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The effect of alkali treatment on the mechanical properties of short pineapple leaf
fibre (PALF) reinforced high impact polystyrene (HIPS) composites
J. P. Siregar 1, S. M. Sapuan 1*, M. Z. A. Rahman 2 and H. M. D. K. Zaman 3
1
Department of Mechanical and Manufacturing Engineering, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor,
Malaysia. 2 Faculty of Science, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor, Malaysia. 3 Radiation Processing
Technology Division, Malaysian Nuclear Agency, Bangi 43000 Kajang, Selangor, Malaysia.
*e-mail: sapuan@eng.upm.edu.my, drsapuan@yahoo.com
Received 22 September 2009, accepted 2 April 2010.
Abstract
This paper reported the study of the effect of the alkali (NaOH) treatment on the mechanical properties of pineapple leaf fibre (PALF) reinforced high
impact polystyrene (HIPS) composites. The objective of this study was to investigate the effect of alkali (NaOH) treatment with different
concentration of NaOH (0%, 2% and 4%) solution. The mechanical properties such as tensile strength, tensile modulus, flexural strength, flexural
modulus, notched and unnotched impact and hardness of short pineapple leaf fibre (PALF) reinforced high impact polystyrene (HIPS) composites
were studied and compared. NaOH concentration of 4% that was used for the short PALF treatment showed the highest mechanical properties value
compared to the other concentration.
Key words: Pineapple leaf fibre (PALF), alkali treatment, high impact polystyrene (HIPS).
Introduction
The incorporation of lignocellulosic fibres into a thermoplastics
or thermosetting polymer is often associated with poor fibre
dispersion due to the large differences in polarity between the
fibres and polymer, and strong intermolecular hydrogen bond
between the fibres. To obtain a satisfactory performance from the
composite, it is necessary to have a good fibre distribution within
the matrix. A good distribution implies that the fibres are fully
separated from each other, and each fibre is fully surrounded by
the matrix 1.
The mechanical properties of a natural fibre reinforced composite
are determined depending on many parameters, such as fibre
strength, modulus, fibre length and orientation, in addition to the
fibre-matrix interfacial bond strength. A strong fibre-matrix interface
bond is very critical for composites to have high mechanical
properties. A good interfacial bond is also required for effective
stress from the matrix to the fibre whereby maximum utilization of
the fibre strength in the composite is achieved 2. The interfaces
act as a binder and transfers load between the matrix and the
reinforcing fibres. Hence the interface plays a key role in
controlling the mechanical properties of composites 3.
Therefore, to improve the interface and adhesion between the
fibre and the matrix, a third component, which is called
compatibilizer, must be used for matrix modification or the fibres
surface have to be initially modified for the preparation of the
composites 4, 5. Some studies have shown the influence of various
types of chemical modifications on the performance of natural
fibres and the fibre reinforced composites. The different surface
chemical modifications of natural fibre such as alkali treatment,
Journal of Food, Agriculture & Environment,Vol.8 (2), April 2010
NaOH
(%)
10 or 15
Up to 28
15
2
10
1, 2, 3
3, 6, 9
2
5
1, 3, 5
10
0.5, 1, 2, 4
5
6
2
6
5
10
2
2
0.8-8
Soaking time
15 or 45 min
30 min
2h
1h
20 min
3h
4h
30 min
2h
48 h
48 h
1h
48 h
4 and 24 h
1h
1h
1h
48 h
Soaking
temperature (C)
160 or 180
20
25
Room temperature
Room temperature
60
25
Room temperature
192
25
202
25
70
70
202
Drying
Reference
80C for 48 h
60C for 24 h
80C for 48 h
Room temperature for 48h
80C 24 h
60C for 24 h
70C for 72 h
70C, until constant weight
110C for 5 h
60C for 24 h
60C for 48 h
80C, until constant weight
70C, until constant weight
70C, until constant weight
-
6
7
8
9
10
11
12
13
14
15
16
17
18
19, 20
21
22
23
24
25
26
27
In this study, treatment of the short PALF was carried out using
many different concentrations of alkali. The chemical treatment
(NaOH) used in this study was expected to be able to improve the
mechanical properties of short pineapple leaf fibre (PALF)
reinforced high impact polystyrene (HIPS) composites.
Materials and Methods
Materials: The pineapple leaf fibre (Ananas comosus) was
obtained from Pemalang, Central of Java, Indonesia. The size of
pineapple leaf fibre that was used in this research is a 10-40 mesh.
The high impact polystyrene (HIPS) that has been utilised as the
matrix polymer is the Idemitsu PS HT 50 that has density of 1.04
g/cm3 and is produced by the Petrochemical (M) Sdn Bhd, Pasir
Gudang, Johor, Malaysia. The sodium hydroxide (NaOH) was
supplied by the Aldrich Chemical Company, Malaysia.
Alkali (NaOH) treatment: The short pineapple leaf fibre was
soaked in different concentrations (0%, 2% and 4%) of NaOH
solution in the water bath for 1 hour at room temperature. The
ratio of the fibres and the solution was 1:20 (w/v). After treatment,
the fibres were washed and rinsed several times with distilled
water. Afterwards the fibres were dried in an oven at 80C for 24
hours.
Compounding: A 50 wt.% untreated and treated fibre content of
short PALF/HIPS composite was chosen in order to determine the
effect of using different concentration of alkali for treatments on
the mechanical properties of short PALF/HIPS composites. The
short PALF was mixed into the HIPS matrix using a Brabender
Plasticorder intensive mixer, model PL2000-6 for 15 minutes at 165C
and with 50 rpm screw speed.
Compression molding: The melt compounded mixture that was
obtained from the previous process before was placed in the
compression molding (Carver hot press) at 165C temperature and
endured the process of preheated for 5 min, fully press heated for
5 min and followed by cooling for 5 min and afterward was formed
into sheets with the dimensions of 150 mm x 150 mm x 3 mm.
Journal of Food, Agriculture & Environment, Vol.8 (2), April 2010
The specimens for the mechanical test were obtained from the
composites sheets that were formed according to ASTM standards.
Mechanical testing:
Tensile testing: All tension testing specimens were cut into a
dog-bone shape. The tensile test were conducted following the
standard of ASTM D638 type V using Instron (Model 4301)
universal testing machine with load cell of 1 kN and using
crosshead speed of 1 mm/min. The test was performed until the
tensile failure occurred. There were seven specimens that have
been tested, but only the result of five specimens was calculated
to get the average tensile value.
Note: Values are average of five samples determinations. Values in parentheses are standard deviations.
Izod impact strength: Izod impact test has been used extensively
to determine the impact resistance of any materials. The Izod
impact test was carried out for the notched and unnotched samples
with dimensions of 63.5 mm x 12.7 mm x 3 mm. The Izod impact
strength is reported as energy per unit notch (J/m). The pendulum
energy that was employed for the testing purpose was 4 Joule.
This test was carried out according to ASTM D256-93.
Hardness scale L
NaOH concentration, %
0
2
4
22.640
25.717
29.955
(1.250)
(1.251)
(1.356)
824.646
1197.751
1284.845
(156.374)
(66.431)
(133.881)
31.661
34.371
40.789
(3.251)
(1.832)
(2.496)
4294.024
4464.058
4559.339
(399.515)
(122.408)
(280.989)
24.39
47.164
52.417
(1.342)
(3.187)
(1.580)
45.460
64.615
76.959
(2.764)
(1.124)
(5.535)
84.120
89.260
90.820
(0.614)
(1.124)
(0.709)
1106
Energy (J/m)
2:476-483.
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Energy (J/m)
Scale (L)
Conclusions
The effect of alkali treatment of short pineapple leaf fibre on the
mechanical properties of PALF/HIPS composites was studied. The
NaOH concentrations of 2% and 4% used to treat the fibre
increased the value of all mechanical properties of composites
such as tensile strength, tensile modulus, flexural strength, flexural
modulus, notched and unnotched impact and hardness. The
maximum improvement of the mechanical properties of short
pineapple leaf fibre (PALF) reinforced high impact polystyrene
(PALF) was obtained from the experiment of treated PALF with
4% NaOH. It can be concluded that the adhesion of fibre/matrix
can be improved by treating the short PALF fibres with alkali
solution before production of a composite.
Acknowledgements
The authors wish to thank the Ministry of Higher Education
Malaysia for funding the research through Fundamental Research
Grant Scheme (FRGS) grant number 5523413. Thanks are also due
to the staff of the Malaysian Nuclear Agency, Selangor, Malaysia,
for their support to carry out this research.
References
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