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1-01

A
B
C

L1
L2
L3
N
PE

1-02

1-03

1-04

1-05

1-06

1-07

1-08

1-09

1-10

1-11

1-12

1-13

1-14

1-15

1-16

320...800VAC 50...60Hz

D
E

+MCC
X/X A
X/X A

F
G
H
I
-FCA

-FCB

K
L
M
N

SUPPLIED BY
METSO

23

7 10 11
L1 L2 L3

A1
A1

A2
A2

-T11

-T13

A2
A2

A1
A1

11 10 7
L3 L2 L1

28 27 26 25

S1
23

24

P2(L)

S2

800/5A

24
N
3

N
9

12

12

S2

SUPPLIED BY
METSO

P1(K)

-T12

-T10
800/5A

25 26 27 28

S1

P1(K)

P2(L)

P
R

CRUSHER MAIN -KCBM


CONTACTOR

PK

-W86

GY

-W86

YE
RD

-W86

BN

2 4 6

GN
BU

1 3 5
WH

1 3 5
CRUSHER MAIN -KCAM
CONTACTOR

2 4 6

T
U

-2X3

CRUSHER MOTOR OVERLOAD


INFORMATION MUST BE
CONNECTED TO PLC X11.25

-F10

-2X3
1

-2X3

2A

PE

PE

-2X3

CRUSHER MOTOR OVERLOAD


INFORMATION MUST BE
CONNECTED TO PLC X11.26

4-08

+24VDC

-2X3
100

AI

4-16

0VDC

-2X1:157

0VDC

150

-2X3:151

5-05

6
-X11

2
-2X1:103

-2X3
101

+24VDC
-2X3:103

5-02

AI
Rev.

+E2

-CPU

X11.6

-X11
3

SUPPLY FOR
CRUSHER MOTOR B

99

X11.3

-2X3

SUPPLY FOR
CRUSHER MOTOR A

CRUSHER
MOTOR A
POWER

CRUSHER
MOTOR B
POWER

2
Used on

No
of

Date

Name

8.2.2012

Description

VV

Work no

BARMAC

Module

Drawn

6.11.08

CERH

Checked
Mass
Type

EH

kg
Title

Location

Profibus connector X03->X05

CIRCUIT DIAGRAM
CONTROL PANEL IC3000

Approved for
production
for serial
production
for license
production

Project

8.2.2012 VV

MM0297658_1

Drawing No

MM0297661
Page/Of pages

1/ 7

2 -01

2 -02

2-03

2-04

2-05

2-06

2-07

2 -08

2-09

2 -10

2 -11

2 -12

2-13

2-14

2-15

2-16

A
B
C

14

13

13

14
12

-K03

7-07

-S30

-2X1:1

-2X3
11

-K14

-K13

CASE HEATING UNIT

3-05

7-04

11

14
12

14
12

-K12

7-03

13

-W50

-2X3

-2X3
7

-K11
11

-2X3
5

-W50

11

-2X3
3

-W50

14
12

-2X3

-W50

11

-W50

-W50

-R30

PE

3-06

1
1

-F30

-IF NOT
CONNECTED
TO PLANT,
CONNECT
-2X3: 13 TO
-2X3: 14

I
J

4A
2

3-05

-A1:A1

K
-2X9

-2X9

-2X9
PE
2

ALARM

WARNING

Use only for signal lamp

CRUSHER
AUTHORIZATION

EMERGENCY
STOP BUTTONS CIRCUIT
TO PLANT
FEEDER
AUTHORIZATION

-W50

14

+E2

FROM PLANT
EMERGENCY
STOP BUTTONS CIRCUIT

-W91

RD

-W50

GNYE

-W50

-2X3
12

BN

-W50

-2X3
10

14

-W50

-2X3
8

10

-2X3
6

-W50

-2X3
4

-2X3

+E2

EXTERNAL
POWER
SUPPLY

S
T
U

115 - 250VAC

INTERCONNECTIONS
MAX 5A @ 250VAC
+CC

CABLES
DELIVERED
CUSTOMER CENTRE BY CUSTOMER

V
X

PE

MAIN SWITCH
DO NOT DISCONNECT
SUPPLY

Z
Rev.

2
Used on

No
of

Date

Name

8.2.2012

Description

VV

Work no

BARMAC

Module

Drawn

6.11.08

CERH

Checked
Mass
Type

EH

kg
Title

Location

Profibus connector X03->X05

CIRCUIT DIAGRAM
CONTROL PANEL IC3000

Approved for
production
for serial
production
for license
production

Project

8.2.2012 VV

MM0297658_1

Drawing No

MM0297661
Page/Of pages

2/7

3 -01

3 -02

3 -03

3 -04

3 -05

3 -06

3 -07

3 -08

3 -09

3 -10

3 -11

-2X1 100

24VDC

3 -12

3 -13

3 -14

3 -15

-2X1 101

+24VDC

-2X1:102

22 32

FIELD UNIT

-W82
5

-2X8

-1X8

-2X1

-W82
6

-2X8
1

-1X8

-2X3:13

FOR EMERGENCY
STOP BUTTON

A1

FOR EXTERNAL
EMERGENCY
STOP BUTTONS

Y1

Y2

13 23 33

-A2

+E1

A2 S13 S14 S21 S22 14 24 34

2-09
2-09

-2X3:14

S-STAT

-A1
I
1

(X2)

(X1)

S2

S1

3-09

-X22:6

23

13

41

-A1
34

24

14

12
14

-K01

14

3-05

L
SAFETY KEY
DELIVERED WITH
CENTRE

-S1
N
3

-K01 A1 -K02 A1 -K03 A1

-H80 1

-2X1

6-11

A2

A2

EMERGENCY
STOP LIGHT

A2

0VDC

0VDC

21

4-14

14
12
24
22

U
-1X8

-1X8
1 2 PE

3-04
3-04
6

-2X1:6

-2X1:5

SAFETY DEVICE
7-05
6-10
3-04

11
6-02
21
3-04

14

11

14

12 2-07

12

24

24

22

21

22

USED WITH DISPLAY KIT

EMERGENCY STOP
RESET

3-04

EMERGENCY STOP
LIGHT

-W82

11
3

-W82

GNYE

EMERGENCY STOP

-X23

DOOR

3 4

4-01

PE

GND

FRAME

-2X8

+E2

12

PE
1 2

EMERGENCY STOP
RELAY

3-12

-2X8

21

-2X1:154

-2X1 153

-2X3

3-06

HMI

PE-BAR

22
24

-K02

Closed when
key trapped
-S1 11

-2X1 150

-2X1 152

-2X1 151

-X22
1
2
3
4
5
6
GND

24 52

42

-2X1

-S81
L

33

-2X3:39

-2X1

EMERGENCY
STOP RESET

-X22:5

(C)

11

3-09

7.5A

A1

(D)

13

-F1

A2

-K13

23 51

4-02

21 31

-S80

3 -16

3 4

EMERGENCY STOP
AND KEY STATUS
INFORMATION TO
FIELD UNIT

VOLTAGE SUPPLY
FROM FIELD UNIT
TO CONTROL PANEL

+E1 FIELD UNIT

Rev.

2
Used on

No
of

Date

Name

8.2.2012

Description

VV

Work no

BARMAC

Module

Drawn

6.11.08

CERH

Checked
Mass

WIRES AWG 16 UNLESS DEFINED OTHERWISE

Type

EH

kg
Title

Location

Profibus connector X03->X05

CIRCUIT DIAGRAM
CONTROL PANEL IC3000

Approved for
production
for serial
production
for license
production

Project

8.2.2012 VV

MM0297658_1

Drawing No

MM0297661
Page/Of pages

3/7

4 -02

4 -03

4 -05

4 -06

-2X1 102

-2X1:101

4 -08

4 -09

4 -14

4 -15

4 -16

-2X1 104
1-05
-2X3:100

A1

-K01

PE

-HMI
-2X1

DIP ON

0VDC

4M
30
-X11

COM COM

-2X1
154

-X12
31

X12.31

-CPU

PROFIBUS DP

PROFIBUS DP

0VDC

DIP OFF

PE

PROFIBUS DP

B2 A2 B1 A1

24VDC

-2X

-X02

COM

1M

X12.40

H
I

X12.21

PE

DIP OFF

MP277 WHEN IN CONTROL PANEL

OUTPUT

2M

3M
40
-X12

PE

-DP/DP

OUTPUT

30
X12.30
-X12 -CPU

PE

3L+

INPUT

X12.20

-2X

X2,DP

X11.13

DP2 ID:5

PROFIBUS DP

X11.7

2L+

7
-X11

0 VDC

X2

1L+

L+

X11.4

-CP

METSO
NETWORK 2

L+ PS2

B2 A2 B1 A1

+24VDC

-X05

4
-X11

PE

-X12
21

-2X

-X03
E

-X12
1

OPTION

3-05

X12.1

21

B1

20
-X12

X1

+24VDC

24
22

-X04

-2X1:153

4 -13

X11.30

DP/DP COUPLER
CUSTOMER
NETWORK 1
L+ PS1

3-15

4 -12

13
-X11

OPTION

ETHERNET CARD

4 -11

103

OPTION

4 -10

-2X1

+24VDC

4 -07

B2 A2 B1 A1

3-15

4 -04

PROFIBUS DP

4 -01

-2X1
155

IF HMI LOCATED ELSEWHERE


DIP MUST BE TURNED OFF

-2X1
156
157

0VDC
-2X3:150

0VDC
-2X1:158

-2X

USED WITH DISPLAY KIT

6-05

-2X
PE

PE

HARTING
M12

-2X3
PE
2

2
3

P +E2

-X19
1

-2X3
PE

-X20
4

1-07

HARTING
CUBE

GN

RD

-W81

B1

A1

A1

B1

V
X
OPTION
PROFIBUS DP
CUSTOMER
NETWORK 1

Y
Z

-X01

+E1

LUBRICATION UNIT CONTROL PANEL

Rev.

2
Used on

No
of

Date

Name

8.2.2012

Description

VV

Work no

BARMAC

Module

Drawn

6.11.08

CERH

Checked
Mass

WIRES AWG 16 UNLESS DEFINED OTHERWISE

Type

EH

kg
Title

Location

Profibus connector X03->X05

CIRCUIT DIAGRAM
CONTROL PANEL IC3000

Approved for
production
for serial
production
for license
production

Project

8.2.2012 VV

MM0297658_1

Drawing No

MM0297661
Page/Of pages

4/7

5 -02

5 -03

5 -04

5 -05

5 -06

5 -07

5 -08

5 -09

5 -10

5 -11

+MCC

5 -12

-2X3
-W50

OPTIO

+MCC

5 -14

5 -15

5 -16
+24VDC
-2X3:104

CUSTOMER
PROVIDED
INFORMATIONS

+24VDC

-B1

5 -13

102

15

5 -01

6-01

6-04

-KCAF

-QCA

BN

-W51

WH

C
-QCB

-EC

E
17

103 PE

-2X3
1-10

-W50

-W50

18

PE

17

16

16

15

-W50

-2X3:101

+24VDC

19

20

21

22

23

24

18

25

-2X3

-X11
29
DI

-CPU

AO

X11.19

FREE

FREE

FREE

CRUSHER
MOTOR A
CIRCUIT
BREAKER

CRUSHER
MOTOR B
CIRCUIT
BREAKER

FREE

CRUSHER
STARTER/VSD
FAULT

FREE

WIRES AWG 18 to connectors X11 and X12

COM

17
-X11
20
-X11

FREE

FREE

19
-X11

BELT
SCALE

X11.20

X11.9

FEEDER SPEED
CONTROL

X11.17

X11.29

-X11
28
DI

X11.28

-X11
27
DI

X11.27

-X11
26
DI

X11.26

-X11
25
DI

X11.25

-X11
24
DI

X11.24

-X11
23
DI

X11.23

-X11
22
DI

X11.22

-X11
12
AI

X11.12

AI COM

X11.10

-X11
9
-X11
10

P
R
S

1-08

-2X3:150

0VDC

-2X3

-2X3
27

151 PE

26

152

-A20

YE

-W51

GN

OPTIO

+MCC
Rev.

2
Used on

No
of

Date

Name

8.2.2012

Description

VV

Work no

BARMAC

Module

Drawn

6.11.08

Approved for
CERH production

Checked
Mass

WIRES AWG 16 UNLESS DEFINED OTHERWISE

Type

EH

kg
Title

Location

Profibus connector X03->X05

CIRCUIT DIAGRAM
CONTROL PANEL IC3000

for serial
production
for license
production

+E2
Project

8.2.2012 VV

MM0297658_1

Drawing No

MM0297661
Page/Of pages

5/7

6 -04

6 -05

6 -06

6 -07

6 -08

6 -12

6 -13

6 -14

6 -15

6 -16

-EC

+24VDC

-K02

-KCAF

-KCBF

11

3-06

YY

YY

YY

-ECF

XX

-KF

XX

YY

YY

XX

START XX STOP
EXTERNAL

-KD

XX

-S1

XX

+MCC

EXTERNAL START YY
ACTIVATION

YY

-S2

-S3
XX

XX

3-12

-W50

25

-W50

24

-W50

23

-W50

22

-W50

21

-W50

20

-W50

19

-S1

G
-2X3

-2X3
28

-2X3
29

-2X3
30

-2X3
31

-2X3
32

-2X3
33

-2X3
34

-2X3
35

-2X3
36

-2X3
37

-W50

-2X3
38

12

YY

3-13

12
14

5-14

6 -11

-IF NOT USED EXTERNAL


BUTTONS, CONNECT
-2X3: 106 TO -2X3: 37

6 -10

-2X3 106 -2X3 107

+24VDC

6 -09

-2X3 105

-A2:34

5-16

6 -03

S-STAT

6 -02
-2X3 104

-2X3:102

Closed when
key trapped

6 -01

-2X3
39

-2X3
40

-2X3
41

-2X3
42

43

-X12
13

-X12
14

-X12
15

-X12
16

-X12
17

-X12
18

-X12
19

DI

DI

DI

DI

DI

DI

DI

DI

DI

X12.2

X12.3

X12.4

X12.5

X12.6

X12.7

X12.8

X12.9

EMERGENCY
STOP

FREE

FREE

CRUSHER
MOTOR A
FEEDBACK

CRUSHER
MOTOR B
FEEDBACK

CRUSHER
STARTER/VSD
FEEDBACK

FEEDER
FEEDBACK

DISCHARGE
CONVEYOR
FEEDBACK

-CPU

START
SEQUENCE

STOP
SEQUENCE

INTERLOCK
CIRCUIT
ACTIVATED

INTERLOCK EXTERNAL START


KEY FREE
ACTIVATION

X12.19

-X12
12

DI

X12.18

-X12
9

DI

X12.17

-X12
8

DI

X12.16

-X12
7

DI

X12.15

-X12
6

DI

X12.14

-X12
5

DI

X12.13

-X12
4

DI

X12.12

-X12
3

-X12
2

FREE

FREE

FREE

WIRES AWG 18 to connectors X11 and X12

O
P
R

-P1 1

T
U
4-16

-2X1:157

0VDC

-2X1

0VDC

158

-2X1:159

7-02

X
Y
Z
Rev.

2
Used on

No
of

Date

Name

8.2.2012

Description

VV

Work no

BARMAC

Module

Drawn

6.11.08

Approved for
CERH production

Checked
Mass

WIRES AWG 16 UNLESS DEFINED OTHERWISE

Type

EH

kg
Title

Location

Profibus connector X03->X05

CIRCUIT DIAGRAM
CONTROL PANEL IC3000

for serial
production
for license
production

+E2
Project

8.2.2012 VV

MM0297658_1

Drawing No

MM0297661
Page/Of pages

6/7

7 -01

7 -02

7 -03

7 -04

7 -05

7 -06

7 -07

7 -08

7 -09

7 -10

7 -11

7 -12

7 -13

7 -14

7 -15

7 -16

A
B
C
D
E
F
G
H
I
J
HORN

ALARM

WARNING

CRUSHER

FREE

FREE

FEEDER
AUTHORISATION

FREE

FREE

FREE

FREE

FREE

FREE

FREE

FREE

FREE

X12.23

X12.24

X12.25

X12.26

X12.27

X12.28

X12.29

X12.32

X12.33

X12.34

X12.35

X12.36

X12.37

X12.38

X12.39

WIRES AWG 18 to connectors X11 and X12


X12.22

DO

DO

DO

DO
39
-X12

DO

38
-X12

DO

37
-X12

DO

36
-X12

DO

35
-X12

DO

34
-X12

DO

33
-X12

DO

32
-X12

DO

29
-X12

DO

28
-X12

DO

27
-X12

DO

26
-X12

DO

25
-X12

-CPU

22
-X12

24
-X12

23
-X12

O
-2X1

-2X1
20

-2X1
21

-2X1
22

-2X1
23

24

R
-S1 7
Closed when
key trapped

3-12

-2X3

44

U
14
12

-K10

A1

-K11

A1

-K12

A1

-K13

A1

-K14

A1

-K10
11

7-03

A2

A2

A2

A2

A2

X
-2X3

Y
Z

45
6-07

-2X1:158

-2X1

0VDC

-2X1
159

11
7-02
21

14
12
24
22

-2X1
160

11
2-03
21

14
12
24
22

11
2-04
21

14
12
24
22

161
13
23
33
43

14
24
34
44

51
61

52
62

11
2-06
21

14

Rev.

12

Used on

24

Module

No
of

Date

Description

VV

Work no
Drawn

6.11.08

Approved for
CERH production

Checked
Mass
Type

EH

kg
Title

Location

Profibus connector X03->X05

BARMAC

22

WIRES AWG 16 UNLESS DEFINED OTHERWISE

Name

8.2.2012

CIRCUIT DIAGRAM
CONTROL PANEL IC3000

for serial
production
for license
production

+E2
Project

8.2.2012 VV

MM0297658_1

Drawing No

MM0297661
Page/Of pages

7/7

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