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PETROMIDIA REFINERY

REFINERY ORIENTATION

Berrys Commissioning Handbook

327131386.doc
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TABLE OF CONTENTS
PAGE NO
CRUDE CHARGE AND PRODUCT YIELDS

MIDIA REFINERY COMPLEX - BLOCK FLOW DIAGRAM

MIDIA PETROCHEMICAL COMPLEX - BLOCK FLOW DIAGRAM

DESIGN FLOW RATES - MAJOR PROCESS UNITS

REFINERY PLOT PLAN

MAJOR PROCESS UNITS - SIMPLIFIED FLOW DIAGRAMS


UNIT 100

CRUDE PREHEAT AND PREFLASH

UNIT 100

CRUDE & VACUUM UNIT

UNIT 122

DIESEL HYDROTREATER

UNIT 130

CATALYTIC REFORMER

UNIT 135

SATURATE GAS PLANT

10

UNIT 138F

FCC REACTION SECTION

11

UNIT 138G

FCC GAS CONCENTRATION

12

UNIT 180

COKER

13

UNIT 185

SULFUR PLANT

14

CRUDE CHARGE AND PRODUCT YIELDS


Berrys Commissioning Handbook

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PURCHASES
IRANIAN HEAVY
METHANE
TOTAL PURCHASES

RATES

PRICES

T/D

$/TON

10000
5
10005

119.107
94.226

PRODUCTS
REFINERY FUEL GAS
LPG
PROPANE
PROPYLENE
135
TOTAL GASES AND GAS LIQUIDS

520
651
55

92.226
197.500
187.500
342.500

UNLEADED 90 RON
UNLEADED 94 RON
TOTAL GASOLINES

632
1663
2295

160.768
168.031

PENTANES
NAPHTA
RAFFINATE
TOTAL NAPHTAS

149
189
428
766

163.000
163.000
163.000

JET FUEL
DIESEL
LT CAT CYCLE OIL
TOTAL DISTILATES

680
2621
281
3581

159.543
153.682
92.400

FUEL OIL

703

71.500

SULFUR
COKE
CAT CRACKER COKE
LOSS

92
604
218
384

64.000
25.000

1362

PETROMIDIA REFINERY COMPLEX


DESIGN FLOW RATES
Berrys Commissioning Handbook

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MAJOR PROCESS UNITS


Nominal capacity
after Revamp

Design Flow Rates


PROCESS UNIT

kT/Yr B/CD

kT/Yr B/CD

Crude/Vacuum

3500

5300

Delayed Coker

800

70000

15000

1172

FCC Feed Hydrotreater

1100

21000

FCC and Gas Recovery

1100

21000

Naphtha Hydrotreater

800

19000

Catalytic Reformer

500

12000

Kerosene/Diesel Hydrotreater

800

17000

Jet Fuel Hydrotreater

340

7400

LPG Fractionation

160

450

Amines and Sulfur Recovery

32

Hydrogen Plant

Aromatics Extraction

440

8600

Aromatics Fractionation

250

5000

Ethylbenzene/orto-Xylene
Separation

100

2000

para-Xylene Adsorption

310

6100

orto-Xylene Izomerization

270

5300

Berrys Commissioning Handbook

105000

22000

2400

45000

700

16000

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A2

S2

FLARE
40 T/D
315 B/D
0.40 WT%

S3A/D

CRUDE PREHEAT AND PREFLASH


UNIT 100
CWR CWS

CWR CWS
V3

V2

DIESEL
PRODUCT

AGO
PROD

S14B/C

HVGO
PA

S14A

HVGO
PA

ATM
LOWER PA

S107A/
G

S15A/F

C2-C5
SATS LT ENDS
297 T/D
2943 B/D
2.97 WT%

S102
233 C

AGO

C2
S4A/B

C3

S6
VAC
RESID
ATM
LOWER PA

32

S7A/B

14
DESALTER
D1

DESALTER
D2

S5

CRUDE
10000 T/D
72379 B/D

LVGO
PA
S100

DIESEL
PRODUCT
S101

ATM TOP
PA

HVGO
PRODUCT

S8A/E

S9

KERO
PRODUCT
S11

KERO
PA
S13A/B

ATM
LOWER PA
S105

Berrys Commissioning Handbook

STABILIZED
LT NAPHTA
295 T/D
2731 B/D
2.95 WT%

VAC
RESID
S106

CWR CWS

233 C
CRUDE TO
ATMOS HTRS

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CRUDE AND VACUUM UNIT


UNIT 100
CWR
A2

14 BAR STM

HVY NAPHTA
1.201 T/D
10.190 B/D
12.01 WT%

S2
CWR

CWS
CWS

S21A/B

S20A/B

S18
V2

S8A/E

S100
10

SLOP OIL
A7

S13A/B

12

S107
4 BAR STM G100

C4
C1
19

S15A/F

20

S7A/B
C3 REBOIL

23

STM

H3

C5
772 F
411 C

25

S9

STM
S102

STM

H1
CRUDE
FROM S106

4 BAR STM G1/2

S105

VAC GAS OIL


2.697 T/D
20.228 B/D
29.67 WT%

A8

G3A/B
S106A/B G101A/B
14 BAR STM 4 BAR STM

34
35

693 F
367 C

S16/17

COKER FEED
2.269 T/D
13.698 B/D
22.69 WT%

STM

38
39

S11
42

CWR

BFW

S10

A3

S14B/C
STM

CWS
S14A

H2
676 F
358 C

S6

Berrys Commissioning Handbook

VAC
RESID

S101

BFW
CWR
A4/5

S12

CWS

KEROSENE
1.370 T/D
10.757 B/D
13.70 WT%
DIESEL
1.556 T/D
11.468 B/D
15.56 WT%

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DIESEL HYDROTREATER
UNIT 122

PURGE
H2

A1

S6
H2S

K2A/B

CWR CWS

VAC
RESID

K1

V4
NAPHTA
KEROSEN
E
MEA

C3

C1

C2

13 BAR
STEAM
V1

13

26

S4

S1A

S2A/C

S5
CWS

UNTREATED
MIDDLE DISTILLATE

A2

S3A/C

CWR
A2
Berrys Commissioning Handbook

DIESEL

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CATALYTIC REFORMER
UNIT 130

HIDROGEN
119 T/D
8.75 WT%
80% H2

S5

A2

FUEL GAS
4 T/D
0.30 WT%

CWRCWS
A3

C2-C5 TO
SAT GAS PLANT
109 T/D
1.373 B/D
7.96 WT%

R1
V3

V9
S11A/B

1
1

R2
CWR CWS

16

15

C3

16

14 BAR
STEAM

C1

S14
R3

H5

30

S12

34

C2
K1
36 BAR
STEAM

6 BAR
STEAM

C4

CWR CWS
14 BAR
STEAM
S15

57
61
66

S16

S4A/B
84

A2

S5

CWR CWS
HYDROTREATED
NAPHTA
1.368 T/D
12.528 B/D

V1

S5

CWR CWS

H6

V2

S13
S5

CWRCWS
Berrys Commissioning Handbook

CWRCWS
BTX REFORMATE
903 T/D
7.386 B/D
66.0 WT%
VAC
RESID

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SATURATE GAS FRACTIONATION


UNIT 135
FUEL GAS
31 T/D

S3
CWR
CWR

LEAN OIL

CWS

C2

S9
CWS
CWR

VAC
RESID

iC4
46 T/D
522 B/D

CWS

S1

S4

CWR

S7

CWR
CWS

S10

CWR
CWS

V2

S12

CWR
CWS

V3

CWR
CWS

V4

CWS

V5

V6

S6

C1-C6 FROM
NATURAL GAS

S16
CWR

C1
DeC2

V9
LEAN MEA

C3
48 T/D
596 B/D

S14

C3
DeC4

13 BAR
STEAM

C7

C4
DeC3

13 BAR
STEAM

C5
DeiC
4
3 BAR
STEAM

C6
DeiC
5
3 BAR
STEAM

3 BAR
STEAM

S11

S13

CWS
iC5
115 T/D
1.167 B/D

V1
C1-C5 FROM
HYDROTREATERS

S2

S5

S8

S17
CWR
CWS

nC5
149 T/D
1.486 B/D

S15

C1-C6 FROM
NATURAL GAS

CWR
CWS
Berrys Commissioning Handbook

nC4
148 T/D
1.594 B/D

327131386.doc
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Berrys Commissioning Handbook

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