Professional Documents
Culture Documents
A
B
C
L1
L2
L3
N
PE
1-02
1-03
1-04
1-05
1-06
1-07
1-08
1-09
1-10
1-11
1-12
1-13
1-14
1-15
1-16
320...800VAC 50...60Hz
D
E
+MCC
X/X A
X/X A
F
G
H
I
-FCA
-FCB
K
L
M
N
SUPPLIED BY
METSO
23
7 10 11
L1 L2 L3
A1
A1
A2
A2
-T11
-T13
A2
A2
A1
A1
11 10 7
L3 L2 L1
28 27 26 25
S1
23
24
P2(L)
S2
800/5A
24
N
3
N
9
12
12
S2
SUPPLIED BY
METSO
P1(K)
-T12
-T10
800/5A
25 26 27 28
S1
P1(K)
P2(L)
P
R
PK
-W86
GY
-W86
YE
RD
-W86
BN
2 4 6
GN
BU
1 3 5
WH
1 3 5
CRUSHER MAIN -KCAM
CONTACTOR
2 4 6
T
U
-2X3
-F10
-2X3
1
-2X3
2A
PE
PE
-2X3
4-08
+24VDC
-2X3
100
AI
4-16
0VDC
-2X1:157
0VDC
150
-2X3:151
5-05
6
-X11
2
-2X1:103
-2X3
101
+24VDC
-2X3:103
5-02
AI
Rev.
+E2
-CPU
X11.6
-X11
3
SUPPLY FOR
CRUSHER MOTOR B
99
X11.3
-2X3
SUPPLY FOR
CRUSHER MOTOR A
CRUSHER
MOTOR A
POWER
CRUSHER
MOTOR B
POWER
2
Used on
No
of
Date
Name
8.2.2012
Description
VV
Work no
BARMAC
Module
Drawn
6.11.08
CERH
Checked
Mass
Type
EH
kg
Title
Location
CIRCUIT DIAGRAM
CONTROL PANEL IC3000
Approved for
production
for serial
production
for license
production
Project
8.2.2012 VV
MM0297658_1
Drawing No
MM0297661
Page/Of pages
1/ 7
2 -01
2 -02
2-03
2-04
2-05
2-06
2-07
2 -08
2-09
2 -10
2 -11
2 -12
2-13
2-14
2-15
2-16
A
B
C
14
13
13
14
12
-K03
7-07
-S30
-2X1:1
-2X3
11
-K14
-K13
3-05
7-04
11
14
12
14
12
-K12
7-03
13
-W50
-2X3
-2X3
7
-K11
11
-2X3
5
-W50
11
-2X3
3
-W50
14
12
-2X3
-W50
11
-W50
-W50
-R30
PE
3-06
1
1
-F30
-IF NOT
CONNECTED
TO PLANT,
CONNECT
-2X3: 13 TO
-2X3: 14
I
J
4A
2
3-05
-A1:A1
K
-2X9
-2X9
-2X9
PE
2
ALARM
WARNING
CRUSHER
AUTHORIZATION
EMERGENCY
STOP BUTTONS CIRCUIT
TO PLANT
FEEDER
AUTHORIZATION
-W50
14
+E2
FROM PLANT
EMERGENCY
STOP BUTTONS CIRCUIT
-W91
RD
-W50
GNYE
-W50
-2X3
12
BN
-W50
-2X3
10
14
-W50
-2X3
8
10
-2X3
6
-W50
-2X3
4
-2X3
+E2
EXTERNAL
POWER
SUPPLY
S
T
U
115 - 250VAC
INTERCONNECTIONS
MAX 5A @ 250VAC
+CC
CABLES
DELIVERED
CUSTOMER CENTRE BY CUSTOMER
V
X
PE
MAIN SWITCH
DO NOT DISCONNECT
SUPPLY
Z
Rev.
2
Used on
No
of
Date
Name
8.2.2012
Description
VV
Work no
BARMAC
Module
Drawn
6.11.08
CERH
Checked
Mass
Type
EH
kg
Title
Location
CIRCUIT DIAGRAM
CONTROL PANEL IC3000
Approved for
production
for serial
production
for license
production
Project
8.2.2012 VV
MM0297658_1
Drawing No
MM0297661
Page/Of pages
2/7
3 -01
3 -02
3 -03
3 -04
3 -05
3 -06
3 -07
3 -08
3 -09
3 -10
3 -11
-2X1 100
24VDC
3 -12
3 -13
3 -14
3 -15
-2X1 101
+24VDC
-2X1:102
22 32
FIELD UNIT
-W82
5
-2X8
-1X8
-2X1
-W82
6
-2X8
1
-1X8
-2X3:13
FOR EMERGENCY
STOP BUTTON
A1
FOR EXTERNAL
EMERGENCY
STOP BUTTONS
Y1
Y2
13 23 33
-A2
+E1
2-09
2-09
-2X3:14
S-STAT
-A1
I
1
(X2)
(X1)
S2
S1
3-09
-X22:6
23
13
41
-A1
34
24
14
12
14
-K01
14
3-05
L
SAFETY KEY
DELIVERED WITH
CENTRE
-S1
N
3
-H80 1
-2X1
6-11
A2
A2
EMERGENCY
STOP LIGHT
A2
0VDC
0VDC
21
4-14
14
12
24
22
U
-1X8
-1X8
1 2 PE
3-04
3-04
6
-2X1:6
-2X1:5
SAFETY DEVICE
7-05
6-10
3-04
11
6-02
21
3-04
14
11
14
12 2-07
12
24
24
22
21
22
EMERGENCY STOP
RESET
3-04
EMERGENCY STOP
LIGHT
-W82
11
3
-W82
GNYE
EMERGENCY STOP
-X23
DOOR
3 4
4-01
PE
GND
FRAME
-2X8
+E2
12
PE
1 2
EMERGENCY STOP
RELAY
3-12
-2X8
21
-2X1:154
-2X1 153
-2X3
3-06
HMI
PE-BAR
22
24
-K02
Closed when
key trapped
-S1 11
-2X1 150
-2X1 152
-2X1 151
-X22
1
2
3
4
5
6
GND
24 52
42
-2X1
-S81
L
33
-2X3:39
-2X1
EMERGENCY
STOP RESET
-X22:5
(C)
11
3-09
7.5A
A1
(D)
13
-F1
A2
-K13
23 51
4-02
21 31
-S80
3 -16
3 4
EMERGENCY STOP
AND KEY STATUS
INFORMATION TO
FIELD UNIT
VOLTAGE SUPPLY
FROM FIELD UNIT
TO CONTROL PANEL
Rev.
2
Used on
No
of
Date
Name
8.2.2012
Description
VV
Work no
BARMAC
Module
Drawn
6.11.08
CERH
Checked
Mass
Type
EH
kg
Title
Location
CIRCUIT DIAGRAM
CONTROL PANEL IC3000
Approved for
production
for serial
production
for license
production
Project
8.2.2012 VV
MM0297658_1
Drawing No
MM0297661
Page/Of pages
3/7
4 -02
4 -03
4 -05
4 -06
-2X1 102
-2X1:101
4 -08
4 -09
4 -14
4 -15
4 -16
-2X1 104
1-05
-2X3:100
A1
-K01
PE
-HMI
-2X1
DIP ON
0VDC
4M
30
-X11
COM COM
-2X1
154
-X12
31
X12.31
-CPU
PROFIBUS DP
PROFIBUS DP
0VDC
DIP OFF
PE
PROFIBUS DP
B2 A2 B1 A1
24VDC
-2X
-X02
COM
1M
X12.40
H
I
X12.21
PE
DIP OFF
OUTPUT
2M
3M
40
-X12
PE
-DP/DP
OUTPUT
30
X12.30
-X12 -CPU
PE
3L+
INPUT
X12.20
-2X
X2,DP
X11.13
DP2 ID:5
PROFIBUS DP
X11.7
2L+
7
-X11
0 VDC
X2
1L+
L+
X11.4
-CP
METSO
NETWORK 2
L+ PS2
B2 A2 B1 A1
+24VDC
-X05
4
-X11
PE
-X12
21
-2X
-X03
E
-X12
1
OPTION
3-05
X12.1
21
B1
20
-X12
X1
+24VDC
24
22
-X04
-2X1:153
4 -13
X11.30
DP/DP COUPLER
CUSTOMER
NETWORK 1
L+ PS1
3-15
4 -12
13
-X11
OPTION
ETHERNET CARD
4 -11
103
OPTION
4 -10
-2X1
+24VDC
4 -07
B2 A2 B1 A1
3-15
4 -04
PROFIBUS DP
4 -01
-2X1
155
-2X1
156
157
0VDC
-2X3:150
0VDC
-2X1:158
-2X
6-05
-2X
PE
PE
HARTING
M12
-2X3
PE
2
2
3
P +E2
-X19
1
-2X3
PE
-X20
4
1-07
HARTING
CUBE
GN
RD
-W81
B1
A1
A1
B1
V
X
OPTION
PROFIBUS DP
CUSTOMER
NETWORK 1
Y
Z
-X01
+E1
Rev.
2
Used on
No
of
Date
Name
8.2.2012
Description
VV
Work no
BARMAC
Module
Drawn
6.11.08
CERH
Checked
Mass
Type
EH
kg
Title
Location
CIRCUIT DIAGRAM
CONTROL PANEL IC3000
Approved for
production
for serial
production
for license
production
Project
8.2.2012 VV
MM0297658_1
Drawing No
MM0297661
Page/Of pages
4/7
5 -02
5 -03
5 -04
5 -05
5 -06
5 -07
5 -08
5 -09
5 -10
5 -11
+MCC
5 -12
-2X3
-W50
OPTIO
+MCC
5 -14
5 -15
5 -16
+24VDC
-2X3:104
CUSTOMER
PROVIDED
INFORMATIONS
+24VDC
-B1
5 -13
102
15
5 -01
6-01
6-04
-KCAF
-QCA
BN
-W51
WH
C
-QCB
-EC
E
17
103 PE
-2X3
1-10
-W50
-W50
18
PE
17
16
16
15
-W50
-2X3:101
+24VDC
19
20
21
22
23
24
18
25
-2X3
-X11
29
DI
-CPU
AO
X11.19
FREE
FREE
FREE
CRUSHER
MOTOR A
CIRCUIT
BREAKER
CRUSHER
MOTOR B
CIRCUIT
BREAKER
FREE
CRUSHER
STARTER/VSD
FAULT
FREE
COM
17
-X11
20
-X11
FREE
FREE
19
-X11
BELT
SCALE
X11.20
X11.9
FEEDER SPEED
CONTROL
X11.17
X11.29
-X11
28
DI
X11.28
-X11
27
DI
X11.27
-X11
26
DI
X11.26
-X11
25
DI
X11.25
-X11
24
DI
X11.24
-X11
23
DI
X11.23
-X11
22
DI
X11.22
-X11
12
AI
X11.12
AI COM
X11.10
-X11
9
-X11
10
P
R
S
1-08
-2X3:150
0VDC
-2X3
-2X3
27
151 PE
26
152
-A20
YE
-W51
GN
OPTIO
+MCC
Rev.
2
Used on
No
of
Date
Name
8.2.2012
Description
VV
Work no
BARMAC
Module
Drawn
6.11.08
Approved for
CERH production
Checked
Mass
Type
EH
kg
Title
Location
CIRCUIT DIAGRAM
CONTROL PANEL IC3000
for serial
production
for license
production
+E2
Project
8.2.2012 VV
MM0297658_1
Drawing No
MM0297661
Page/Of pages
5/7
6 -04
6 -05
6 -06
6 -07
6 -08
6 -12
6 -13
6 -14
6 -15
6 -16
-EC
+24VDC
-K02
-KCAF
-KCBF
11
3-06
YY
YY
YY
-ECF
XX
-KF
XX
YY
YY
XX
START XX STOP
EXTERNAL
-KD
XX
-S1
XX
+MCC
EXTERNAL START YY
ACTIVATION
YY
-S2
-S3
XX
XX
3-12
-W50
25
-W50
24
-W50
23
-W50
22
-W50
21
-W50
20
-W50
19
-S1
G
-2X3
-2X3
28
-2X3
29
-2X3
30
-2X3
31
-2X3
32
-2X3
33
-2X3
34
-2X3
35
-2X3
36
-2X3
37
-W50
-2X3
38
12
YY
3-13
12
14
5-14
6 -11
6 -10
+24VDC
6 -09
-2X3 105
-A2:34
5-16
6 -03
S-STAT
6 -02
-2X3 104
-2X3:102
Closed when
key trapped
6 -01
-2X3
39
-2X3
40
-2X3
41
-2X3
42
43
-X12
13
-X12
14
-X12
15
-X12
16
-X12
17
-X12
18
-X12
19
DI
DI
DI
DI
DI
DI
DI
DI
DI
X12.2
X12.3
X12.4
X12.5
X12.6
X12.7
X12.8
X12.9
EMERGENCY
STOP
FREE
FREE
CRUSHER
MOTOR A
FEEDBACK
CRUSHER
MOTOR B
FEEDBACK
CRUSHER
STARTER/VSD
FEEDBACK
FEEDER
FEEDBACK
DISCHARGE
CONVEYOR
FEEDBACK
-CPU
START
SEQUENCE
STOP
SEQUENCE
INTERLOCK
CIRCUIT
ACTIVATED
X12.19
-X12
12
DI
X12.18
-X12
9
DI
X12.17
-X12
8
DI
X12.16
-X12
7
DI
X12.15
-X12
6
DI
X12.14
-X12
5
DI
X12.13
-X12
4
DI
X12.12
-X12
3
-X12
2
FREE
FREE
FREE
O
P
R
-P1 1
T
U
4-16
-2X1:157
0VDC
-2X1
0VDC
158
-2X1:159
7-02
X
Y
Z
Rev.
2
Used on
No
of
Date
Name
8.2.2012
Description
VV
Work no
BARMAC
Module
Drawn
6.11.08
Approved for
CERH production
Checked
Mass
Type
EH
kg
Title
Location
CIRCUIT DIAGRAM
CONTROL PANEL IC3000
for serial
production
for license
production
+E2
Project
8.2.2012 VV
MM0297658_1
Drawing No
MM0297661
Page/Of pages
6/7
7 -01
7 -02
7 -03
7 -04
7 -05
7 -06
7 -07
7 -08
7 -09
7 -10
7 -11
7 -12
7 -13
7 -14
7 -15
7 -16
A
B
C
D
E
F
G
H
I
J
HORN
ALARM
WARNING
CRUSHER
FREE
FREE
FEEDER
AUTHORISATION
FREE
FREE
FREE
FREE
FREE
FREE
FREE
FREE
FREE
X12.23
X12.24
X12.25
X12.26
X12.27
X12.28
X12.29
X12.32
X12.33
X12.34
X12.35
X12.36
X12.37
X12.38
X12.39
DO
DO
DO
DO
39
-X12
DO
38
-X12
DO
37
-X12
DO
36
-X12
DO
35
-X12
DO
34
-X12
DO
33
-X12
DO
32
-X12
DO
29
-X12
DO
28
-X12
DO
27
-X12
DO
26
-X12
DO
25
-X12
-CPU
22
-X12
24
-X12
23
-X12
O
-2X1
-2X1
20
-2X1
21
-2X1
22
-2X1
23
24
R
-S1 7
Closed when
key trapped
3-12
-2X3
44
U
14
12
-K10
A1
-K11
A1
-K12
A1
-K13
A1
-K14
A1
-K10
11
7-03
A2
A2
A2
A2
A2
X
-2X3
Y
Z
45
6-07
-2X1:158
-2X1
0VDC
-2X1
159
11
7-02
21
14
12
24
22
-2X1
160
11
2-03
21
14
12
24
22
11
2-04
21
14
12
24
22
161
13
23
33
43
14
24
34
44
51
61
52
62
11
2-06
21
14
Rev.
12
Used on
24
Module
No
of
Date
Description
VV
Work no
Drawn
6.11.08
Approved for
CERH production
Checked
Mass
Type
EH
kg
Title
Location
BARMAC
22
Name
8.2.2012
CIRCUIT DIAGRAM
CONTROL PANEL IC3000
for serial
production
for license
production
+E2
Project
8.2.2012 VV
MM0297658_1
Drawing No
MM0297661
Page/Of pages
7/7