8 REB500 Commisioning

REB500
Commissioning
REB 500
Commissioning
ABB Automation
ABB Power Automation Ltd / NSB-2 / 2000.01.05 / SJ / Page 1
ABB
REB500
Commissioning
The commissioning has to

document that the all protection terminals work correctly in accordance with
the requirements
prove that the hardware has no defects
show that the settings have been made correctly
acknowledge the engineering work
be as short as possible
consist of simple, standardized and logical tests
interrupt the operation as little as possible (in the event of extensions)
The commissioning can
and shall neither replace nor complement the type test

possibly be simplified by a factory test (for example in the case of
several equal stations )
ABB Automation
ABB
REB500
Commissioning
COMMISSIONING
PROTOCOLS
PLANT
OBJECT/DEVICE
ABB-ORDER NUMBER
COMMISSIONING DATE
COMMISSIONING ENGINEER
ABB Power Automation AG, CH 5401 Baden
CLIENT
For unfinished tasks see page(s)
Number. of pages
(Title sheet included)
ABB Automation
ABB
REB500
Commissioning
TEST REPORT
Page:
PLANT:
Busbar protection, type REB500
Checklist
Kind of test
Remarks
Page
Kind of test
Remarks
General details
Checking the input signals
Visual check for transport damages
Checking the signalling circuits / alarms
Visual check of external wiring
Checking the tripping circuits
Checking the cubicle-/device grounding
Stability check
Checking the auxiliary supply voltage (DC)
Set the system time
Checking the settings (calculated by...)
Final check
Page
Checking the c.t. circuits

Checking the v.t. circuits
Checking the fibre optic cable
Foreign test sets applied (not made by

ABB Power Automation AG):
Secondary injection with test set, type......
Type, No., Test date:
Isolator auxiliary contacts (isolator replica)

Breaker auxiliary contacts / manual ON
Integrated breaker back-up protection
Starting of (external) breaker back-up protection
Client
Date:
Signature:
ABB Automation
Datue:
Signature:
ABB
REB500
Commissioning
General specifications
Rated voltage
Type of plant
Software version
Applied diagrams
Check for transport damages

Condition of the internal cubicle wiring, the casing, the cubicle
Completeness of the shipment
ABB Automation
ABB
REB500
Commissioning
Visual check of the external wiring

Are cables / cores crushed ?
Has the core insulation been crushed under the connecting terminals or
has too much of the insulation been removed?
Have the terminal screws been tightened correctly?
Have the directions for the customer wiring been observed? (see
Operating Instructions, Chapter 7.2 & 7.4)
Is the external c.t. wiring screened?
Check of the cubicle- and device grounding

Have the directions for the PLC grounding been observed? (siehe
Operating Instructions, Chapter 7.2)
ABB Automation
ABB
REB500
Commissioning
Check of the auxiliary supply voltage

(If more than one battery is used, these checks must be performed for
each battery)
Kind of battery grounding (positively or negatively grounded, insulated
or symmetrically high-resistance grounded)
Is the auxiliary supply voltage free of ground faults?
Voltage polarity and value (Plus against minus / plus against ground /
ground against minus)
ABB Automation
ABB
REB500
Commissioning
Check for possible cross connections of the batteries:
ABB Automation
Batt. 2
Batt. 1
-
ABB
REB500
Commissioning
Checking the settings

Who has calculated the settings?
Do the calculations contain obvious, principle mistakes?
All settings have to be checked in the Reports Print- Out
Function Test
Function Tests like Tripping Characteristic , internal Logic's, Timers etc.
are not required
All functional bindings have to be checked in the Reports PrintOut
ABB Automation
ABB
REB500
Commissioning
Check of the c.t. circuits

Diagrams + change indices used?
Do I work with the identical diagrams?
Who has performed the c.t. circuit tests?
(Magnetizing characteristic, polarity check, primary injection,
c.t. circuit grounding and place of installation)
ABB Automation
ABB
REB500
Commissioning
Recording the magnetizing characteristic
Control measurement to establish

whether it is a protection- or measuring
core.
Normally the protection core has a
higher knee-point voltage. (Depends on
the power, transformation, rated current)
Definition of the knee-point UK:
An alteration of the voltage by 10% results in a current
change of 50%. When measuring the magnetizing
characteristic, start with a high voltage and subsequently
move down.
ABB Automation
Voltage
U sat
10 %
50%
Current
ABB
REB500
Commissioning
Polarity check
for pre-checking the current circuits as well as for checking the
mounting position
Closing the breaker causes a positive deflection on the voltmeter:
P1
Battery
(e.g. 4.5 V)
ABB Automation
Transformer
P2
S1
S2
Voltmeter
V
-
ABB
REB500
Primary injection
Checking the c.t. ratio and the
wiring
The currents in the individual phases and in

the neutral conductor are measured at the
following injection modes:
1.
Phase R - N
Phase S - N
Phase T - N
2.
Phase R - S
Phase R - T
Commissioning
1.
Protection unit
2.
Protection unit
ABB Automation
ABB
REB500
Commissioning
Check of the transformer circuit grounding

Each d.c. isolated current circuit must (may only) be grounded in one
place.
Recommendation: Grounding as close to the transformer as possible but
on a location also easily accessible during operation.
Protection unit
not recommended
ABB Automation
ABB
REB500
Commissioning
Check of the mounting location

The c.ts must be mounted and connected such that dead zones are
avoided.
The protection zones of the busbar and line must be overlapped.
P1
30 VA
5P20
Busbar prot.
P2
Busbar prot.
30 VA
5P20
DEAD ZONE !!
P2
30 VA
5P20
P1
30 VA
5P20
Line prot.
Line prot.
WRONG
ABB Automation
ABB
REB500
Commissioning
Check of the v.t. circuits

Polarity check: in principle the same as Checking the c.t. circuits
Transformation check: may be performed at the initial connection of the
voltage
Checking the transformer circuit grounding: the same as Checking the
c.t. circuits
Phase-sequence measurement on the terminals
Secondary injection from the opened transformer terminals onwards
ABB Automation
ABB
REB500
Commissioning
Check of the fibre optic cables

- 2 optical fibre cores per Bay Unit
- Glass fibres multimode with gradient index (840nm)
- Diameter of core 62.5 /m
- Maximum permissible attenuation < 5 dB
- Optic cable
3.5 dB / km
- FST Connector
0.7 dB
- Junction
0.2 dB
ABB Automation
ABB
REB500
Commissioning
Check of the isolator- resp. breaker auxiliary contacts and the

Manual ON command
Has the function of the isolatorand breaker auxiliary contacts

been fulfilled?
Has the condition of the
isolator switching sequence
been fulfilled?
Have all planned Breaker ON
commands been allocated to
the protection?
Final isolator position "OFF"
Final isolator position ON
Isolator gap
Aux. contacts ON
(closing contact)
Aux. contacts OFF

(opening contact)
Aux. contact must be closed

Aux. contact may be closed
Aux. contact must be open
ABB Automation
ABB
REB500
Commissioning
Check of the breaker back-up protection
Does each switching command of a protection scheme emit a starting

command to the breaker back-up protection scheme?
Examples:
- Line feeder: Busbar protection, distance protection, overtemperature
protection, DTT (Tripping command from the opposite station) ....
- Transformer feeder: Busbar protection, transformer differential
protection, Buchholz, Oil- and winding temperature protection, tripping
commands of the other voltage level....
ABB Automation
ABB
REB500
Commissioning
Check of the input signals and alarm circuits
The input signals can be checked in the window Binary input/output

state or in the event list
The condition of the output relays can be altered in the window Binary
input/output state provided that the test generator has been activated )
Are all external relay coils provided with free-wheeling diodes?
Functional checks are to be performed whenever possible and no
simulations!
ABB Automation
ABB
REB500
Commissioning
Checking the tripping circuits
Is the circuit breaker only controlled by the relay specified as tripping

relay in the Data Sheet?
In the case of tripping via auxiliary relays, these have to be equipped
with free-wheeling diodes (or possibly with VDRs).
ABB Automation
ABB
REB500
Commissioning
Stability check
A stability check must always be performed with all feeders and

couplers included
The test is to be performed by primary injection with a high-current
source or with operating currents with sufficient power
The test may be performed in the window Measurands per protection
zone .
Are the c.ts of the coupler overlapped? (see Operating Instructions,
Sect. 3.3.4)!
ABB Automation
ABB

8 REB500 Commisioning

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REB500

The commissioning has to

and shall neither replace nor complement the type test

Checking the input signals

Visual check for transport damages

Checking the signalling circuits / alarms

Visual check of external wiring

Checking the tripping circuits

Checking the cubicle-/device grounding

Checking the auxiliary supply voltage (DC)

Set the system time

Checking the settings (calculated by...)

Checking the c.t. circuits

Foreign test sets applied (not made by

Secondary injection with test set, type......

Type, No., Test date:

Isolator auxiliary contacts (isolator replica)

Check for transport damages

Visual check of the external wiring

Check of the cubicle- and device grounding

Check of the auxiliary supply voltage

Check for possible cross connections of the batteries:

Checking the settings

Check of the c.t. circuits

Recording the magnetizing characteristic

Control measurement to establish

Closing the breaker causes a positive deflection on the voltmeter:

The currents in the individual phases and in

Check of the transformer circuit grounding

Check of the mounting location

Check of the v.t. circuits

Check of the fibre optic cables

Check of the isolator- resp. breaker auxiliary contacts and the

Has the function of the isolatorand breaker auxiliary contacts

Final isolator position "OFF"

Final isolator position ON

Aux. contacts OFF

Aux. contact must be closed

Check of the breaker back-up protection

Does each switching command of a protection scheme emit a starting

Check of the input signals and alarm circuits

The input signals can be checked in the window Binary input/output

Checking the tripping circuits

Is the circuit breaker only controlled by the relay specified as tripping

A stability check must always be performed with all feeders and

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