutoLd recon = DISABLED and
Generator actual load is under Ld Recon level.
47 -
Ld recon del is not important in manual reconnection by binary input .

Principle of Load shedding is described in the chapter Function description Load shedding.
Start button
Binary input has the same function as Start button on the InteliGen front panel. It is active in MAN mode
only.
Stop button
Binary input has the same function as Stop button on the InteliGen front panel. It is active in MAN mode
only.
FaultResButton
Binary input has the same function as Fault reset button on the InteliGen front panel.
HornResButton
Binary input has the same function as Horn reset button on the InteliGen front panel.
Gen CB button
Binary input has the same function as GCB button on the InteliGen front panel. It is active in MAN mode
only.
Remote MAN
When closed Controller is switched to MAN Mode. When opened controller is switched to previous mode.
RemControl lock
Locks command writing and setpoint changing from all remote terminals.
GCB disable
Active input blocks in AUT (not in MAN) mode closing GCB.
ForwSyncDisab
Active input blocks forward GCB synchronizing.
Oil press
Behavior for Inverted = Close to activate configuration:
Binary input must be closed when engine is not running and opened when is running. "Sd Oil press B" is
activated when input is opened on not running engine or when stays closed Engine params: Protection del
after engine start.
"Sd Oil press B" protection is not active when input is not configured.
Emerg. manual
The controller behaves like when switched to OFF mode if input is closed. Opens all binary outputs Fuel
solenoid, Cooling pump signals, etc... except:
Stop solenoid output does not close.
Detection of "running" engine and subsequent alarm message "Sd Stop fail" is blocked.
The controller shows "Emerg Man" state and the engine can not be started.
Generator current and power (energy) measurement is active in this mode, regardless of actual state of the
engine.
After the binary input "Emerg. manual" is open again, the controller recovers to previous mode
and behaves according to the actual situation (e.g. should the engine run, it tries to stop it).
Function is active in any controller mode and activation of this input is written to history.

48 -
Binary outputs IG-CU+IG-PCLSM default
Hint:
Maximal inductive load of contact relay outputs BO1 and BO2 is 4 Amps. Use external relays for higher load.
Binary outputs IG-IOM, IGS-PTM
Hint:
Before connection of IG-IOM or IGS-PTM use +IOM aig archive. Use WinEdit to configure these binary
outputs.
WARNING: When the data cable between the IG-CU and the IG-IOM, IGS-PTM is disconnected, IG-IOM,
IGS-PTM alarms are not active, only common IOM alarm appears.
Binary outputs list

Starter
The closed relay energizes the starter motor.
The relay opens if:
the Start RPM speed is reached or
maximum time of cranking is exceeded or
request to stop comes up
Fuel solenoid
The setpoint Engine params: Fuel solenoid selects the output function: DIESEL, GAS.Fuel solenoid
(DIESEL / GAS)

49 -
Ignition
The closed output switches on the ignition.
The output closes if: RPM > 30.
The output opens if: RPM < 3.
Pre-start
The output closes prior to the engine start (Prestart) and opens when START RPM speed is reached. During
repeated crank attempts the output is closed too.
The output could be used for pre-glow, pre-heat or prelubrication.
Cooling pump
The output closes when gen-set starts and opens AfterCoolTime delayed after stop the engine.
Idle/Nominal
The output closes during engine start, after Idle time elapses. The output opens again in Cooling state.
Hint:
Connect Binary output IDLE / NOMINAL to speed governor to switch the speed: opened = IDLE,
closed=RATED.
GCB close/open
The output controls the generator circuit breaker.
Hint:
Supposed time to close (reaction time) of GCB is 0,1 sec.
GCB ON coil
Pulse output for GCB closing.
GCB OFF coil

Pulse output for GCB opening.
GCB UV coil
GCB undervoltage coil.
GCB closing
GCB opening
GCB close/open
GCB ON coil
GCB OFF coil
GCB UV coil
2s
2s

GCB closing
GCB opening
GCB close/open
GCB ON coil
GCB OFF coil
GCB UV coil
Hint:
GCB UV coil automatically opens when GCB is closed spontaneously not from controller except
Synchronization state.

50 -
Syst ready
The output closes if the system load reserve could be achieved.
PBNom + PRNom > PAkt + Reserve
PBNom
PRNom
PAkt
Reserve
Sum of the nominal power of all gen-sets on the bus

Sum of the nominal power of all gen-sets ready to take the load i.e. starting, cooling or ready
to start)
System load
adjusted setpoint LoadRes strt 1 or LoadRes strt 2
Hint:
Gen-sets have to be included in Power management by closing of input SYS START/STOP
Is ready to take the load when is in AUT mode and no shut down alarm is active and accepted, Setpoint
Power management = ENABLED or EXTERNAL, BI Remote start/stop is closed.
Use this output as an alarm indication.
Syst res OK
The output closes when selected system load reserve is achieved.
PBNom > PAkt + Reserve
PBNom
PAkt
Reserve
Sum of the nominal power of all gen-sets on the bus

System load
selected setpoint LoadRes strt 1 or LoadRes strt 2
The output can be used for closing of MGCB (Master generator circuit breaker)
Hint:
Gen-set has to be included in Power management by closing of input SYS START/STOP
Gen-set has to be in AUT mode
Setpoint Power management has to be ENABLED or EXTERNAL..
Syst res1 OK
The output closes when Load reserve 1 is achieved. It is not important which reserve is selected.
Syst res2 OK
Syst res3 OK
Syst res4 OK
GenParamsOK
The output is copy of generator status LED on IG front panel. The output is closed if genset is running and all
genset electric values are in limits and no no Sd or Unload alarm is active.
Hint:
Use this output for switching of auxiliary device (e.g. cooling pump) driven from generator independently on
the GCB.
Alarm
The output closes if :
any alarm comes up or
the gen-set malfunctions
The output opens if
FAULT RESET is pressed
51 -
The output closes again if a new fault comes up.
Horn
The output closes if:
any alarm comes up or
the gen-set malfunctions
The output opens if:
FAULT RESET is pressed or
HORN RESET is pressed or
Max time of HORN is exceeded (Horn timeout)
The output closes again if a new fault comes up.
Full load
The output closes if the gen-set is fully loaded and there is no reserve in engine power. The output can be
used for load shedding. The output closes when the load >= 0.9 * Nomin power for more than 3sec. The
output opens when the load < 0.9 * Nomin power.
Ready to load
The output is closed if genset is running and all electric values are in limits no alarm is active. The GCB is
already closed or is able to be closed. The output opens during cooling state.
Unload
The output is closed during unloading of genset.
Synchro
The output is closed during genset forward and reverse synchronizing and opens when GCB or MCB is
closed.
NotReadyAuto
The output is closed in
OFF, MAN, TEST mode or in
AUT mode when a failure blocking automatic operation is detected.
The output is opened only in AUT mode, when no failure blocking the engine operation is active and genset
is ready to take the load or it is already running loaded.
Hint:
Use this input for external indication that genset is not ready for automatic or stand-by function.
Vg fail
The output closes if the generator over/under voltage alarm or voltage asymmetry alarm activates.
The output opens, if
alarm is not active and
fg fail
Output closes if the generator over/under frequency alarm activates.
Overload
Output closes if the generator overload alarm activates.

52 -
Reverse power
Output closes if the generator reverse power alarm activates.
Overspeed
Output closes if the gen-set overspeed alarm activates.
Underspeed
Output closes if the gen-set under speed alarm activates.
Start fail
Output closes after the gen-set start-up fails.
Overcurrent
Output closes if the generator
IDMT over current or
current unbalance or
short current alarm activates.
Alarm is not active and
Earth fault
Output closes when Earth fault protection is active.
Output opens when protection is not active and FAULT RESET is pressed.
Batt volts
Output closes when battery over/under voltage warning appears.
Common Wrn
Output closes when any warning alarm appears.
No warning alarm is active and
Common Stp
Output closes when any slow stop alarm appears.
No slow stop alarm is active and

53 -
Common Sd
Output closes when any shut-down alarm appears.
No sd alarm is active and
Common Unl
Output closes when any unload alarm appears.
No unload alarm is active and
Common Fls
Output closes when any sensor fail alarm appears.
The output opens, if no Sensor fail is active and Fault reset button is pressed.
AVR up
AVR down
Binary outputs for Volt / PF control by motorized potentiometer. Outputs should be used when IG-AVRi
module is not connected.
Hint:
The Alarm Wrn VoltRegLim is blocked when binary output AVR up and AVR down are configured.
SPEED up
SPEED down
Binary outputs for Sync / Load control by motorized potentiometer. Minimal pulse duration is 0,15 sec.
Maximal pulse duration is 10,0 sec.
Hint:
The Alarm Wrn SpdRegLim is blocked when binary output AVR up and AVT down are configured.
The response of SPEED UP and SPEED DOWN binary outputs is very fast and frequent to make control
process more precise. It is supposed direct connection to electronic speed governor without mechanical
elements like relays, motorized potentiometer or servo. Min pulse duration 0,15 sec, max pulse duration 10
sec.
OFF mode
The output is closed, if OFF mode is selected.
MAN mode
The output is closed, if MAN mode is selected.
AUT mode
The output is closed, if AUT mode is selected.
AIn 1 , AIn 2, AIn 3

Output closes when IG-CU Analog input 1, 2, 3 Level1 or Level2 (e.g. warning or shutdown) alarm appears.

54 -
AIM 1
AIM 2
AIM 3
AIM 4
Output closes when IG-IOM, IGS-PTM Analog input 1, 2, 3, 4 Level1 or Level2 (e.g. warning or shutdown)
alarm appears.
Load shedd 1 (2, 3)

Output closes when gen-set power exceeds Ld shed level limit for Ld shed del time.
Output opens automatically when AutoLd recon = ENABLED or manually by rising edge of Binary input MAN
LOAD RECON. One edge moves only one stage.
Principle of Load shedding is described in the chapter Function description Load shedding.
Stop solenoid
Output closes when is active stop command.
Output activates as well when engine moves spontaneously, not from starter sequence.
Output is closed for minimal Engine params: Stop time (default 60 s) in any case and 5 sec after RPM=0.
Service time
Output closes when gen-set Service count down timer Service time reaches zero.
Cooling
Output closes when gen-set is in Cooling state.
CommonSdStpUnl
Output closes when any Shut-down or Stop or Unload alarm appears.
No from above alarms are active and
BI6 stat, .. BI9 stat
(IG-CU Binary input status)
When corresponding binary input (BI6 to BI9) is configured as Alarm and this Alarm is active (or inactive but
not accepted by Fault reset button) then output is closed.
When corresponding binary input (BI6 to BI9) is configured as function (e.g. GCB feedback) then output
follows input state.
IOM BI5 stat, .. IOM BI8 stat
(IG-IOM or PTM Binary input status)
When corresponding binary input (BIM5 to BIM8) is configured as Alarm and this Alarm is active (or inactive
but not accepted by Fault reset button) then output is closed.
When corresponding binary input (BIM5 to BIM8) is configured as function (e.g. GCB feedback) then output
follows input state.

55 -
Analog inputs IG-CU (+IG-IOM or IGS-PTM)
Default setting of IG-IOM or IGS-PTM analog inputs is Not used.
Analog output IG-IOM, IGS-PTM

AOM1 Gen-set power
Not configurable output of generator power in the range 0 to 20 mA.
Hint:
Adjust AnOut set point in kW/20mA to set analog output range.

56 -
Setpoints
Password
There are three levels of password protection.
0. User
level allows change of non-protected setpoints only
1. Operator
level allows change of setpoints protected by Operator level
2. Master
level allows change of setpoints protected by Operator and Master level
3. Supervisor highest level allows all setpoints or configuration changes, firmware upgrade.
Hint:
The asterisk mark * appears before a setpoint name (on controller screen) if the setpoint is password
protected.
The asterisk mark is removed only when the password is set from controller front panel.
The asterisk mark is still visible on controller screen even if the password is set from WinEdit.
When password is set from the controller front panel only the affected setpoints are not accessible from
WinEdit (direct or Modem) until password is set in WinEdit (direct or Modem). Setpoints opened from front
panel are automatically closed 15 minutes after the last key has been depressed or when wrong value of
password is set.
It is possible to protect remote Start, Stop, GCB and MCB commands from WinEdit, MultiEdit as well. This
three level command protection can be configured from WinEdit.
EnterPassword
Password is a four-digit number. Only setpoints associated with the entered password level can be modified.
Use or to select the desired password and then hit enter.
ChangePassword 1
ChangePassword 2
ChangePassword 3
Hint:
Any password can be changed once that level password or higher has been entered.
To set password protection from WinEdit:
Open WinEdit
Select Controller Software configuration Modify
Select Setpoints window
Set desired protection level: 0 or 1 or 2 or 3
Access code
Can be changed from WinEdit software only.
Has to be set before remote modem or SMS connection is opened.
Can be up to 16 ASCII characters due to Internet
At first the Password3 has to be entered before the new Access code can be changed.
Commands protection
Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or
GSM modem connection:
Start, Stop, Horn reset, Fault reset, GCB close/open, MCB close/open.
Selected Command password level 0, 1, 2, 3 is valid for all commands. Selected level is in RED color.
To set commands protection from WinEdit:
Open WinEdit
Select Controller Software configuration Modify
57 -
Select Setpoints window

Set Commands = 0 (no protection) or level 1 or 2 or 3
Process control
Hint:
The first character of replicated setpoints name is #.
#SystLdCtrl PtM
[BASELOAD / LDSHARING]
BASELOAD: Gen-sets group operating in parallel to mains is loaded at preadjusted level (SystBaseLoad).
LDSHARING: Gen-sets load is controlled by load sharing line. Total group load is shared between
connected gen-sets.
#SysPFCtrl PtM
BASEPF:
V SHARING:
[ BASEPF / V SHARING ]
gen-set is loaded at preadjusted level Process control: SysPwrFactor.

power factor is shared with other engines.
#SystBaseLoad
[kW]
Total required power of gen-sets group operating in parallel to mains (MCB feedback closed).
Step:
1
Range:
0 +30000 kW
#SystPwrFactor
[-]
The required power factor of gen-sets group operating in parallel to mains.

Step:
0,01
Range:
0,60 1,00
DetectOtherCAN
[ DISABLED / ENABLED ]
ENABLED: Message WrnCANbusEmpty is recorded to Alarm list and History when no other controller is on
the CAN bus.
DISABLED: No message.
Basic settings
Gen-set name
User defined name, used for InteliGen identification at remote phone or mobile connection.
Gen-set name is max 14 characters long and have to be entered manually using WinEdit software.
Hint:
Gen-set name is not changed when new archive is loaded.
Check Gen-set name after firmware upgrade.
Nomin power
[kW]
Nominal power of the generator

Step:
1 kW
Range:
1 3000 kW
Nomin current
[A]
This is the current limit for the generator. IDMT over current and short current protection are set based on
this setpoint. See Generator protections: 2Inom del, Ishort setpoints.
Nominal current can be different from generator rated current value.
Step:
1A
Range:
1 - 5000 A
!!! VERY IMPORTANT !!!
The maximum input range of the InteliGen current terminals are 11 Amps. Anything over this
value is displayed as measured limit, e.g. 15 Amps from CT is measured and displayed as 11
Amps.
58 -
Take special care when selecting CTs. All available 5 Amp CTs do not have a range up to 11
Amps.
CT Ratio
[/5A]
Generator current transformer ratio.

Step:
1 A/5A
Range:
1 10000 A/5A
Hint:
When /1A CT is used (e.g. 100A/1A) then set CT Ratio five times higher (500/5A).
/1A CT is not recommended because only 20% of measuring range is used.
PT ratio
[/1]
Gen-set potential transformers ratio.

Step:
0,1 V / V
Range:
0,1 500,0 V / V
Vb PT Ratio
[/1]
Bus potential transformers ratio.

Step:
0,1 V / V
Range:
0,1 500,0 V / V
AnOut-kW/20mA
[kW/20mA]
Conversion coefficient from gen-set power to IG-IOM, IGS-PTM analog output in kW to full output scale 20
mA.
Step:
1
kW / 20mA
Range:
1 - 32000 kW / 20mA
Hint:
Available only for IG-IOM, IGS-PTM configuration.
EarthFltCurrCT
[/5A]
Earth fault protection CT ratio.

Step:
1 A/5A
Range:
1 5000 A/5A
Gen nom V
[V]
Nominal generator voltage (phase to neutral).

Step:
1V
Range:
80 30000 V
Bus nom V
[V]
Nominal bus voltage (phase to neutral).

Step:
1V
Range:
80 30000 V
Hint:
Both Gen and Mains nominal voltages must be set to the same value when no PT is used.
Nominal RPM
[RPM]
Nominal speed of the engine.

Step:
1RPM
Range:
100 4000 RPM
The following table shows the relationship between frequency and nominal RPM due to generator poles.
Generator poles
2
4
50 Hz
3000
1500
60 Hz
3600
1800

59 -
6
1000
1200
Hint:
Generator frequency can be used (for RPM measuring) only when generator voltage (min 5V) is present
before reaching of the firing speed (Start RPM) after start.
When pick-up cut (fail) comes, InteliGen detects under speed and stops the engine.
Nominal freq
[Hz]
Nominal generator frequency (usually 50 or 60 Hz).

Step:
1Hz
Range:
45 65 Hz
Gear teeth
[-]
Number of teeth on the engines flywheel for for the pick-up.

Set to zero, if no pick-up is used. Engine speed is calculated from the generator frequency.
Step:
1
Range:
0 500
FltRes GoToMAN
[ DISABLED / ENABLED ]
DISABLED: Controller stays in AUT mode after Fault reset .

ENABLED: Automatic switch from AUT (or SEMI or TEST) to MAN mode after Fault reset to avoid
automatic engine start. This function is active for all protections (Shut down, Slow stop, Unload, Off-load)
except Warning protection.
Hint:
It is not possible reset Fault when Binary input Remote TEST is closed.
Set to ENABLED to avoid automatic engine start when Fault reset button is pressed after shut down in
automatic mode.
ControllerMode
[ OFF, MAN, AUT ]
Equivalent to Controller mode changes by MODE or MODE buttons.

Hint:
Mode change can be separately password protected.
Contr. addr (1 .. 32)
[-]
Controller identification number. Each gen-set in the group has to have its own unique number. Default value
is 1.
Hint:
When opening Direct or Modem connection to single InteliGen, the InteliGen Controller address has to be
set to 1 and must correspond to WinEdit communication setup setting.
RS232 mode
[ Standard / Modbus ]
Communication protocol selection.

Standard:
InteliGen (WinEdit/MultiEdit) communication protocol.
Modbus:
InteliGen Modbus protocol.
Hint:
Detail description see in InteliGen Communication guide.
CAN bus mode
[ 32C / 8C ]
CAN bus speed selection.

32C: High speed CAN (250 kbps) applicable up to 32 controllers, CAN bus limited up to 200 meters.
8C: Low speed CAN (50 kbps) applicable up to 8 controllers, CAN bus limited up to 900 meters.
Hint:
Low speed use for long distance connection only. Set all connected controllers to the same speed.
Engine params
Prestart time
[s]
This is the time the binary output PRE-START is active for prior to engine start.
60 -
Set to zero if you want to leave the output PRE-START open. RPM must be zero during Prestart time.
Step:
1s
Range:
0 600 s
Starting RPM
[%]
Firing speed when controller stops cranking. Under speed limit when engine is running.
Step:
1 % of Nominal speed
Range:
1 50 %
MaxCrank time
[s]
Amount of time the iG will crank the engine in an attempt to start.

Step:
1s
Range:
1 60 s
Hint:
When digital output Fuel Solenoid is configured as gas, the engine will crank 25% longer on the last
unsuccessful attempt in order to ventilate the remaining gas.
The InteliGen will not continue cranking the engine after three seconds of RPM = 0. It will continue CrankFail
pause.
CrankFail pause
[s]
Pause between crank attempts

Step:
1s
Range:
1 60 s
Crank attempts
[-]
Max number of crank attempts

Step:
1
Range:
1 - 10
Hint:
The starter will disengage when digital output starter is engaged for 2 sec. and RPM equals zero. The
setpoint Gear teeth has to be set greater than zero.
A pick-up fail shutdown is activated when digital output starter is closed and generator voltage is higher than
5 V and RPM equals zero.
Idle time
[s]
Idle time delay starts when RPM exceeds Start RPM. A start fail is detected if the RPM drops below 30 and
the InteliGen is still in the Idle state.
During the Idle time is Binary output IDLE/NOMINAL opened, when expires IDLE/NOMINAL output closes.
Binary output IDLE/NOMINAL opens during Cooling period again.
Step:
1s
Range:
1 300 s
RP
Start RPM
RP
RPM = 30
BO Starter
BO IDLE/RATED
Idle time
Min stab time

Start Fail
Electric protections
active

Start RPM
Start Fail
61 -
BO Starter
BO IDLE/RATED
Idle time
Min stab time
Electric protections active
Hint:
Pressing START button in MAN mode skips the Idle time and switch to running state.
Hint:
Pressing START button in MAN mode skips the Idle time and switch to running state.
Idle function Outputs and Setpoints overview:
Engine params:
Idle time
Idle/Nominal
[s]
binary output

Engine params
Idle time
Idle/Nominal
Binary output
Min stab time
[s]
This is the minimum time the iG will wait, after the RPM has come up to nominal RPM, to close the GCB.
Step:
1s
Range:
0 Max stab time
Max stab time
[s]
Maximum time after reaching of defined level of RPM to get proper voltage level of the generator.
Step:
1s
Range:
Min stab time 300 s
Hint:
When generator voltage does not reach defined limits ( see Generator protection group) within Max stab time
the unload alarm is activated, genset cools and stops. History and Alarm list record contains Alarm reason
(e.g. Vg<).
Cooling time
[s]
Runtime of the unloaded gen-set to cool the engine before stop. Engine stays on Nominal RPM during
cooling.
Step:
1s
Range:
0 3600 s
AfterCool time
[s]
Runtime of engine after cooling pump. Binary output COOLING PUMP is closed when the engine starts and
closes AfterCool time delayed after gen-set stops.
Step:
1s
Range:
0 3600 s
Hint:
If the engine After cooling function is needed the binary output COOLING PUMP should be configured.
Stop time
[s]
Stop time value means the minimum time for which Stop solenoid will be closed. If the engine stopping
procedure will take longer time, the Stop solenoid stays closed until all signs of moving engine have
disappeared (RPM, Vg, fg) + 5 seconds more to have some safety overlap. After Stop time has elapsed and
the engine is still moving, the alarm "Sd Stop fail" is produced. However, this is not a normal situation and
should be solved by increasing the Stop time setpoint.

62 -
The StopValve" countdown timer will be displayed on IG screen.

Step:
1s
Range:
0 240 s
Fuel solenoid
(DIESEL / GAS)
[-]
Selecting of FUEL SOLENOID output function.

DIESEL: closed output opens the fuel solenoid and enables the engine start.
Emergency stop comes or
Cooled gen-set is stopped or
In pause between repeated starts
GAS: closed output energizes the gas valve.
The output closes if RPM > 30 with 1s delay.
Emergency stop comes or
The cooled gen-set is stopped or
In pause between repeated starts.
If the engine is unsuccessful in starting the Fuel Solenoid output will stay energized 25% longer in order to
vent the remaining gas.
Example of FUEL SOLENOID output behavior during unsuccessful start.
the last cranking
BO Starter
closed
ventilation
opened
M axCrank tim e
Start RPM
RPM < Start RPM
RPM < Start RPM
RPM
RPM < 3
+ 25 %
RPM =0
RPM > 30
RPM > 30
RPM < 3
RPM =0
M axCrank time
BO Fuel
solenoid=Diesel
BO Fuel +1sec
solenoid=G as
BO Ignition
closed
opened
closed
opened
+1sec
opened
closed
off
on
opened
closed
on

BO Starter
BO Fuel
BO Ignition
Start RPM
Solenoid=Diesel
Solenoid=Gas
Closed
Opened
MaxCrank time
The last cranking
Ventilation
Engine protect
NextServTime
[h]
This is the amount of time that will elapse till service on the gen-set is required. When the countdown is
complete:
Service alarm is detected
Alarm list is recorded
63 -
Step:
Range:
1h
0 65535 h
Hint:
Once the service time has elapsed the NextServTime will have to be reset to clear the alarm and begin a
new countdown.
Horn timeout
[s]
The maximum amount of time the horn will sound. If it desired to have the horn sound until the alarm is
cleared then set to zero.
Step:
1s
Range:
0 600 s
Overspeed
[%]
Threshold for over speed protection

Step:
1% of nominal RPM
Range:
50 150%
Hint:
Engine params: Start RPM value is checked as underspeed level.
Protection del
[s]
During the start of the gen-set, some engine protections have to be blocked (e.g. Oil pressure).
The protections are unblocked after the Protection del time. The time starts after reaching Start RPM.
Step:
1s
Range:
0 300 s
Anl Inp1 level1
[]
The first threshold level for ANALOG INPUT 1 alarm detection. Default setting is setting is oil pressure
warning.
Step:
0,1 bar (psi)
Range:
-100 10000
Anl Inp1 level2
[]
The second threshold level for ANALOG INPUT 1 alarm detection. Default setting is oil pressure shut down.
Step:
0,1 bar (psi)
Range:
-100 10000
Anl Inp1 del
[s]
Delay for ANALOG INPUT 1 alarm.

Step:
1s
Range:
0 180 s
Anl Inp2 level1
[]
The first threshold level for ANALOG INPUT 2 alarm detection. Default setting is water temperature warning.
Step:
1 C (F)
Range:
-100 10000
Anl Inp2 level2
[]
The second threshold level for ANALOG INPUT 2 alarm detection. Default setting is water temperature shut
down.
Step:
1 C (F)
Range:
-100 10000
Anl Inp2 del
[s]

64 -
Step:
Range:
1s
0 180 s
Anl Inp3 level1
[]
The first threshold level for ANALOG INPUT 3 alarm detection. Default setting is fuel level warning.
Step:
1%
Range:
-100 10000
Anl Inp3 level2
[]
The second threshold level for ANALOG INPUT 3 alarm detection. Default setting is fuel level shut down.
Step:
1%
Range:
-100 10000
Anl Inp3 del
[s]

Step:
1s
Range:
0 180 s
Batt >V
[V]
Warning level for battery over voltage.

Step:
0,1V
Range:
10 40 V
Batt <V
[V]
Warning level for low battery voltage.

Step:
0,1V
Range:
8 30 V
Batt V del
[s]
Delay for battery voltage alarms.

Step:
1s
Range:
0 600 s
Hint:
SD battery flat is detected when controller is switched off during cranking. The next start is blocked.
Following AIM set points are available only when IG-IOM, IGS-PTM is configured.
AnlInIOM1 lev1
[]
The level for IOM ANALOG INPUT 1 alarm detection.

Step:
1
Range:
-100 - +10000
AnlInIOM1 lev2
[]

Step:
1
Range:
-100 - +10000
AnlInIOM1 del
[s]
Delay for IOM ANALOG INPUT 1 alarm.

Step:
1
s
Range:
0 - 180
s
AnlInIOM2 lev1
[]

Step:
1
Range:
-100 - +10000
65 -
AnlInIOM2 lev2
[]

Step:
1
Range:
-100 - +10000
AnlInIOM2 del
[s]

Step:
1
s
Range:
0 - 180
s
AnlInIOM3 lev1
[]

Step:
1
Range:
-100 - +10000
AnlInIOM3 lev2
[]

Step:
1
Range:
-100 - +10000
AnlInIOM3 del
[s]

Step:
1
s
Range:
0 - 180
s
AnlInIOM4 lev1
[]

Step:
1
Range:
-100 - +10000
AnlInIOM4 lev2
[]

Step:
1
Range:
-100 - +10000
AnlInIOM4 del
[s]

Step:
1
s
Range:
0 - 180
s
Hint:
The analog input del is still enabled even if these inputs are configured as binary inputs contrary to standard
Binary inputs B1 to BI9 which have fix 1 sec delay for activation.
Gener protect
Hint:
All Alarm limits are the last acceptable values. Alarm detection starts when measured value is over the alarm
limit.
Overload
[%]
Threshold for generator overload (in % of Nominal power) triggers when exceeded.
Step:
1% of Nominal power
Range:
Overload wrn 300%
Protection:
Unload (GCB open), Cooling, Stop.
66 -
Overload wrn
[%]
Threshold for generator overload warning alarm (in % of Nominal power)

Step:
1% of Nominal power
Range:
50 Overload
Protection:
Warning
Overload del
[s]
Delay for generator overload

Step:
0.1s
Range:
0 60.0 s
Ishort
[%]
Ishort is a percentage over nominal current, that when reached the GCB Close/Open, GCB UV coil, and the
GCB Off coil are immediately opened, the event is recorded in the alarm and history list, and the engine will
cool down and stop if the Fault reset button is not depressed.
Step:
1 % of Nominal current
Range:
100 - 500 %
Protection:
Ishort del
[s]
Delay for generator short current protection.

Step:
0.02 s
Range:
0.00 10.00 s
2Inom del
[s]
IDMT curve shape selection. 2Inom del is the reaction time of IDMT protection for 200% overcurrent
Igen = 2* Nominal current.
Step:
0,1 s
Range:
0 - 60 s
Protection:
IDMT is inversely proportional to the generators overcurrent. The higher the overcurrent gets the less time
will elapse before the alarm is activated.
When the IDMT protection is activated the GCB is opened, the event is recorded in the alarm and history list,
and the engine will cool down and stop if the fault reset button is not depressed.
2Inom del * Nomin current
Reaction time =
Igen -
Nomin current
Where Reaction time is the amount of time from IDMT detection to the opening of the GCB.

67 -
Reaction time
Maximal Reaction time
2Inom del
Igen
Nominal current
Ishort

Ishort
Reaction time
Nominal current
Maximal Reaction time
Igen
2lnom del
Hint:
The maximum allowable Reaction time is 900 sec or 15 min.
Where Igen is the maximum current of the three phases of generator current.
EXAMPLE of Reaction time for different over current levels. Values in column 200% are equal 2Inom del.
Reaction time
200 % =
2Inom del
0,2 s
2s
20 s
Overcurrent
100 %
101 %
110 %
No action
No action
No action
2s
20 s
200 s
20 s
200 s
No action
(time > 900 s)
!!! VERY IMPORTANT !!!

The maximum input range of the InteliGen current terminals are 11 Amps. Anything over this value is
displayed as measured limit, e.g. 15 Amps from CT is measured and displayed as 11 Amps.
Take special care when selecting CTs. All available 5 Amp CTs do not have a range up to 11
Amps.
Curr unbal
[%]
Threshold for generator current unbalance.

Step:
1% of Nominal current
Range:
1 200%
Protection:

68 -
Curr unbal del
[s]
Delay for generator current unbalance.

Step: 0.1 s
Range:
0 60.0 s
EarthFaultCurr
[%]
Threshold for generator Earth fault protection.

Step:
1 % of Nominal current
Range: 1 300 %
Protection:
EthFltCurr del
[s]
Delay for generator Earth fault protection.

Step:
0.1 s
Range:
0 60.0 s
Gen >V Sd
[%]
Threshold for generator over voltage Shut down protection.

Step:
1% of Nominal voltage
Range:
50 150% of Nominal voltage
Protection:
GCB opening and engine shut down.
Gen >V Unl
[%]
Threshold for generator over voltage.

Step:
Range:
Gen <V 150% of Nominal voltage
Protection:
Unload (GCB opening), Cooling, Stop.
Gen <V Unl
[%]
Threshold for generator under voltage.

Step:
Range:
50 Gen >V
Protection:
Hint:
All three phases are checked for generator voltage protection. Minimum or maximum out of three is used.
Gen V del
[s]
Delay for generator under voltage and over voltage Unload and Shut down protection.
Step:
0.1s
Range:
0 600 s
Protection:
Volt unbal
[%]
Threshold for generator voltage unbalance.

Step:
Range:
1 150%
Protection:
Volt unbal del
[s]
Delay for generator voltage unbalance.

Step:
0.1s
Range:
0 60.0 s
Gen >f
[%]
Threshold for generator phase L3 over frequency.

Step:
0.1% of Nominal frequency
69 -
Range:
Protection:
Gen < f - 200,0 % of Nominal frequency

Gen <f
[%]
Threshold for generator phase L3 under frequency.

Step:
0.1% of Nominal frequency
Range:
0.0 Gen > f
Protection:
Gen f del
[s]
Delay for generator under frequency and over frequency

Step:
0.1s
Range:
0 60.0 s
Pwr management
Hint
All parameters in the Power management group except Power management, Priority have to be equal
throughout all the controllers and are automatically replicated from one controller into the other connected
controllers.
The first character of all replicated setpoint names is #. It is visible on InteliGen screen and in WinEdit.
Pwr management (ENABLED / DISABLED / EXTERNAL) [-]

DISABLED: Each engine starts / stops when Binary input Sys start/stop is closed / opened independent on
other gen-sets. CAN bus line is necessary for VAR sharing.
ENABLED: Gen-sets operate in Pwr management. Binary input Sys start/stop the engine to take place in
power management.
EXTERNAL : Same as ENABLED, but pwr management values(Priority, number of currently active
Reserve, number of currently active MinRunPower) are controlled externally via CAN bus.
Pwr mgmt mode

ABS (kW):
[ ABS (kW) / REL (%)]
Load reserves for start LoadResStrt and for stop LoadResStp are set in absolute values in
kW (the same Pwr management procedure like before).
Load level for start LoadResStrt and for stop LoadResStp are set in relative values in %.
Then % means maximum allowable power of all running gensets in % of Nominal power.
REL (%):
Following see examples for five gensets 100 kW each. Compare genset-starting sequence for setting
Pwr mgmt mode = ABS (kW) or REL (%) during Actual power increasing.
1. Genset
2. Genset
3. Genset
4. Genset
500 kW
400 kW
360 kW
300 kW
260 kW
200 kW
160 kW
100 kW
60 kW
0 kW
Pwr mgmt mode = ABS (kW)

LoadResStrt = 40 kW
Actual power
running
running
running
running
5. Genset

running
70 -
40
kW
80
kW
120
kW
500 kW
400 kW
360 kW
300 kW
260 kW
200 kW
40 % of 400 kW
100 kW
40 % of 300 kW
40 % of 200 kW
0 kW
40 % of 100 kW
Pwr mgmt mode = REL (%)

LoadResStrt = 40 %
Actual power
160
kW
1. Genset
2. Genset
3. Genset
4. Genset
5. Genset
running
running
running
running
running

Pwr mgmt mode = ABSOLUTE (RELATIVE)
LoadResStrt
Actual power
Genset
running
Priority (1..32)
[-]
Adjusts the priority of the gen-sets. Based on this priorities gen-sets are started. Priority 1 is the highest,
Priority 32 is the lowest.
Step:
1
Range:
1 32
Hint:
Two or more gen-sets can have the same priority. In that case they behave as one big gen-set with the sum
of gen-sets Nominal power. When one of them has closed Binary input Master select behaves as higher
priority engine.
#SysAMFstrtDel
[s]
(System AutoMainsFail starting delay, Power management activation delay).

Delay between mains failure and the emergency start of the gen-sets when Binary input SYS START/STOP
is closed e.g. controlled by mains decoupling relay. Island operation, MCB FEEDBACK is opened.
If the MCB FEEDBACK is closed Power management activates with 1s delay after SYS START/STOP parallel operation with the mains.
Step:
1s
Range:
0 600 s
#SysAMFstpDel
[s]
(System AutoMainsFail stopping delay)

Delay between Binary input SYS START/STOP opening and GCB opening in island mode when Binary input
MCB FEEDBACK is opened.
Delay between mains return to start of genset unloading when binary input SYS START/STOP is controlled
from mains decoupling relay.
If the MCB FEEDBACK is closed, the delay between Binary input SYS START/STOP opening and start of
genset unloading in parallel to the mains is fixed to 1s.
Step:
1s
Range:
0 600 s
#LoadResStrt 1 (2, 3, 4)
[kW%]
Required system load reserve, or in the other words load reserve defines the maximum allowable load jump.
One of the load reserves 1, 2, 3, 4 is by binary input LOAD RESERVE 2, 3, 4 selectable.
When the required load reserve is not achieved, another gen-set is started.
Step:
1 kW%
Range:
1 32000 kW%

71 -
Hint:
Use load reserves to separate minimum initial power for start-up and necessary reserve in steady running
conditions.
#LoadResStp 1 (2, 3, 4)
[kW%]
One of the load reserves 1, 2, 3, 4 is by binary input LOAD RESERVE 2, 3, 4 selectable. When LoadRes
Stp 1 (2, 3, 4) level is achieved, the gen-set with the lowest priority (highest setpoint Priority ) is stopped.
Next gen-set is stopped when:
PBNom > PAkt + LoadRes stp
PBNom
PAkt
Reserve
Sum of the nominal power of all gen-sets on the bus apart of the one, which is going to be
stoped.
System load
LoadRes Stp 1 or LoadRes Stp 2
Step:
Range:
1 kW%
0 32000 kW%
Hint:
The engine will be stopped only when #MinRun power level stays running.
!!! IMPORTANT !!!

LoadRes Stp has to be higher than corresponding LoadRes Strt for Pwrmgm mode = ABS (kW)
LoadRes Stp has to be lover than corresponding LoadRes Strt for Pwrmgm mode = REL (%)
2nd gen-set
400
Load Res Stp 60 kW
Load Res Strt 40 kW
1st gen-set
200
100
150 170
250
170
150
100
1st gen-set
2nd gen-set

72 -
#Next start del
[s]
The delay before next gen-set start-up in Power management. Delay is not used, when the first gen-set(s)
starts.
Step:
1s
Range:
0 600 s
#Overld NextDel
[s]
The delay before next gen-set start-up in Power management when the system load is equal or higher then
nominal power of all gen-sets on the bus.
Delay is not used, when the first gen-set(s) starts.
Step:
1s
Range:
0 600 s
#Next stop del
[s]
The delay before next gen-set stopping in Power management. When delay is elapsed, the gen-set starts
unloading, gets off line and stops.
Step:
1s
Range:
0 600 s
#Slow stop del
[s]
Waiting to next gen-set start before gen-set slow stop procedure. Gen-set stops when Slow stop del expires
even if next gen-set does not start.
When there it is not next gen set available slow stop procedure begins immediately.
Step:
1s
Range:
0 600 s
#MinRun power 1 (2, 3)
[ kW ]
It is minimal required power of gen-set group (sum of Nominal power of running gensets). When Binary input
SYS START STOP is closed starts and stays running such number of gensets to keep #MinRunPower value
independent on load value.
When Binary inputs MIN RUN POWER 1 (or MIN RUN POWER 2 or MIN RUN POWER 3) is closed different
value of #MinRun power 1 (or 2 or 3) is selected.
When more binary inputs MIN RUN POWERx is closed the higher number has higher priority.
When no input closed, no #MinRun power is selected and minimum running power is zero.
Step:
1 kW
Range:
0 60000 kW
Hint:
The engine will be stopped only when #MinRun power level stays running.
Power management Inputs, Outputs and Setpoints overview:

73 -
Binary inputs
Binary outputs
Master select
Pwr management:
PrioritySwtch 1
PrioritySwtch 2
PrioritySwtch 3
PrioritySwtch 4
Load reserve 2
Load reserve 3
Load reserve 4
MinRun power 1
MinRun power 2
MinRun power 3
Priority
#LoadResStrt1
#LoadResStp1
#LoadResStrt2
#LoadResStp2
#LoadResStrt3
#LoadResStp3
#LoadResStrt4
#LoadResStp4
#SysAMFstsrtDel
#SysAMFstpDel
#NextStart del
#OverldNextDel
#NextStop del
#SlowStop del
Syst ready
Syst res OK
Syst res1 OK
Syst res2 OK
Syst res3 OK
Syst res4 OK
#MinRun power1
#MinRun power2
#MinRun power3

Binary inputs
Master select
PrioritySwtch
Load reserve
MinRun power
Pwr management
Priority
#LoadResStrt
#LoadResStp
#MinRun power
#SysAMFstsrtDel
#SysAMFstpDel
#NextStart del
#OverldNextDel
#NextStop del
#SlowStop del
Binary outputs
Syst ready
Syst res OK
Binary inputs
Master select
PrioritySwtch
Sys Start/Stop
MinRun power
Pwr management
Priority
#LoadResStrt
#LoadResStp
#MinRun power
#SysAMFstsrtDel
#SysAMFstpDel
#NextStart del
#OverldNextDel
#NextStop del
#SlowStop del
Binary outputs
Syst ready
Syst res OK
Sync/Ld ctrl
Hint:
Adjusting procedure of Sync/load and Volt/PFcontrol loops see in chapter IM - IG MINT setpoints
adjustment.
SpeedRegChar
[POSITIVE / NEGATIVE ]
Switch between isochronous speed governor characteristic.

POSITIVE:
When controller Speed governor output voltage increases engine speed increases.
NEGATIVE:
When controller Speed governor output voltage decreases engine speed increases.
Hint:
All corresponding set points Slip freq gain, Angle gain and Load gain are positive.
When set to NEGATIVE Binary outputs SPEED UP and SPEED DOWN works in opposite way.
Voltage window
[%]
Maximum difference between generator and bus voltage.

74 -
Step:
Range:
0.1 % of Nominal voltage

0.0 100.0 %
Phase window
[]
Maximum phase angle difference between generator and bus.

Step:
1
Range:
0 90
GtoB AngleReq
[]
Phase difference between generator and mains voltage. Use this setpoint for phase correction of potential
transformers for forward synchronizing.
Step:
1
Range:
-30 to +30
Following is an example of Controller connection to Middle voltage system.
T1 shifts phase +30 and no shift is on T2.
GtoM AngleReq = +30 for this example.
BUS
T1
T2
3x10 kV
GCB
3x230/400VAC
L1, L2, L3, N
Vb
GCB
Vg Ig
iG -CU
Dwell time
[s]
The period of time that the phase angle must be within Phase window and Voltage difference within voltage
window before GCB closing.
Step:
0.1 s
Range:
0.0 25.0 s
Freq gain
[%]
Slip frequency control loop gain during synchronizing when GCB is still opened.
Step:
0.1 %
Range:
0 to +200.0 %
Freq int
[%]
Relative integration factor of slip frequency control loop.

Step:
1%
Range:
0 % 100 %
Freq der
[%]
Relative stability factor of slip frequency control loop.

Step:
1%
Range:
0 % 100 %
Freq reg loop

GCB OPEN:
SYNC ONLY:
[ GCB OPEN / SYNC ONLY ]
Frequency control is active when running unloaded and synchronizing.

Frequency control is active during synchronizing only.

75 -
Angle gain
[%]
Gain of angle control loop when slip frequency is near zero and GCB is still opened.
Step:
0.1%
Range:
0 % to +200.0 %
Angle der
[%]
Relative stability factor of angle control loop.

Step:
0.1%
Range:
0 % to +100.0 %
Hint:
Setpoints Slip freq gain, Slip freq int, Slip freq der, Angle gain, Angle der adjusts speed (are active) during
synchronizing only when GCB is opened.
Speed gov bias
[V]
Speed control DC output bias level of SPEED GOVERNOR voltage output.

Step:
0.01 V
Range:
-10.00 to +10.00 V
Load ramp
[s]
Increasing or decreasing load rate. In seconds / nominal power.

Step:
1s
Range:
0 600 s
Load gain
[%]
Gain of power control loop, when GCB and MCB are closed.
Step:
0.1 %
Range:
0 to +200.0 %
Load int
[%]
Relative integration factor of power control loop.

Step:
1%
Range:
0 100 %
Load der
[%]
Relative stability factor of power control loop.

Step:
1%
Range:
0 100 %
Hint:
Load gain, Load int and Load der setpoints are active only when gensets group operates in parallel to the
mains, when GCBs and MCB are closed and Process control: SysLdCtrlPtM = Baseload.
Load control operates via IG-PCLSM load sharing line, where 7,5 VDC value means requirement of Nominal
genset power.
GCB open level
[%]
Power level for getting offline while unloading. If this level isnt reached GCB opens after GCB open del
time.
Step:
1 % of Nominal power
Range:
0 to 100 %
GCB open del
[s]
Maximum time to unload the gen-set.

Step:
1s
Range:
0 600s
LS gain
[%]
Gain of load sharing power control loop.

76 -
Step:
Range:
0.1%
0 to +200.0 %
LS int
[%]
Integratio factor of load sharing power control loop.

Step:
1%
Range:
0 100 %
LS der
[%]
Relative stability factor of load sharing power control loop.

Step:
1%
Range:
0 100 %
Hint:
LS gain, LS int and LS der setpoints are active when gensets group operates in
Island parallel: GCBs are closed and MCB is opened. Process control: SysLdCtrlPtM = LdSharing.
Parallel to mains: GCBs and MCB are closed. Process control: SysLdCtrlPtM = LdSharing.
Load control operates via IG-PCLSM load sharing line, where 7,5 VDC value means requirement of Nominal
genset power.
Sync timeout
[s]
Maximal allowed time for forward or reverse synchronization. When Sync timeout is expired Sync alarm is
detected.
Step:
1s
Range:
0 1800 s
Hint:
When any gain setpoint is set to zero corresponding control loop is switched OFF.
Volt/PF ctrl
AVRRegChar
[POSITIVE / NEGATIVE ]
Switch between AVR characteristic.

POSITIVE:
When controller and AVRi output voltage increases generator voltage increases.
NEGATIVE:
When controller and AVRi output voltage decreases generator voltage increases.
Hint:
All corresponding set points Voltage gain and PF gain are positive.
When set to NEGATIVE Binary outputs AVR UP and AVR DOWN works in opposite way.
Voltage gain
[%]
Gain of voltage control loop.

Step:
0.1 %
Range:
0 to +200.0 %
Voltage int
[%]
Relative integration factor of voltage control loop. Increasing of integration value causes quicker response.
Step:
1%
Range:
0 100 %
Voltage der
[%]
Relative stability factor of voltage control loop.

Step:
1%
Range:
0 100 %
Hint:
Voltage gain, Voltage int andVoltage der setpoints are active (adjusts AVR) only when GCB is open to
maintain Nominal voltage or to match voltage during synchronizing. Voltage loop operates as well when
GCB is closed and MCB opened.
77 -
PF gain
[%]
Gain of power factor control loop.

Step:
0.1 %
Range:
0 to +200.0 %
Hint:
When any gain setpoint is set to zero corresponding control loop is switched OFF.
PF int
[%]
Relative integration factor of power factor control loop. Increasing of integration value causes quicker
response.
Step:
1%
Range:
0 100 %
PF der
[%]
Relative stability factor of power factor control loop.

Step:
1%
Range:
0 100 %
Hint:
PF gain, PF int and PF der setpoints are active only when is gen-set parallel to mains.
VS gain
[%]
Gain of VAR (power factor) sharing control loop.

Step:
0.1 %
Range:
0 to +200.0 %
VS int
[%]
Relative integration factor of of VAR (power factor) sharing control loop.

Step:
1%
Range:
0 100 %
Hint:
VS (PF) int in fact hides two setpoints:
- VS int to keep the the reactive power precisely shared
- maintain system voltage at nominal. This is very slow additional voltage control loop (only integrative
control). Its power is about 10times weaker than real VS int. Primary voltage control should be done by AVR
governor.
VS der
[%]
Relative stability factor of of VAR (power factor) sharing control loop.

Step:
1%
Range:
0 100 %
Hint:
VS gain, VS int and VS der setpoints adjusts AVR only when
GCB closed and MCB open or
GCB closed and MCB closed and the Setpoint SysLdcrtlPtM is set to Loadsharing)
to adjust PF (VAR sharing) and maintain system voltage at nominal.
AVR DCout bias
[%]
AVRi voltage output bias level.

Step:
0.1 %
Range:
0 100.0 %
Hint:
Real voltage level depends on AVRi outputs connection and output level potentiometer setting. Maximum
output range is 10 V.

78 -
Act. calls/SMS
Warning call
[DISABLED / ENABLED]
Enables or disables active calls/SMS to selected phone or mobile numbers when a warning alarm occurs.
Unload call
Enables or disables active calls/SMS to selected phone or mobile numbers when a unload alarm occurs.
Slow stop call
Enables or disables active calls/SMS to selected phone or mobile numbers when a slow stop alarm occurs.
Shut down call
Enables or disables active calls to selected phone or mobile numbers when a shut down alarm occurs.
AcallCH1..3-Type
Up to three separate channels are available for any one of the following types of messages:
DISABLED:
Channel is disabled.
DATA:
Standard analog, GSM or ISDN modem connection to WinEdit.
SMS:
Channel sends SMS message. Only when is GSM modem connected.
E-MAIL:
Channel sends E-mail. Only when is IG-IB connected.
EML-SMS:
Channel sends E-mail with short SMS. Only when is IG-IB connected.
Email contains
- header with serial number and application info.
- Alarm list
- 20 History records (reason, date, time)
Example of EML-SMS:
AL=(Sd Water Temp,Wrn Water Temp,!Emerg Stop,ActCallCH1Fail)
AcallCH1..3Addr
Address for channel 1...3 active call. Each above message type has either a number or an e-mail address
associated to it.
For more details see WinEdit-MultiEdit guide chapter IG-IB Internet communication.
Hint:
To receive active call run WinEdit Type of connection = Active call. WinEdit Active call window contains list
of received AIG or AIS files. Each list item contains Gen-set name, Date, Time, IS serial number.
NumberRings AA
[-]
Number of rings prior to open modem connection from PC to controller.

Step:
1
Range:
1 30
Hint:
NumberRings AA change is not accepted immedatelly but after controller is switched on or when modem is
connected to controller.
A.c.multiplier
[ 1 to 250 ]
When active call is activated, controller tries five times to open the connection when A.c.multiplier = 1 (e.g.
when the phone line is engaged). There are ten attempts when A.c.multiplier = 2, etc..
Step:
1
Range:
1 to 250
Hint:
There are 5 attempts for any active call. Timeout for connection is 90 sec and after 120 sec controller starts
the next attempt. During the time the iG is trying to send an active call type, incoming calls are blocked.

79 -
Load Shedding
The load shedding function is available in all applications SPM, SSB, SPtM, MINT, MEXT and is active in all
iG modes except OFF.
Load shedding has three steps and each step is linked with its own LOAD SHED digital output. There is only
one load shed level and delay for all three steps as well as recon level and delay. Load shed can only move
from one step to the next, e.g. No LoadShed to LdShed S1 to LdShed S2 to LdShed S3 and vise versa.
If manual reconnection of the load is desired the AutoLd recon setpoint needs to be disabled and the MAN
LOAD RECON digital input needs to be configured.
Digital input MAN LOAD RECON resets iG to lower stage of load shed only if the load is under Ld Recon
Level.
All LOAD SHED outputs are activated (closed) to trip unessential load before genset goes to island (MCB
opens) from parallel to mains:
a) After Mains fail before genset starts to island in AUT mode.
b) Before MCB is opened in MAN mode by button.
Ld shed level
[%]
When gen-set load exceeds this level for more than LD Shed delay , iG controller proceeds to the next Load
shedding stage - the next binary output LOAD SHED x is closed.
Step:
Range:
from Ld Recon level to 200 % of Nominal power
Ld shed del
[s]
Time delay for LD shed level limit.

Step:
0.1 s
Range:
1 - 1800 s
Ld recon level
[%]
When gen-set load drops under this level for more than LD recon delay time, IS/IG controller proceeds to the
lower Load shedding stage. The binary output for higher stage is opened (LOAD SHED x). Automatic load
reconnection works only when AutoLd recon = ENABLED.
Step:
Range:
from 0 - Ld shed level
Ld recon del
[s]
The amount of time that the load has to exceed Ld shed level before the next load shed level is activated.
Step:
1s
Range:
1 - 1800 s
AutoLd recon (DISABLED / ENABLED) [-]

Enables automatic reconnection of shedded load. If enabled, binary input MAN LOAD RECON has no
function.
Date and time

TimeStamp per
Time interval for history record. Time base is based on number of minutes since midnight.
Step:
1 min
Range:
0 - 240 min
Hint:
No history is recorded when TimeStamp Per = 0.
#Time [HHMMSS]
Real time clock adjustment.

80 -
#Date [DDMMYY]
Actual date adjustment.
Hint:
#Time and #Date setpoints are synchronized via CAN bus each hour with the lowest address controller.
#Time or #Date change in any controller changes Time or Date in all controllers on CAN bus.
Sensor spec
Calibr AI1 (AI2, AI3)
[]
Calibr AIM1 (AIM2, AIM3, AIM4)
[]
Calibrating constant to adjust the measured value of IG-CU and IG-IOM, IGS-PTM (when configured) analog
inputs. The units of the calibration constant are the same as the associated analog input, e.g. If entering 5 for
Calibr AI1, and AI1 is oil pressure in psis then it would be 5 psis.
Step:
1
Range:
-1000 +1000
Hint:
Calibr AI1, Calibr AI1, Calibr AI3 have to be adjusted when measured value is near the alarm level.
Customer adjustable characteristics Curve A, Curve B, Curve C adjust in WinEdit.

81 -
IM - IG MINT setpoints adjustment

Active and reactive power terminology
LOAD
MAINS
MAINS
P > 0 Import
Q> 0 Import
GEN
P>0
Q> 0
LOAD
Consumption
Consumption
Cos < 0 L
Export P
Import Q
Cos > 0 L
Import P
Import Q
Cos > 0 L
Consumption P
Inductive LOAD
Cos < 0 C
Export P
Export Q
Cos > 0 C
Import P
Export Q
Cos > 0 C
Consumption P
Capacitive LOAD
P> 0
Q> 0
GEN
Generation
Generation
Q
Cos < 0 L
Consumption P
Generation Q
P Cos < 0 C
Consumption P
Consumption Q
Cos > 0 L
Generation P
Generation Q
P
Cos > 0 C
Generation P
Consumption Q
Mains
Exported active power is supplied to the mains. It is displayed in negative numbers e.g. 20kW.
Imported active power is consumed from the mains. It is displayed in positive numbers e.g. +20kW.
When reactive power is imported (>0) InteliMains displays L (inductive) character of the load. Process
control: SysImportLdChr = L-Im kVAr.
When reactive power is exported (<0) InteliMains displays C (capacitive) character of the load.
Process control: SysImportLdChr = C-Ex kVAr.
Load
Active power consumed by Load is displayed in positive numbers e.g. 20kW.
When reactive power is positive (>0) InteliMains displays L (inductive) character of the load.
When reactive power is negative (<0) InteliMains displays C (capacitive) character of the load.
Genset
Generated active power is displayed in positive numbers e.g. 20kW.
When reactive power is positive (>0) InteliGen displays L (inductive) character of the load.
When reactive power is negative (<0) InteliGen displays C (capacitive) character of the load.

82 -
Steps of InteliGen MINT set points adjustment

Following chapters contain recommended procedure of InteliGen MINT set points set up. At first refer to
InteliGen - MINT Users guide, chapters Sync/load and Volt/PF set points.
The first step is speed and AVR loop sensitivity adjusting.
The second step is InteliGen - MINT set points adjusting.
1. IG-PCLSM Speed governor output

Hint:
No droop Speed governor is expected for controller connection.
Two wire shielded connection from IG-PCLSM SPEED GOVERNOR output (GND, Volt or VoltR) to
Speed governor auxiliary input is recommended.
IG-PCLSM SPEED GOVERNOR output sensitivity should 10V to 5% of Nominal generator frequency
(see drawing below).
IMPORTATNT
Speed governor has to be adjusted for optimum performance before controller Sync / load control
adjusting.
Check generator phase sequence before the first GCB connection.
Example of Speed governor out sensitivity:
Genset RPM
Speed gov bias
-10 V
1425 RPM
0V
1500 RPM = Nominal
10 V
1575 RPM
Nominal 5%
Nominal + 5%
Check Speed gov bias when genset is idle running.

When is speed characteristic negative (increasing Speed gov bias decreases RPM) set
SpeedRegChar = NEGATIVE (All speed gain setpoints are positive).
RPM
RPM
+ 5 % of nominal
+ 5 % of nominal
1500
- 10 V
0V
Speed governor
voltage output
+10 V
Volt [V]
- 5 % of nominal
SpeedRegChar = POSITIVE
1500
- 10 V
0V
Speed governor
voltage output
+10 V
Volt [V]
- 5 % of nominal
SpeedRegChar = NEGATIVE

Speed governor voltage output
RPM
of nominal
Check Speed gov bias when genset is idle running.
When is speed characteristic negative (increasing Speed gov bias decreases RPM) set
SpeedRegChar = NEGATIVE (All speed gain setpoints are positive).
To decrease Speed governor out sensitivity use IG-PCLSM VoutR output and connect external
resistor R2 in parallel to output.
VoutR output voltage is in this case R2 / (R1+R2) = 1 / 11 = 0.09 times off Vout voltage.

83 -
VoutR range: depends on

resistor R2 value
IG-PCLSM
G ND
Speed
governor
G ND
R2=1k
R1=10k
VoutR
AUX input
Vout range:
-10.0 V to +10.0 V

Speed governor
GND
VoutR
AUX input
VoutR range: depends on resistor value
Vout range
Each genset in the group should have the same speed governor out sensitivity. Speed governor
characteristics difference unbalances Load sharing during synchronizing of loaded gensets group to
the mains.
2. IG-PCLSM AVRi output

Hint:
No droop AVR unit is expected for standard controller connection.
IG-AVRi-TRANS (AC power supply for AVRi) have to be supplied from gen-set voltage.
AVRi outputs can be connected: OUT1-OUT2 or unsymmetrical OUT1-GND or OUT2-GND.
To check AVR DCout bias range set Voltage gain = 0.
1)
2)
3)
4)
Potentiometer on the AVRi defines maximal OUT1, OUT2 voltage range

When AVRi is connected to AVR auxiliary voltage input use OUT1,OUT2 AVRi outputs
When AVRi replaces AVR external potentiometer use unsymmetrical output.
AVRi output voltage should change generator voltage max in range 10 % of Nominal voltage.
Out1 - GND [V]
Out2 - GND [V]
10 V
10 V
t to
t se
i po
R
AV
2V
0V
um
xim
ma
in
set to m
AVRi pot
0%
AV
Ri
pot
set
to
imum
AVR DCout bias
2V
100.0 %
0V
AVRi pot
0%
ma
xim
um
set to m
inimum
AVR DCout bias
100.0 %
AVRi Out1 or Out 2 to GND output voltage depends on AVRi trim setting

84 -
[V]
Out1 to Out2
10 V
um
im
ax
m
0V
=
m
ot
imu
min
ip
R
ot =
p
i
V
A AVR
AVR DCout bias
50 %
0%
100.0 %
AVRi output voltage

Out1 - GND Out2 - GND Out1 Out2
Bias \ Pot Min Max Min Max Min Max
0%
0
0
2
10
- 2 V -10 V
50 %
1
5
1
5
0V
0V
100 %
2
10
0
0
+ 2 V 10 V
-10 V
AVRi Out1 to Out 2 output voltage

AVR DCout bias
Out
Example of AVRi out sensitivity:
AVR DCout bias Generator voltage
0%
210 V
50 %
230 V = Nominal
100 %
250 V
= Nominal 9%
= Nominal +9%
Adjust AVR and AVRi to keep Nominal genset voltage at AVR DCout bias = 50%.
To decrease AVRi output voltage sensitivity turn AVRi trim ccw.
When the AVR characteristic is negative (increasing AVRi output decreases generator voltage) set
AVRChar = NEGATIVE (All AVR gain setpoints are positive).
Each genset should have the same AVRi out sensitivity. AVR characteristics difference unbalances PF
sharing during synchronizing of loaded gensets group to the mains.
3. Voltage control
Conditions: running single gen-set, analog Volt/PF control using IG-AVRi module.
Adjust Voltage control set points of each gen-set separately :
MINT - Volt/PF control: AVR DCout bias, Voltage gain, Voltage int, Voltage der.
Hint:
Simulate voltage steps by changing of Nominal voltage setpoint and check stable Voltage control.
Voltage matching
Vbus
InteliGen - MINT
Voltage gain
Voltage int
Voltage der
AVRi
analog output
+
+
Vgen
AVR DCout bias

85 -
Voltage matching
Vbus
Vgen
Voltage gain
Voltage int
Voltage der
AVRi analog output
AVR DCout bias
4. Forward synchronizing
Conditions: two running gen-sets, one is connected in MAN mode to dead bus, on the second genset
press in MAN mode GCB close/open button to start synchronising to the bus.
Adjust Sync control set points of each gen-set separately. Check InteliGen-MINT synchroscope
screen.
IG - Sync/Load control: Voltage window, Phase window, Dwell time,
Speed gov bias, Slip freq gain, Slip freq int, Slip freq der and Angle gain, Angle der.
Hint:
At first set Phase window = 0 to avoid GCB closing.
Simulate speed steps by changing of Speed gov bias setpoint or press repeatedly GCB close/open button to
start stop synchronizing and check stability of synchronizing.
InteliGen - MINT
fbus
Slip freq gain

Slip freq int
Slip freg der
Angle gain
Angle der
SPEED GOVERNOR
analog output
+-10 V
fgen
Speed gov bias

fbus
fgen
Slip freq gain
Slip freq int
Slip freq der
Angle gain
Angle der
Speed gov bias
SPEED GOVERNOR analog output
5. Load sharing
Conditions: two gensets are running in isolated parallel (MCB is opened). In the first step no load, then
apply full load.
When all gensets are running idle voltage of Load sharing line is zero V.
When all gensets are running at Nominal power voltage of Load sharing is 7,5V.
In parallel isolated mode (MCB is opened) adjust following Load sharing set points.
When genset is loaded, unloaded, loading, unloading check the Load sharing. Check if Speed governor
analog output does not reach limits below 10V or over 10V of the range.
IG - Sync/Load control:
Load ramp, LS gain, LS int, LS der,
GCB open level, GCB open del
Hint:
When one genset is running loaded in MAN mode press GCB close/open button of the second genset to
synchronize and load. Then press STOP button to unload genset and open GCB. Pressing of the START
button returns IG controller back from Cooling to Idle state.
86 -
SPEED G OVERNO R
analog output
+-10 V
1.InteliGen - MINT
LS gain
LS int
LS der
Load sharing
isolated parallel
LS line: 0 to +7,5 V
2.InteliGen - MINT SPEED G OVERNOR

LS gain
LS int
LS der
+
Speed gov bias
analog output
+-10 V
Speed gov bias

Load sharing isolated parallel
Speed gov bias
LS gain
LS int
LS der
LS line
6. VAR sharing
Conditions: are the same as in step 5 Load sharing.
In isolated parallel mode (MCB is opened) adjust following VAR sharing set points. When loaded,
unloaded, loading, unloading check the PF sharing. Check if AVR analog output does not reach
limits below 0% or over 100% of the range.
IG - Volt/VAR control: VS gain, VS int, VS der
Hint:
When one genset is running loaded in MAN mode press GCB close/open button of the second genset to
synchronize and load. Then press STOP button to unload genset and open GCB. Pressing of the
START button returns IG controller back from Cooling to Idle state.
AVRi
analog output
1.InteliGen - MINT
VS gain
VS int
VS der
PF sharing
CAN bus
AVR DCout bias
2.InteliGen - MINT
VS gain
VS int
VS der
AVRi
analog output
+
+
AVR DCout bias

PF sharing
AVRi analog output
AVR DCout bias
VS gain
VS int
VS der
CAN bus
Hint:
Check output values of Sync/Load and Volt/PF control loops at InteliGen MINT Synchro screen.
SRO - SpeedRegOut indicates IG-PCLSM Speed governor output in the range from 10.0V to +10.0V.
VRO - VoltRegOut indicates IG-PCLSM AVRi output in the range from 0% to 100%.
87 -
Steps of InteliMains set points adjustment

Hint:
Set point which name begins # character (e.g. #SysLdCtrl PtM) is replicated from InteliMains controller to all
InteliGen controllers and vice versa.
1. Back (reverse) synchronizing of multiple gensets

Conditions: gen-sets group is running in isolated parallel (MCB is opened). Synchronize group to the
mains. Group of gensets is running loaded, Load and PF is shared between gensets.
Load and VAR sharing can be unbalanced during synchronizing when different sizes of gensets (or
different adjusting of speed governors) are running in parallel.
Adjust following InteliMains synchronizing set points, check InteliMains synchroscope screen.
IM - Sync/Load control: Voltage window, Phase window, Dwell time,
Slip freq gain, Slip freq int, Slip freq der and Angle gain, Angle der.
Hint:
Press repeatedly MCB close/open button on InteliMains controller (in MAN mode) to start /stop
synchronizing and check IM synchroscope screen. At first set Phase window = 0 to avoid MCB closing.
InteliMains
fbus
Slip freq gain

Slip freq int
Slip freg der
Angle gain
Angle der
Back synchronizing
LS line: +- 10 V
fmains
InteliGen - MINT
LS gain
LS int
LS der
SPEED G OVERNO R
analog output
+-10 V
+
+
Speed gov bias

Back synchronizing
fbus
fmains
Slip freq gain
Slip freq int
Slip freq der
Angle gain
Angle der
LS line
LS gain
LS int
LS der
Speed gov bias
2. Voltage matching of multiple gensets

Conditions: gen-sets group is running in isolated parallel (MCB is opened). Synchronize group to the
mains. Group of gensets is running loaded, Load and PF is shared between gensets.
Load and PF sharing can be unbalanced during synchronizing when different sizes of gensets (or
different adjusting of speed governors) are running in parallel.
During synchronizing (Volt matching is active) adjust following Voltage control set points:
IM - Volt/PF control:
Volt gain, Volt int, Volt der.

88 -
Hint:
At first set Phase window = 0 to avoid MCB closing.
Press repeatedly MCB close/open button on InteliMains controller (in MAN mode) to start /stop
synchronizing and check IM synchroscope screen.
For test, adjust Nominal voltage of gensets group to different value from the mains voltage (e.g.210V).
Voltage matching
Vbus
InteliMains
InteliGen - MINT
Voltage gain
Voltage int
Voltage der
CAN bus
VS gain
VS int
VS der
AVRi
analog output
+
+
Vm ains
AVR DCout bias

Voltage matching
Vbus
Vmains
Voltage gain
Voltage int
Voltage der
CAN bus
VS gain
VS int
VS der
AVR DCout bias
AVRi analog output
3. Parallel to the mains Baseload mode

Baseload set points adjusting
Conditions: Bus (load) is connected to the mains - MCB is closed.
IG or IM - Process control:
#SysLdCtrl PtM = BASELOAD, #SysBaseLoad =
Adjust following InteliGen MINT Load and PF control set points and check forward synchronizing,
stable load/unload and PF control.
IG - Sync/Load control:
Load gain, Load int, Load der, Load ramp.
IG - Volt/PF control:
PF gain, PF int, PF der.
Hint:
When mains is connected to the bus in MAN mode press the GCB close/open button of IG-MINT controller
to start synchronizing to the mains, loading at the #SysBaseLoad value. Then press the STOP button to
unload genset and open GCB. Pressing of the START button returns controller back from Cooling to
Running state.

89 -
Required part of
#SysBaseLoad
InteliGen - MINT
Load gain
Load int
Load der
SPEED GOVERNOR
analog output
+-10 V
+
+
Genset
power
Speed gov bias
#SysBasePF
InteliGen - MINT
PF gain
PF int
PF der
AVRi
analog output
+
+
Genset PF
AVR DCout bias

Required part of
#SysBaseLoad
Genset power
Load gain
Load int
Load der
Speed gov bias
#SysBasePF
Genset PF
PF gain
PF int
PF der
AVR DCout bias
AVRi analog output
4. Parallel to the mains Import/Export mode

Import/Export load and Import/Export PF set points adjusting.
Conditions: Bus (load) is connected to the mains - MCB is closed.
IM - Process control: #SysLdCtrl PtM = PWR-IM/EX, SysImport load =
Adjust following InteliMains Load and PF control set points and check forward synchronizing, stable
load/unload and IM/EX Load and PF control.
IM - Sync/Load control:
Load gain, Load int, Load der, Load ramp.
IM - Volt/PF control:
PF gain, PF int, PF der.
Hint:
Forward synchronizing test
When mains is connected to the bus in MAN mode press the GCB close/open button of IG-MINT controller
to start forward synchronizing and voltage matching of single genset to the mains.
InteliMains via LS line and CAN bus controls SysImport load and SysImport PF value which is shared
between gensets in the group.
When the STOP button of IG-MINT controller is pressed, genset unloads, opens GCB and steps to Cooling
state. Pressing of the START button returns controller back from Cooling to Running state.

90 -
Reverse synchronizing test

When gensets are running in parallel isolated (MCB is opened) in MAN mode press the InteliMains MCB
close/open button to start reverse synchronising and voltage matching of loaded gensets to the mains.
Actual
m ains
power
InteliMains
Load control
Load gain
Load int
Load der
LS line: +7,5 V
InteliGen - MINT
LS gain
LS int
LS der
SysImport load
Actual
Mains
PF
InteliMains
PF gain
PF int
PF der
SPEED GOVERNOR
analog output
+-10 V
+
+
Speed gov bias
PF control
CAN bus
InteliGen - MINT
VS gain
VS int
VS der
SysImport
PF
AVRi
analog output
+
+
AVR DCout bias

Load control
Actual mains power
SysImport load
Load gain
Load int
Load der
LS line
LS gain
LS int
LS der
Speed gov bias
PF control
Actual Mains PF
SysImport PF
PF gain
PF int
PF der
CAN bus
VS gain
VS int
VS der
AVR DCout bias
AVRi analog output
Hint:
Output values of Sync/Load and Volt/PF control loops check at InteliMains synchroscope screen.
LSO indicates IM-PCLSM load sharing output in the range from 10.0V to +10.0V.
VVO indicates IM Volt/PF output to CAN bus in the range from -1000 to +1000.

91 -
Sensor specification
Sensor calibration
To correct measuring error of each analog input (pressure, temperature, level) calibrating constants within
10 % of measure range should be set. Three calibrating constants are set in physical units - C, %, psi, F,
bar, etc. From these constants equivalent calibrating resistances are calculated and are internally (in
software) added to the sensors resistance.
Once the calibration value is entered (enter is pressed) the calibrating resistance is calculated and saved in
memory. This value is then added to measured sensor resistance before the value is displayed.
Example: IG-CU display Temperature 70 C and real value is 73 C.
After setting Calibr AI1 to +3 C (and pressing ENTER) InteliGen calculates corresponding resistance
(e.g.5) and saves this value into the memory. The resistance is then added to all calculations (e.g. instead
of 70C -> 73C, or e.g. instead of 5C -> 6C).
Default sensor settings

Analog input 1: 10 points VDO characteristic, pressure measuring
in bar
Analog input 2: 6 points VDO characteristic, temperature measuring in C
Analog input3: 2 points VDO characteristic, fuel level measuring
in %
Curve A VDO pressure
Curve B VDO temperature
Curve C VDO Fuel level
Primary
ohms
Converted 0,1 bar
Primary
ohms
Converted C
Primary
ohms
Converted %
PT 100
PT 1000
NI 100
NI 1000
Primary Converted Primary Converted Primary Converted Primary Converted
92
100
108
116
123
131
139
146
154
169
-205
0
205
413
595
803
1013
1197
1411
1814
922
961
1000
1117
1232
1309
1347
1385
1423
1461
-20
-10
0
30
60
80
90
100
110
120
83
90
97
105
113
121
130
139
148
169
-206
-8
189
403
605
795
1000
1200
1392
1793
893
946
1000
1171
1353
1483
1549
1618
1688
1760
-20
-10
0
30
60
80
90
100
110
120
VDO Temp
VDO Press
VDO Level
Primary Converted Primary Converted Primary Converted
3900
1525
700
440
290
-20
0
20
30
40
10
50
85
119
152
0
20
40
60
80
10
180
0
100

92 -
100
180
50
60
70
80
100
195
135
95
69
38
4-20mA/100 4-20mA/60 0-20mA/100-PTM

4-20mA/100-PTM
Converted
Converted Primary Converted Primary Converted
Primary
170
200
230
280
330
390
460
560
690
0
13
25
38
50
63
75
88
100
0
8
15
23
30
38
45
53
60
0
38
57
77
96
116
135
155
174
194
0
20
30
40
50
60
70
80
90
100
38
57
77
96
116
135
155
174
194
0
12
25
37
50
62
75
87
100
100mV/100-PTM
Primary
Converted
mV0100R mV0100Out
0
10
40
70
110
140
170
210
230
250
0
4
16
28
45
57
68
84
92
100

93 -
Operator Interface
Pushbuttons and LEDs
3
4
5
15
10
16
11
12
14
13
18
17
Pushbuttons:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
MODE Cycle forward through gen-set operation modes OFF -> MAN -> AUT.
MODE Cycle backward through gen-set operation modes OFF -> MAN -> AUT.
HORN RESET
Deactivates the HORN.
FAULT RESET
Acknowledges faults and alarms.
START
Starts the gen-set in MAN mode.
STOP
Stops the gen-set in MAN mode.
MCB ON/OFF
Has no affect in MINT application.
GCB ON/OFF
When in MAN mode opens and closes (synchronizes) the Generator
circuit breaker.
PAGE
Cycles through the display screens MEASUREMENT->ADJUSTEMENT->HISTORY.
Select the setpoint, select the screen or increase setpoint value.
Select the setpoint, select the screen or decrease setpoint value.

ENTER
Confirm setpoint value.

94 -
LEDs
13.
14.
15.
16.
BUS VOLTAGE PRESENT: GREEN LED is on, if voltage on the bus is present.
BUS FAILURE: RED LED starts flashing when the bus failure occurs.
GEN VOLTAGE PRESENT: GREEN LED is on, if gen. voltage is present and within limits.
GEN-SET FAILURE: RED LED starts flashing when gen-set failure occurs. After FAULT
RESET button is pressed, goes to steady light (if an alarm is still active) or is off (if no alarm is
active).
17. GCB ON: GREEN LED is on, if GCB is closed. Flashes during gen-set synchronizing.
18. MCB ON: GREEN LED is on, if MCB is closed (binary input MCB feedback is closed).
How to select gen-set mode ?

Use MODE or MODE to select requested gen-set operation mode OFF MAN AUT. It is not
possible to go directly from OFF to AUT.
When to use GCB ON/OFF button ?

In AUT mode the button is disabled.
In MAN mode is enabled, but before closing of the circuit beaker, generator voltage must be within limits. iG
has internal protection to avoid the breaker closure without synchronizing.
Closing to dead bus

When no voltage is detected on the bus, the GCB is immediately closed.
Synchronizing
When voltage is detected on the bus (within Voltage window) InteliGen starts synchronizing and waits for
closing of GCB.
Display menus
There are 3 display menus available: MEASUREMENT, ADJUSTMENT and HISTORY
Each menu consists of several screens. Pressing the PAGE button repeatedly will scroll the user through the
menu screens.
How to view measured data?

Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
MEASUREMENT screen. Use and to select the screen with requested data.
How to view and edit set points?

1. Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
ADJUSTMENT screen.
2. Use or to select requested set points group.
3. Press ENTER to confirm.
4. Use or to select requested set point.
5. Set points marked * are password protected.
6. Press ENTER to edit.
7. Use or to modify the set point. When or is pressed for 2 sec, auto repeat function is
activated.
8. Press ENTER to confirm or PAGE to leave without change.
9. Press PAGE to leave selected set points group.

95 -
How to view the HISTORY menu?

1. Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
HISTORY screen.
2. Use or to select a requested record.
3. Use ENTER to select requested screen (record items) within displayed records
How to change the display contrast ?

Press ENTER and or at the same time to adjust the best display contrast
Hint:
Only in MEASUREMENT menu
How to check the serial number and software revision?

Hold down the ENTER and the press PAGE. On the display you can see InteliGen INFO screen for 10
seconds.
InteliGen INFO screen contains :
1) Controller name (see Basic setting group)
2) InteliMains serial number (8 character number)
3) SW version:
the first is the firmware version number, the second is configuration table number.
4) Application:
IM
5) Branch:
InteliMains
Hint:
Only in MEASUREMENT menu.
How to find active alarms ?

Active alarm list is the last screen in the MEASUREMENT menu.
Select MEASUREMENT menu. Press You will see the list of all active alarms with the number of alarms
at the top-right corner. Inverted alarms are still active. Non-inverted alarms are not active, but not yet
confirmed.
Press FAULT RESET accepts all alarms. Non-active alarms immediately disappear from the list.
Active alarm list appears on the screen when a new alarm comes up and Main MEASUREMENT screen is
active.
Hint:
Alarm list does not activate when you are reviewing the values, parameters or history.
Description of MEASUREMENT screens

Main measure screen
1
OFF MAN AUT
TEST
Ready
Mains Oper
cos
0.00
RPM
0
Tim er
0
7
5
8
6
1. Operation mode of the gen-set
2. Indication of active alarm !or active Remote control R
96 -
3.
4.
5.
6.
7.
8.
Status of the gen-set

Actual condition
RPM of the gen-set
Active power
Power factor
Timer - event s counting time (e.g. prestart, cooling, etc.)
Generator screen
Load surge maximal value
Load surge actual value
Gen freq
Gen V1-2, V2-3, V3-1 ph-ph
Gen V1, V2, V3 ph-N (triple barograph)
Gen I1, I2, I3
(triple barograph)
Bus screen
EarthFaultCurr
Bus freq
Bus Vb1-2, Vb2-3, Vb3-1 ph-ph
Bus Vb1, Vb2, Vb3 ph-N
(tripple bargraph)
IG-CU Analog inputs screen

AI1 Oil pressure
AI2 Water temperature
AI3 Fuel level
Battery voltage
(single barograph)
(single barograph)
(single barograph)
(single barograph)
IG-IOM, IGS-PTM Analog inputs screen (if configured)

(single barograph)
(single barograph)
(single barograph)
(single barograph)
IG-CU binary inputs 1/2

BI1 to BI5
IG-CU binary inputs 2/2

BI6 to BI9
IG-CU binary outputs 1/2

BO1 to BO5
IG-CU binary outputs 2/2

BO6 to BO9
Load shedding status
IG-PCLSM binary inputs

BI10 BI13
IG-PCLSM binary outputs

BO10 BO13
Hint:
IG-IOM, IGS-PTM binary inputs are visible only when is IG-IOM, IGS-PTM is configured.
97 -
IG-IOM, IGS-PTM binary inputs 1 / 2 (if configured)

BI1 to BI4
IG-IOM, IGS-PTM binary inputs 2 / 2 (if configured)

BI5 to BI8
IG-IOM, IGS-PTM binary outputs 1 / 2 (if configured)

BO1 to BO4
IG-IOM, IGS-PTM binary outputs 2 / 2 (if configured)

BO5 to BO8
Gen-set power screen

Active power
Power factor
Reactive power kVAr
Apparent power
(total and per phase)

Statistic
Kilowatt-hours
kWh
Active energy
Reactive power hours kVArh Reactive energy
total
total
Run hours
Number of starts
NextServTime
Synchroscope
Angle between V1g and V1m
V1g Generator first phase voltage
V1m Mains first phase voltage
(synchroscope)
SRO Speed regulator output indication in the range 0 to 10,00V

VRO Voltage regulator output indication in the range 0 to 100%.
Power management
Engine priority
Total available power (sum of Nominal power)
Total run power (sum of Nominal power - running)
Active reserve
(single barograph)
CAN16 bus status address 1 to 16
(binary)
CAN23 bus status address 17 to 32
(binary)
Alarm list

98 -
kW
12345h
14:23:15
1000
AUTO

Next
Screen
Next
Screen
586
MAN
500
Measure Screens
OFF
ENTER
PAGE
4. Press
Press
to cancel of editing mode
to write parameter into memory
buttons
to editing mode
3. Adjust parameter by
ENTER
buttons
RPM
ENTER
GEAR TEETH
150
150
NOM RPM
1500
1500
START RPM
30
30%
CRANK TIME
10s
10
PAGE
ENGINE BASIC
ENGINE PROT
GEN BASIC
GEN PROTECT
MAINS FAIL
1. Set cursor by
2. Press
PAGE
Par. Edit Screens
Parameter setting:
PAGE
PAGE
PAGE
Screen
History Screens
ENTER
ENTER
..... TO MEASURE SCREEN
ENTER
F
O
E Y
L
B OR
A
T IST
H
Flow Chart of pushbutton Operation

Page
Measure Screens
Par. Edit Screens
History Screens
Next Screen
99 -
Engine Basic
Engine Prot
Gen Basic
Gen Protect
Mains Fail
Gear Teeth
Nom RPM
Start RPM
Crank Time
Parameter setting
Set cursor by - buttons
Press - to editing mode
Adjust parameter by - buttons
Press - to write parameter into memory
Press - to cancel of editing mode
Table of history
To measure screen

100 -
Mode description
There are three modes of the gen-set: OFF - MAN - AUT.
To select the mode use MODE or MODE.
OFF mode
Outputs STARTER, GCB CLOSE/OPEN and FUEL SOLENOID are not energized. Genset cannot be
started. If START,STOP,GCB ON/OFF buttons is pressed the iG will not respond.
MAN mode
1) To start the gen-set press START.
2) When the generator voltage is within limits (adjusted in the setpoints group Generator protections)
GCB green LED on the front panel lights.
3) Press GCB ON/OFF to close the GCB. If the generator voltage is out of the limits, InteliGen does not to
respond to the GCB ON/OFF .
a) If InteliGen detects dead bus, immediately closes GCB OPEN/CLOSE output.
b) If InteliGen detects voltage (Voltage window) on the bus, starts synchronizing.
4) To stop the engine press STOP
a) InteliGen unloads the gen-set. When the gen-set load reaches GCB Open level, (but max. GCB
open del), iG opens GCB CLOSE/OPEN. Unloading is active only when binary input MCB feedback
is closed or other gen-set is connected to bus. In other case GCB CLOSE/OPEN opens immediately.
b) Gen-set is cooled and stopped.
Hint:
InteliGen does not respond to the binary input SYS START/STOP. The genset is permitted to run for an
unlimited amount of time.
InteliGen is disconnected from Power management
Load and power factor sharing in parallel isolated group are active only when Load sharing line and CAN bus
between all gen-sets are connected.
AUT mode
1) All gen-sets necessary to cover selected LoadRes strt are started
a) immediately when SYS START/STOP binary input is closed
b) delayed SysAMFstrt del when MCB FEEDBACK binary input is opened mains failure comes
2) The first gen-set closes to the dead bus, the rest are synchronized to the bus.
3) When all necessary gen-sets are connected to the bus and LoadRes strt is achieved, SYST RES OK
output is closed. Output could be used to close the MGCB.
4) Gen-sets get loaded and total active and reactive load are shared between parallel operating gen-sets.
5) Close input LOAD RESERVE 2 (or 3 or 4) and use setpoint LoadRes strt, if necessary.
6) If load increases and selected LoadRes strt is not achieved, after a Next start del next gen-set with the
highest priority is started and synchronized to the bus.
7) If load decreases and selected LoadRes stp is exceeded, after a Next stop del the running gen-set with
the lowest priority is unloaded, got off line, cooled and stopped.
8) Gen-sets group stops when binary input SYS START/STOP opens. If the input MCB FEEDBACK is
closed (gen-sets are in parallel to mains) InteliGen unloads the gen-sets. When gen-set is unloaded
(see GCB open level or GCB open del) opens SYST RES OK and opens GCB CLOSE/OPEN.
Hint:
InteliGen does not respond to GCB ON/OFF
InteliGen does not respond to START and STOP
!!!!! VERY IMPORTANT !!!!!!

101 -
Engine can start automatically without warning when pressing FAULT RESET after shut down alarm
when Basic setting: FltRes GoToMAN is set to DISABLED..
Load surge protection

Load surge protection is fast Mains failure protection.
It detects sudden generator load changes during parallel operation with the mains. Due to Mains failure can
be generator immediately fully unloaded or heavy overloaded. Load surge protection in this case opens MCB
or GCB depends on controller application.
Load surge protection becomes active 3 sec delayed after entering to parallel (synchronizing).
Values visible on the iG screen and in WinEdit
Max load surge
[Pnom/s]
It is maximal value of Act load surge (maxi meter). When genset enters the parallel mode, the Max load
surge value is reseted to zero.
Hint:
Max load surge is visible on iG generator screen and in WinEdit.
Load shedding
G en-set power
Ld shed level
closed
BO Load shed 1
closed
BO Load shed 2
closed
BO Load shed 3
Ld shed del
Ld shed del
Ld shed del
Load reconnection automatic

AutoLd recon = ENABLED

102 -
G en-set power
Ld recon level
BO Load shed 3
opened
BO Load shed 2
opened
BO Load shed 1
opened
Ld recon del
Ld recon del
Ld recon del
Load reconnection manual

AutoLd recon = DISABLED
G en -set po w
er
Ld recon level
BO Load shed 3
opened
BO Load shed 2
opened
BO Load shed 1
opened
BI Man load recon

no action

Gen-set power
Ld shed level
Ld recon level
BO Load shed
BI Man load recon
Ld shed del
Ld recon del
closed
opened
no action
Load sheeding Inputs, Outputs and Setpoints overview:

103 -
Vg
Ig
Man load recon
Load shedding:
Ld shed level [%]
Ld shed delay [s]
Ld recon level [%]
Ld recon del
[s]
AutoLd recon
[ ENABLED /
DISABLED ]
Load shed 1
Load shed 2
Load shed 3

Vg
Ig
Man load recon
Load shedding
Ld shed level
Ld shed delay
Ld recon level
Ld recon del
AutoLd recon [ENABLED / DISABLED]
Load shed

104 -
Alarm management
Following alarms are available:
Binary alarms
Analog alarms
Hint:
The alarm can be configured for any IG-CU, IG-PCLSM and IG-IOM, IGS-PTM binary input.
When warning comes up it is displayed on the Alarm list screen and the selected entries are written to the
History record.
Detection of each binary input alarm is fix 1 sec time delayed.
Analog input Alarms have usually two levels - e.g. wrn and sd.
Use WinEdit to modify binary or analog inputs protections.
Sensor fail does not activate binary output common Alarm.
Warning
When warning comes up, only alarm outputs are closed.
Possible warnings:
Binary inputs configured as Warning (alarms are displayed and stored under configured name)
Analog inputs configured as Warning (alarms are displayed and stored under configured name)
Battery voltage alarm level
Unload
When the generator protection comes up, InteliGen opens the output GCB CLOSE/OPEN
In MAN and AUT mode engine is cooled and stopped.
Possible unload alarms
GCB failure
Overload
IDMT Overcurrent (all three phases are checked)
Short current (all three phases are checked)
Current unbalance
Generator voltage unbalance
Generator over/under voltage (all three phases are checked)
Generator over/under frequency (all three phases are checked)
Reverse power
Earth fault
BUS measurement error
Alarm inputs configured as unload protection
Slow stop
When the slow stop alarm comes up InteliGen unloads gen-set, opens output GCB CLOSE/OPEN, waits for
Cooling time and opens FUEL SOLENOID output.
105 -
When another genset is available to come on line, it will start and connect to the load before the unloading
function of the first set begins. If nothing else happens the set will unload when the Slow Stop Del is
exceeded.
Binary inputs configured as Slow stop (alarms are displayed and stored under configured name)
Analog inputs configured as Slow stop (alarms are displayed and stored under configured name)
Shut down
When a shutdown occurs, InteliGen opens outputs GCB CLOSE/OPEN, FUEL SOLENOID, STARTER.
Possible shut-down alarms
Overspeed
Underspeed
Start fail
IG-IOM, IGS-PTM fail
Binary inputs configured as Shut down (alarms are displayed and stored under configured name)
Analog inputs configured as Shut down (alarms are displayed and stored under configured name)
Alarm time chart

Underspeed
Protection
delay
Engine running only, SD, Slow stop, Wrn

Gen>V, Gen<V, Gen>f, Gen<f,
Volt unbal, Curr unbal, Reverse power,
Unload protection
Cooling
Stop
Loaded
GCB opened
Loaded
Unloading
GCB closed
Synchronizing
Running
Min stab time
Idle
Starter OFF
Start
Ready
RPM=0 Cranking Starting
or
Max stab time
All the time & Overspeed protections & Ig IDMT, Ig unbal, IG short
Mains>V, Mains<V, Mains>f, Mains<f, MVolt unbal
Voltage phase sequence detection

InteliGen controller detects phase sequence on both generator and mains/bus voltage terminals. This
protection is important after controller installation to avoid wrong voltage phases connection. Following
alarms can be detected:
Wrong phase sequence

There is fix defined phase sequence in InteliGen controller L1, L2, L3. When the phases are connected in
different order (e.g. L1,L3,L2 or L2,L1,L3) following alarms are detected:
G ph opposed = wrong generator phase sequence
B ph opposed = wrong bus phase sequence

106 -
Inverted phase polarity

inverted phase polarity can be detected due to wrong connection of separation transformers between
controller and generator / mains / bus voltage. Phase sequence is OK but some phase(s) is connected in
opposite way (180 shift).
Following alarms can be detected:
GEN L1 neg
= generator phase L1 is inverted
GEN L2 neg
GEN L3 neg
B L1 neg
= mains phase L1 is inverted
B L2 neg
B L3 neg
Wrong phase sequence and inverted polarity

It is combination of both previous alarms
G ph+L1 neg = wrong generator phase sequence and phase L1 is inverted
B ph+L1 neg = wrong mains phase sequence and phase L1 is inverted
Hint:
Phase sequence detection is active when voltage in all three phases is >50VAC and all phases angles are in
the range 120 20.
Phase sequence alarm detection is 1 sec delayed to avoid transient effects.
B (=BUS) alarms are detected in MINT, MEXT applications instead M. (=MAINS) alarms.
GCB, MCB fail detection

MCB or GCB fail detection is based on binary output CB close/open comparing with binary input CB
feedback.
There are three different time delays for CB fail detection see following diagrams.
When the BO GCB close/open (MCB close/open) in steady state and GCB feedback (MCB feedback) is
changed the GCB fail (MCB fail) is detected immediately (no delay).
closed
BO G CB close/open
BO G CB close/open
opened
closed
BI G CB feedback
BI G CB feedback
active
opened
active
Alarm: G CB fail
Alarm detection:
immediatelly
Alarm: G CB fail
Alarm detection:
immediatelly
When BO GCB close/open (MCB close/open) opens there is 2 sec delay for the breaker to respond before a
GCB fail (MCB fail) will be detected.
BO G CB close/open
BI G CB feedback
opened
T ime delay
5 sec
opened
active
Alarm: G CB fail
When BO GCB close/open (MCB close/open) closes, there is following delay for the breaker to respond
before a GCB fail (MCB fail) will be detected:
2 sec when synchronizing SPtM, MINT, MEXT (parallel modes)
5 sec in stand-by SSB (island modes)
107 -
closed
BO G CB close/open
T ime delay
closed
5 or 2 sec
BI G CB feedback
active
Alarm: G CB fail

BO GCB close/open
BI GCB feedback
Alarm: GCB fail
Opened
Closed
Active
Alarm detection: immediatelly
Time delay
Sensor fail detection

Sensor fail Fls is detected when measured value is 6,2 percent out of range. The controller screen will
display #### instead of the correct measured value.
R1
R2
R3
R4
R5
Sensor
Failure
-6%
Range of measurement +6% Sensor

100%
Range of sensor
Failure

Range of sensor
IG-PC(LS)M module fail

Fail is detected when controller is switched on only. Fail is not detected during operation state.
Speed regulator and Volt regulator limit warning

There are two control loops in controller: Sync/Load control and Volt/PF control.
During operation state it is detected when regulator output reached limit value i.e.:
When Speed governor output stays on +9,8V or -9,8V for more than 2 sec the warning SpdRegLim is
detected on the Alarm list.
When AVRi output stays on <2% or >98% for more than 2 sec the warning VoltRegLim is detected on the
Alarm list.
This warning indicates only (no other action) wrong connection or adjusting of control loop. Control loops
should operate within range.
Hint:
Corresponding warning is blocked when Binary outputs SPEED up,SPEED down or AVR up, AVR down are
configured.

108 -
Bus voltage error detection

Bus measure error is detected in MINT / MEXT application when:
Voltage on IG bus terminals is out of limits 20 seconds after:
a) GCB (own) was closed in MAN or AUT mode
b) MCB (feedback) was closed in AUT mode
c) Any other GCB in power management group (on CAN bus) was closed. The alarm is activated after
20 s, however the GCB (own) closing is blocked immediately from safety reasons.
Protection type is Unload, written to History and Alarm list.
Protection from reason: a), c)
must be confirmed by FAULT RESET button
Protection from any reason: a), b), c)
is recorded in Alarm list and History file - Unl BusMeasError message.

109 -
Setpoint replication management

All setpoints in the Power management group except: Priority have to be equal in every InteliGen
connected to the network. InteliGen has built in automatic replication procedure to ensure that.
Hint:
When group of InteliGens are not interconnected by CAN digital line, each gen-set operate separately.
In this case is recommended to adjust the equal setpoints in all InteliGens manually.
How to adjust setpoints

1) Switch on all InteliGens in the network
2) Select any InteliGen and adjust setpoints in the ProcessControl group or in Power management group
3) Replication management immediately updates modified setpoint in each InteliGen in the network
(except Priority)
4) Any new powered InteliGen automatically updates all setpoints from InteliGen with lowest Controller Adr
number.
Setpoints consistency
Any changes of following setpoints in the ProcessControl group and in Power management group
(except Priority) done in one InteliGen are automatically replicated in all other connecting InteliGens.
ProcessControl
Pwr management Date and Time
#SystLoadCtrl
#Syst start del
#Time
#SystPFControl
#Syst stop del
#Date
#SystBaseLoad
#LoadRes Strt 1
#SystPwrFactor
#LoadRes Strt 2
#LoadRes Strt 3
#LoadRes Strt 4
#LoadRes Stp 1
#LoadRes Stp 2
#LoadRes Stp 3
#LoadRes Stp 4
#Next start del
#Ovrld NextDel
#Next stop del
#Slow stop del
Any new powered InteliGen receive automatically all replicated parameters from InteliGen with the lowest
Controller adr

110 -
Gen-set operation states

Gen-set can operate in following states:
Not ready
Init
Ready
Prestart
Gen-set is not ready to start

After IG power supply switch on
Gen-set is ready to run
Prestart sequence in process.
Prestart output is closed
Engine is cranking
Pause between start attempts
START RPM (firing speed) is reached.
Gen-set is unloaded due to electric protection
Gen-set is running loaded
Stop
Shut down alarm
Gen-set is cooling before stop
Waiting for GCB connection
Gen-set is unloading
Cranking
Pause
Starting
Unl Alarm
Loaded
Stop
Shut down
Cooling
Running
Unloading
External gen-set conditions :

MainsOper
MainsFlt
ValidFlt
IslandOper
MainsRet
Brks Off
Synchro
Paral Oper
UnlProt
Multi Oper
Mains (or Bus) is present

Mains (or Bus) cut off immediate state
Mains (or Bus) cut off takes EmergStart del
Island operation
Mains (or Bus) recover
GCB, MCB opened
Synchronizing is active
Parallel operation with mains
Unload protection
Island, Mains operation
Start-stop sequence
MODE = MAN
Engine stop by using GCB ON/OFF and STOP

State
Ready
Prestart
Cranking
Starting
Running
Loaded
Unloading
Stop
Ready
Closed outputs
PRESTART
PRESTART,STARTER,FUEL SOLENOID
FUEL SOLENOID
FUEL SOLENOID
FUEL SOLENOID, GCB CLOSE/OPEN
FUEL SOLENOID

Condition of next transition

START request
Prestart time=0
RPM> Start RPM
RPM>(Nominal speed-Nominal speed/16)
GCB ON/OFF
GCB ON/OFF
STOP
RPM=0
>>>>
111 -
Engine stop by using STOP

State
Ready
Prestart
Cranking
Starting
Running
Loaded
Cooling
Stop
Ready
Closed outputs
PRESTART
FUEL SOLENOID
FUEL SOLENOID
FUEL SOLENOID, GCB CLOSE/OPEN
FUEL SOLENOID

START request
Prestart time=0
RPM> Start RPM
RPM>(15/16 of Nominal speed)
GCB ON/OFF
STOP
Cooling time=0
RPM=0
>>>>
Hint:
Gen-set stops immediately when button STOP is pressed during Cooling procedure.
Unsuccessful start
Crank attempts=3
State
Ready
Prestart
Cranking
Crank
pause
Cranking
Crank
pause
Cranking
Not ready
Ready
Closed outputs
PRESTART
PRESTART

Start request
Prestart time
MaxCrank time
CrankFail paus
PRESTART
MaxCrank time
CrankFail paus
HORN, GENERAL FAULT
MaxCrank time
FAULT RESET
>>>>

112 -
Remote control and data logging

Direct connection to the PC
InteliGen can be connected directly with PC via RS232 interface.
Use the standard cable RS232 cable to connect PC with InteliGen.
Hint:
Make sure the grounding system on controller and PC COM port (negative of the PC DC supply) are
identical before the first direct connection. There must not be any voltage between these two points
otherwise the internal resistor in controller burns out. The simple solution is to assure, that the PC supply
240/20V is ground free (GND terminal is not connected).
PC
230 VAC
RS 232
2 - RxD
3 - TxD
5 - GND
RS232
RS232
CONTROLLER
2 - RxD
3 - TxD
5 - GND
0 VDC
Required the same

voltage potential
between GNDs
Battery
PC software - WinEdit
On the PC (for direct or modem connection) has to be installed the ComAps software package WinEdit.
(based on Windows 95 or newer platform)
WinEdit enables:
read the quantities,
adjust all set points,
read the history
control the engine
configure the controller
select software configuration
modify alarm inputs and outputs
modify password, commands protections,
direct or modem communication
receive active calls
History file
InteliGen stores a record of each important event into the history file. The history file seats 117 records.
When the history file is full, the oldest records are removed.
Hint:
To force history download in WinEdit (direct or modem) open History window and select History | Read
history command.
Record structure
Abbreviation
No.
Reason
Date
Time
Pwr
PF
LChr
Spd
Historical Value
Number of historical event
Event specification
Date of historical event in format DD/MM/YY
Time of historical event in format HH:MM:SS
Generator active power
Generator PF
Character of the load
Engine speed

113 -
Gfrq
Vg1
Vg2
Vg3
Ig1
Ig2
Ig3
Im3
Bfrq
Vb1
Vb2
Vb3
Batt
OilP
Wtmp
Flev
AIM1
AIM2
BInp
BIPC
BIM
Bout
BOPC
BOM
Mode
Generator frequency
Generator voltage L1
Generator current L1
Mains current L3
Bus frequency
Bus voltage L1
Bus voltage L2
Bus voltage L3
Battery voltage
IG-CU Analog input 1 value (default Oil pressure)
IG-CU Analog input 2 value (default Water temperature)
IG-CU Analog input 3 value (default Fuel level)
IG-IOM, IGS-PTM Analog input 1 value (when configured
IG-IOM, IGS-PTM)
IG-IOM, IGS-PTM Analog input 2 value (when configured
IG-IOM, IGS-PTM)
Binary inputs IG-CU
Binary inputs IG-PCLSM
IG-IOM, IGS-PTM Binary inputs (when configured IG-IOM,
IGS-PTM)
Binary outputs IG-CU
Binary outputs IG-PCLSM
IG-IOM, IGS-PTM Binary outputs (when configured IGIOM, IGS-PTM)
Mode IG - OFF, MAN AUT
List of possible events

Zero signed events are not displayed or stored.
Events specification
Alarm
Configurable
Analog inputs IG-CU alarms
YES
Analog inputs IG-IOM, IGS-PTM
YES
alarms
Binary inputs IG-CU alarms
YES
Binary inputs IG-PC(LS)M alarms
YES
Binary inputs IG-IOM, IGS-PTM alarms YES
Events info
InteliGen switched on
0
Periodic history record
0
Starting sequence begins
0
Gen set stopped
0
Generator circuit breaker closed
0
Generator circuit breaker opened
0
Mains circuit breaker closed
0
Mains circuit breaker opened
0
Password was set from any terminal
0
Password was changed from any
0
terminal
Binary input Remote OFF was closed
0
Binary input Sprinkler was closed
0
Service time expired
WrnService Time
Speed regulator out was limited
Wrn SpdRegLim
Volt regulator out was limited
Wrn VoltRegLim
Load shedding
0
History
Active call
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Switched On
Time stamp
Gen set start
Gen set stop
GCB closed
GCB opened
MCB closed
MCB opened
Password set
Password chngd
0
0
0
0
0
0
0
0
0
0
Remote OFF set

Sprinkler set
0
0
0
Load shed
0
0
wrn
Wrn
wrn
0
114 -
Load reconnection
Some GCB in group was opened
(MINT, MEXT)
No other controller on CAN bus
(MINT, MEXT)
Engine
Gen set start fail
Gen set over speed
Gen set under speed
Emergency stop
RPM pickup fail
Battery voltage warning
Battery is discharged
Start info
AMF start
AMF stop
Remote start by binary input
(SPM,SPtM)
Remote stop by binary input
(SPM,SPtM)
System start by binary input
(MINT,MEXT)
System stop by binary input
(MINT,MEXT)
Peak start (SPtM)
Peak stop (SPtM)
Generator
Generator phase 1 over voltage
Generator phase 1 under voltage
Generator over frequency
Generator under frequency
Alarm
0
0
History
Load recon
Other GCB trip
Active call
0
0
WrnCANbus Empty WrnCANbus Empty wrn

Sd Start Fail
Sd Overspeed
Sd Underspeed
Emergency stop
SdPickupFail
Wrn Batt volt
Sd Batt flat
Sd Start Fail
Sd Overspeed
Sd Underspeed
Emergency stop
SdPickupFail
Wrn Batt volt
0
sd
sd
sd
Sd
sd
wrn
sd
0
0
0
GenSetMF start
GenSetMF stop
GenSetRemStart
0
0
0
GenSetRemStop
GenSetSysStart
GenSetSysStop
0
0
GenSet PKstart
GenSet PKstop
0
0
Unl Vg1 Over

Unl Vg1 Under
Unl Vg2 Over
Unl Vg2 Under
Unl Vg3 Over
Unl Vg3 Under
Unl Fgen Over
Unl Fgen Under
Unl Vg1 Over

Unl Vg1 Under
Unl Vg2 Over
Unl Vg2 Under
Unl Vg3 Over
Unl Vg3 Under
Unl Fgen Over
Unl Fgen Under
unl
unl
unl
unl
unl
unl
unl
unl
Generator voltage unbalance

Generator overload warning
Generator overload
Load surge protection
Reverse power
Synchronization timeout
Reverse sync timeout
Earth fault protection
Failure of generator circuit breaker
Unl Vgen Unbal

Wrn Overload
UnlGen Overload
LoadSurge
Unl Rev Pwr
Stp SyncTO
Wrn RevSyncTO
Unl EarthFltC
GCB fail
Unl Vgen Unbal

Wrn Overload
UnlGen Overload
LoadSurge
Unl Rev Pwr
Stp SyncTO
Wrn RevSyncTO
Unl EarthFltC
GCB fail
unl
0
unl
Unl
unl
Stp
Wrn
Unl
unl
Generator short current protection

Generator IDMT protection
Generator current unbalance
Unl Short Igen

Unl IDMT
Unl Igen Unbal
Unl Short Igen

Unl IDMT
Unl Igen Unbal
unl
unl
unl
Voltage on mains terminals (SPM)

Bus voltage error (MINT)
Mains/bus
Mains phase 1 over voltage
Mains phase 1 under voltage
UnlCounterVolt
Unl BusMeasErr
UnlCounterVolt
Unl BusMeasErr
unl
Unl
0
0
0
0
Vm1 Over
Vm1 Under
Vm2 Over
Vm2 Under
0
0
0
0

115 -
Alarm
0
0
Mains over frequency
0
Mains under frequency
0
Mains voltage unbalance
0
Failure of mains circuit breaker
MCB fail
External Mains failure relay
0
System info
Wrong params checksum
0
Watchdog reset
0
Application loaded
0
Firmware loaded
0
IG-IOM, IGS-PTM module fail
Sd IOM fail
IG-PC(LS)M module fail (SPtM, MINT) WrnPC(LS)Mfail
Warning RA15 external module fail
Wrn RA15 fail
Modem
RS232 control command
0
MODEM control command
0
CAN bus control command
0
ActCallCH1-OK
0
ActCallCH2-OK
0
ActCallCH3-OK
0
ActCallCH1-Fail
ActCallCH1-Fail
ActCallCH2-Fail
ActCallCH2-Fail
ActCallCH3-Fail
ActCallCH3-Fail
Phase sequence
Inverted polarity of gen phase L1
GEN L1 neg
GEN L2 neg
GEN L3 neg
Bad gen phase sequence
G ph opposed
Bad gen phase sequence and polarity L1 G ph + L1 neg
Inverted polarity of mains phase L1
M L1 neg
M L2 neg
M L3 neg
Wrong mains phase sequence
M ph opposed
Wrong mains phase sequence and
M ph + L1 neg
polarity L1
M ph + L2 neg
polarity L2
M ph + L3 neg
polarity L3
History
Vm3 Over
Vm3 Under
Fmains Over
Fmains Under
Vmains Unbal
MCB fail
Ext MF Relay
Active call
0
0
0
0
0
wrn
0
Wrong params
Watchdog rst
Appl.loaded
Firmw.loaded
Sd IOM fail
0
Wrn RA15 fail
0
0
0
0
sd
wrn
wrn
RemControlUART
RemControlMOD
RemControlCAN
ActCallCH1-OK
ActCallCH2-OK
ActCallCH3-OK
ActCallCH1-Fail
ActCallCH2-Fail
ActCallCH3-Fail
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Hint:
Binary and analog inputs alarm events are recorded and displayed under a user name.
Modem Bridge (MB) is IG-MU connected to modem.
Local Bridge (LB) is IG-MU connected to PC.
Note
SD stop fail is detected when Engine params: Stop time after engine stop (when BO Fuel
solenoid is opened or Stop solenoid is closed) the RPM is still > 30.

116 -
Remote and mobile communication

Modbus protocol
Direct connection: RS232, RS422, RS485

Modem connection
9600 bps, 8 data bits, 1 stop bit, no parity
Transfer mode RTU
Function 3 (Read Multiply Registers)
Function 6 (Write Single Register)
Function 16 (Write Multiply Registers)
The response to an incoming message is sent with minimum 4.096 ms delay after message reception
The complete description of Modbus communication protocol can be found in Modbus Protocol Reference
Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are available from web
site at http://www.modicon.com/openmbus/ .
Communication object vs. Register

All the data intended for communication has its representation as communication objects in the controller.
The communication object is represented by the n-byte array in the controller memory and identified by the
unique 16-bit communication object number. The register, according to Modbus communication protocol,
represents a two-byte data and in communication functions is referenced by 16-bit register address. Further
in the description of communication functions the communication object number will always be used as
a register address and length of the communication object will be expressed by number of registers. Just
one communication object can be read or written by one communication function.
Hint:
It is possible to download the Actual IG or IS controller description from on-line controller or from (aig or ais)
archive. Use ..\ Program files \ ComAp \ WinEdit \ Tools \ Cfg_img \ Cfg_img.exe software.
IG-MU modbus communication

Modbus protocol communication is supported from IG-MU SW version 1.9. In this case is necessary to use
IG SW version at least 5.2 or IS SW V 2.2.
Place Modbus jumper in unit before IG-MU Modbus communication.
Recommended ISDN modem
Askey TAS-200E
Modem unit IG-MU

SW version up to 1.6 supports GSM data communication, not SMS.
SW Version up to 1.6 does not support Modbus protocol, ISDN data and RS485 communication.
Number of rings is default fix configured to 3, not depends on Act.call/SMS: Num rings AA setpoint.
Recommended GSM modem
Wavecom M1200/WMOD2, dual 900/1800MHz (baud rate 9600 bps).

Wavecom - Maestro 20, dual 900/1800MHz.
Siemens M20, supports only 900MHz network. For modem configuration use GM setup program.
Siemens TC35
Hint:
Any Modem goes to init procedure in following cases
117 -
after controller reset (when modem is already connected)

whenever is modem connected to controller
each 20 minutes when is no connection
when connection is closed
when data transmit error occurs
GSM Modem setup

Prior to start work with GSM modem run following program for GSM proper setup.
Program writes all the necessary AT commands to configure the GSM modem properly for use with IG-CU or
IS-CU.
This program runs independent on WinEdit:
Start MS Windows-Start-Program files - WinEdit Gm_setup.exe.
Select COM port
Select IG-CU (=IS-CU) or IG-MU unit
Press Setup button
Follow commands in GSM Modem Setup window
Hint:
It is strongly recommended to use the same type of modem on the both sides (IG and PC) of connection.
Analog
modem
Analog
modem
or
GSM
modem
GSM
modem
SIM card setting

Adjust SIM card on GSM modem in the following way:
Enable data communication (it could be done by your local GSM operator),
Set phone number SMS service center SC (recommended in international format in case of
roaming),
Set no PIN code required.
Hint:
All SMS on SIM card will be erased during GSM modem initialization. Valid SMS on SIM card will be served
except adjusting and gen-set control command.
Both SIM cards must have DATA setting when communication from controller to PC via two GSM modems.
How to check SIM card DATA setting
Move SIM card from controller GSM modem to Mobile phone.

Call from WinEdit to this Mobile phone and check (on Mobil phone) DATA call indication of incoming
call.
If phone does not indicate DATA - solve this with your GSM operator.
SMS commands
Are not available from IG sw version 6.0.
Active SMS message

Active SMS message is invoked by controller request. Active SMS message is sending to GSM phone
number specified in setpoints group Act. Calls/SMS on InteliGen/InteliSys. Specified phone number must
be in international format +cccyyyxxxxxx where ccc is country code, yyy is operator prefix and xxxxxx is local
phone number. Active message contains items of actual Alarm list (most eight items).
Example of active SMS message:
#Gen-set name:AL=(Wrn PrimWater temp, !Emergency stop)

118 -
Modbus protocol
There are three possibility of Modbus connection to InteliGen / InteliSys via IG-MU direct via RS232,
RS485/422 or via modem. Modbus protocol on IG-MU must be activated by switch P2.
IG-IB Internet communication

IG-IB Internet bridge is interface for Internet communication between one or more controllers and PC.
Internet Bridge be can currently connected to internet only via via LAN (Ethernet connector). In future it will
be possible to use also Modem connection (wired line MODEM connector)
Hint:
Contact local IT manager in any case before using IG-IB.
Hint:
Do not use IG firmware older than 5.2 and IS firmware older than 2.2 for full functionality of internet
connection.
Hint:
Company LAN connected to the Internet is probably configured to enable access to the servers located on
the Internet, but to disable access in the reverse direction. If IG-IB has to be visible from the Internet, then
your LAN administrator should create a communication channel on the Internet access server. The IG-IB
uses the TCP-communication and listen on the port 23 (known as Telnet port).
One controller - RS232/Ethernet connection

In this case no dongle is necessary.
One unit could be also connected via CAN interface.
INTERNET
ETHERNET
LED
3 4
CAN
iG-IB
IG-CU
DONGLE
1 2
MODEM
IB CONFIG
LED
RS232
5 6
iG-CU
(iS-CU)
LED
POWER
IG-IB interface
Modem / IB config
RS232 interface for IG-IB configuration or Modem connection
IG-CU / Dongle
RS232 interface for one controller connection or for Dongle for multiple
controllers communication.
CAN bus
interface to group of controllers
Ethernet to LAN
interface to company net
See IG-IB Internet bridge
Connection types
Internet or Modem (wired line) remote connection from WinEdit or MultiEdit software.
Active calls: E-mail or SMS via Internet.
IG-IB configuration
Connect IG-IB Modem interface to PC and run IB-cfg software.
Adjust items in IB configuration window IP address etc.
IG-IB0 Dongle
IG-IB Dongle limits number of accessible controllers.
Hint:
For more detail see Communication guide chapter IG-IB Internet communication.
119 -
Value and setpoints codes

Hint:
Actual values, setpoints and configuration (in XLS or DOC) file is possible to export on-line from controller
or off-line from archive using WinEdit Controller Export data command.
Values
Name
Sw configuration
InteliGen
MINT
13.5.2004
Date
Sw conf. ver. Ser. num. Filename

6,1
Group
Name
Value
Dimension
Engine
Engine speed
RPM
8209
Unsigned 16
Engine
Batt volt
24,7
8213
Integer 16
Engine
Oil press
5,7
bar
8227
Integer 16
Engine
Water temp
40
8228
Integer 16
Engine
Fuel level
16
8229
Integer 16
Engine
AnInIOM 1
#####
U4
8978
Integer 16
Engine
AnInIOM 2
#####
U5
8759
Integer 16
Engine
AnInIOM 3
#####
U6
8760
Integer 16
Engine
AnInIOM 4
#####
U7
8761
Integer 16
Engine
SRO
9052
Integer 16
Generator
Act power
#####
kW
9678
Integer 16
Generator
Act pwr L1
kW
8524
Integer 16
Generator
Act pwr L2
kW
8525
Integer 16
Generator
Act pwr L3
kW
8526
Integer 16
Generator
React pwr kVAr
8203
Integer 16
Generator
React pwr L1
8527
Integer 16
4100096
Com. obj. Data type
Generator
React pwr L2
8528
Integer 16
Generator
React pwr L3
8529
Integer 16
Generator
Appar pwr
kVA
8565
Integer 16
Generator
Appar pwr L1
kVA
8530
Integer 16
Generator
Appar pwr L2
kVA
8531
Integer 16
Generator
Appar pwr L3
kVA
8532
Integer 16
Generator
Pwr factor
8204
Integer 8
Generator
Pwr factor L1
8533
Integer 8
Integer 8
Generator
Pwr factor L2
8534
Generator
Pwr factor L3
8535
Integer 8
Generator
Load char
8395
Char
Generator
Load char 1
8626
Char
Generator
Load char 2
8627
Char
Generator
Load char 3
8628
Char
Generator
Gen freq
50
Hz
8210
Unsigned 16
Generator
Gen V L1-N
215
8192
Unsigned 16
Generator
Gen V L2-N
216
8193
Unsigned 16
Generator
Gen V L3-N
215
8194
Unsigned 16
Generator
Gen V L1-L2
9628
Unsigned 16
Generator
Gen V L2-L3
9629
Unsigned 16
Generator
Gen V L3-L1
9630
Unsigned 16
Generator
Gen curr L1
8198
Unsigned 16
Generator
Gen curr L2
8199
Unsigned 16
Generator
Gen curr L3
8200
Unsigned 16
Generator
EarthFaultCurr
8208
Unsigned 16

120 -
Generator
Slip freq
Hz
8224
Integer 16
Generator
Angle
8225
Integer 16
Generator
VRO
50
9053
Integer 16
Bus
Bus freq
50
Hz
8211
Unsigned 16
Bus
Bus V L1-N
228
8195
Unsigned 16
Bus
Bus V L2-N
228
8196
Unsigned 16
Bus
Bus V L3-N
228
8197
Unsigned 16
Bus
Bus V L1-L2
9631
Unsigned 16
Bus
Bus V L2-L3
9632
Unsigned 16
Bus
Bus V L3-L1
9633
Unsigned 16
Bus
Act LoadSurge
P/s
9582
Integer 16
Bus
Max LoadSurge
P/s
9583
Integer 16
Binary I/O
BInpIG
10100000
8235
Binary 16
Binary I/O
BInpPCLSM
8601
Binary 8
Binary I/O
BInpIOM
8602
Binary 16
Binary I/O
BOutIG
8239
Binary 16
Binary I/O
BOutPCLSM
8603
Binary 8
Binary I/O
BOutIOM
8604
Binary 16
Binary I/O
BOutRA15
#####
9849
Binary 16
Pwr management EnginePriority
Pwr management TotAvlbPnom
8624
Unsigned 8
kW
8498
Integer 16
Integer 16
Pwr management TotRunPnom
kW
8499
Pwr management TotRunPact
kW
8496
Integer 16
Pwr management ActReserve
kW%
8625
Integer 16
Pwr management LoadRes Start
200
kW%
8622
Unsigned 16
Pwr management LoadRes Stop
250
kW%
8623
Unsigned 16
Statistics
kWhours
8205
Integer 32
Statistics
kVArhours
8539
Integer 32
Statistics
NumStarts
8207
Unsigned 16
Statistics
RunHours
Statistics
NextServTime
8206
Integer 32
#####
9648
Unsigned 16
NextStart
9089
Unsigned 16
MainsOper
8954
Unsigned 16
8955
Integer 16
Unsigned 8
Info
LdShed state
Info
TimerText
Info
TimerValue
Info
SW version
6,1
8393
Info
SW branch
8707
Unsigned 8
Info
Application
254
8480
Unsigned 8
Info
ControllerMode
OFF
9651
Unsigned 8
Info
IOM SW ver.
9022
Unsigned 8
Info
CAN16
1E+15
8546
Binary 16
Info
CAN32
Info
PasswordDecode
8827
Binary 16
3565275
9090
Unsigned 32
Setpoints
Name
Sw configuration
Date
Sw conf. ver.
InteliGen
MINT
13.5.2004
6,1
Group
Name
Value
Dimension
Ser. num. Filename

4100096
Password Com. obj. Low limit High limit Data type
ProcessControl
#SysLdCtrl PtM
BASE LOAD
8774
String list
ProcessControl
#SysPFCtrl PtM
BASE PF
8779
String list

121 -
ProcessControl
#SysBaseLoad
200
8775
ProcessControl
#SysPwrFactor
0,95
8776
0,6
ProcessControl
DetectOtherCAN
DISABLED
9921
Basic settings
Gen-set name
InteliGen
Basic settings
Nomin power
200
Basic settings
Nomin current
Basic settings
CT ratio
kW
30000 Unsigned 16
1 Integer 16
String list
8637
kW
8276
Short string
288
8275
5000 Unsigned 16
400
/5A
8274
10000 Unsigned 16
500 Unsigned 16
Basic settings
PT ratio
/1
9579
0,1
Basic settings
Vb PT ratio
/1
9580
0,1
Basic settings
AnOut-kW/20mA
9019
200
3000 Unsigned 16
500 Unsigned 16
32000 Integer 16
Basic settings
EarthFltCurrCT
400
/5A
8566
8000 Unsigned 16
Basic settings
Gen nom V
231
8277
80
30000 Unsigned 16
Basic settings
Bus nom V
231
9888
80
30000 Unsigned 16
Basic settings
Nominal RPM
1500
RPM
8253
100
4000 Unsigned 16
Basic settings
Nominal freq
50
Hz
8278
45
65 Unsigned 16
Basic settings
Gear teeth
500 Unsigned 16
Basic settings
FltRes GoToMAN
Basic settings
ControllerMode
Basic settings
Contr. addr
Basic settings
RS232 mode
Basic settings
CAN bus mode
120
8252
DISABLED
9983
String list
OFF
8315
String list
24537
STANDARD
24522
32 Unsigned 8
String list
32C
24499
String list
Engine params
Prestart time
8394
600 Unsigned 16
Engine params
Starting RPM
25
8254
50 Unsigned 8
Engine params
MaxCrank time
8256
60 Unsigned 8
Engine params
CrnkFail pause
8257
60 Unsigned 8
Engine params
Crank attempts
8255
10 Unsigned 8
Engine params
Idle time
10
9097
3600 Unsigned 16
Engine params
Min stab time
8259
10 Unsigned 16
Engine params
Max stab time
10
8313
300 Unsigned 16
Engine params
Cooling time
30
8258
3600 Unsigned 16
Engine params
AfterCool time
30
8662
3600 Unsigned 16
Engine params
Stop time
60
9815
240 Unsigned 16
Engine params
Fuel solenoid
DIESEL
9100
Engine protect
NextServTime
65535
9648
65535 Unsigned 16
Engine protect
Horn timeout
10
8264
600 Unsigned 16
Engine protect
Overspeed
115
8263
100
150 Unsigned 16
Engine protect
Protection del
8262
300 Unsigned 16
Engine protect
AnlInp1 level1
bar
8369
-10
1000 Integer 16
Engine protect
AnlInp1 level2
bar
8370
-10
1000 Integer 16
Engine protect
AnlInp1 del
8365
Engine protect
AnlInp2 level1
80
8375
-100
10000 Integer 16
Engine protect
AnlInp2 level2
90
8376
-100
10000 Integer 16
Engine protect
AnlInp2 del
8371
Engine protect
AnlInp3 level1
10
8381
-100
10000 Integer 16
Engine protect
AnlInp3 level2
8382
-100
10000 Integer 16
String list
180 Unsigned 16
180 Unsigned 16
Engine protect
AnlInp3 del
15
8377
Engine protect
Batt >V
36
9587
18
180 Unsigned 16
40 Integer 16
Engine protect
Batt <V
18
8387
36 Integer 16
Engine protect
Batt V del
8383
Engine protect
AnlInIOM1 lev1
U4
8762
-100
10000 Integer 16
Engine protect
AnlInIOM1 lev2
100
U4
8766
-100
10000 Integer 16
Engine protect
AnlInIOM1 del
8770
Engine protect
AnlInIOM2 lev1
U5
8763
-100
10000 Integer 16
Engine protect
AnlInIOM2 lev2
100
U5
8767
-100
10000 Integer 16

600 Unsigned 16
180 Unsigned 16
122 -
Engine protect
AnlInIOM2 del
8771
Engine protect
AnlInIOM3 lev1
U6
8764
-100
10000 Integer 16
180 Unsigned 16
Engine protect
AnlInIOM3 lev2
100
U6
8768
-100
10000 Integer 16
Engine protect
AnlInIOM3 del
8772
Engine protect
AnlInIOM4 lev1
U7
8765
-100
10000 Integer 16
Engine protect
AnlInIOM4 lev2
100
U7
8769
-100
10000 Integer 16
Engine protect
AnlInIOM4 del
8773
180 Unsigned 16
Gener protect
Overload
120
8280
110
300 Unsigned 16
Gener protect
Overload Wrn
110
9685
120 Unsigned 16
Gener protect
Overload del
8281
600 Unsigned 16
Gener protect
Ishort
200
8282
100
500 Unsigned 16
Gener protect
Ishort del
9991
10 Unsigned 16
Gener protect
2Inom del
8283
60 Unsigned 16
Gener protect
Curr unbal
50
8284
200 Unsigned 16
Gener protect
Curr unbal del
8285
600 Unsigned 16
Gener protect
EarthFaultCurr
30
8286
300 Unsigned 16
Gener protect
EthFltCurr del
10
8287
600 Unsigned 16
Gener protect
Gen >V Sd
120
10013
85
150 Unsigned 16
Gener protect
Gen >V Unl
110
8291
85
150 Unsigned 16
Gener protect
Gen <V Unl
85
8293
50
110 Unsigned 16
Gener protect
Gen V del
8292
600 Unsigned 16
Gener protect
Volt unbal
10
8288
150 Unsigned 16
Gener protect
Volt unbal del
8289
600 Unsigned 16
Gener protect
Gen >f
110
8296
85
150 Unsigned 16
Gener protect
Gen <f
85
8298
50
110 Unsigned 16
Gener protect
Gen f del
8297
600 Unsigned 16
Gener protect
Reverse power
15
8486
50 Unsigned 8
Gener protect
ReversePwr del
0,5
8552
600 Unsigned 16
Gener protect
Max load surge
50
P/s
9581
60 Unsigned 16
180 Unsigned 16
Pwr management Pwr management
ENABLED
8551
String list
Pwr management #Pwr mgmt mode
ABS(kW)
9874
String list
8488
32 Unsigned 8
8549
600 Unsigned 16
Pwr management Priority
Pwr management #SysAMFstrtDel
Pwr management #SysAMFstpDel
10
8550
600 Unsigned 16
Pwr management #LoadResStrt 1
100
kW%
8489
32000 Unsigned 16
Pwr management #LoadResStp 1
150
kW%
8491
32000 Unsigned 16
200
kW%
8490
32000 Unsigned 16
250
kW%
8633
32000 Unsigned 16
300
kW%
8831
32000 Unsigned 16
350
kW%
8833
32000 Unsigned 16
400
kW%
8832
32000 Unsigned 16
450
kW%
8834
32000 Unsigned 16
Pwr management #NextStrtDel
8492
600 Unsigned 16
Pwr management #OverldNextDel
8493
600 Unsigned 16
Pwr management #NextStopDel
10
8494
600 Unsigned 16
Pwr management #SlowStopDel
30
8495
600 Unsigned 16
Pwr management #MinRunPower 1
100
kW
9584
60000 Unsigned 16
200
kW
9585
60000 Unsigned 16
300
kW
9586
60000 Unsigned 16
Sync/Load ctrl
SpeedRegChar
NEGATIVE
9054
Sync/Load ctrl
GtoB AngleReq
9578
-30
Sync/Load ctrl
Voltage window
8650
100 Unsigned 16
Sync/Load ctrl
Phase window
8652
90 Unsigned 16
Sync/Load ctrl
Dwell time
8653
25 Unsigned 16

String list
30 Integer 16
123 -
Sync/Load ctrl
Freq gain
20
8715
200 Integer 16
Sync/Load ctrl
Freq int
50
8716
100 Integer 16
Sync/Load ctrl
Freq der
10
8717
100 Integer 16
Sync/Load ctrl
Freq reg loop
9891
Sync/Load ctrl
Angle gain
50
8718
200 Integer 16
Sync/Load ctrl
Angle der
10
8719
100 Integer 16
Sync/Load ctrl
Speed gov bias
8656
-10
Sync/Load ctrl
Load ramp
60
8658
SYNC ONLY
String list
10 Integer 16
600 Unsigned 16
Sync/Load ctrl
Load gain
20
8659
200 Integer 16
Sync/Load ctrl
Load int
100
8713
100 Integer 16
Sync/Load ctrl
Load der
10
8714
100 Integer 16
Sync/Load ctrl
GCB open level
8547
100 Unsigned 16
Sync/Load ctrl
GCB open del
60
8548
600 Unsigned 16
Sync/Load ctrl
LS gain
20
8725
200 Integer 16
Sync/Load ctrl
LS int
100
9035
100 Integer 16
Sync/Load ctrl
LS der
20
8726
100 Integer 16
Sync/Load ctrl
Sync timeout
60
8657
1800 Unsigned 16
Volt/PF ctrl
AVRRegChar
POSITIVE
9055
Volt/PF ctrl
Voltage gain
20
8501
200 Integer 16
Volt/PF ctrl
Voltage int
20
8720
100 Integer 16
Volt/PF ctrl
Voltage der
10
8502
100 Integer 16
Volt/PF ctrl
PF gain
20
8503
200 Integer 16
Volt/PF ctrl
PF int
20
8721
100 Integer 16
Volt/PF ctrl
PF der
10
8504
100 Integer 16
Volt/PF ctrl
VS gain
15
8777
200 Integer 16
Volt/PF ctrl
VS int
15
9036
100 Integer 16
Volt/PF ctrl
VS der
10
8778
100 Unsigned 16
Volt/PF ctrl
AVR DCout bias
50
8500
100 Integer 16
Act. calls/SMS
Warning call
DISABLED
8482
String list
Act. calls/SMS
Unload call
DISABLED
8483
String list
Act. calls/SMS
Slow stop call
DISABLED
8485
String list
Act. calls/SMS
Shut down call
DISABLED
8484
String list
Act. calls/SMS
AcallCH1-Type
DISABLED
9594
String list
Act. calls/SMS
AcallCH1-Addr
9597
Long string
Act. calls/SMS
AcallCH2-Type
Act. calls/SMS
AcallCH2-Addr
DISABLED
DISABLED
String list
9595
String list
9598
Long string
Act. calls/SMS
AcallCH3-Type
Act. calls/SMS
AcallCH3-Addr
Act. calls/SMS
NumberRings AA
24512
30 Unsigned 8
Act. calls/SMS
A.c.multiplier
24505
250 Unsigned 8
Load shedding
Ld shed level
90
8884
50
200 Integer 16
Load shedding
Ld shed del
8887
1800 Unsigned 16
Load shedding
Ld recon level
50
8890
90 Integer 16
Load shedding
Ld recon del
8893
1800 Unsigned 16
Load shedding
AutoLd recon
ENABLED
9649
Date/Time
Time stamp per
8979
Date/Time
#Time
17:04:02
24554
Time
Date/Time
#Date
23.10.2002
24553
Date
Sensors spec
Calibr AI 1
bar
8431
-100
100 Integer 16
Sensors spec
Calibr AI 2
8407
-1000
1000 Integer 16
Sensors spec
Calibr AI 3
8467
-1000
1000 Integer 16
Sensors spec
Calibr AI 4
U4
8793
-1000
1000 Integer 16
60
min

9596
String list
9599
Long string
String list
0
240 Unsigned 8
124 -
Sensors spec
Calibr AI 5
U5
8794
-1000
1000 Integer 16
Sensors spec
Calibr AI 6
U6
8795
-1000
1000 Integer 16
Sensors spec
Calibr AI 7
U7
8796
-1000
1000 Integer 16

125 -
Technical data
Power supply
Voltage supply
Consumption depends on supply voltage
8-36V DC
0,34A at 8VDC
0,12A at 24VDC
0,09A at 36VDC
2 % at 24V
10 year
Battery voltage measurement tolerance

RTC battery life-cycle
Hint:
When internal RTC battery becomes flat InteliGen function (e.g. Ready for stand by) does not change until
controller power supply is switched off.
After the next power switch on controller:
Stays in the INIT state (not possible to run genset)
All History records disappear except Wrong params record
Alarm list is empty
Time and Date values are set to zero
Statistics values are random
Operating conditions
Operating temperature IG-CU
Operating temperature IG-CU-LT
Storage temperature
Flash memory data retention time
Protection front panel
Humidity
Standard conformity
Low Voltage Directive
Electromagnetic Compatibility
Vibration
Shocks
-20..+70oC
-30..+70oC
-30..+80oC
10 years
IP65
95% without condensation
(From IG serial number xxxx0900)
EN 61010-1:95 +A1:97
EN 50081-1:94, EN 50081-2:96
EN 50082-1:99, EN 50082-2:97
5 - 25 Hz, 1,6mm
25 - 100 Hz, a = 4 g
a = 200 m/s2
Dimensions and weight

Dimensions
Weight
180x120x50mm
800g
Bus and generator

Nominal frequency
Frequency measurement tolerance
50-60Hz
0,1Hz
Current inputs
Nominal input current (from CT)
Load (CT output impedance)
CT input burden
Max. measured current from CT
Current measurement tolerance
Max. peak current from CT
Max. continuous current
Voltage inputs
Nominal voltage
5A
< 0,1
< 0,2 VA per phase (In=5A)
11 A
2% from the Nominal current
150 A / 1s
12 A
IG-CU
231/400 VAC

126 -
Maximal measured/allowed voltage (short time) 290/500 VAC

Input resistance
6 M phase to phase
6 M phase to neutral
Voltage measurement tolerance
2 % from the Nominal voltage
Overvoltage class
III / 2 (EN61010)
Voltage inputs
IG-CU/600
Nominal voltage
277/480 VAC
Maximal measured/allowed voltage (short time) 346/600 VAC
Input resistance
6 M phase to phase
6 M phase to neutral
2 % from the Nominal voltage
Overvoltage class
III / 2 (EN61010)
IG-MTU
Primary voltage Ph-Ph
Secondary voltage Ph-N
Mechanical dimensions:
Primary/secondary Phase shift
Operating temperature
3x400 VAC / 50Hz (3x480 VAC / 60 Hz)

3x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
155 x 95 x 60 mm , DIN rail (35 mm) mounted
< 1
-30..+70oC
IG-MTU-C
Primary voltage Ph-Ph
Secondary voltage Ph-N
Primary/secondary Phase shift
3x400 VAC / 50Hz (3x480 VAC / 60 Hz)

3x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
6
-30..+70oC
Binary inputs and outputs

Binary inputs
Number of inputs
9
Input resistance
4,7 k
Input range
0-36 VDC
Switching voltage level for close contact indication
0-2 V
Max voltage level for open contact indication
8-36 V
Contact relay outputs

Number of outputs
Electric life cycle
Maximum current
Maximum switching voltage
Minimum load
Insulation voltage
2
min 100.000 switching cycles
12 A DC resistive load
4 A DC inductive load
36 VDC
24 V / 0,1 A
500 Veff
Binary open collector outputs

Number of outputs
Maximum current
7
0,5 A
36 VDC
Analog inputs
Not electrically separated
Resolution
Sensor resistance range
Resistance measurement tolerance
10 bits
0 -2,4 k
4 % 2 out of measured value

127 -
Speed pick-up input

Type of sensor
Minimum input voltage
Maximum input voltage
Minimum measured frequency
Maximum measured frequency
Frequency measurement tolerance
magnetic pick-up (connection by

shielded cable is recommended)
2 Vpk-pk (from 4 Hz to 4 kHz)
50 Veff
4 Hz
10 kHz (min. input voltage 6Vpk-pk)
1,5 %
RS232 interface
Maximal distance
Speed
10m
19.2kBd
Recommend external converter:

ADVANTECH ADAM 4520: RS232 to RS422/485 converter, DIN rail, automatic RS485 bus supervision,
no external data flow control signals, galvanic isolated.
Recommended internal converter:
ADVANTECH PCL-745B or PCL745S : Dual port RS422/485 Interface card, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated.
CAN bus interface

Galvanically separated
Maximal CAN bus length
Basic setting: CAN bus mode = 32C
Basic setting: CAN bus mode = 8C
Speed
Nominal impedance
Cable type
200m
900m
250kBd
120
twisted pair (shielded)
Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length and
32 IG-COM units connected:
Nominal Velocity of Propagation
min. 75% (max. 4,4 ns/m)
Wire crosscut
min.0,25 mm2
Maximal attenuation (at 1 MHz)
2 dB / 100m
Recommended Industrial Automation & Process Control Cables:
BELDEN (see http://www.belden.com):
3082A DeviceBus for Allen-Bradley DeviceNet
3086A DeviceBus for Honeywell SDS
3087A DeviceBus for Honeywell SDS
3105A Paired EIA Industrial RS485 cable
LAPP CABLE (see http://www.lappcable.com)
Unitronic BUS DeviceNet Trunk Cable
Unitronic BUS DeviceNet Drop Cable
Unitronic BUS CAN
Unitronic-FD BUS P CAN UL/CSA
Hint:
When use double pair cable, use data pair for CAN bus and Power supply DC pair for Load sharing line
connection.

128 -
IG-PCLSM
Power supply:
Consumption:
8 36 V DC
100 mA
Binary inputs
Number of inputs
Input resistance
Input range
4
4,7 k
0-36 VDC
0-2 V
8-36 V
Open collector outputs

Number of outputs
Maximum current
Speed governor output:
AVRi outputs:
LS output:
4
0,5 A
36 VDC
10 V DC , max.15 mA
PWM to IG-AVRi
max 10 V / 15 mA
IG-AVRi
Power supply:
18V AC from IG-AVRi Trans/LV or IG-AVRi Trans/100
Absolutely maximum power supply range: 15 - 25 VAC or 20 - 35VDC
-30..+70oC
Inputs:
Outputs:
AVRi output voltage range:
AVRi output current:
+AVR, -AVR (two wires, PWM from IG-CU)

OUT1, OUT2 floating (potential free) voltage source.
potentiometer adjustable from +- 1V to +-10V DC.
max 15 mA.
IG-AVRi Trans/LV
Primary voltage 1:
Absolute low limit:
Absolute high limit:
230-277 VAC
230 VAC 20%
277 VAC + 20%
Primary voltage 2:
Absolute low limit:
400-480 VAC
400 VAC 20%
480 VAC + 20%
Frequency:
Secondary voltage:
50 - 60 Hz
18 V AC, 5 VA
-30..+70oC
IG-AVRi Trans/100
Primary voltage:
Absolute low limit:
100 120 VAC

100 VAC 20%
120 VAC + 20%
Frequency:
Secondary voltage:
50 - 60 Hz
18 V AC
-30..+70oC
IG-IOM
Voltage supply
Consumption
Connection to IG-CU
8-36V DC
0,1A depend on supply voltage
standard IOM cable 2 meters length, not galvanic separated

129 -
-30..+70oC
Binary inputs
Number of inputs
Input resistance
Input range
8
4,7 k
0 - 36 VDC
0-2V
8-36 V
Binary open collector outputs

Number of outputs
Maximum current
8
0,5 A
36 VDC
Analog inputs
Number of inputs
Resolution
Sensor resistance range
4
10 bits
0 -2,4 k
Analog output
Number of outputs
Resolution
Output range
1
10 bits
0 to 20 mA 0,33 mA
IG-MU
Voltage supply
Consumption
Interface to modem or PC
Interface to controller
8-36V DC
-30..+70oC
RS232, RS422, RS485
CAN
IG-IB
Voltage supply
Consumption
Interface to modem
Interface to Ethernet
8-36V DC
-30..+70oC
RS232 or CAN
RS232
RJ45
IGS-PTM
Voltage supply
Consumption
Binary inputs and outputs
Analog output
8-36V DC
-30..+70oC
CAN
see IG-IOM
see IG-IOM
Analog inputs
Number of inputs
4
130 -
Resolution
Maximal resistance range
Maximal voltage range
Maximal current range
Current measurement tolerance
10 bits
0 250
0 100 mV
0 20 mA
1,5 % 1mV out of measured value
2,5 % 0,5mA out of measured value
IGL-RA15
Power supply
Voltage supply
Consumption
8-36V DC
0,35-0,1A (+1A max horn output)
Depend on supply voltage
Operating conditions
Storage temperature
Protection front panel
-20..+70oC
-30..+80oC
IP65
Dimensions and weight

Dimensions
Weight
180x120x55mm
950g
Horn output
Maximum current
1A
36 VDC
InteliGen Low Temperature modification

LCD display limits controller operating temperature range to 20 oC - + 70 oC even if the other electronic
components work in wider temperature range.
Internal preheating foil is mounted in InteliGen LT to extend display operational temperature range.
Preheating starts at temperature below 5 oC and preheating power depends on temperature and power
supply voltage.
Technical data
Storage temperature
IG-CU, IL-CU Standard

-20 oC..+70oC
-30 oC..+80oC
IG-LT, IL-LT
-30 oC..+70oC
-30 oC..+80oC
Preheating foil increases controller current consumption
Controller
consumption at
12VDC
24VDC
36VDC
No preheating Preheating at ambient temperature

0 oC
-15 oC
-30 oC
360 mA
+50 mA
+180 mA +300 mA
230 mA
+25 mA
+85 mA +150 mA
100 mA
+20 mA
+65 mA +100 mA
InteliGen LT work immediately after switch on at -30 oC and display becomes visible after a few minutes.
Short-term voltage drops (e.g. during the engine cranking) do not affect the operation at all.

131 -
Order codes
There are two types of preheating foil to cover full temperature and controller power supply range.
Order code
IG-CU-LT/12
IG-CU-LT/24
IL-CU-LT/12
IL-CU-LT/24
Controller
InteliGen
InteliLite
Nominal power supply

12 VDC
24 VDC
12 VDC
24 VDC

132 -

Manual Controlador Inteligen

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Manual Controlador Inteligen

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Compact Controller for Stand-by and Parallel Operating Gen-sets

Copyright 2004 ComAp s.r.o.

ComAp, spol. s r.o.

Steps of InteliMains set points adjustment...................................................................................................88

InteliGen MINT, SW version 6.1, ComAp May 2004

(Capital letters in the frame) buttons on the front panel

InteliGen MINT, SW version 6.1, ComAp May 2004

WARNING VERY IMPORTANT !!!

!!! CAUTION !!!

Adjust set points

InteliGen MINT, SW version 6.1, ComAp May 2004

MINT - required and optional modules

InteliGen voltage transformer unit to separate

InteliGen AVR interface

InteliGen display software description

InteliGen MINT, SW version 6.1, ComAp May 2004

Terminals and Dimensions

Inl In (Im L3)

RPM Grounding Terminal

Drawing text translation

InteliGen MINT, SW version 6.1, ComAp May 2004

The IG-COM label is from side.

Green CAN connectors are separated:

CAN2 = inter-controller CAN,

Indicates data transfer on the CAN2 line.

InteliGen MINT, SW version 6.1, ComAp May 2004

2-nd local bridge

IG IOM, IGS-PTM terminals

blinks when there is no communication between IG-CU and IG-IOM, IGS-PTM

IG-CU + IG-COM + IG-PCLSM

1. RS 232 Cable must be ordered separately, order code: AT LINK-CABLE 1,8m.

IG-AVRi, IG-AVRi TRANS/LV

InteliGen MINT, SW version 6.1, ComAp May 2004

IG-AVRi unit is DIN rail mount (35mm)

IG-MU unit is DIN 35 mm rail mounted.

IG-IOM unit is DIN 35 mm rail mounted.

InteliGen MINT, SW version 6.1, ComAp May 2004

IGS-PTM unit is DIN 35 mm rail mounted.

InteliGen MINT, SW version 6.1, ComAp May 2004

IGL-RA15 Remote annunciator

Cutout for Remote Annunciator 167 x 108 mm (6,6 x 4,3)

InteliGen MINT, SW version 6.1, ComAp May 2004

IG-IB Internet bridge

It is recommended to use IG-IB firmware version 2.0

InteliGen MINT, SW version 6.1, ComAp May 2004

InteliGen MINT, SW version 6.1, ComAp May 2004

Drawing text translation

GEN C.B. FEED-BACK

SYST START / STOP

LOAD SHARING PARALLEL LINE

Load sharing parallel line

InteliGen MINT, SW version 6.1, ComAp May 2004

More IG-MU on CAN bus

InteliGen MINT, SW version 6.1, ComAp May 2004

Multiple sets application

InteliGen MINT, SW version 6.1, ComAp May 2004

Drawing text translation

Description without MGCB

Description with MGCB

InteliGen MINT, SW version 6.1, ComAp May 2004

MSB: Multiple Stand-by

LOAD SHARING LINE

Drawing text translation

Automatic start-up when the mains fails