Professional Documents
Culture Documents
UNIVERSITY
MECHANICAL ENGINEERING
(2K11 Scheme)
APPROVED BY
THE BOARD OF STUDIES IN MECHANICAL ENGINEERING
Total
Exam
Marks
Int. Ass
Marks
Subjects
Exam.
Hrs/
Theory
Exam Hrs
Practical
Code No
Pract
Hrs/Week
Sl
No.
Lecture
Hrs/Week
10
--
--
25
100
125
--
25
100
125
-----
--
--
25
100
125
Total
Exam
Marks
Int. Ass
Marks
10
2K11SM301
--
--
25
100
125
2K11ME 302
--
--
25
100
125
2K11ME 303
Basic Thermodynamics
--
--
25
100
125
2K11ME 304
Fluid Mechanics
--
--
25
100
125
2K11ME 305
Kinematics Of Machines
--
--
25
100
125
2K11ME 306
Machine Drawing
--
--
25
100
125
2K11ME 307
--
--
25
100
125
2K11ME 308
Workshop Practice II
--
--
25
100
125
200
800
1000
Total
Exam.
Hrs/
Theory
Exam.Hrs/
Practical
Subjects
Exam
Marks
Code No
Pract
Hrs/Week
Sl
No.
Lecture
Hrs/ Week
TOTAL
BRIDGE COURSES
FOR BE (PART TIME) AND B.E. (DIPLOMA CANDIDATES) :
1. 2K11BSM101 Engineering Mathematics I
2. 2K11BSM201 Engineering Mathematics II
Sl
No.
Code No
Subjects
Lecture
Hrs
Week
Pract
Hrs/
Week
Exam
Hrs/
Theory
Exam
Hrs/
Practical
Int.Ass
Marks
10
2K11SM401
Engg Mathematics IV
--
--
25
100
125
2K11ME402
Manufacturing Processes I
--
--
25
100
125
2K11ME403
Dynamics of Machines
--
--
25
100
125
2K11ME404
Turbo machinery
--
--
25
100
125
2K11ME 405
Applied Thermodynamics
--
--
25
100
125
2K11ME 406
--
--
25
100
125
2K11ME 407
--
--
25
100
125
2K11 ME408
Machine Shop I
CAD Lab 1
--
--
25
100
125
200
800
1000
TOTAL
2K11ME501
2K11ME502
2K11ME503
2K11ME504
2K11ME 505
2K11ME 506
2K11ME 507
2K11ME 508
Control Engineering
Machine Design I
Manufacturing processes II
Mechanical Measurements
Industrial Management
Machine Shop II
Measurement & Metrology Lab
Energy Lab
3
3
3
3
3
----
-----3
3
3
TOTAL
Total
-----3
3
3
Exam
Marks
4
4
4
4
4
----
Int.Ass
Marks
Exam Hrs/
Practial
1
2
3
4
5
6
7
8
Subjects
Pract
Hrs/Week
Code No
Lecture
Hrs/Week
SL
No
Exam Hrs/
Theory
10
25
25
25
25
25
25
25
25
200
100
100
100
100
100
100
100
100
800
125
125
125
125
125
125
125
125
1000
1
2
3
4
5
6
7
8
2K11ME601
2K11ME602
2K11ME603
2K11ME604
2K11ME 605
2K11ME 606
2K11ME 607
2K11ME 608
Sl
No.
Code No
Subjects
4
4
4
4
4
----
-----3
3
3
TOTAL
25
25
25
25
25
25
25
25
200
100
100
100
100
100
100
100
100
800
Total
3
3
3
3
3
----
Exam
Marks
-----3
3
3
Int.Ass
Marks
Exam Hrs/
Practical
Subjects
Exam Hrs/
Theory
Code No
Pract
Hrs/Week
Sl
No.
Lecture
Hrs/ Week
10
125
125
125
125
125
125
125
125
1000
1
2
3
4
5
6
7
8
9
2K11ME701
2K11ME702
2K11ME703
2K11ME 704
2K11ME 705
2K11ME 706
2K11ME 707
2K11ME 708
2K11ME 807
Automation in Manufacturing
Operation Research
Theory of Elasticity
Theory Of IC Engines
Elective I
Heat Transfer Lab
Simulation Lab
Design Lab II
Project work*
4
4
4
4
4
-----
-----3
3
3
3
3
3
3
3
3
------
-----3
3
----TOTAL
25
25
25
25
25
25
25
25
----200
Total
Exam
Marks
Int. Ass
Marks
ExamHrs/
Practical
Exa Hrs
Theory
Pract
Hrs/Week
Lecture
Hrs/Week
10
100
100
100
100
100
100
100
100
-----800
125
125
125
125
125
125
125
125
----1000
* Project Work will be started in the beginning of the seventh semester and its Evaluation will be done in the 8th Semester.
Elective I :
2K11ME 705.A.
2K11ME 705.C.
2K11ME 705.E.
2K11ME 705.G.
2K11ME 705.I.
Entrepreneurship Development
Automobile Engineering
Experimental stress Analysis
Environmental Engineering
Smart materials and Structures
2K11ME 705.B.
2K11ME 705.D.
2K11ME 705.F.
2K11ME 705.H
2K11ME 705.J.
1
2
3
4
5
6
7
8
9
2K11 ME801
2K11ME802
2K11 ME803
2K11ME804
2K11ME 805
2K11ME 806
2K11ME 807
2K11ME 808
2K11ME 808
Total
Exam
Marks
Int. Ass
Marks
Exam Hrs/
Practical
Subjects
Exam Hrs/
Theory
Code No
Pract
Hrs/Week
Sl
No.
Lecture
Hrs/Week
10
4
4
4
4
4
----
-----3
3
3
3
3
3
3
3
----
-----3
---
25
25
25
25
25
25
75
50
25
300
100
100
100
100
100
100
100
--700
125
125
125
125
125
125
175
50
25
1000
TOTAL
Elective II :
2K11ME 805.A.
2K11ME 805.B.
2K11ME 805.C.
2K11ME 805.D.
2K11ME 805.E.
2K11ME 805.F
2K11ME 805.G
2K11ME 805.H.
2K11ME 805.I.
2K11ME 805.J.
Hours/Week-4
Total Hours-60
PART-A
Unit-I
Partial Differential Equations (P.D.E) Formulation of P.D.E, Solution of non homogeneous. P.D.E by direct
integration, Method of separation of variables.(First and second order equations) Solution of Lagrange's
linear P.D.E of the type Pp+Qq=R , Solution of standard types of non-linear partial differential equations Charpits method.
(6+1*=7) hours
Unit-II
Fourier Series Periodic functions, Fourier expansions, Half range expansions, Complex form of Fourier
Series, Practical harmonic analysis.
(6+2*=8) hours
Unit-III
Fourier Transforms Finite and infinite Fourier Transforms, Fourier sine and cosine Transforms, Properties,
Inverse Transforms
(6+1 *=7) hours
Unit-IV .
Z-Transforms Definition, Standard Z-Transforms; Linearity property, damping rule, Shifting rule, Initial
value theorem, Final value theorem, Inverse Z-Transforms. Application of Z-Transforms to solve
differential equations.
(7+1*=8) hours
PART-B
Unit -V
Statistics and probability: Curve Fitting, Fitting of a straight line, Fitting of a curve of the form y=abx ,
Fitting of a Parabola, Correlation, Regression , Basic concepts of probability, Addition theorem, Conditional
probability, multiplication theorem, Bayes's theorem.
(6+2*=8) hours
Unit-Vl
Random variables Discrete and continues random variables-PDF -CDF. Binomial, Poisson,
Exponential and Normal distributions.
(7+1*8) hours
Unit-VII
Joint Probability and Markov Chains: Joint probability distributions, concept of joint probability, joint
distributions, discrete and continuous,. Independent random variables, problems on expectation and variance.
Markov Chains: probability vector, stochastic matrices, Fixed vectors and regular stochastic matrices, higher
transition probabilities, stationary distributions and absorbing states
(6+1*=7) hours
Unit-VIII
Calculun of variations Variation of a function and a functional. External. of a function, variational problems ,
Euler's equation, standard variational problems , including Geodesics , Minimal surface of revolution , hanging chain
,Brahistochrone problems.
(6+1*=7) hours
Total number of hours is 64 (50 hours of teaching , 10 hours of Tutorials and 4 hours of internal test (*
indiates Tutorial hour)
UVCE, Mechanical Engg.
The question paper contains two parts namely, Part A and Part B. Each part contains 4 questions. Five full
questions are to be answered in all out of 8 questions, choosing at least two from each part.
Text Books:
Thomas, G.B & R.L. Finney, Calculus, Addison Wesley, 0 Edition, 1998.
Kreyszig, E., Advanced Engineering Mathematics, John Wiley, 8th Ed, 1999.
Walpole and Myers, Probability and Statistics for Engineers and Scientis4, 2007.
III SEMESTER B E MECHANICAL ENGINEERING
2K11 ME 302 Material Science and Metallurgy
UNIT - I
1. Engineering requirements of materials. Mechanical Properties of Materials, Tension test, Hardness
tests and Impact tests.
5
2. Metallography:
Optical Microscopy, Metallurgical microscope and specimen preparation.
Scanning Electron Microscope
5
3. Solidification and Phase diagrams: Homogeneous and heterogeneous nucleation, grain growth.
Solid solutions, Gibbs Phase rule. Types of phase diagrams, Lever Rule, intermediate phases.
5
4. Crystal Structures: Space lattice classification. Miller Indices for planes and directions. Crystal
imperfections.
5
5. Atomic Diffusion: Phenomenon, mechanisms of diffusion. Flicks Laws. Activation energy. Factors
affecting diffusion. Practical applications. Related Problems.
5
UNIT -II
6. Mechanical Behaviour of Materials: Elastic and Plastic behaviour. Yield point phenomenon. True
stress-true strain relationships. (Related Problems). Plastic deformation of single crystals: CRSS
(Related Problems,) Slip deformation. Dislocations and plastic deformation. Twinning deformation.
10
7. Strengthening Mechanisms: Grain boundary effect, strain hardening, solid solution strengthening,
strain aging. Recovery , Recrystallisation and Grain Growth. Frank Read Source of dislocations.
10
UNIT- III
8. Fracture of Materials: Types of fracture. Effect of temperature, strain rate and triaxiality on flow
stress and ductile to brittle transition. Notch sensitivity.
5
9. Fatigue Behaviour: Types of fatigue loading, Mechanisms of fatigue failure. Fatigue properties,
fatigue test: S-N Diagram, factors affecting fatigue behaviour.
5
10. Creep Behaviour: Creep Phenomenon, Three stages of creep. Transient creep and Viscous creep.
Creep rupture. Creep Properties, Creep Test
5
Books for Reference:
1. William D. Callister: Material Science and Engineering - An Introduction. John Wiley & sons Inc. 1997.
2. William F Smith: Principles of Materials Science and Engineering. Tata McGraw Hill Inc 1996.
UVCE, Mechanical Engg.
3. O.P. Khanna: A Textbook of Materials Science and Metallurgy. Dhanpat Rai Publication 1999.
4. Fisher T: Materials Science for Engineers. Elsevier Publications 2009
Scheme of Examination:
3 Questions each in unit 1 and 2 and 2 Questions in unit 3 are to be set.
Students are to answer a total of 5 questions choosing any 2 questions each in unit 1 and 2.
any 1 question in unit 3.
PART A
Basic Concepts:
System, Surroundings, Boundary, property, state, process, cyclic process, path function, point function,
Microscopic and Macroscopic point of view of thermodynamics, thermodynamic equilibrium,
4
Zeroth law of Thermodynamics:
Concept of Temperature statement and explanation of Zeroth law of Thermodynamics. Measurement of
temperature using concept of Zeroth law of thermodynamics. International scale of Temperatures.
Numerical Problems.
Entropy
Introduction, Entropy and heat, Carnot theorem, Clausius theorem, Entropy property of a system, Clausius
inequality, Entropy change of an irreversible process of a closed system, Principle of increase of entropy,
combined first and second law, Entropy change for an ideal gas, Change in entropy for different processes,
Isentropic process for solid, Isentropic process for solid, Isentropic work in a steady flow system.
10
PART C
Pure Substances
Definition, Explanation, Two property rule, formation of steam at constant pressure, Specific volume,
External work of evaporation, True or internal latent heat, Internal energy of steam, PT,PV,TV,TP & PH
diagrams, State changes of a system involving pure substances, Steam tables, Measurement of Dryness
fraction, Numerical Problems.
8
Mixture of Gases:
Non reactive mixtures mole fraction mass fraction volume fraction law of partial pressures
Relatives involving pressure volume, internal energy. Enthalpy - entropy and specific heats of gaseous
mixtures Numerical examples.
6
Books of Reference:
01.
02.
03.
04.
05.
Scheme of Examination:
Questions to be set: 3 questions from part A
3 questions from part B
2 questions from part C
Students are to answer 5 questions choosing at least 2questions from each Part.A and B and one question from Part C
1. Fundamental concepts and properties. Fluid-definition, concepts of continuum, shear stress as applied
to fluids, fluid properties viscosity, Newtons law, surface tension, Bulk modulus, compressibility,
vapour pressure, capillarity, international standard atmosphere, numerical problems pressure at a point,
gauge and absolute pressures of a fluid.
6
2. Fluid Statics:
Principle of manometers, simple and differential manometers, Bourdons pressure gauge, Pascals law,
Numerical problems, Hydrostatic forces on plane and inclined surfaces, numerical problems.
4
3. Floatation of bodies Archimedes principle, stability of floating bodies. Determination of Metacentric height - experimental
and analytical methods - numerical problems.
4
4. Fluid Kinetics
Definitions of path line, steam line, streak line, flow nets, steam tube, steam function, velocity potential
function, numerical problems, continuity equation for one dimensional fluid flow, types of fluid flow
steady flow, uniform, rotational flow, laminar flow, turbulent flow, Compressible flow. Acceleration
of a fluid particle.
10
PART B
5. Fluid Dynamics
Forces acting on fluid mass, Eulers equation of motion, energy possessed by a fluid particle, Bernoullis
equation derivation from one dimensional Eulers equation of motion. Applications of Bernoullis
principle venturimeter, orifice meter, pitot tube, notches- rectangular, triangular, trapezoidal notches
orifices: vertical, horizontal numerical problems. Vortex motion, Reynolds Number & its significance.
Hagen poiseulles equation for flow through pipes. Turbulent flow: Darcys equation for turbulent flow
through pipes, Unsteady Flow-Water Hammer. numerical problems.
15
6. Dimensional analysis:
Principle of dimensional analysis, Buckingham pi- theorem, application, dimensionless numbers and
introduction to model studies.
7
PART C
7.
8. Compressible Flow:
Velocity of sound wave in isothermal and adiabatic conditions, Mach number and its significance and
mach cone, numerical problems. Bernoullis equation for compressible flow
7
Books for Reference:
1. Fluid Mechanics Streter
2. Fluid Mechanics and Hydraulic Machines Modi and Seth
3. Fluid mechanics and fluid power D.S. Kumar
10
Scheme of Examination:
Questions to be set: 3 questions from part A
3 questions from part B
2 questions from part C
Students are to answer 5 questions choosing at least 2questions from each Part.A and B and one question from Part C
1. MECHANISMS
8
Introduction to the course: Definitions of: degrees of freedom, elements, kinematic pair, kinematic
chain, inversion and machine.
Linkages: 4 bar chain, single and double slider crank chain and their inversions. Velocity and
acceleration of single slider mechanisms by analytical and Kleins Construction.
Straight line motion: Peaucellier mechanism, Watts Straight line mechanism, Hookes joint; Double
Hookes joint, pantograph.
Intermittent motion mechanism: Rachet and Pawl Mechanisms, Intermittent Gearing, Geneva Wheel,
Escapement.
UNIT II
2. VELOCITY AND ACCELERATION IN MECHANISMS:
20
Velocity and acceleration by: a) relative velocity and acceleration method b) Instantaneous centre
method. c) Vector methods.
UNIT III
3.
Introduction to belt drive, length of belt, effect of slip and creep in belts, initial tension: ratio of belt
tensions, power transmitted, effect of centrifugal tension, Max power transmission, rope and V belt
drives, kinematics of chain drive.
4.
CAMS
Classification of cams and followers, types of motion of follower (Uniform velocity, SHM, UARM and
cycloidal). Graphical cam layout.
5.
GEARS:
Friction wheel, teeth for positive action: Classification of gears, gear terminology; law of gearing ;
velocity of sliding; forms of teeth (Cylindrical & Involute), path of contact; contact ratio. Interference
in gears and methods of avoiding interference; Minimum number of teeth on rack, pinion & gear when
in mesh to avoid interference. Introduction to bevel, helical, spiral and worm gears (without involving
problems)
11
6. GEAR TRAINS:
Classification: Velocity ratio for epicyclic gear train, evaluation tooth loads and torques in epicyclic
gear train; Automobile gear box, Differential gear box.
REFERENCE BOOKS:
1 Theory of machines by Thomas Beven
2. Dynamics of machine by A.R.Holovenko
3 Theory of Machines by J.E.Shigley, Vicker, McGraw Hill.
4. Mechanics and Dynamics of Machinery by Hamilton. H. Mabie and Charles. F Rein holtz
John Wiley Publishers.
Scheme of Examination:
To set two questions each from Unit I and unit II: four questions from units III.
Students are required to answer five full questions choosing at least one from each unit.
Class : 3 Hours/Week
Examination: 4 Hrs
B.I.S. Codes in Machine Drawing, Dimensioning, Indication of Tolerances, fits, surface Texture symbols,
conventional representation of screw threads, construction of nut and bolt, studs, machine parts not
sectioned materials in section, different types of keys, welding symbols.
6
Examination Unit:
UNIT I
(To set 2 questions i.e. One on Developments and ONE on conversion of views and student to answer any
ONE question of 20 marks)
Development of lateral surfaces:
Development of lateral surfaces of right regular prisms, pyramids, cones, cylinders and when truncated and
with through holes. Development of transition pieces.
Conversion of Views:
Drawing orthographic views and sectional views from given isometric view of simple machine parts
15
12
UNIT II
UNIT III
(To Set ONE question of 60 marks, to be answered compulsory)
Drawing the 3 principal views of the assembly, of which one or two views in section/half section, when the
details of individuals parts are given, for the following items:
1. Screw Jack
2. Stop Valve
3. Plummer Block
4. Split Sheave Eccentric
5. Gland and Stuffing Box Expansion Joint
6. Feed Check Valve
7. Swivel Bearing
8. Machine Vice
9. Rams bottom safety Valve.
10. Tailstock of Lathe
11. Tool Head of a Shaper
12. Cross Head of a Vertical Steam Engine
24
TEXT BOOKS:
1. Machine Drawing: K.R.Gopala Krishna
2. Machine Drawing : N.D. Bhatt.
13
Group Test
1. Testing of materials using UTM
Tension Test
Bending Test
2. Torsion Test
Individual Tests:
3. Hardness Tests
3.1 Brinell Hardness Test
3.2 Rockwell Hardness Test
3.3 Vickers Hardness Test
4.
Impact Tests
4.1 Izod Test
4.2 Charpy Test
5.
6.
7.
8.
9.
Scheme of examination:
Viva & voce
One experiment in group test
One experiment on individual test
20 marks
60 marks
20 marks
14
Three models
3. Forging
Three models
Scheme of Examination:
1. VIVA-VOCE
20 Marks
2. One model from welding 40 Marks
3. One model from Wood turning or Forging - 40 Marks
IV SEMESTER
B E MECHANICAL ENGINEERING
Hours/Week-4
Total Hours-60
Examination hours-3
Examination Marks-100
PART-A
Unit-I
Sets in a complex plane Functions of a complex variables. Limit Continuity and differentiability
(definitions only). Analytic function, Cauchy-Riemann equations in Cartesian and polar forms. Harmonic
functions Constructions of analytic functions (Cartesian and polar forms).
(6+1*=7) hours
Unit-II
Line integral. Cauchy's theorem-corollaries. Cauchy's integral formula for complex function
and for derivatives, Conformal transformations: 1/z , z ,e and z +
transformations
(z 0). Bilinear
(6+2*=8) hours
Unit-III
Power series , convergence , radius of convergence, Taylor's and Laurent's theorems (statements
only)Singularities .Poles .Calculation of residues .Residue theorem (without proof)-problems.
(6+1*=7) hours
Unit-IV
Evaluation of Contour integrals .
(6+1*=7) hours
15
Part-B
Unit-V
Numerical solution of algebraic and transcendental equations- solution by Bisection, Ramanujan method,
linear iteration and NewtonRaphson methods. Solution of linear simultaneous equations: Gauss
elimination method, Gauss Jordan' method, Gauss Seidel methods, LU decomposition method
methods of Crout, Doolittle and Cholesky.
(6+1*=7) hours
Unit-VI
Finite differences ( Forward and backward differences), Interpolation, Newtons forward and
backward interpolation formulae, Central difference formulae: stirlings and Bessels formula.
Interpolation with unequal spaced points: Lagarange interpolation formula and inverse
interpolation formulae and Hermitc interpolation formula
(6+2*=8) hours
Unit-VII
Divided differences and their properties: Newtons general interpolation formula. Interpolation
by
iteration, Numerical differentiation using Newtons forward and backward interpolation
formulae. Numerical integration: Trapezoidal method, Simpson 1/3 rule, Simpsons 318th rule,
(6+1*=7) hours
Unit-VIII
Numerical solution of ordinary differential equations: Solution by Taylor's series, Picard's method of
successive approximation, modified Euler's method, Runge Kutta methods Of second and fourth order,
Predictor and corrector methods - Adams Bashforth method, Adams-Moultons method.(6+2*=4) hours
Total number of hours is 64 ( 50 hours of teaching , 10 hours of Tutorials and 4 hours of internal test (*
indiates Tutorial hour)
Question paper pattern:
The question paper contains two parts namely, Pail A and Part B. Each part contains 4 questions. Five full questions are to be
answered in all out of 8 questions, choosing at least two from each part.
Text Books:
16
Examination: 3 Hrs
Internal Assessment Marks: 25
Max marks for Examination: 100
Unit.1
17
Scheme of Examination:
Examiners to set a total of eight questions as follows:
Four questions each from Units I and II
Students are to answer a total of five questions, choosing at least one from each Unit.
Exam: 3 Hrs
Internal Assessment Marks: 25
Exam Marks: 100
UNIT I
Scheme of Examination:
Examiner to set three questions from unit I and five questions from unit II.
Students are to answer a total of five questions choosing at least two questions from each unit.
18
Exam: 3 Hrs
Internal Assessment Marks: 25
Exam Marks: 100
PART A
Scheme of Examination:
Questions to be set: 3 questions from part A
3 questions from part B
2 questions from part C
Students are to answer 5 questions choosing at least 01questions from each Part.
19
Exam: 3 Hrs
Internal Assessment Marks: 25
Exam Marks: 100
PART A
1. Properties of steam:
Steam generation - Enthalpy, Entropy and internal energy of steam - steam tables and charts - vapour
processes - Determination of dryness fraction problems
6
2. Steam Nozzles:
Expansion of steam through nozzles - optimum pressure ratio for maximum discharge - determination of
cycles area of throat and exit - concepts of super saturation flow of steam.
8
3.Steam Turbines:
Principle of operation of steam turbines - Types of steam turbines - The simple impulse steam turbine Reaction turbine - Velocity diagrams for impulse and reaction turbines - Power developed in turbines Diagram efficiency - Stage efficiency - improvement of steam turbine efficiency - concept of reheat cycle,
Regenerative cycle and Binary vapour cycle - Governing of steam turbines- problem.
10
PART B
5. Refrigeration:
Introduction - Application of refrigeration - Performance of a refrigerator (COP) - Units of refrigeration The reverse cannot cycle - The reversed Brayton or Bell Coleman air cycle - Air refrigeration system Vapour compression refrigeration system - Methods to improve simple refrigeration system - Properties of a
good refrigerant Vapour absorption refrigeration System COP interms of operating temperatures of
vapour absorption refrigeration system - Electrolux refrigeration system - Steam jet refrigeration system
Non conventional refrigeration systems - Thermoelectric refrigeration - Pulse tube refrigeration - Vortex
tube refrigeration - Concept of low temperature refrigeration.
12
6. Air Conditioning:
Summer
air conditioning & winter air conditioning, equipments used for air conditioning
systems.Introduction to psychrometry, terms involved in air conditioning - Psychrometric chart Psyctrometric processes - Concept of comfort air conditioning - Cooling loads affecting air conditioning
06
Part C
7. vapour power cycles
Cornot vapour cycle, draw backs as a reference cycles, simple rankine cycle, T-S diagram , analysis for
performance. Comparison of carnot and rankine cycles, effects of pressure and temperature on rankine cycle
performance. Actual power cycles. Ideal and practical regenerative rankine cycles, open and closed feed
water heaters, reheat rankine cycles .
10
8 Displacement Compressors:- Use of compressed air - Reciprocating compressors - single stage
compressor without clearance and without clearance volumetric efficiency - Best value for index of
compression - Multistage reciprocating air compressors - minimum work input in multi stage compression Heat rejected per Kg of air - Indicators diagram - Mean effective pressure - Indicated power - shaft power Optimum intermediate pressure in two stage compressors - Numerical problems.
10
UVCE, Mechanical Engg.
20
Book of Reference:
1.
2.
3.
4.
5.
Scheme of Examination:
Questions to be set: 3 questions from part A
3 questions from part B
2 questions from part C
Students are to answer 5 questions choosing at least 01questions from each Part.
21
General Instructions: Process sheets and Inspection sheets are to be prepared for each model.
1. Detailed study of the following machine tools with regard to their construction, operations and
controls:
(i) Lathe (ii) Shaping Machine (iii) Drilling Machine (iv) Grinding Machine
2. Demonstration of assembly and disassembly of the following lathe parts:
(i) Head Stock (ii) Tail Stock (iii) Carriage (iv) Cross Side (v) Compound Rest (vi) Bed (vii) Gride
Ways (viii) Feed Gear Box (ix) Apron Box.
3. Study of accessories chuck (3 jaw & 4 jaw ), Face plate, Steady rest, Follower rest, Tool Post &
Centers.
4. Four Models using lathe involving, Plane involving, Taper Turning, Thread cutting, groove cutting,
Knurling, Drilling, Boring & Eccentric Turning.
5. Two Models using shaping machine involving production of flat surfaces, dove tails, V and
rectangular grooves.
6. Grinding of tool angles using tool and cutter grinder machine.
7. Calculation of machining time for turning, drilling tapping grinding, shaping and milling.
Exercises using AUTOCAD Inventor package/CATIA to create assembly drawing & 3D models.
Scheme:
(i) Exercises using AutoCAD inventor/CATIA (one assembly Drawing) = 50 Marks
(ii) Exercises using AutoCAD inventor/CATIA( one 3D model) = 30 Marks
(iii) Viva-voce Exam = 20 Marks
22
Exam: 3 Hrs
Internal Assessment Marks: 25
Exam Marks: 100
UNIT I
1.
2.
3.
TRANSIENT RESPONSE ANALYSIS: Standard test signals for time response, response of first and
second order systems.
4
4.
ERROR ANALYSIS: Static error coefficients, dynamic error co- efficient, Errors Analysis.
5.
6.
UNIT II
7.
8.
FREQUENCY RESPONSE ANALYSIS: Polar plots, logarithmic plots, log magnitude vs phase
Plots.
4
9.
10.
ROOT LOCUS METHOD: General procedure for construction of root loci-root locus plots-root
locus analysis.
6
11.
SYSTEM COMPENSATION: Introduction, phase lead, phase lag, lag-lead compensation methodscomparison of compensation methods.
3
12.
ELEMENTS OF NON-LINEAR CONTROL SYSTEM: Introduction, common physical nonlinearities-describing function and describing function analysis, phase -plane analysis, singular points,
limit cycle behavior
5
23
Scheme of Examination:
Examiner to set four questions from each Unit.
Students are to answer any Five Full questions choosing at least Two questions from each unit.
Exam: 3 Hrs
Internal Assessment Marks: 25
Exam Marks: 100
UNIT I
1.
The meaning of Mechanical Engineering Design the phases of design design considerations
codes and standards review of stress analysis factor of safety. Design for static loading Failure
theories stress concentration.
12
2.
Design for variable loading Endurance limit and fatigue strength Fluctuating stress combination
of loading modes Design of Impact loading.
8
3.
10
UNIT II
4.
Design of Keys and Splines; Couplings Rigid & Flexible Couplings; Mechanical joints cotter joints;
Knuckle joints; Bolted joints; Riveted joints; Welded joints.
15
5.
Design of clutches Disc, cone & centrifugal clutch; Design of brakes block brake, band brake
internal expanding brakes.
15
Text Books :
1)
2)
3)
Mechanical Engineering Design Joseph Shigley and Charles Mischke, Mc Graw Hill international
Machine Design P.C. Sharma, D.K. Kataria & Sons
Machine Design Data Hand Book (Dr. Lingaiah)
REFERENCE:
1)
2)
Scheme of Examination:
Note: USE OF DESIGN DATA HAND BOOK IS PERMITTED IN THE EXAMINATION.
Examiner to set four questions from each Unit.
Students are to answer any five full questions choosing at least two questions from each unit.
24
Exam: 3 Hrs
Internal Assessment Marks: 25
Exam Marks: 100
PART-A
1.
2.
3.
4.
5.
6.
Finishing Processes
Honing, Lapping & Super finishing processes-Process description & capabilities.
Text Books
1.
2.
3.
4.
Fundamentals of metal machining and machines, Geoffrey Boothroyd pub: McGraw Hill Book company
Manufacturing Science Amitabha Ghosh and A.K. Malik Pub: Affiliated East west press Pvt. Ltd, New Delhi
A text book of Production Engineering P.C. Sharma, Pub S. Chand & Company
Fundamentals of metal cutting and Machine Tools-B.L. Juneja & G.S. Sekhon. Pub: New age International (p)
Ltd, New Delhi.1998.
25
References
1. Tool and Manufacturing Engineering Hand Book ASTME
2.
3.
4.
5.
6.
7.
8.
Modern Machining Processes Pandey PC, Pub: Tata Mc Graw Hill. Co.1993.
Non Traditional Machining Processes Wellar, SME, Michigan 1984.
New Technology Bhattacharya, B.E. Publisher, 1984.
A text book of Manufacturing Technology- R.K. Rajput, Laxmi Publications (P) Ltd, New Delhi.
Manufacturing Technology- D.K. Singh, Pub: Pearson Education, New Delhi.
Theory of Metal cutting & Practices Dr. B.J. Ranganath, Pub: Vikas Publishers.
Scheme of Examination:
Examiners to set Two Questions in Part-A, Three Questions in Part-B & Part-C.
Students are to answer Five full questions choosing at least One full question from each Part.
1.
Exam: 3 Hrs
Internal Assessment Marks: 25
Exam Marks: 100
PART - A
MEASUREMENT & MEASUREMENT SYSTEMS: Introduction, Definition, Basic requirements,
Methods of measurement. Generalized measurement system, fundamental & Derived units, Standards
of measurements, Role of Measurement in Industry.
3
2.
STATISTICAL TREATMENT OF DATA AND STATIC CHARACTERISTICS: DefinitionAccuracy, Precision, sensitivity, Error, Result, True value. Hysterics, Mean & Standard deviation,
Variance, Median, Mode. Calibration & its importance, Classification of errors. Treatment of Single &
Multi sample data by uncertainty analysis.
7
3.
4.
5.
6.
TERMINATING DEVICES : Different types of meter indicators, VTVM, CRO, Oscillographs, X-Y
Plotters, Vibrometer & Accelerometer.
4
PART B
APPLIED MECHANICAL MEASUREMENTS:
7.
MEASUREMENT OF COUNT & FREQUENCY: EPUT Meter, Time interval meter, Mechanical
counters, Stroboscope, Measurements of frequency & Phase by using Lissajous diagrams, Discussion
of applications.
3
8.
MEASUREMENT OF STRAIN: Types of strain gauges, Selection and installation, Gauge factor,
Temperature Compensation, Configuration for measuring tensile and bending strains & Stresses,
Discussion of application.
3
26
9.
MEASUREMENT OF FORCE, TORQUE & POWER: Proving Ring, Load Cell, Absorption &
Transmission dynamometers, Discussion of application.
2
10.
11.
LINEAR MEASUREMENTS: Gauge Blocks, Dial gauge, Bevel protractors, Sine bar, Planimeter,
Tool room microscope, Profile projector, use of Auto collimator, Straightness testing. Principle of
Interferometry-otical flats, NPL flatness interferometer, Measurement of surface roughness,
Discussion of application.
2
Exam: 3 Hrs
Internal Assessment Marks: 25
Exam Marks: 100
UNIT I
1.
2.
3.
Industrial Ownership: Types of ownership, methods of raising capital, incorporation of Joint Stock
Company.
4
4.
5.
Industrial Psychology and Human Relation: Motivation, theories of human motivation, Maslows
hierarchy of needs, group dynamics, theory x & y, Hawthorne experiments.
4
27
UNIT II
6.
Industrial Relations: Trade union movement in India, machinery for settlement of disputes, handling
of individual grievances, work of ILO.
4
7.
Factory Legislation in India: Important provision of factories act, Payment of wages Act,
Workmens compensation Act, ESI Act, Environmental regulations.
4
8.
Industrial Safety: Safety devices, duties of safety engineer, Tracking and prevention of accidents,
occupational diseases.
4
9.
Work Study: Introduction, Work-study procedures Human Considerations In work study concepts of
work content, work study as a tool to improve productivity.
4
10.
Method Study: Objectives, steps in method study recording techniques, micro motion study, and
principal of motion economy.
4
11.
12.
Value Engineering: Definition, value analysis steps in value analysis principal of value analysis. 4
13.
14.
Scheme of Examination:
Examiners are to set Three questions from each of Unit-I & Unit-II and Two questions from Unit-III. Students to
answer Five full questions choosing Two from Unit-I & Unit-II One from Unit-III.
General Instructions: Process sheets and Inspection sheets are to be prepared for each model.
1.
2.
3.
4.
5.
6.
Detailed study of the following machine tools with regard to their construction, Operation and controls
(i)Milling Machine (ii) Electro chemical Machining Setup (iii) Ultrasonic Machining setup (iv)
Electric Discharge Machining setup?
Two models using a Milling Machine involving production of flat surfaces & gears.
Measurement of Shear angle in orthogonal cutting, cutting forces, power in milling and drilling
operations.
ONE model using Electric Discharge Machining setup?
ONE model using Ultrasonic Machining setup?
ONE model using Electro chemical Machining setup?
28
2.
PART A
MEASUREMENTS:
i. Determination of elastic constants using strain gauges from the following experiment: A constant
stress cantilever beam subjected to a concentrated end load.
ii.
Determination of gauge factor and cross sensitivity of a given strain gauge.
iii. Calibration of load cell and pressure gauge with strain gauge.
iv. Calibration of LVDT and study of characteristics of LVDT.
v. To study the amplitude and the frequency of unknown wave forms using CRO. Study of Lissajous
diagrams for studying frequency and phase relations.
vi. Determination of time constant of first order system such as thermocouple.
vii. Calibration of thermocouple using resistance thermometer.
viii. Use of pyrometers Total radiation and optical pyrometers.
ix. Use of stroboscope for measurement of rotational speeds.
x. Vibration of displacement, velocity & acceleration measurement using vibration pick-ups.
xi. Measurement of sound pressure level using sound level meter, obtaining SPL spectrum at
different frequencies.
PART B
METROLOGY:
i.
Measurement of Surface Finish.
ii. Measurement of angle (Sine Bar)
iii. Measurement of center distance b/w holes
iv. Measurement of internal and external taper.
v.
Measurement of pitch and profile errors of threads and gears.
vi. Use of comparators.
vii. Measurement of radius of components.
Viii Measurement of form
29
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Determination of flash point and fire point of light, medium, and heavy oils.
Determination of calorific value of solid, liquid and gaseous fuel.
Determination of viscosity of oil using
a. Saybolt viscometer.
b.
Redwood viscometer.
c. Torsion viscometer.
Use of planimeter.
Analysis of flue gases by using orsat apparatus.
Valve time diagram of 2 stroke C. I and S. I engines
Valve time diagram of 4stroke C. I and S. I engines
Performance test of 4 stroke petrol engine.
Performance test of 2 stroke petrol engine.
Performance test of 4 stroke diesel engine.
Performance test of 2 stroke diesel engine.
Morse test on a multi cylinder IC engine.
Performance test on variable compression engine.
Study the P-, P-V and Heat release rate in a 4-stroke computer assisted diesel engine.
Sketch of examination.
One exercise.
:- 30 marks
One exercise.
:- 50 marks
Viva-voice
:-20 marks
30
UNIT I
Basic Introduction of C++ Language: Characteristics of OOPs, Preprocessor directives, C++ data
types, pointer types, string types, reference types, enumerations types, array types, Const def names,
new and delete expressions, type conversion.
6
2.
Functions: Defining a function, function arguments, default arguments, constant arguments, pass by
value, pass by reference, inline functions, functions overloading.
6
3.
Class and Objects : Specifying class, defining member functions, private member functions, memory
allocation for objects, static data members, static member functions, array of objects, objects as
function arguments, friend functions, returning objects, pointers to members, constructors, constructor
overloading, dynamic initialization of objects, copy constructors, destructors.
12
Inheritance and Polymorphism: Derived Classes and Base Classes, multilevel inheritance, multiple
inheritance, hierarchical inheritance, hybrid inheritance, virtual base class, abstract classes, pointers to
objects, this points, virtual functions.
6
4.
UNIT II
5.
Operator overloading and type conversion: Introduction, defining operator overloading, unary and
binary operator, overloading binary operators using friends, rules of overloading operators.
8
6.
7.
10
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit.
31
1.
2.
3.
4.
UNIT - I
FLY WHEELS: Analysis and Design of flywheel for engines and punching press, consideration of
stresses in rims and arms.
6
FLEXIBLE MACHINE ELEMENTS: Design and selection of flexible machine elements.
Belt Drives- design of belt drives calculation of the length of the belt, Number of piles and width of
the belt standard, flat and V-belt sections, V Belts-cross section-section procedure of V belts- pulley
details for both flat and V belts-Ribbed V belts.
8
Rope Drives- design and application of rope drives, wire ropes and pulleys-elevator and hoists-fatigue
life of wire ropes.
5
Chain drives- selection procedure of transimission chains and sprockets for various application-link
chains and pulleys-silent chains.
5
DESIGN OF SPRINGS: Springs-Types of springs-leaf,-helical, -disc or Belleville and concentric
torsion springs-Uses of springs- Belleville springs,-Helical spring of different cross sectionscombination of springs. Design of helical spring-compression and tension,-fatigue surge eliminationdesign of leaf springs.
6
UNIT -II
DESIGN OF BEARINGS : Types of bearing, lubrication and types of sliding lubrication. Properties
of oil and equation of flow: Introduction, viscosity, the Hagen poiseuille law, flow between parallel
stationery planes, viscosity - temperature relationship. Influence of pressure on viscosity and density
problems.
4
Hydrostatic lubrication: Introduction, Hydrostatic step bearings, Hydro static journal bearings, and
pivoted pad thrust bearings, oil lifts problems.
4
Rolling contact bearings: Types of rolling contact bearings- applications- selection based on
dynamic capacity, equation and different reliabilities, selection for variable loads and speeds- Radial
bearing; Axial bearing-selection of bearing- Deep groove ball bearing, roller bearings, angular contact
bearings.
4
5.
DESIGN OF GEARS:
Spur and helical gears: Introduction to transmission elements-positive drivers and friction drives;
gear drives-standard modules and various proportions-design of spur and helical gears based on
contact stress and beam strength based on Lewis and Buckingham equation, dynamic effects- check
for wear and endurance strength-Gear Materials.
10
Bevel and worm gears:Bevel gears-Nomenclature-design based on contact strength and beam
strength-based on Lewis and Buckingham. Worm and worm wheel-Nomenclature-design procedureefficiency and thermal considerations in worm gears. Introduction to Multi-speed Gear Box and Speed
Reducers.
8
Text Books:
1.
2.
3.
4.
Joseph Edward Shigley & Charles, R. Mischke, Mechanical Engineering Design. McGraw Hill
International Edition, 2000
S.G. Kulakarni, Machine Design solved problems Tata McGraw Hill Publishing Company Ltd., 1998.
William orthein, Machine Component Design (vol.I & II), M/s. Jaico publishing 1998-99.
T.V. Sundarajamoorthy and N. Shanmugum, Machine design, Khanna Publishers,Delhi-6.
32
Gitan M. Maitra & L.N. Prasad, Hand Book of Mechanical Design, Tata McGraw Hill 1985.
V.B. Bhandari, Design of Machine Elements, Tata McGraw Hill Publishing Company Ltd, 1998.
Prabhu T.J., Fundamentals of Machine Design, Madras Book House, Chennai.
Panday and Shah Machine Design.
Design Data Books.
Scheme of Examination:
Examiner to set four questions from each Unit.
Students are to answer any five full questions choosing at least two questions from each unit.
UNIT-I
Classification of metal working processes:
Advantages and limitations of wrought products. Effect of temperature, strain rate and friction on
metal working. Effects of residual stresses.
6
2.
Forging: Process description, Types of forging machines, Forging operations. Open & closed die
forging, Forging die design. Methods of analysis. Related problems. Defects in forgings.
6
3.
Rolling: Process description, Rolling mills, conditions for rolling, maximum possible reduction, effects
of back & front tension, Rolling pressure. Mechanics of flat rolling. Roll torque and power. Related
problems. Defects in rolled products
6
4.
Drawing: Drawing process, Die design, die materials, Drawing machines. Effects of die cone angle on
drawing forces. Mechanics of rod and wire drawing. Related problems. Defects in drawn products. 6
5.
Extrusion: Types of extrusion, Extrusion products, metal flow in extrusion, Hydraulic extrusion,
Impact extrusion. Mechanics of extrusion. Related problems. Defects in extruded products.
6
6.
UNIT - II
Sheet Metal Forming: dies & Tools: Simple, compound and progressive dies, Types of presses,
shearing force calculation, clearance in shearing. Types of shearing operations
6
7.
Deep Drawing: Process description, stresses & deformation in deep drawn cup, Deep drawability.
Deep drawing practice. Formability and modeling, FLD, Dent resistance of sheet metal parts. Defects
in deep drawn cup products.
6
8.
9.
Miscellaneous Forming Processes: Stretch forming. Superplastic forming and diffusion bonding. Spray
forming.
8
33
Part A
INTRODUCTION: Units, definitions, basic modes of heat transfer, mechanism and basic laws of heat
transfer, Thermal conductivity for various types of materials, Thermal resistance and conductance,
heat capacity , heat diffusivity connective heat transfer co-efficient, Stefan Boltzmanns Law of
Thermal radiation.
4
2.
CONDUCTION: Three dimensional general heat conduction equation in Cartesian co-ordinates. One
dimensional steady state heat conduction without heat generation, through plane slabs, cylinders and
spheres. Concept of Thermal resistance, electrical analogy, heat transfer through composite slabs,
cylinders and spheres, contact resistance, combined conduction and convection. Overall heat transfer
co-efficient variable Thermal conductivity, critical thickness of insulation for cylinder and sphere. 10
3.
4.
5.
6.
7.
8.
Part B
ONE DIMENSIONAL TRANSIENT CONDUCTION: Conduction in solids with negligible internal
temperature gradient (Lumped system analysis) use of transient temperature charts for transient
conduction in slabs, long cylinder and sphere: use of transient temperature charts for transient
conduction in semi infinite solids.
6
CONVECTION HEAT TRANSFER : Dimensional analysis, Buckingham Theorem, application to
free and forced convection, physical significance of Reynolds, prandtl Nusselt and Stantan numbers
numerical problems.
10
HEAT EXCHANGERS: Classification of heat exchangers, Heat changers effectiveness and LMTD for
parallel and counter flows, Falling and falling factor, significance of NTU.
8
Part C
BOILING AND CONDENSATION: Regimes of pool boiling, pool boiling correlations, Types of
condensation: NUSSETTS Theory for laminar condensation on a vertical flat surface, expression
for film thickness and heat transfer co-efficient: Use of correlations for condensation on horizontal
tube and horizontal tube banks: Reynolds number for condensate flow.
6
RADIATION HEAT TRANSFER: Thermal radiation; definitions of various terms used in radiation
heat transfer, Stefan-boltyzman law, Krichoffs Law, Planks Law and Weins displacement Law,
Radaiation heat exchange between two parallel infinite black surfaces, between two parallel infinite
34
gray surfaces. Effect of radiation shield: Intensive of radiation and solid angle: Lamber Law: Radiation
heat exchange between two finite surfaces.
6
9.
MASS TRANSFER : Definitions of terms used in mass transfer analysis; Flicks first law; Steady state
equimolar counter diffusion in gases; Steady state unidirectional in gases; steady state unidirectional in
gases; steady state diffusion in liquids, Schmidt Number, Sherwood Number.
2
Heat transfer a practical approaches by YUNUS A CENGEL, Tata MC Graw Hill 2002.
Fundamentals of Heat and mass transfer, Frankkrith, Incropera, Wiley and Sons 4th ed. 1995.
Heat transfer A basic approach, Necats Osisik, MC Graw Hill International ed. 1988.
R.K. Hegde & Niranjan Murthy, Heat and Mass transfer, Sapna Publications, Bangalore.
R.K. Rajput, Heat and Mass transfer, Laxmi publication, New Delhi.
Domakundawar, Heat and Mass transfer, Dhanapat Rai and Co. New Delhi.
P.K. Nag, Heat and Mass Transfer, TATA Mc. Grawhill publications.
Kodanadaraman and Subramanyam, Heat Transfer data hand book.
Scheme of Examination:
Questions to be set: 3 questions from part A
3 questions from part B
2 questions from part C
Students are to answer 5 questions choosing at least 01questions from each Part.
25
1.
UNIT I
Ferrous Materials: Iron-Carbon Equilibrium phases. Non- equilibrium T.T.T phase diagram. Phases
formed in these conditions. Influence of alloying elements on Non equilibrium diagrams.
8
2.
3.
4.
Composite Materials: Types of composite materials. Properties of fibers and matrix materials.
General methods of production, properties and applications of FRP, PRC, MMC and structural
composites. Expressions for density, Youngs modulus, and strength of continuous fiber reinforced
composites in iso strain and iso stress conditions. Applications of composite materials in aerospace,
automobile and other fields.
12
5.
Composition, structure and applications of the following materials: (a) Cast irons (b) Plain Carbon
Steels (c) Alloy steels (d) Copper alloys (e) Aluminium alloys (f) Titanium Alloys.
8
6.
Smart Materials: Piezo -electric materials, Electrostrictive, magnetostrictive materials, shape memory
alloys, fiber optic sensors.
5
7.
Nano materials and Technology: Introduction,. Overview of nano-science theory. Properties at nanoscale. Nano-materials, structures and nano-surfaces. Carbon-based nano-materials. Structure and
property characterization of nano-materials.
5
UNIT II
UNIT III
35
II.
Programs on
1. Functions
2. Classes and objects
3. Inheritance
4. Operator Overloading
5. Stacks
6. Queues
7. Linked Lists
Exercises using Mathlab Package.
Scheme of Examination
1. Exercises using Programming - 40 Marks
2. Exercises using Mathlab
- 40 Marks
3. Viva-voce
- 20 Marks
1.
To draw the displacement, velocity and acceleration curves for a slider-crank mechanism
2.
To study motion of the follower for the given cam and determine the displacement, velocity
acceleration at every point (cam analysis).
3.
To study the variation of input torque with respect to the out put torque on a four bar mechanism and
to find the mechanical advantage
4.
5.
6.
and
36
UNIT II
7.
Determination of natural frequency, damping ratio and damping coefficient in a longitudinal vibrations
system.
8.
Determination of natural frequency, damping ratio and damping coefficient in a torsional vibration
systems.
9.
10.
Scheme of Examination:
One question from Unit I
One question from Unit II
Viva voce
40 Marks
40 Marks
20 Marks
1.
2.
UNIT II
Moulding, Melting and Casting of ferrous and non ferrous metals in Green sand mould, CO2 Mould &
Shell mould. Measurement of fluidity of molten metal.
3.
37
30 marks
50 marks
20 marks
PART-A
Automation-Definition, Reasons, Arguments for and against Automation. Production Operations &
Automation strategies-Manufacturing Industries, Types of Production, Functions in Manufacturing,
Information Processing in Manufacturing, Plant layout, Production concepts & Mathematical models,
Automation Strategies, Problems.
1.
2.
Automation and Control strategies, Basic elements of Automated system-Power to Accomplish the
Automated process, Program of Instructions, Control system, Advanced Automation Functions-Safety
monitoring, Maintenance & Repair diagnostics, Error Detection and Recovery, Level of Automation,
Sensors, Actuators and other Control System components.
10
3.
Automated Material Handling & Storage system, Principles of Material Handling, Equipments,
Automated Guided Vehicle systems-Components, Types, Guidance, Routing, Steering, Control,
Loading, System design, Advantage & Applications. Automated Storage & Retrieval systemsDefinition of ASRS, functions, components, Types & Design of ASRS, Distributed Control structure
for AGVs & ASRS, Conveyors, Problems.
12
PART-B
Discrete Control using Programmable Logic Controllers & Personal Computers-Discrete Process
Control- Logic Control & Sequencing, Ladder Logic Diagrams, Programmable Logic ControllerComponents of PLC, operating cycle, Capabilities and Programming PLC, Problems.
10
4.
5.
Pneumatic & Electro Pneumatics in Automation, Industrial Prime movers, Basics of Pneumatics,
Compressed Air-generation & Contamination control, Pneumatic Actuators, Pneumatic Valves &
Control Circuits. Building of Pneumatic Circuits for typical Automation applications.
10
PART-C
Electro Pneumatics-Integration of Technologies, Solenoid valves, Control Devices-Switches, Push
button, Relays, Sensors. Time delay relays (Timers), Electro Pneumatic multiple actuator circuits.
Interfacing with PLC, Building of Electro pneumatic circuits for typical Automation applications. 10
6.
Text Books
9.
10.
11.
Mikell P Groover- Automation, Production systems and Computer Integrated Manufacturing, PHI
Publishers 2002 and 1997.
Nanua Singh-Systems Approach to Computer Integrated Design and Manufacturing, John Wiley & Sons.
Inc, New York 1996.
Joji P.-Pneumatic Controls. Wiley India Pvt Ltd edition 2008.
38
References
1.
2.
3.
4.
Ackermann et al., Programmable logic controllers Advanced level, Festo Didactic KG, 1991
American Society of tool and manufacturing engineers, Michigan, Pneumatic controls for industrial
applications, 1965.
J.R. Hackworth and F.D. Hackworth, Jr., Programmable logic controllers-Programming methods and
applications, Pearson Education, Pentice hall.
Programming and Applications of Allen Bradely PLCs, Course material of Apex High-Tech Institute,
Bangalore.
Scheme of Examination:
Examiners to set Three Questions in Part-A & Part-B, Two Questions in Part-C
Students are to answer Five full questions choosing at least One full question from each Part.
1.
Introduction: Managerial Decisions, Decisions under certainty and decisions under uncertainty,
Development of O.R, Definitions and essential characteristics of O.R, Phases of O.R, scope of O.R.
Advantages and limitation of O.R.
5
2.
Linear Programming Problems: Formulation, and application, concepts of solution space, convex
regions, basic feasible solution, by Graphical method, Simplex method, Big-M method, Degeneracy in
L.P.P., Theory of duality, Dual-simplex method.
10
3.
Transportation Problems: Finding initial BFS using N-W corner method, Matrix Minima method
and VAM. Optimal solution by Modi method, Degenerate and unbalanced transportation problems. 10
UNIT II
4.
5.
Sequencing Problems: Johnsons algorithm, n jobs 2 machines, n jobs 3 machines, 2 jobs m machines
problems
5
6.
Replacement Analysis: Causes for replacement and types of replacement problems, Items
deteriorating with time, Items with sudden failure.
5
7.
39
UNIT III
8.
Queuing Theory: Queuing system, Terminology and characteristic Analysis of (m/m/1): (/FIFO)
and (m/m/k): (/FIFO) queues. Applications of queuing theory.
5
9.
Game Theory: 2 persons Zero sum games, game with saddle point and games with mixed strategies.
Graphical Solutions to games, Solution of Games using Dominance rules.
5
Scheme of Examination:
Examiners are to set Three questions from each of Unit-I & Unit-II and Two questions from Unit-III. Students to
answer Five full questions choosing Two from Unit-I & Unit-II One from Unit-III.
1.
UNIT I
Introduction to Mathematical theory of elasticity, definition of continuum, stress
point, constitutive laws, Generalised Hookes Law, Strain- displacement relations.
2.
3.
Plane stress and plane strain, Principal stresses and strains, measurement of surface strains, strain
rosettes, Mohrs circle of stress and strain, analytical method.
6
4.
and strain at a.
8
5.
UNIT II
Two-dimensional problems in polar coordinates, strain-displacement relations, equations of
equilibrium, compatibility equation, stress function.
8
6.
Stress distribution symmetrical about an axis, Rotating discs, Lames problem-thick cylinder.
7.
Effect of circular holes an stress distribution in plates subjected to tension, compression and
shear. Stress concentration factor, Bending of a curved bar by a force at the end.
7
8.
Torsion: Inverse and Semi-inverse methods, stress function, torsion of circular and elliptical sections.7
REFERENCE BOOKS:
1. Contiuum Mechanics Fundamentals - Valliappan C: Oxford & IBH Publishing Co. Ltd,
NewDelhi
2. Advanced Mechanics of Solids- Srinath L.S. Tata McGraw Hill Publications Co. Ltd., NewDelhi.
3. Structural Mechanics with Introduction to Elastity and Plasticity- Venkataraman and
Patel: McGraw Hill Book Inc., New York.
UVCE, Mechanical Engg.
40
4. Mechanics of Solids- Arbind Kumar Singh : Prentice hall of India Pvt. Ltd. New Delhi -2007.
5. Theory of Elasticity - International Students- Timoshenko. S.P. and Goodier. J.N. - Edition,
McGraw Hill Book Co. Inc., New Delhi.
6. Applied Elasticity- Wang. P.C.
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit.
1.
Air Standard Cycles: air standard efficiency & - mep of otto cycle diesel cycle dual combustion
cycle numerical problems - deviation of real cycle from theoretical air cycle, numerical problems.
8
2.
Combustion of Fuels: theoretical air required, excess air actual air required for complete combustion
of solid, liquid and gaseous fuels - numerical problem - analysis of products of combustion.
8
3.
Performance and Testing of IC Engines: Introduction: Indicated power - Brake power - Various I.C.
engine efficiencies - Specific fuel consumption - Heat balance sheet Measurement of IP of IC engines Performance curves for SI engines - Variables effecting engine performance - Power requirement and
power available curve problems.
8
4.
5.
6.
7.
Part B
Combustion in I.C Engines; Four stoke and two stroke cycle engines - Valve time diagram for
four stoke engine combustion in SI Engines - detonation (KNOCK) in SI engines - variable affecting
knock in SI Engines and their effects - methods to reduce detonation - combustion in CI engines Knock in the CI engine effect of engine variables on diesel knock and methods to reduce diesel
knock rating of SI and CI engine fuels.
12
I.C Engine systems: carburetion - simple and complex carburetor - fuel pump for S.I engine - ignition
systems for SI engines - fuel injection system for CI engine - Supercharging of IC engines - Cooling of
IC engines - Governing of IC engines - Introduction to wrankle engine, Introduction to MPF engine.12
PART C
Alternative fuels for I.C. Engines: Introduction, Engine performance with pure alcohols, alcohol and
gasoline fuel blends, alcohols, Vegetable oils and Biogas as diesel fuel, Hydrogen- as fuel,
Modification to IC engine, Performance and Emission.
8
Air pollution : Introduction, pollutant from gasoline engines, gasoline emission control, diesel
emission, diesel smoke and control, diesel odour and control, comparison of diesel and gasoline
emissions control.
4
Book of Reference:
1.
2.
3.
4.
5.
6.
41
Scheme of Examination:
Questions to be set: 3 questions from part A
3 questions from part B
2 questions from part C
Students are to answer 5 questions choosing at least 1 questions from each Part.
Computer Simulation and experiments of pneumatic, electro pneumatic circuits involving PLC.
Computer Simulation and experiments of hydraulic, electro hydraulic circuits involving PLC.
Computer Simulation of manufacturing systems using packages like ARENA/ QUEST/ SPSS
software.
Note: The details of the required relevant theory for conducting above experiments are to be covered during
laboratory hours.
Scheme of examination:
Two experiments are to be conducted as follows:
1. One experiment from Sl. No. 1 or 2 for 50 Marks
2. One experiment from Sl. No. 3 for 30 Marks
3. Viva Voice : 20 Marks.
II.
UNIT- I
Photo Elasticity Experiments:
Calibration of photoelastic model material by using circular disc under diametrical compression.
Calibration of photoelastic model material by using a beam subjected to pure bending.
Determination of stress concentration factor in a plate with circular hole under tension.
Determination of contact stress & sub surface shear stress in a circular cutout subjected to uniaxial
tensile load.
Determination of stress concentration factor in plate with circular cutout under transverse bending.
42
UNIT- II
III. Study of Finite Element Analysis package (ANSYS)
Static Finite Element Analysis of:
i) Bars, Trusses and Beams.
ii) Plane Stress and Plain Strain problems.
iii) Axis Symmetric Problems.
iv) Solids (3 Dimensional)
v)Simple problems on one-dimensional heat transfer.
40
40
20
9.
10.
11.
Scheme of examination:
One exercise.
One exercise.
Viva-voice
:- 30 marks
:- 50 marks
:- 20 marks
43
Examination: 3 Hrs
1.
2.
3.
4.
5.
6.
IMPORTANT PROVISIONS OF FACTORY ACT: Sales of good act, partnership act, Income Tax,
Sales Tax and Excise rules, Licensing, tration, Muncipal bye laws and insurance coverage.
8
7.
Text Book:
Prasanna Chandra, Project Preparation, Appraisal and Implementation, Tata McGraw Hill, New Delhi, 1990.
Examination: 3 Hrs
1.
2.
Manufacturing ICs: The functions of ICs manufacturing of diodes. Production of a singal I component
classification of Ic Architecture.
6
3.
44
4.
Thin film Deposition: Physical Vapour Deposition, chemical vapor deposition, Epitoxial growth, IC
component interconnection, IC yield and economics
6
5.
6.
Printed Circuit Boards: Typical substrate (base) Materials and selection o substrate materials. Types of
PCBs. Methods of manufacturing of PCBs.
8
7.
Electronic Assembly
General Description of Electronic Assembly detailed study of sequences of operation for through-hole
and surface mount process
6
8.
E. Paul Degarmo, JT Black and Ronald A Kohser: Materials and processes in manufacturing. Wiley
student Edition 2004
Minger ML: Electronics materials handbook Vol 1. Packaging ASM
Jarger RC: introduction to micro electronic Fabrication. Addision-Wesley 1990
Cambell A: The science and Engineering of micro electronics Oxford University press 2001.
Pierset RF: Semiconductor fundamentals Addisor-Wisley, Reading mass.1988
CA Harper & RM Sampson: Electronic materials & processes Handbook 2nd Edition Mc Graw Hill 1994.
Scheme of Examination:
Number of questions to be set =8
Number of questions to be answered =5
Examination: 3 Hrs
UNIT I
1.
Automotive Engines: Introduction to Engine, Engine classification, SI & CI engines, cylinderarrangements and their relative merits, liners, piston- materials and design features, connecting rod,
crankshaft, camshaft, cylinder heads, valves, valve actuating mechanisms, valve and port timing
diagrams, types of combustion chambers for S.I Engine and C.I Engines, compression ratio, intake and
exhaust system, choice of materials for different engine components, engine positioning, engine
diagnostics, evaluating the engines condition.
10
2.
Engine Lubrication and cooling system: Lubrication, oil types, lubricating systems, oil pump.
Cooling systems, cooling requirements, liquid cooled system-coolant, water pump, radiator,
thermostat, water jackets, oil cooler, Air cooled system.
5
45
3.
Fuels, fuel supply systems: Conventional fuels, alternative fuels, fuel performance, basic fuel
additives, fuel mixture requirements for SI Engines, Carburetors basic carburetor design, types of
carburetors, Fuel injection systems multipoint and single point, EFI, TBI, CPI, GDI, CIS, Fuel
delivery system- fuel transfer pumps, fuel filters, fuel injection pumps and injectors.
10
4.
Ignition systems:Purpose of the ignition system, Ignition timing, Ignition components, Battery
Ignition systems, Magneto Ignition system, Electronic Ignition system, spark timing, Automatic
Ignition advance systems.
5
5.
UNIT II
Transmission: Clutches- Single plate, multi-plate and centrifugal clutches, Gear box- Necessity in
transmission, gear shift mechanisms, sliding mesh, constant mesh, synchromesh gear boxes 3,4 & 5
speed, Planetry gear system, over drives, fluid coupling, torque convertors, Epicyclic gear box,
principle of automatic transmission.
Drive to wheels- propeller shaft and universal joints, Hotchkiss and Torque tube drives, differential
rear axle, different arrangements of fixing the wheels to rear axle.
10
6.
Suspension and Steering systems: Tyres Types of tyres, cornering, properties of tyre, causes and
types of tyre wear, slip angle and cornering force, tyre dynamics, tyre repair.
Suspension systems requirements, suspension system components, torsion bar suspension systems,
leaf spring, coil springs, shock absorbers, Semi-independent, Independent suspension systems, Air
suspension system, Electronically controlled suspension systems, Active suspension system.
Steering systems- Theory of steering mechanism, general arrangements of steering system, steering
geometry, camber, King pin inclination, included angle, castor, toein and toeout, Manual-steering
systems, Powersteering systems, Electronically controlled power- steering systems, general
arrangements of links and stub axle, over steer under steer and neutral steer. Wheel alignment
Alignment geometry, wheel alignment equipment, four wheel drive vehicle alignment.
10
7.
Brakes: Friction, types of brakes, Mechanical, Air, Vacuum and Hydraulic braking systems.
Construction and working of master and wheel cylinder, Hydraulic tubes and hoses, Drum brakes,
Disc brakes, Brake shoes and lining, Antilock Brake systems (ABS) components types, operation,
Automatic traction control, Automatic stability control
6
8.
Modern development in Automotives: Alternative fuels for Automotive traction, electric cars,
Hybrid cars, Automotive exhaust emissions, control measures, Euro norms, Safety and Comfort
features-Restraint systems, Air bags, Automotive heating systems, Air-condition systems, security and
Antitheft devices. On-Board Diagnostic (OBD).
4
9.
46
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit.
Examination: 3 Hrs
1.
2.
3.
4.
PART-A
Rapid Prototyping- Introduction, Basic concepts in free form fabrication, photo polymer based free
form process Solid ground curing, Deposition based FF process Fused deposition modeling powder
based FF process S selective laser sintering soligen & inkjet binder lamination based FF process,
Rapid tooling, Economic consideration.
10
PART-B
Non Traditional Machining process Principle of operation, Process description, process parameters,
process capabilities, limitations, applications of Abrasive Jet Machining, Abrasive flow Machining,
Water Jet Machining, Ion Beam Machining, Laser Beam Machining, Electro discharge wire cutting,
Shaped tube electrolytic machining, Hybrid Non-traditional machining processes. High speed
machining.
10
Micro Electronic Manufacturing & Electronic Assembly Introduction, Semiconductors Manufacture
of Integrated Circuit Boards, Silicon wafer, I.C. on silicon wafer, Thin film deposition Chemical
Vapor Deposition, Epitaxial deposition, I.C. component interconnection, I.C. yield and economics, I.C.
packaging types, packaging processes, printed circuit boards, Electronic assembly.
10
PART-C
Surface treatment, finishing & integrity Mechanical clearing and finishing, Chemical
cleaning,
coating, Vaporized metal coating, Clad materials, Texturised surfaces, Coil coated surfaces, Coil
coated sheets, Edge finishing & burns, Fatigue failures associated with surface integrity.
8
5.
Advanced forming techniques High Energy rate forming (HERF), Spinning, Forming with rubber
tooling or fluid pressure, Sheet Hydro forming, Tube Hydro forming, Fine edge blanking, Electro
forming & Spray forming.
8
6.
Advanced welding techniques Electron beam welding, Friction stir welding, Laser beam welding &
cutting, Ultrasonic welding, Diffusion welding, Explosive welding, Flash welding, welding of plastics,
welding related process Surfacing metallizing.
6
7.
47
E. Paul Degarmo, J.J. Black and Ronald A. Kosher Materials and Processes in Manufacturing John
Wisely & sons.
Bhattacharya New Technology B.S. publishers.
Phillip F. Ostwald & Jaiso Munoz, Manufacturing Processes and systems, John Wiley & sons.
Pandey P.C. Non Traditional Machining Processes, Tata Mc GrawHill Publishers.
Mikell P. Groover Automation, Production Systems and Computer Integrated Manufacturing, PHE
Publishers.
Nanua Singh System approach to Computer Integrated Design & Manufacturing, John Wiley & Sons.
Andrew Kusaik Intelligent Manufacturing Systems.
Kelpakjian Manufacturing Engineering & Technology, Addison Wesley Publishers.
Scheme of Examination:
Examiners to set Two Questions in Part-A, Three Questions in Part-B & Part-C.
Students are to answer Five full questions choosing at least One full question from each Part.
Examination: 3 Hrs
1.
UNIT I
Introduction: Mechanical, Optical, Pneumatic, Acoustic methods of Strain Measurement
2.
Electrical Resistance Strain Gauges-Gauge factor types, properties of an ideal gauge material, backing
material, Adhesive material, protective coatings; Methods of bonding strain gauges, strain gauges lead
wire and connections, semiconductor strain gauges, Problems
6
3.
Strain Gauge Circuits Wheatstone Bridge, error due to input impedance of measuring instrument,
temperature compensation, multiple gauge circuits, calibration of strain measuring system, load cells,
problems.
6
4.
5.
6.
UNIT-II
Crystal optics-Passage-Passage of light through crystalline media, Absolute and relative phase
difference, Quarter wave plate, half wave plate, production plane polarized light
6
7.
Two dimensional photo elasticity- Stress optical law, plane Polariscope, isochromatics, isoclinics and
isochromatics fringe order at a point, methods of compensation separation techniques, Problems. 6
8.
Practice- Calibration of photo elastic model, material, properties of ideal photoelastic model material,
casting of photo elastic models, machining, stress relieving, scaling model prototype relation, two
dimensional application, problems.
6
9.
10.
More Techniques, Phenomenon, Moire fringe analysis, Geometric approach displacement approach,
Moire techniques for inplane problems, Sign and order of fringes problems of Moire gratings, Moire
fringe photography
6
48
Experimental Stress Analysis L.S Srinath M.R Raghavan, K.Lingaiah. G. Gargesha, K. Ramachandra
and B. Pant.
Experimental stress Analysis- Dally and Riley
Photo Mechanics-A.J Durelli
Theoretical and applied Stress Analysis- Durelli Philips and Tsno
Moire Analysis of strain- Durrelli and Parks
Photo Elasticity Volume 1 & 2 Max M Frocht
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit.
Examination: 3 Hrs
UNIT-I
1.
2.
3.
4.
5.
UNIT-II
6.
Gating and risering of cast metals- method of calculating risers Method of improving Yield.
10
7.
8.
NDT Methods
10
9.
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit.
49
Examination: 3 Hrs
1.
UNIT-I
Air Pollution: :Sources Pollutants, global implications, classification of pollutants, particulates,
Hydrocarbons Oxides of sulphur & Nitrogen, Photochemical Oxidants, Indoor air pollution.
8
2.
3.
Engineering systems for Air Pollution control Atmospheric cleaning processes, Approaches to
contaminant control. Gravitational Settling chambers, centrifugal collectors. Wet collectors falanic
filters, Electrostatic precipitators. Control devices for gaseous contaminates. Absorption, condensation,
combustion, Automotive Emission control.
10
UNIT-II
4.
5.
Solid Waste Pollution: Sources and types municipal, Industrial and hazardous Wastes. Properties,
Physical, Chemical of the above waste. Reuse of solid waste materials, materials recovery energy
recovery.
Collection-Types, determination of vehicle and labour requirements, collection routes, mechanical
Volume reduction, Thermal volume reduction, Manual Component separation.
Ultimate disposal-Land filling, deep well injections.
12
6.
Thermal Waste Pollution: Sources and types Solids (Ash et.) and liquid properties effects on
atmosphere property and human health remedial measures. Effect on steams.
6
7.
Nuclear Waste Pollution: Types and sources Abatement procedures, controlling measures.
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit
50
Examination: 3 Hrs
1.
UNIT I
Concepts from thermodynamics System State Variables, process- reversible and irreversible, perfect
gases. Continuity, momentum and energy equations Stagnation conditions. Speed of sound and Mach
number.
10
2.
One dimensional gas dynamics. Isentropic flow with variation of area. Mass flow and Mach numberArea relation. Nozzles and diffusers. Constant area flow with friction- Fanno line. Constant area with
heating or cooling Rayleigh line. Reference states.
10
3.
Shocks-normal and oblique. Occurrence of shocks. Relations for normal shocks. Shock strength,
Rankine-Hugoniot relations. Oblique shock deflection angle, shock separation.Pandit-Mayer
expansion.
10
4.
UNIT II
Propulsion systems. Newtons laws of motion and momentum theorem. Classifications of propulsion
engines for different speed ranges. Power and efficiency.
10
5.
Jet engines- Turbojet and Ramjet engines. Thrust equation, specific thrust, thermal and overall
efficiencies. Static performance and flight performance. Fuel (Numerical problems in all the above
sections)
10
6.
Rocket engines. General principles, thrust equation. Criterion for performance. Design parametersCombustion Chambers and nozzles. Solid and liquid propellants and combustion theory. Electric and
ion propulsion.
10
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit
Examination: 3 Hrs
1.
UNIT I
Overview of smart materials, structures and product technologies.
2.
Smart materials: Piezoelectric materials, electro- and magnetic strictive materials, magneto electric
materials, magnetosheological fluids, electrisheological fluids, shape memory materials, fiber optic
sensors.
10
3.
Smart sensor, Actuator and transducers smart sensors: Accelerometers, force sensors, load cells,
Torque sensors, pressure sensors etc smart actuators: Displacement actuators, force actuators, power
actuators, vibration dampers Smart Transducers: Ultrosonic transducers, Sonic transducers, air
transducers.
15
51
4.
5.
6.
UNIT II
Beam modeling with induced strain actuation simple model, Dual actuators, uniform strain beam
model, Bernoounts- Euler Beam model (Symmetric and asymmetric induced strain actuation)
Embedded actuators. Extension-bending torsion model.
12
Plate modeling without induced strain actuation and with induced strain actuation
Single layer composite plates
Multi layer composite plates
Antisymmetric laminates
Shape memory alloys for actuation of structural elements
12
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit
Examination: 3 Hrs
1.
UNIT - I
Preview of Organization: Organizational Goals, types of decisions, benefits and costs relevant to
operating and capacity decisions.
11
2.
Financial Accounting : Book keeping: Double entry accounting, journal and ledger posting
3.
Trial balance, preparation of trading account and profit and loss account, balance sheet, funds flow
statement and ratio analysis
15
4.
Product costing : Production costs, non production costs, Product costing with absorption & variable
costing.
5
5.
Variable job order and process costing system Element of cost, job costing, process costing.
UNIT - II
6.
Variable standard costing for efficiency : Types of standard costs, setting of standards,
standard cost system, standard cost variance, selection of standard cost system.
5
variable
10
7.
Cost and Production decisions : Contribution margin and Production decisions - adding a new product,
sell or process further - make or buy decision , dropping the product line, optimum product mix. 5
8.
Budgeting: Planning and control process, master budget - Profit plan, cash budget, capital expenditure
budget, development of a master budget - sales forecast, cost behavior patterns. product cost, company
objectives, sales budgets, production budget, raw materials, purchasing budget, factory cost budget,
selling and administrative expense budget, profit plan , projected cash budget.
10
9.
Responsibility Accounting and Budgetary Control : Responsibility accounting - cost centers profit or
contributions centers. Responsibility planning, accounting and control process.
5
52
Management accounting - Wiley international, Don T December, Elton L Schafer, Marie T Ziegler, IV
edition , 1988
Managerial Accounting - Garrison, BPI
Management accounting - Horn Gren PHI
Advanced Accounting - J.R. Batliboi, The standard accountance publications Pvt. LTD
Financial Management & Costing - Khan and Jain, TMH
Management Accounting and costing books SYN. Ltd
Scheme of examination :
Examiners to set four questions from each unit.
Students are to answer five full questions choosing at least two questions from each unit.
PART-A
1.
Introduction to CAD, CAM, CAD/CAM, Manufacturing data base, Application of Computers in
Design & Manufacturing activities. Product Life cycle in Conventional & Computerized
Manufacturing Environment. CAD/CAM Hardware & Software.
8
2.
Geometric Modeling-Wire frame, Surface & Solid modeling, Transformation of 2D & 3D Geometric
models-Translation, Scaling, Rotation, Homogeneous Representation & Concatenation of Geometric
Transformations. Problems.
12
PART-B
3.
NC, CNC and DNC working of NC/CNC machines, classification, Design features of CNC machine
tool, Machining centre, Turning centre, Axes definition of NC systems, Part Programming G & M
codes, Punched tape Preparation as per EIA & ISO Code formats, APT language, DNC
configuration, types, advantages, Adaptive control. Problems.
12
4.
PART-C
5.
Robotics Technology Definition, Anatomy, Robot Control Systems, Resolution Accuracy &
Repeatability, Specification, Problems.
4
6.
Classification and Structure of Robotic systems, Point to Point and continuous path systems, Control
loops of Robotic systems, The manufacturers Cartesian ,cylindrical, spherical, jointed, and SCARA.
Drives and Control Systems Problems.
4
7.
Kinematic Analysis and Coordinate Transformation Direct & Indirect Kinematics Problems.
Geometry based direct Kinematic Analysis coordinate & vector transformations using materials,
Denavit Hartenberg convention, problems.
4
8.
Robot end effectors Grippers & Tools, Mechanical & Other types of grippers. Robot Programming,
Sensors in Robotics, Robot applications, problems.
4
9.
Machine Vision-Components & Working of Machine Vision system for typical Industrial Robot
application.
4
53
Text Books:
1.
2.
3.
4.
Automation, Production Systems and Computer Integrated Manufacturing Mikell P. Groover pub: PMI,
New Delhi (1997).
Systems Approach to Computer Integrated Manufacturing Nanua Singh Pub: John Wiley & Sons.
Industrial Robotics: Technology, Programming & Applications Mikell P. Groover, Mitchell Weiss, etal.
Pub: Mc Grow Hill International Ed. (1988).
CAD/CAM Principles & Applications-P.N. Rao. Pub: Tata McGraw Hill.
Reference:
Robotics for Engineers Yoran Koren. Pub: McGraw Hill International Editions (1987).
Numerical Control Machines and Computer Aided Manufacturing.-Kunder, Tewari, Rao. Pub: Tata
McGraw Hill.
3.
Robots and Manufacturing Automation C Ray Pub: John Wiley & sons.
Scheme of Examination:
1.
2.
Examiners to set Two Questions in Part-A, Three Questions in Part-B & Part-C.
Students are to answer Five full questions choosing at least One full question from each Part.
Examination: 3 Hrs
UNIT 1:
Introduction, Revision of matrices , Revision of Basic Elasticity [1, 2 And 3D], Stress Analysis, Boundary
Conditions, Rayleigh-Ritz Method, Galerkin Method, Variational Approach, Concept And Explanation of
Potential Energy And Condition for Equilibrium.
Basic Concepts of FEM, General Applicability of FEM, Engineering Applications, Derivation of Finite
Element Equations Using Direct Approach, Some Commercial Finite Element Program Package.
Element Properties, Displacement Models, Natural Coordinate System, Relation Between Nodal Degree of
Freedom And Generalized Coordinates, Selection of the Order of Interpolation Polynomial, Isoparametric
Formulation, Criteria For Convergence Including Compatibility Conditions, Patch Test, Integration of
Functions Using Gaussian Quadrature Formula, Static Condensation.
UNIT-2
Development of equation for finding shape functions, stiffness matrix, strain matrix and recovery of
elements stresses for.
i) Bar elements.
ii) Truss elements.
iii) Beam elements.
iv) Axis symmetric problems.
v) Three nodded C.S.T.
vi) Four nodded quadrilateral element.
vii) Eight nodded curved quadrilateral element.
viii) Three dimensional stress analysis- Hexahedral element.
Both at an element level and global level assembly of global stiffness matrix, imposition of boundary
conditions, Singularities that may occur in stiffness matrix.
Importance of Jacobean matrix in 2-D problems. General discussion of mesh parameters and properties.
Introduction to thermal problems and fluid flow problems.
BOOKS
1) The Finite Element Method in Engineering, Singiresu. S, Rao, Elsevier Publ, ISBN:978-9380931-55-5.
2)
Introduction to Finite Elements in Engineering, Tirupathi R .Chandrupatla and Ashok D
.Belegundu, Pearson Publications, ISBN:81-7808-644-1.
3) Finite Element Analysis, George R. Buchanan, Schaums Outline series, Tata MacGraw Hill,
ISBN-13: 9780070087149.
UVCE, Mechanical Engg.
54
4)
The finite Element Method and Application in Engineering using ANSYS, Erdogan Madenci,
Ibrahim Guven, Springer International Edition, ISBN:978-81-8489-746-3
5) Practical Finite Element Analysis by Nitin S. Gokhale, Sanjay S. Despande, Sanjeev V .Bedekar,
Anand N. Thite, Finite to Infinite Publications, ISBN:978-81-90195-0-9.
SCHEME OF EXAMINATION
Examiner to set three questions from Unit I and 5 questions from Unit II.
Students should answer 2 full questions from Unit I and 3 full questions from Unit II.
UNIT-I
Hydro-Electric Power Plant: Energy lines- HGL and TEL, hydro meteoric survey, selection of site for a dam,
head race, tail race, gross head, net head, Comparison of Thermal and Hydroelectric Power Cost. Assessment of
Available Power for a proposed Hydel Power station, Types of Hydropower Power Plant, Run-of-river Plants,
Reservoir Plants, Pumped storage Plants, Base-load Plants, Peak Load Plants, Primary and Secondary Power,
Layout of Hydro electric Power Plant- Dam, Water way, Penstock, Forebay, Intake structure, Trash rack, Surge
Tank, Power House. Connected Load, Maximum Demand, Demand Factor, Load curve, load factor, Plant-use
Factor, capacity factor, diversity factor, peak load, numerical Problems.
12
Nuclear Power Plants :Fission and Fusion reaction, salient features of a nuclear reactor, types of reactors,
boiling water reactors, pressurized water reactor, liquid metal cooled, gas cooled. CANDU reactors, nuclear
power plants.
10
UNIT-II
1.
Introduction to Energy sources: Energy sources and their availability, Conventional and non-conventional
energy source, prospects of non-conventional energy sources.
2
2.
Solar energy: Solar radiation and its measurements: Solar radiation geometry, Solar radiation, measurements,
solar radiation data, average solar radiation, solar radiation on a tilted surface.
4
3.
Solar collectors: Principle f conversion of solar energy to heat. Flat plate collectors- Configuration, basic energy
balance equation, general characteristics, overall heat transfer coefficient, collector performance, absorbers,
selective coating. Concentrating collectors: Types comparison between flat plate and concentrating collectors,
general characteristics.
6
5.
Solar energy storage: Storage systems, thermal, electrical, chemical, mechanical, electromagnetic, solar pond.
4
6.
Solar energy applications: Solar water heating, space heating, space cooling, solar thermal electric conversion,
solar electric power generation, agriculture and industrial process heat, distillation, pumping, solar furnace, solar
green houses, hydrogen generation. Numerical problems.
6
UNIT-III
7.
Wind energy: Introduction. Principles of energy conversion, wind data and energy estimation, site selection,
basic components of the system, classification, advantages and disadvantages of wind energy conversion
system. Design consideration of horizontal axis machines, vertical axis machines, performance of wind
machines using basic power expression, wind energy storage, application of wind energy system. Numerical
problems.
8
8.
Energy from bio-mass: Bio-mass conversion, bio-gas generation, factors affecting the gas generation,
classification of bio-gas plants, relative, advantages and disadvantages.
Constructional details of KVIC and
Janata model, community bio gas plants, raw materials used, digester design, fuel properties of bio gas,
utilization of bio gas, energy plantation, bio mass gasification, classification of gasifiers, application of the
gasifiers, Numerical problems.
8
55
Scheme of Examination:
Examiners to set three questions from each UNIT-I and UNIT-II and 2 questions from UNIT-III.
Students are to answer any five full questions choosing at least one full question from each part.
1.
UNIT I
Introduction to TQM: The TQM axioms, Consequences of total quality, Costs of total quality, Tools
for total quality.
4
2.
3.
Jurans Approach to Quality: Developing quality, Quality trilogy, and Universal breakthrough
sequence.
2
4.
Crosbys Approach to Quality: Diagnosis of a troubles company, Quality vaccine, Absolutes for
quality management, fourteen steps for quality improvement management.
5.
6.
Technical Tools for Quality: Techniques for general use, Bar chart, Brain storming, Cause and effect
analysis, QFD, Pareto analysis, cost benefit analysis, customer supplier relationship checklist, quality
costing.
10
7.
Technical Tools for Quality: Techniques for quality control, Introduction, Data collection plan
variable control chart (X & R) Process capability studies.
5
8.
UNIT II
Attributes Control Chart: P & nP, C & U control charts, interpreting the control charts and their
applications, case studies and problems
5
9.
Aspects of Specification and Tolerance: statistical tolerance, precision predictability and accuracy.
Probability distributions problems
10
10.
Acceptance Sampling: Fundamental concepts, discrete and continuous distribution, OC curves, AQL,
LTPD, AOQL Sampling plans, Single, Double & multiple sampling plans.
10
11.
UNIT III
Reliability: Definition, MTBF, Failure rate and reliability, calculation, reliability improvement,
redundancy, reliability testing.
5
12.
Managing for total quality - from Deeming to Taguchis & SPC By N. Logothetis, PHI-EEE.
Statistical Quality Control - Eugene L, Grant and Richard S. Leaven worth Mc. Grew Hill.
TQM and ISO 14000 - Dr. K.C. Arora, S.K. Kataria & Sons
Total Quality Management - Hohn S. Oakland, Heinmann Professional Publishing.
Total Quality Management- Besterfield, Pearsons Pub.
56
Scheme of Examination:
Examiners are to set Three questions from each of Unit-I & Unit-II and Two questions from Unit-III. Students to
answer Five full questions choosing Two from Unit-I & Unit-II One from Unit-III. Any 1 question in unit II.
UNIT I
Necessity for harnessing Science & Technology towards rural India. An account of the efforts of some
important institutions in this direction. Challenges for application of S & T in rural areas.
10
2.
Technologies to meet the energy needs. Use of locally available materials. Use of Unconventional
(Non Conventional) or sources other than fossil fuels. Case studies.
10
3.
Alternate building technologies and materials. Construction and maintenance of efficient sanitation
systems.
10
UNIT II
Efficient management of water. Rain water harvesting, low cost water treatment plants. Prevention of
water pollution in water bodies in rural areas.
10
4.
5.
10
6.
10
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit
4.
5.
UNIT I
Introduction: Review of fundamentals of kinematics, planar, spherical and spatial mechanisms,
analysis, kinematics inversion, Grashofs law, Mechanical advantage, coupler curves.
8
Kinematic Analysis: Position Definition, Loop closer equation. The chance solutions, Algebraic
position analysis.
8
Velocity Definition, Instantaneous center of velocity, The Arnold-Kennedy theorem of three centres,
locating instantaneous center of velocity analysis using instant centres. The angular velocity ration
theorem, Freudensteins theorem, Index of merit, centroids.
8
Acceleration Definition Analytical method of acceleration fixed and moving centroids, inflection
points an circle. Euler savary equation. The bubblier construction, the cubic of stationary curvature.6
UNIT II
Synthesis of Mechanisms : Type, number and dimensional synthesis, function generation, path
generation and body guidance, graphical method. Three-position synthesis, point position
reduction,four precision points, overlay method, Cognate lingages- coupler curve synthesis, RobertChebychev theorem Freudensteins equation and analytical synthesis, Design of six bar mechanisms. 15
57
6.
Theroy of Machines & Mechanics by J E Shigley & J J Vicker, International student edition McGraw Hill
Design of Machinary Mc Graw Hill by Norton R L.
Mechanisms and Dynamics of Machinary by Mobic and Reinholtz.
Advanced Mechanism Design Analysis and Synthesis, Prentice Hall by Sandor G N and Erdman A G
Automotive Mechanism by Sirgham
Autocar handbook by Heitner
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit.
Classifications of failure: Instantaneous Damage and cumulative damage, failure patterns and
distributions, failure data analysis, objective of failure analysis, step by step procedure for
metallurgical failure analysis.
4
3.
Ductile and brittle fracture, micro mechanism of fractures, fatigue fracture, fundamental of
propagation.
4.
5.
6.
7.
Bearing failures, rolling bearing failure. Gear failures. Failure of friction surfaces. Seal failures. Shaft
failure. Failure of pressure vessels.
6
8.
crack
4
UNIT II
6
58
9.
10.
Case studies.
Scheme of Examination:
Examiners to set 3 questions in Unit I and five questions in Unit II.
Students are to answer five questions selecting at least one question from Unit I and three questions from Unit II.
Unit I
Integrated Materials Management
Integrated Materials Management (IMM): Introduction & its need Purchasing Management & its
importance Vendor Development & Vendor Management.
10
2.
Purchasing Management
Goals of Purchasing Negotiation Purchase system price forecasting Purchasing under uncertainty
Purchasing of capital equipment - International Purchasing.
10
3.
4.
Inventory Management
Computers in IMM.
5.
Materials Planning & Budgeting Importance & Definition Techniques & Guidelines - Budgeting.10
6.
Logistics Management
Importance Choice of Mode of Transport Route selection, Rate
verification & Auditing Lost shipments & Claims.
10
Unit II
Introduction Economic Order Quantity Practical Inventory Systems
10
Materials Management by P. Goplakrishnan & M. Sundaresan, Prentice Hall of India Pvt. Ltd. NewDelhi.
Industrial Engineering & Management by O.P. Khanna, Dhanpat Rai Publications.
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit.
UVCE, Mechanical Engg.
59
1.
UNIT I
Introduction to POM: Historical evolution of POM, the system concept, system efficiencies and
effectiveness, decision making for POM systems, role of models, the internal & external environment
of POM, concepts of production and the measurement.
5
2.
Designing of the POM systems: Output design, materials & processing considerations, design
specifications and tolerances, standardization & interchangeability, human engineering.
5
3.
Facility design: Layout types, functional & product types layouts, fixed position layout, cellar
layouts, line balancing, new manufacturing methods, problems.
5
4.
Operation standards and work measurements: Job design, production and operations standards,
work measurement techniques.
5
5.
Capacity planning: Capacity planning decisions, capacity planning models, decision tree analysis and
break-even analysis, problems.
5
UNIT II
6.
Location analysis: Location factors, Industrial plant locations, models for single facility and multifacility locations, transportation model, simple median model problems.
5
7.
8.
Aggregate planning: Aggregate planning costs, the goals of aggregate planning, strategies for
developing aggregate planning, mathematical models, aggregate planning by linear programming
approach (transportation model) problems.
6
UNIT III
9.
Inventory control: Inventory types, Inventory costs, ABCs of inventory, EOQ models with and
without shortage, production Inventory model, inventory model with price break, problems.
6
10.
Operation Scheduling: Job shop scheduling, scheduling for batches, high volume continues systems,
scheduling for service systems.
6
11.
Materials requirement planning: Planning for material needs, capacity planning, limitations and
advantages of MRP, Manufacturing Resource Planning (MRP-II), Just-In-Time (J I T)
manufacturing.6
Books for Reference:
1.
2.
3.
4.
Scheme of Examination:
Examiners are to set Three questions from each of Unit-I & Unit-II and Two questions from Unit-III. Students to
answer Five full questions choosing Two from Unit-I & Unit-II One from Unit-III.
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1.
2.
The Governing Equations of Fluid Dyanamics: Their derivations, a discussion of their Physical
meaning and a presentation of forms particularly suitable to CFD.
Models of flow, Finite Control Volume, Infinitesimal Fluid Element, The substantial Derivative, The
Divergence of Velocity: Its Physical meaning, The Continuity Equation, Four Models and its
Comparison, Manipulations, The momentum equation, The Energy Equation, Equations for Viscous
Flow (Navier Stokes Equation), Equations for Inviscid Flow (Euler Equation Problems).
12
3.
4.
Basics of the Numeric : Introduction to Finite Differences, Difference Equations, Explicit and
Implicit approaches; Definitions and Contrasts.
10
5.
Grids with Appropriate Transformations : General Transformation of the equations, Matrices and
Jacobians, Forms of the governing equations particularly suited for C.F.D.
8
6.
References:
1. Computational Fluid Dynamics by John D Anderson J R
2. Numerical Heat Transfer and Fluid Flow
3. Computational Fluid Mechanics and Heat Transfer by ANDERSON, D A TANNEHIL J C
Scheme of Examination:
Number of questions to be set =8
Number of questions to be answered =5
1.
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2.
3.
DESIGN DATA BASE: Concept, objectives, data structures, creation of data files and accessing data
files in application programs and relational database management systems.
9
4.
5.
MODELLING: Schemes for representing solid objectives, construction solid geometry and boundary
representation, features of solid modeling packages, modeling of curves and surfaces, techniques of
splining, cubic splines, Bezier splines, B-splines, non-uniform rational B-splines, sculptured surfaces.
Examples of creation of solid models, interface to drafting, design analysis and NC programming.
9
6.
FINITE ELEMENT ANALYSIS: Introduction, types of analysis, procedure for finite element analysis
stiffness matrix, solution procedure, details of a finite element analysis package, model building, post
processing and optimization.
8
7.
REFERENCES:
1.
2.
3.
4.
5.
6
1.
UNIT I
MANUFACTURING INDUSTRY MANAGEMENT CHARACTERISTICS AND INFORMATION
REQUIREMENTS : Industry classification, product / market / process characteristics, manufacturing
planning cycle, information planning and control techniques. ERP concept & evolution history: MRP
I, MRP-II, ERP. Client server technology. RDBMS.
8
2.
3.
62
4.
FINANCIAL AND COST ACCOUNTING: Basic accounting principles day book-cast book, journal,
purchase and sales. Ledgers- general, supplier, customer, advances etc., trail balance, profit & loss /
income & expenditure account and balance sheet. Fixed assets and depreciation, Budgeting revenue,
capital, cash, cost elements-direct material, direct labour, direct expenses and overheads Marginal
costing and break even analysis, standard costing, activity based costing.
10
5.
6.
DISTRIBUTION MODULE OF BaaN: Module architecture overview, item data, purchase ordering
/ control, sales ordering / control, replenishment order control, electronic data interchange.
10
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit.
1.
UNIT I
An Overview: Definitions, construction management contracts, value engineering case studies.
Definition, value engineering recommendations, programmes, advantages.
8
2.
3.
VE JOB PLAN: Introduction, orientation, information phase, speculation phase, analysis phase,
development phase implementation follow up phase.
6
4.
5.
6.
7.
8.
63
TEXT BOOK:
1. Tufy Herald, G. Compendium on value Engineering, The Indo American society, First Edition 1983.
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit.
1.
2.
3.
4.
5.
6.
UNIT I
Introduction - Definition of Mechatronics - Scope of mechatronics.
5
Sensors and transducers - signal conditioning Measurement systems.
5
Pneumatic, Hydraulic, Mechanical and Electrical actuation systems.
5
Basic system models - Engineering systems Rotation / Translational system, Electromechanical and
Hydro mechanical systems.
5
Microprocessors-Basic structure-Languages - Instruction sets - problems with basic mathematical
operations.
5
Input / Output systems - interfacing - memory mapped system peripheral interface adapters - poling
and interrupts - speed control of motors.
5
UNIT II
Programmable logic controllers (PLCs) - Basic structure - I/O processing - Examples of PLCs
Timers, markers and counters - selections of PLCs for mechanical engineering applications Problems using Laddet logic diagram.
10
8.
Fault detection techniques - common faults in PLC systems.
5
9.
Design and mechatronics - Mechanisms - Examples of design.
5
10. Electronics for mechanical engineers - passive components and active components used in electronics
- Transformers - Silicon controlled rectifiers (SCR) - Integrated circuits (IC) - Digital circuits.
5
11. CNC systems - Introduction - Configuration of the CNC systems - Interfacing - Monitoring Diagnostics - Machine data - Direct numerical control (DNC)
5
Books for Reference:
1.
W.BOLTON Mechatronics - Electronic control systems in mechanical engineering - Awlongman
7.
2.
publications, 1996.
MECHATRONICS by HMT LIMITED, Tata Mc Graw Hill Publishing Co. 1998.
Scheme of Examination:
Examiners are to set four questions from each Unit.
Students are to answer five full questions choosing at least two from each Unit.
2.
3.
assembly,
64
4.
5.
6.
Use of Computer vision and interfacing with robots for industrial applications.
Experiments of Direct and Inverse Kinematic analysis of two dimensional three degrees of freedom
robotic arm.
Use of mater CAM to generate part programs for simple axis symmetric and prismatic components.
Note: The details of the relevant theory for conducting above experiments are to be covered during
laboratory hours.
Scheme of Examination:
Two experiments are to be conducted as follows:
1. One Experiment on CNC Lathe/ Milling Machine 40 Marks.
2. One Experiment on Robotics and Master CAM 40 Marks.
3. Viva Voice 20 Marks.
The project work is assigned at the beginning of VII Semester to students in groups of not more than four
students. The project work may be carried out either in the college or in recognized industries / R&D
establishments/National Laboratories.
Project works carried out at commercial tutorial establishments, Continuing Education Centers and at
Software coaching centers are not permitted to submit the project work.
Any repetition of previous project works carried out either in this College or elsewhere will not be accepted..
When the project work is done outside the college, it should be under the close supervision of the internal
guide (a teaching staff of the Department) and an external guide from the establishment where the students
do the work. In such cases, it is mandatory to attach a Certificate for having carried out the Project work
from the establishment, where the project was carried out.
At the end of the project work, a report is submitted in a bound from. The internal assessment is based on
the presentation made by each student which is judged by a Departmental Committee consisting of teaching
staff members and the respective guides as one of the members.
In the viva voce examination, the project work is assessed by two examiners.
The seminar course is intended to build both written and oral communication skill of a student. It is also
intend to develop self confidence and remove stage fear in a student.
Each student is required to make visual presentation using PPT on any technical topic relevant to mechanical
engineering after carrying out necessary information retrieval to mechanical engineering after carrying out
necessary information retrieval from journals, reports, internet, etc. Each student has to make one
preliminary presentation and one final presentation after getting approval of topic of seminar from the
faculty assigned.
The internal assessment marks will be awarded by the assigned faculty member based on the performance of
the student in the seminar and submission of seminar reports.
UVCE, Mechanical Engg.
65
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6480-BUP-150-August 2012
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