I was entertained by Kak Siti, the store keeper and asked regarding the work flow of the department that is related to the production department and the forms that are used to ensure the smoothness of the production. Basically, the forms and their usage are categorized as below: Bill of Materials (BOM) : o This form is used to purchase raw materials for internal/production usage. o Production person need to fill in this form and pass it to the store department for them to check stock availability. o BOM does not necessarily list all the items stated in the CAD/technical drawing. Sometimes, it has additional ancillary items that deemed important for fabrication. Site Goods Delivery o This form is used to purchase raw materials for external/site usage. o Project/Site person need to fill in this form and pass it to the store department for them to check stock availability. o Production person also need to fill in this form if the final product requires additional parts to be assembled at site. The additional parts stated will be received by the project/site person. Material Request o After the store keeper cross checked the BOM and the material available in store, the unavailable items will be listed down in this form. o This form will be pass to the sourcing/procurement person to purchase. Stock Issue Form o This form is generated by the store keeper to inform the production person that the purchased raw materials are already available. Material Return Note o This form is needs to be filled up by the production workers immediately after the fabrication of product is completed and pass it to the store keeper. o Items listed in this form needs to be returned to the store for store keeping.
Temporary Delivery Order
o This form is used by the store keeper as proof of delivering equipments to site. Purchase Request o This form is used by the store keeper to purchase consumables for internal/production usage. o This form will pass to the sourcing/ procurement for purchase. All of the above forms will have a JR number for references. Day 3 (24/8/2016) STORE & PRODUCTION DEPARTMENT I was lead by one of the production team, Nabilah, to the dairy items store room. The companys secretary, Min brief us about all the dairy parts kept in the room. Basically, the company only buys dairy job equipments from two suppliers, Alfa Laval and MINOX. These are the only company who are approved by Nestle that their items are food grade. As for the fittings, the company only supplies from FESTO brand that has food grade products. Besides that, I have learned that for dairy grade, SMS spec is used to describe the threaded part as compare to BSP for non-dairy equipments. NDF is used to indicate the distance of the thread. Meanwhile, IDF is to indicate that the items are the one grade that is not used anymore for current production, but stocks are still kept for maintenance of old jobs purpose. Day 4 (25/8/2016) STORE & PRODUCTION DEPARTMENT I