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777FOffHighwayTruckJRP00001UP(MACHINE)POWEREDBYC32Engine(SEBP4305121)/BasicSearch
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Welcome:k310bgb
Product:TRUCK
Model:777FTRUCKJRP
Configuration:777FOffHighwayTruckJRP00001UP(MACHINE)POWERED
BYC32Engine
SystemsOperation
AirConditioningandHeatingR134aforAllCaterpillarMachines
MediaNumberSENR566427
PublicationDate01/05/2015
DateUpdated27/05/2015
i05907559
ServiceIntervals
SMCS700073097320
Personalinjurycanresultfromcontactwithrefrigerant.
Thissystemisunderpressureatalltimes,eveniftheengineisnot
running.Heatshouldneverbeappliedtoachargedsystem.
Contactwithrefrigerantcancausefrostbite.Keepfaceandhandsaway
tohelppreventinjury.
Protectivegogglesmustalwaysbewornwhenrefrigerantlinesare
opened,evenifthegaugesindicatethesystemisemptyofrefrigerant.
Alwaysusecautionwhenafittingisremoved.Slowlyloosenthefitting.
Ifthesystemisstillunderpressure,evacuatethesystemrecoveringthe
refrigerantbeforeremovingthefitting.
Personalinjuryordeathcanresultfrominhalingrefrigerantthrougha
litcigarette.
Inhalingairconditionerrefrigerantgasthroughalitcigaretteorother
smokingmethodorinhalingfumesreleasedfromaflamecontactingair
conditionerrefrigerantgas,cancausebodilyharmordeath.
Donotsmokewhenservicingairconditionersorwhereverrefrigerant
gasmaybepresent.
Beforeanychecksoftheairconditioningandheatingsystemaremade,
movethemachinetoasmoothhorizontalsurface.Lowerallimplements
totheground.Makesurethetransmissionisinneutralorparkandthat
theparkingbrakeisengaged.Keepallotherpersonnelawayfromthe
machineorwheretheycanbeseen.
Personalinjurycanresultfromhotcoolant.Anycontactwithhot
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777FOffHighwayTruckJRP00001UP(MACHINE)POWEREDBYC32Engine(SEBP4305121)/BasicSearch
Personalinjurycanresultfromhotcoolant.Anycontactwithhot
coolantorwithsteamcancausesevereburns.Allowcoolingsystem
componentstocoolbeforethecoolingsystemisdrained.
Note:Beforeperforminganymaintenance,refertoTestingandAdjusting,"MachinePreparationforTesting
andAdjusting"forthecorrectlockoutprocedure.
Regularmaintenancemustbeperformedinordertomaximizetheperformanceoftheairconditioning
system.Regularmaintenancemustbeperformedinordertominimizethedowntimeofthemachine.Failure
toinspectthesesystemswillcausepoorperformanceandprematurefailure.InspectandmaintaintheHeater
andtheAirconditionersystemperthechartbelow.Foradditionalinformationonthecomponentandsystem
maintenanceinstructions,refertoTestingandAdjustingsectionofthismanual.
Table1
ComponentorSystem
Clean/Inspect
Replace
DryerwithQuickDisconnect
Every2000hours
DryerwithTubeORingConnect
Every4000hours
RecirculationFilter
Weekly
Monthly
CondenserCoil
asneeded
FreshAirFilter
Eachshift
Weekly
HeatingandA/CMaintenancechecklist Seasonal
Performregularmaintenanceontherefrigerantserviceunitsinaccordancetotheinstructionsfromthe
manufacturer.Changetheoilthatisinthevacuumpumpsaccordingtotheinstructionsfromthe
manufacturer.
Checkthescalethatisusedforchargingforaccuracyafterevery30days.Checkafterevery30uses
accordingtotheinstructionsfromthemanufacturer.
HeatingandA/CMaintenanceChecklist
Table2
Filters
Operation
CheckifOK
CheckthecleanlinessoftheFreshAirFilter.
CheckthecleanlinessoftheRecirculationFilter.
Table3
Coils
Operation
CheckifOK
Checkthecondensercoilfordamageordebris.
Checktheevaporatorcoilfordamageordebris.
Checktheheatercoilfordamageordebris.
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777FOffHighwayTruckJRP00001UP(MACHINE)POWEREDBYC32Engine(SEBP4305121)/BasicSearch
Table4
BlowersandFans
Operation
Checkif
OK
Checktheremotecondenserfansinordertomakesurethatthefansoperatewhentheair
conditioningsystemisrunning.
Makesurethattheblowerfansforthecaboperateonallspeedsettings.
Table5
CondensateDrainLines
Operation
CheckifOK
Makesurethatthedrainlinesarecleanandthatthedrainlinesallowcondensateflow.
Makesurethatthedrainvalvesarepresentandcorrectlylocated.
Table6
Dryer
Operation
Check
ifOK
Ifthedryerhasquickdisconnects,makesurethatthedryerhasbeenreplacedwithinthelast
2000hours.Replaceaccordingtothemaintenancechart
IfthedryerhastubeconnectionsthatareanOring,makesurethatthedryerhasbeenreplaced
withinthelast4000hours.Replaceaccordingtothemaintenancechart
Table7
Compressor
Operation
Checkif
OK
Checkthecleanlinessofthewireconnectionsforthecompressorandmakesurethatthe
connectionsarefreeofdamage.
Makesurethatthedustcapsaresecurelyinstalledontheserviceports.
MakesurethattheclutchengageswhentheA/Cswitchisonandthethermostatissetto
maximumcooling.
Table8
CompressorDriveBelt
Operation
CheckifOK
Checkforwearanddamageonthecompressordrivebelt.
Makesurethattheautotensionpulleysarefunctioningcorrectly.
Makesurethatthedrivebeltisalignedwithin1/3ofadegree.
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777FOffHighwayTruckJRP00001UP(MACHINE)POWEREDBYC32Engine(SEBP4305121)/BasicSearch
Table9
HosesandConnections
Operation
CheckifOK
Checkforwearanddamageontherefrigerantlines
Checkforleaksontherefrigerantlines
Checkforwearanddamageontheheaterlines
Checkforleaksontheheaterlines
Makesurethattheheatervalvesareopenforuseinthewinter.
Table10
Performance
Operation
Checkif
OK
Makesurethataperformancecheckontheairconditioningindicatesasystemthatis
functioningproperly.
RefertoTestingandAdjusting,"PerformanceChecksfortheAirConditioningSystem".
Makesurethataperformancecheckontheheatersystemindicatesthatthesystemis
properlyfunctioning.
RefertoTestingandAdjusting,"PerformanceChecksfortheAirConditioningSystem".
AirFiltersClean
Thecabairfiltersaredesignedtoprovidecleanairtotheevaporatorandtheheatercoils.Thecabairfilters
arealsodesignedtokeepthecabpressurized.Ifthefiltersarenotproperlymaintained,thecoilswillbe
coatedwithdirt.Dirtycoilswillresultinlossofheatingandcooling.Dirtycoilscouldalsoresultinfailure
ofthecompressor.RefertoTestingandAdjusting,"CoilCleaning".
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Illustration1
777FOffHighwayTruckJRP00001UP(MACHINE)POWEREDBYC32Engine(SEBP4305121)/BasicSearch
g01517100
Cabairfiltersshouldbeinspectedregularly.Anyinspectionvariancedependsontheenvironmental
conditions.Freshairfiltersshouldbecheckedaftereveryshift(8to10hours).Freshairfiltersshouldbe
changedaftereveryweek(40to50hours).Recirculationfiltersshouldbecheckedaftereveryweek(40to50
hours).Recirculationfiltersshouldbechangedaftereverymonth(160to200hours).Inspectthefilterfor
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777FOffHighwayTruckJRP00001UP(MACHINE)POWEREDBYC32Engine(SEBP4305121)/BasicSearch
holes.Lookthroughthefiltertowardabrightlight.Checkfordamagedgasketsordentedmetalparts.Donot
usedamagedfilters.Forextremedustconditions,thefiltersshouldbeinspecteddaily,andthefiltersshould
becleanedwheneverisnecessary.
Illustration2
g01517101
Removeloosedirtwithcompressedair.Donotexceed690kPa(100psi)fromanairnozzlethatis3.18mm
(0.125inch)diameter.Keeptheairnozzleatleast51mm(2inch)fromthefilter.
Thefiltersthataremadeoffoamcanbeblownoutwithlowpressureair.Thefiltersthataremadeoffoam
canalsobegentlywashedwithamilddetergent.Afterwashingthefilters,drythefilterswithlowpressure
air.
Ifthecarbonisstillactive,thecarbonimpregnatedfiltersmaybeblownoutwithlowpressureair.Donot
washthecarbonimpregnatedfilters.
Standardfiltersorhighefficiencyfiltersmaybeblownoutwithlowpressureair.Donotwashthestandard
filtersorthehighefficiencyfilters.
CoilCleaning
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777FOffHighwayTruckJRP00001UP(MACHINE)POWEREDBYC32Engine(SEBP4305121)/BasicSearch
NOTICE
Donotusesteamtocleanthecoils,underanycircumstance.Theheat
fromthesteamwillinducethermalstressesontheconstructionofthe
componentsofthecoil.Thestresscanweakentheoverallconstruction
andpermanentlydamagingthecoil.
NOTICE
Donotuseanyotherobjectsinordertostraightenthefins,suchasa
screwdriveroraknife.Theseobjectscandamagethecoil.
InorderforanHVACcoiltofunctionproperly,airmustbeabletoflowfreelyacrossthefinswithoutany
majorobstructions.Becausethecoilsneedtostayclean,cleaningthecoilisimportantinorderforthecoils
toprovidesufficientairflow.Somejobapplicationsmaycausethecoilstobecomedirtyquickly,anddirty
coilsrequiresfrequentcleaning.Therearedifferentmethodsthatareutilizedforpropercleaning.The
differentmethodsthatareuseddependonthetypeofcoilthatisused.
Condensercoilstypicallyhaveathicker,moredurablefinstructurethatisdesignedtowithstandthe
conditionsoftheenvironment.Duetotheconstructionofthecondensercoils,condensercoilscanbewashed
withalowpressurepowerwasher.Powerwashinordertoremoveanydirtfromthecoilandanydebrisfrom
thecoil.Thecoilsshouldbecleanedfromasafedistance.However,ifthenozzleistooclosetothecoilthe
waterstillcandamagethefins.
Theevaporatorandheatercoilstypicallyresidewithinanenclosedarea.Inordertoprotecttheevaporator
andtheheatercoilsfromtheenvironmentandoutsidedirtanddebris.Therefore,theconstructionisnot
strongenoughtowithstandwashingwithdirectpressure.Inordertocleanthecoils,usealowpressureair
nozzlethatisliketheonethatisusedincleaningthefilter.Carefullyusethelowpressureairnozzleinorder
toblowoutanydirtanddebristhatispresentonthecoils.
Duringnormaloperationandroutinecleaning,thefinsmaypossiblygetbent.Thebentfinscouldcause
blockagesintheairflow,whichwillreduceoverallsystemperformance.Straightenthefinsbyusingthe
2081350RadiatorToolGp.Startatonesideofthecoilandworktowardtheotherside.Becarefulnottorip
ortearthefinsduringstraightening,asthisstraighteningwillcauseanunwantedreductioninperformance.
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