Professional Documents
Culture Documents
1HDB050016-YN
Contents
1.
Copyright ................................................................................ 1
Guarantee............................................................................... 1
Conventions............................................................................ 1
2.
Function ..........................................................................................
2.1 Disconnector ..........................................................................
2.2 Earthing Switch ......................................................................
2.3 Variants.. ................................................................................
2
2
2
2
3.
4.
4
4
5
5.
6
6
6
7
7
6.
7.
8.
9.
10.
11.
12.
1HDB050016-YN
ii
13.
14.
15.
16.
17.
18.
19.
20.
21.
1HDB050016-YN
iii
Contents of Figures
Figure 1 : 3-pole type SGF two-column rotary disconnector
in parallel arrangement (basic design) .................................... 3
Figure 2 : 3-pole type SGF two-column rotary disconnector
In series arrangement (basic design) ...................................... 3
Figure 3 : Basic design of type SGF two-column rotary disconnector ...... 4
Figure 4 : Basic design of earthing switch ............................................... 5
Figure 5 : Mode of operation
Of type SGF two-column rotary disconnector
(Example : 3-pole in parallel arrangement) .............................. 6
Figure 6 : Mode of operation of earthing switch
(Example : 3-pole in parallel arrangement).............................. 7
Figure 7 : General main dimensions
Of type SGF two-column rotary disconnector .......................... 9
Figure 8 : Minimum distances Pmin
Between poles of disconnector in parallel arrangement ........... 10
Figure 9 : Minimum distances Pmin
Between poles of disconnector in series arrangement ............ 10
Figure 10 : Scope of supply, disconnector ................................................ 11
Figure 11 : Scope of supply, earthing switch ............................................. 12
Figure 12 : Mounting of disconnector :
Shipping of disconnecetor base (2)
If mounting on supporting structure ......................................... 17
Figure 13 : Mounting of disconnector:
Shipping of premounted disconnector pole
If mounting in front of supporting structure
(Example : Version for rated normal current 1 600 A) ............... 17
Figure 14 : Mounting of disconnector ....................................................... 18
Figure 15 : Mounting of disconnector :
Mounting of corona-protection fittings (87) on rotary heads
(Only for rated voltage 362 & 362 kV) ..................................... 19
Figure 16 : Mounting of disconnector :
Mounting of corona-protection fittings (7) on finger side
(Only for rated voltages 245......362 kV) .................................. 20
Figure 17 : Mounting of disconnector :
Mounting of corona-protection fittings (7) on contact side
(Only for rated voltages 245 ... 362 kV) .................................... 21
Figure 18 : Mounting of operating mechanism for disconnector :
Direct mounting ...................................................................... 23
Figure 19 : Mounting of operating mechanism for disconnector,
Direct mounting : Mounting of operating lever (74)
If operating mechanism for disconnector
At opening side ..................................................................... 24
Figure 20 : Mounting of operating mechanism for disconnector,
Direct mounting : Mounting of operating lever (74)
If operating mechanism for disconnector
at opposite opening side ......................................................... 25
Figure 21 : Mounting of operating mechanism for disconnector,
Separate mounting : Measurement m3 < 6 m .......................... 27
Figure 22 : Mounting of operating mechanism for disconnector
Separate mounting if measurement m3 <, 6 m :
Mounting dimensions ............................................................. 28
Figure 23 : Mounting of operating mechanism for disconnector,
Separate mounting if measurement m3 = 6 .. 12 m :
Mounting dimensions ............................................................. 29
1HDB050016-YN
iv
Figure 24 :
Figure 25 :
Figure 26 :
Figure 27 :
Figure 28 :
Figure 29 :
Figure 30 :
Figure 31 :
Figure 32 :
Figure 33 :
Figure 34 :
Figure 35 :
Figure 36 :
Figure 37 :
Figure 38 :
Figure 39 :
Figure 40 :
Figure 41 :
Figure 42 :
Figure 43 :
Figure 44 :
1HDB050016-YN
Figure 45 :
Figure 46 :
Figure 47 :
Figure 48 :
Figure 49 :
Figure 50 :
Figure 51 :
Figure 52 :
Figure 53 :
Figure 54 :
Figure 55 :
Figure 56 :
Figure 57 :
Figure 58 :
1HDB050016-YN
vi
Figure 59 :
Figure 60 :
Figure 61 :
Figure 62 :
Figure 63 :
Figure 64 :
Figure 65 :
Figure 66 :
Figure 67 :
Figure 68 :
Figure 69 :
Figure 70 :
Figure 71 :
Figure 72 :
Figure 73 :
Figure 74:
Figure75 :
1HDB050016-YN
1.
1/106
1.1
Copyright
We reserve all rights in respect of this document and the product represented therein. The contents of
this document may not without our positive consent be reproduced, notified to third parties or otherwise
used.
ABB Limited
1.2
Guarantee
If these service instructions are followed, this will, in our experience, guarantee the safe and reliable
operation of our products.
Please contact us or our nearest representative if the safe and reliable operation of our products is no
longer guaranteed because of incorrect or missing information. Our address and telefax no. are given
on the left.
We accept no responsibility whatsoever in respect of any direct or indirect damage or loss arising
through the incorrect use of our products.
Subject to change without notice.
1.3
Conventions
Note: In our service instructions, particularly important texts are specially identified :
Caution : A thus identified text always contains information of particular importance.
Warning : A thus identified text always points out risks to plant and equipment.
A thus identified text always points out risk of physical injury and danger to life.
We expressly draw you attention to the fact that the thus identified texts must under all circumstances
be complied with. If the thus identified texts are not complied with, no guaranty claims will be
entertained.
In the illustrations in these service instructions, numbers are used to identify parts of equipment. These
numbers are item numbers. A list of all item numbers can be found at the end of these service
instructions. The same numbers are, wherever practical, also used in the text. Item numbers in the text
are always given in parentheses, e.g. (221).
In the illustrations in these service Instructions, the figures are based on the standard version of SGF
disconnector, there may be some items which may not be exactly same as shown in figures. These
may be incase of levers, Rotary pedestal bearing, pivot bearing, disconnector base, Current paths for
rated for 3150/4000A etc.
1HDB050016-YN
2.
Function
2.1
Disconnector
2/106
2.2
Earthing Switch
Earthing and short-circuiting
In order to earth and short-circuit switched-off parts of plant, it is possible to mount one or two earthing
switches per pole.
2.3
Variants
Selection of variant of client
The type SGF two-column rotary disconnector is available in a wide range of variants. These service
instructions are valid for all variants. The information on the different variants is structured in such a
way that a clear distinction can be made.
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3.
3/106
Mounting Alternatives
The disconnector poles of a 2- or 3-pole group can be arranged in parallel or in series. The pole and
side for mounting of operating mechanism can be freely specified when ordering.
Note : The side for mounting the operating mechanism is finalized with the order. Later changes are not
possible.
3.1
Figure 1 : 3-pole type SGF two-column rotary disconnector in parallel arrangement (basic design)
3.2
Figure 2 : 3-pole type SGF two-column rotary disconnector in series arrangement (basic design)
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4.
Basic Design
4.1
Disconnecetor
Figure 3 and Table 1 contain the most important components of the type SGF two-column rotary
disconnector.
Item No.
Remarks
Rotary pedestals
70
Support insulator
201
Rotary heads
284
Current paths
5, 6
Contact finger
66
Contact pieces
67
Cu, silver-faced
High-voltage terminals
17
Operating mechanism
75
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4.2
5/106
Earthing - Switch
Figure 4 and Table 2 contain the most important components of the earthing switch.
Item No.
Remarks
Earthing connection
79
Cu, flexible
Earthing-switch shaft
337
23
Aluminium
Contact finger
20
Earthing contact
18
Cu, silver-faced
Operating mechanism
77
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5.
Mode of Operation
5.1
General
The type SGF two-column rotary disconnector has separate operating mechanisms for the
disconnector and the earthing switch.
Prevention of automatic operating or closing
When the equipments switched on or off, a dead-center position is passed through just before the end
positions are reached. This prevents the automatic opening or closing of the disconnector or earthing
switch as a result of :
lShort-circuit
lExternal influence : (e.g. storm or earthquake)
5.2
Disconnector
Operating mechanism :The operating mechanism (75) of the disconnector transfers the operating energy via the operating rod
(37) to the rotary pedestal (70). The diagonal rod (68) connects the two rotary pedestals of each pole.
Consequently, both pole halves are moved simultaneously.
The support insulators (201) transfer the torque to the two current-path halves (5, contact side) and (6,
finger side). These pass through an angle of rotation of 900 during switching.
Current transfer :During switching-on, the counter-contact (67) glides between the contact fingers (66). This establishes
the connection between the two current-path halves. The current is transferred via tulip-type contacts
in the rotary heads (284) to the high-voltage terminals (17).
Mechanical coupling inside a disconnector group :Via the coupling rods (15), the movement of the operated pole is transferred simultaneously to the
other poles of a disconnector group.
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5.3
7/106
Earthing Switch
Operating mechanism :The operating mechanism (77) of the earthing switch transfers the operating energy via the operating
rod (71) to the earthing-switch shaft (337). The tubular contact arm (23) swivels up (ON) or down
(OFF). During switching-on, the contact fingers (20) glide over the earthing contact (18). In the ON end
position, they are in preloaded contact against the stop.
Earthing connection :The earthing connection (79) connects the tubular contact arm (23) to the earthed sectional-steel base
frame (221) of the disconnector.
5.4
Interlocking
The disconnector and the earthing switch can be interlocked according to the following principle :
Note : Mechanical interlocks between disconnector and earthing switch are fitted at the factory.
Retrofitting is not possible.
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6.
Technical Data
6.1
8/106
Note : The precise electrical data is contained in the data sheets supplied. The data in Table 3 contains
of standard values.
Table 3 : General electrical data of type SGF two-column rotary disconnector (standard values)
Rated voltage
kV
36
72.5
123
145
170
245
300
362
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
100
40
100
40
100
40
100
40
70
80
140
160
230
265
275
315
325
375
170
195
325
375
550
650
650
750
750
860
>27
<500
>46
<500
>80
<500
460
530
380
435
450
520
1050
1050
1175
1200 1050 (+170) 1175 (+205)
850
950
- 700 (+245) 800 (+295)
>95
>110
>160
>191 >230
<500 <1000 <1000 <1000 <2500
(at 23 kV) (at 46 kV) (at 78 kV) (at 92 kV) (at 108 kV) (at 156 kV) (at 191 kV) (at 230 kV)
1.5
4000
6000
8000
10000
3000
4500
6000
6000
- Static portion
1200
1500
1500
1500
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9/106
Table 5 : General main dimensions of type SGF two-column rotary disconnector (standard values)
Rated voltage
kV
36
72.5
123
145
170
245
300
362
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
1600
2500
3150
4000
A Support-insulator distance
B Base-frame Length
C Disconnector Height
for 1650 A
for 2500 A
for 3150 A
for 4000 A
D Insulator Height
E Disconnector width (open)
F Isolating distance
G Length of mounting of Earthing
switch
mm
mm
1000
1300
1000
1300
1400
1700
1650
1950
1830
2130
2620
2920
2620
2920
3200
3500
mm
mm
mm
mm
mm
mm
mm
1093
1143
1193
1193
508
560
800
1325
1375
1425
1425
770
560
800
1775
1825
1875
1875
1220
760
1200
2055
2105
2155
2155
1500
925
1450
2255
2305
2355
2355
1700
1030
1630
2855
2905
2955
2955
2300
1370
2420
3205
3255
3305
3305
2650
1370
2300
3255
3255
3305
3305
2650
1725
2700
mm
450
450
450
450
450
450
450
450
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6.4
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Table 6 : Minimum distances Pmin between poles of disconnector in series and parallel arrangement
(standard values)
Rated voltage
kV
123
145
170
245
300
362
Parallel arrangement
mm
1 970
2 330
2 640
3 570
4 000
5350
+ Series arrangement
mm
2 700
3 150
3 530
4 920
5350
6925
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7.
11/106
Scope of Supply
Note : The disconnector is supplied in components
7.1
Disconnector
The scope of supply does not include the fixing materials for mounting the disconnector on the
supporting structures.
The components supplied comprises :
lDisconnector
base (2) consisting of : Sectional-steel base frame (221), rotary pedestals (70),
diagonal rod (68), disconnector operating lever (69), connecting lever (3) and transportation
angle (328) A
Figure 13
A
Figure 21
lIf operating mechanism with lateral offset : Operating rod (83) A
Figure 25
lSmall parts
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7.2
12/106
Earthing Switch
The supply of the earthing switch comprises.
lEarthing-switch links (336)
lTubular contact arms (23) with contact finger (20) and T-type clamp(329)
lEarthing contact (18)
lOperating mechanism for earthing switch (77)
lOperating rod (37)
lOperating lever (76) with clamping cover (334)
lEarthing connections (79)
lFor 2nd earthing switch : earthing connections (343)
lEarthing - switch shaft (337)
lIn
case of series arrangement : Earthing-switch shafts (73) with welded earthing - switch lever
(339) A
Figure 53
operating mechanism mounted separately : Vertical operating shaft (43) and pivot bearing
(42)A
Figure 38
lIf operating mechanism with lateral offset : Operating rod (83) and offset bearing (376) A
Figure
42
lSmall parts
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8.1
Shipping
13/106
Storage
Caution : In the case of inappropriate storage of the individual components, there is the risk of ingress
of water. For this reason, disconnector parts and operating mechanisms must always be stored in the
mounting position.
It is advisable to leave all assemblies in the shipping packing until the start of mounting in order to
protect against contamination and damage.
Special Note : Operating mechanisms are supplied in packed condition. This protects the operating
mechanisms against corrosion within a limited time and in a dry atmosphere. It is advisable not to open
this packing until just before the start of mounting.
Caution : In the case of lengthy storage and/or a damp atmosphere , there may be undesired formation
of condensation in the operating mechanisms. If the shipping time and storage time together amount to
more than 6 months or if operating mechanisms are stored in a damp atmosphere, the special packing
must be removed immediately and the electrical heating of the operating mechanisms must be started.
Before doing this, remove bags with desiccative from the operating mechanisms !
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Mounting, General
The type SGF two-column rotary disconnector can be mounted in two positions
lHorizontal (standard)
lVertical
(must be expressly specified when ordering and is only possible for rated voltage
< 170 kV)
Note : For vertical mounting of the disconnector, you require the additionally supplied documents.
Should the documents not have been supplied, please send for them. Our address and telefax no. are
given on the left.
The internal parts of the operating mechanisms (e.g. alarm switches and contractors) are not resistant
to outdoor climates. For this reason, they must be protected against moisture during mounting.
9.1
addition to the standard tools, the following special tools and materials are required for
mounting.
agent for silver faced surfaces (Volatile inorganic solution like acetone, carbon
tetrachloride or equivalent)
lLint-free cloths
Note : Unless special values for torques are specified in these service instructions, the standard values
according to Table 7 apply.
Table 7 : Admissible torque for bolts (standard values)
Thread
Torques in Nm
Steel, galvanized
Steel, rustproof
Thread in aluminium
Strength
8.8
A2-70, A4-70
M6
5.5
M8
16
14
M10
42
33
26
M12
72
56
45
M16
174
122
100
Note : In the following mounting steps, a distinction is made between MOUNTING and TIGHTENING.
MOUNTING means finger-tightening. Caution : Lightly grease all bolts before MOUNTING.
Note : In the following illustrations, often only one bolt is shown where two or more bolts are required.
This is done in the interests of clarity.
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9.2
15/106
Grease lightly
2.
Using a steel-wire brush, remove oxide film until surface is mat grey in appearance (do not use
emery paper)
3.
4.
5.
Clean with cold cleaning agent (do not destroy silver surface)
2.
3.
2.
3.
Copper (bolted)
1.
2.
3.
2.
Copper (sliding)
1.
2.
Intersection Surfaces
Steel parts
1.
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10.
16/106
Mounting of Disconnector
Note : If you suspect shipping damage, check the spacing dimensions of the contact Figure (66)
A
Figure 66.
The disconnector pole can be mounted either on the supporting structure or in front of the supporting
structure. If mounting in front of the supporting structure, first lift the completely mounted disconnector
pole onto the supporting structure and then align and tighten it there.
Note : Remember that the materials for fixing the disconnector bases (2) on the supporting structure
are not included in the scope of supply.
Caution : The transportation angles (328) A
Figure 13 must be mounted in place and may under no
circumstances be removed during this mounting phase.
Caution : The diagonal rods (68) A
Figure 13 have been adjusted at the factory for the precise
engagement of the main contacts. The adjustment may only be changed by ABB-trained specialist
erectors.
Mounting steps :
1.
Unpack components
2.
If mounting on the supporting structure : Using lifting tackle, place disconnector base (2) on the
supporting structure A
Figure 12
3.
If mounting on the supporting structure : Align and tighten disconnector base on the supporting
structure.
4.
5.
Wipe contact fingers (66) and contact pieces (67) with a cloth and grease A
Figure 14
6.
For rated voltages 245 ... 362 kV : Mount corona - protection fittings (7) on current paths (5, 6)
A
Figure 16, Figure 17
7.
Mount finger - side current path (6), in ON position, on support insulator (201)A
Figure 14 (for
rated voltage 362 kV, together with the corona-protection fitting A
Figure 15)
8.
Slide contact - side current path (5) with counter-contact (67) into contact fingers (66) and mount
on support insulator (201) A
Figure 14 (for rated voltage 362 kV, together with the coronaprotection fitting A
Figure 15)
9.
Align current paths (5, 6) longitudinally parallel with sectional-steel base frame (221) (use play in
holes in flanges) A
Figure 14,
(for rotational alignment of contact fingers refer A
Figure 72)
10.
If mounting in front of supporting structure : Using lifting tackle, place completely mounted
disconnector pole on support structure A
Figure 13, align and tighten
11.
Next step : A
Chapter 11 : Mounting of Operating Mechanism for Disconnector
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Figure 12 : Mounting of disconnector : Shipping of disconnector base (2) if mounting on supporting structure
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18/106
Rated voltage
kV
A
mm
36
72.5
123
145
170
245
300
362
1000
1000
1400
1650
1830
2620
2620
3200
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11
22/106
11.1
Direct Mounting
Note : Make sure that the disconnector pole is in the ON position before mounting the operating
mechanism.
Mounting steps :
1.
2.
In case of rated voltages 245 ... 362 kV and mechanical interlocking to earthing switch on
contact side (KS) : Mount operating mechanism on the spacers supplied (U = 150 mm)
3.
Tighten operating mechanism, on the envisaged mounting side, to the disconnector base (2)
A
Figure 18
4.
Mount operating lever (74) on the shaft end of the operating mechanism according to the mount
sideA
Figure 19, Figure 20
5.
Next step :A
Chapter 12 : Mounting of coupling of disconnector.
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Figure 19 : Mounting of operating mechanism for disconnector, direct mounting : Mounting of operating
lever (74) if operating mechanism for disconnector at opening side.
24/106
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Figure 20 : Mounting of operating mechanism for disconnector, direct mounting : Mounting of operating
lever (74) if operating mechanism for disconnector at opposite opening side.
25/106
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11.2
26/106
Separate Mounting
In case of separate mounting of the operating mechanism for the disconnector, the mounting steps are
dependent on measurement m3 of operating shaft (43) A
Figure 22, Figure 23 and on a possible
lateral offset of operating mechanism and disconnector A
Figure 25 :
Separate mounting if measurement m3 < 6 m
Separate mounting if measurement m3 = 6 ... 12 m
Separate mounting laterally offset with measurement m1 (max. 4 m)
Note : Make sure that the operating mechanism is in the ON position (as-delivered state). If the
operating mechanism is in the OFF position, set it to the ON position using the emergency hand crank
(39). the disconnector pole must be in the ON position.
Note : If a manual operating mechanism is envisaged for the disconnector, ensure when mounting that
there is sufficient clearance for the operating lever (367) of the operating mechanism A
Figure 21.
Mounting steps :
1.
2.
In case of rated voltage 245 ... 362 kV and mechanical interlocking to earthing switch on contact
side (KS):Mount operating mechanism and pivot bearing (42) on the spacers supplied (U = 150
mm)
3.
4.
If operating mechanism laterally offset : Mount pivot bearing (42) in the envisaged position
5.
6.
7.
If measurement m3 = 6 ... 12 m : Insert individual parts of the operating shaft (43) through the
pivot bearings
8.
9.
10.
11.
12.
Grease thrust bearing (330), inside, and collared bush (331), outside, with silicone grease
A
Figure 21
13.
Repeat mounting steps 6, and 7., threading thrust bearing (330) and collared bush (331) in the
correct sequence onto the operating shaft A
Figure 21
14.
15.
16.
Connect shaft end of operating mechanism and operating shaft to coupling parts (334, 335)
A
Figure 21
17.
18.
If operating mechanism laterally offset : Calculate required length of operating rod (83) and
suitable shorten operating rod A
Figure 25 (Detail)
19.
If operating mechanism laterally offset : Connect operating rod (83) to operating lever (74) and
coupling lever (3) of disconnector A
Figure 25
20.
If operating mechanism laterally offset : Drill hole through operating rod (83) (
13 mm H12)
A
Figure 25 (Detail)
21.
If operating mechanism laterally offset : Grease bore hole with silicone grease and drive home
stainless clamp sleeve (152) A
Figure 25 (Detail)
22.
Next step : A
Chapter 12 : Mounting of coupling of disconnectors.
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Motor-operated mechanism
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28/106
90 mm
Figure 22 : Mounting of operating mechanism for disconnector, separate mounting if measurement m3 < 6 m :
Mounting dimensions
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29/106
90 mm
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Figure 25 : Mounting of operating mechanism for disconnector, separate mounting : Laterally offset
operating mechanism
31/106
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32/106
Figure 26 : Mounting of operating mechanism for disconnector, separate mounting : Mounting of operating
lever (74) if operating mechanism for disconnector at opening side
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33/106
Figure 27 : Mounting of operating mechanism for disconnector, separate mounting : Mounting of operating lever
(74) if operating mechanism for disconnector at opposite opening side
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12
34/106
2.
3.
4.
Remove transportation angles (328) from disconnector pole with operating mechanism
A
Figure 28
5.
6.
7.
8.
9.
Tighten operating rod (37) free from distortion with the lock nuts (direct mounting : 400-325,
separate mounting : 422-325) and tighten lock nuts (338) A
Figure 33
10.
11.
12.
Carry out some test operations manually (our recommendation : 3 test operations)
13.
14.
If the engagement of the contacts is not smooth (without jerks), then loosen current-path fixing
bolts (400-302, 401-301) in the ON position and tighten again A
Figure 28; then repeat 12.
mounting step
15.
16.
17.
18.
20.
21.
22.
If contacts are engaging smoothly, cut off cable; otherwise repeat 14, mounting step
23.
24.
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Figure 31 : Mounting of coupling of disconnectors : Mounting of operating rod (37) if operating mechanism for
disconnector at opening side
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Figure 32 : Mounting of coupling of disconnectors : Mounting of operating rod (37) if operating mechanism for
disconnector at opposite opening side
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Fw
Rated voltage
kV
36
72.5
123
145
170
245
300
362
n2
mm
412
412
612
737
827
1 222
1 222
737
R (U = 100 mm) mm
With Fw = 230 mm
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
R (U = 115 mm)
R (U = 150 mm)
With Fw = 200 mm With Fw = 230 mm
98 + 1
98 + 1
98 + 1
98 + 1
-
118
118
118
120
121
124
124
120
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Fw
Rated voltage
kV
36
72.5
123
145
170
245
300
362
n2
mm
412
412
612
737
827
1 222
1 222
737
R (U = 100 mm) mm
With Fw = 230 mm
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
83 + 1
R (U = 115 mm)
R (U = 150 mm)
With Fw = 200 mm With Fw = 230 mm
98 + 1
98 + 1
98 + 1
98 + 1
-
118
118
118
120
121
124
124
120
1HDB050016-YN
42/106
1HDB050016-YN
43/106
1HDB050016-YN
13
13.1
Direct Mounting
44/106
Note : Make sure that the operating mechanism is in the ON position (as-delivered state). If the
operating mechanism is in the OFF position, set it to the ON position using the emergency hand crank
(39).
Caution : In case of motor-operated mechanism, test operations may operations may only be carried
out using the emergency hand crank (39). Do not use a drill.
Note : Make sure that the disconnector poles is in the OFF position before mounting the operating
mechanism.
Mounting steps :
1.
2.
3.
Fit operating lever (76) on the shaft end of the operating mechanism according to mounting side
A
Figure 43, Figure 44.
4.
Next step : A
Chapter 14 : Mounting of Earthing Switch
1HDB050016-YN
45/106
1HDB050016-YN
13.2
46/106
Separate Mounting
In case of separate mounting of operating mechanism for earthing switch, the mounting steps are
dependent on measurement m3 of operating shaft (43) A
Figure 39, Figure 40 and on a possible
offset of operating mechanism and earthing switch A
Figure 42 :
Note : Make sure that the operating mechanism is in the ON position (as-delivered state). If the
operating mechanism is in the OFF position, set it to the ON position using the emergency hand crank
(39). The disconnector pole must be in the OFF position.
Note : If a manual operating mechanism is envisaged for the earthing switch, ensure when mounting
that there is sufficient clearance for the operating lever (367) of the operating mechanism A
Figure 38.
Mounting steps
1.
2.
3.
In case of laterally offset operating mechanism : Mount pivot bearing (42) in the envisaged
position.
4.
5.
6.
If measurement m3 = 6 ... 12 m : Insert individual parts of operating shaft (43) through the pivot
bearings
7.
8.
9.
10.
11.
Grease thrust bearing (330), inside, and collared bush (331), outside, with silicone grease
A
Figure 38
12.
Repeat operating steps 5. and 6., threading thrust bearing (330) and collared bush (331) in
correct sequence onto the operating shaft A
Figure 38
13.
14.
15.
Connect shaft end of operating mechanism and operating shaft (43) to coupling parts (334,
335)A
Figure 38
16.
17.
If operating mechanism laterally offset : Calculate required length of operating rod (83) and
suitably shorten operating rod A
Figure 42 (Detail)
18.
If operating mechanism laterally offset : Connect operating rod (83) to operating lever (76) and
offset bearing (376) A
Figure 42
19.
If operating mechanism laterally offset : Drill hole through operating rod (83) (
13 mm - H12)
A
Figure 42 (Detail)
20.
If operating mechanism laterally offset : Grease bore hole with silicone grease and drive home
stainless clamp sleeve (152) A
figure 42 (Detail)
21.
Next Ste p : A
Chapter 14 : Mounting of Earthing Switch
1HDB050016-YN
47/106
Figure 38 : Mounting of operating mechanism for earthing switch, separate mounting : Measurement m3 < 6 m
1HDB050016-YN
48/106
90 mm
Figure 39 : Mounting of operating mechanism for earthing switch, separate mounting if measurement
m3 < 6 m : Mounting dimensions
1HDB050016-YN
49/106
90 mm
Figure 40 : Mounting of operating mechanism for earthing switch, separate mounting if measurement
m3 = 6 ... 12 m : Mounting dimensions (Details A and Details B : Figure 41)
1HDB050016-YN
Figure 41 : Mounting of operating mechanism for earthing switch, separate mounting if measurement
m3 = 6 ... 12 m : Detail A and Detail B
50/106
1HDB050016-YN
Figure 42 : Mounting of operating mechanism for earthing switch, separate mounting : Laterally offset
operating mechanism
51/106
1HDB050016-YN
52/106
Figure 43 : Mounting of operating mechanism for earthing switch, direct and separate mounting : Mounting
of operating lever (76) if operating mechanism for earthing switch on contact side.
1HDB050016-YN
53/106
Figure 44 : Mounting of operating mechanism for earthing switch, direct and separate mounting : Mounting
of operating lever (76) if operating mechanism for earthing switch on finger side.
1HDB050016-YN
14
54/106
14.1
2.
Bring earthing-switch links (336) into mounting position by driving home the clamp sleeves on
sectional-steel base frame (221) : On the operating side on the operated disconnector pole
A
Figure 45, otherwise on the side of the tubular contact arm (23)A
Figure 46
3.
Caution : Use two earthing connections for rated short-time currents > 40 kA, 1 sec
4.
5.
Grease thrust bearing (330), inside and collared bush (331), outside, with silicone grease and
mount with collared bush (331), making sure that the thrust bearings are at the specificfed side
A
Figure 45
6.
7.
If pole distances P > 2 500 mm : Connect split earthing switch shaft to coupling piece (342)
A
Figure 47, Figure 48
8.
Tighten locking screw in collard bushes (331) and secure with lock nut A
Figure 45
9.
10.
11.
12.
13.
With the operating mechanism in the ON position, adjust spacing dimensions for operating lever
(76) A
Figure 51, Figure 52
14.
15.
Treat contact surface for earthing contact (18) on the current path A
Figure 62, Figure 63
16.
Treat earthing contact (18) and mount on current path (5) or (6).
Caution : Do not lose insulating bush (344) and insulating plate (345) A
Figure 62, Figure 63
17.
18.
Mount tubular contact arms (23) with T-type clamp (329) on earthing-switch shaft (337)
19.
Set tubular contact arms (23) manually to the ON position untill contact fingers (20) are up
against stop (21) A
Figure 64
20.
Align contact finger (20) and earthing contact (18) at right angles to each other and tighten
earthing contact (18) A
Figure 62 Figure 63
21.
Preset distance "I" between rear contact finger (20) and stop (21) of earthing contact (18)
(compensation for torsion of earthing - switch shaft) A
Figure 64
22.
23.
1HDB050016-YN
55/106
Shorten operating rod (71) so that, during a manual test operation, all the rear contact fingers are
up against the stop in the ON position.
25.
Check distance between contact finger (20) and stop (21). the distance on one pole of 3-pole
group must not be more than 5 mm A
Figure 64
26.
If necessary, correct the contact of the contact fingers by adjusting operating rod (71) and check
by means of test operation
27.
Tighten lock nuts (338) on the operating rod (left-, right-hand thread!) A
Figure 51, Figure 52
28.
Tighten locking screw in earthing-switch lever (19) and secure withlock nut
29.
Drill hole throught T-type clamp (329) and earthing - switch shaft (337) (
12 mm - H12)
A
Figure 46 (Detail 2)
30.
Grease bore hole with silicone grease and drive home stainless clamp sleeve (430-350)
A
Figure 46
31.
32.
33.
34.
For rated voltage 245 ... 362 kV : Mount support for tubular contact arm (23)
35.
36.
Next step : A
Chapter 16 : Commissioning
1HDB050016-YN
56/106
1HDB050016-YN
57/106
Figure 46 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of earthing connections
(79, 343). Detail 1 and Detail 2 : Two earthing connections for rated short-time currents > 40 kA, 1 sec.
1HDB050016-YN
58/106
h1 = (250 + 5) mm
h2 = (410 + 5) mm
g = (500 + 5) mm
1HDB050016-YN
Figure 48 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of coupling piece
(342, 334) for connection of earthing-switch shafts (337) for pole distances P > 2 500 mm
59/106
1HDB050016-YN
60/106
Figure 49 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on contact side
1HDB050016-YN
61/106
Figure 50 : Mounting of earthing switch, earthing-switch poles in parallel : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on finger side
1HDB050016-YN
62/106
Fw
w
U = 115 (for weldless disconnector base)
W = 132 mm for Disconnector of 123,145,170,245,300 & 362 kV
W = 108 for 36 kV
W = 120 for 72.5 kV
Rated Voltage
kV
n
mm
36
72.5
123
145
170
245
300
362
662
662
862
987
1 077
1 472
1 472
987
S (U = 100 mm) S (U = 115 mm) S (U = 150 mm) Y1 (U = 100 mm)Y1 (U = 115 mm)Y1 (U = 150 mm)
mm
mm
mm
mm
mm
mm
with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm
90.5 + 1
89.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
105.5 + 1
104.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
140.5 + 1
139.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
1HDB050016-YN
63/106
Fw
Rated Voltage
kV
n
mm
36
72.5
123
145
170
245
300
362
662
662
862
987
1 077
1 472
1 472
987
T (U = 100 mm) T (U = 115 mm) T (U = 150 mm) Y2 (U = 100 mm) Y2 (U = 115 mm) Y2 (U = 150 mm)
mm
mm
mm
mm
mm
mm
with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm
109.5 + 1
110.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
124.5 + 1
125.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
159.5 + 1
160.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
1HDB050016-YN
14.1
64/106
2.
Place earthing-switch links (336) or base frame of earthing switch (336a) into mounting position
by driving home the clamp sleeves on sectional steel base frame (221) A
Figure 53, Figure 54
3.
Caution : Use two earthing connections if rated short-time currents > 40 kA, 1 sec
4.
5.
Grease thrust bearing (330), inside, and collared bush (331), outside, with silicone grease and
mount with collared bush (331), making sure that the thrust bearings are at the specified side
A
Figure 53
6.
7.
Tighten locking screw in collared bushes (331) and secure with lock nuts A
Figure 53
8.
9.
10.
11.
12.
With the operating mechanism in the ON position, adjust spacing dimensions for operating lever
(76) A
Figure 60, figure 61
13.
14.
15.
Mount coupling rods (15), aligning earthing-switch lever (339) to the required measurement
A
Figure 55
16.
Treat contact surface for earthing contact (18) on the current path A
Figure 62, Figure 63
17.
Treat earthing contact (18) and mount on current path (5) or (6).
Caution : Do not lose insulating bush (344) and insulating plate (345) A
Figure 62, Figure 63
18.
19.
Mount tubular contact arms (23) with T-type clamp (329) on earthing-switch shafts (73)
A
Figure 54
20.
Set tubular contact arms (23) manually to the ON position until contact fingers (20) are up
against stop (21) A
Figure 64
21.
Align contact finger (20) and earthig contact (18) at right angles to each other and tighten earthing
contact (18) A
Figure 62, figure 63
22.
Press distance "I" between rear contact finger (20) and stop (21) of earthing contact (18)
(compensation for play of coupling rods) A
Figure 64
23.
24.
25.
Shorten operating rod (71) so that, in case of a manual test operation, all the rear contact fingers
are up against the stop in the ON position
1HDB050016-YN
65/106
If necessary, correct the contact of all contact fingers on the operated pole by adjusting
operating rod (71) and check by means of test operation
27.
28.
Correct the contact of the contact fingers on the coupled poles by adjusting coupling rods (15)
and check by means of test operation
29.
Check distance between contact finger (20) and stop (21). The distance on one pole of 3-pole
group must not be more than 5 mm A
Figure 64
30.
Caution : This mounting step is not applicable if the earthing switch is mounted on individual
disconnector poles
31.
Tighten locking screw in earthing-switch lever (19) and secure with lock nut A
Figure 58, figure
59
32.
Drill hole through T-type clamp (329) and earthing - switch shaft (73) (
12 mm - H12)
A
Figure 54 (Detail 2)
33.
Grease bore hole with silicone grease and drive home stainless clamp sleeve
34.
35.
36.
37.
For rated voltages 245 ... 362 kV : Mount support for tubular contact arm (23)
38.
39.
Next step : A
Chapter 16 : Commissioning
1HDB050016-YN
66/106
Figure 53 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing - switch
links (336)
1HDB050016-YN
Figure 54 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing connection
(79, 343). Detail 1 and Detail 2 : Two earthing connections for rated short-time currents > 40 kA, 1 sec
67/106
1HDB050016-YN
Figure 55 : Mounting of earthing switch, earthing-switch poles in series : Mounting of coupling rods (15)
68/106
1HDB050016-YN
69/106
h1 = (250 + 5) mm
g2 = (405 + 5) mm
Figure 56 : Mounting of earthing switch, earthing-switch poles in series : Adjusting measurements for
earthing-switch shaft (73), and earthing-switch lever (339), earthing switch on finger side
h1 = (250 + 5) mm
g2 = (405 + 5) mm
Figure 57 : Mounting of earthing switch, earthing-switch poles in series : Adjusting measurements for
earthing-switch shaft (73) and earthing-switch lever (339), earthing switch on contact side
1HDB050016-YN
70/106
Figure 58 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on contact side
1HDB050016-YN
71/106
Figure 59 : Mounting of earthing switch, earthing-switch poles in series : Mounting of earthing-switch lever
(19) and operating rod (71) if operating mechanism for earthing switch on finger side
1HDB050016-YN
72/106
Fw
Rated Voltage
kV
n
mm
36
72.5
123
145
170
245
300
362
662
662
862
987
1 077
1 472
1 472
987
S (U = 100 mm) S (U = 115 mm) S (U = 150 mm) Y1 (U = 100 mm)Y1 (U = 115 mm)Y1 (U = 150 mm)
mm
mm
mm
mm
mm
mm
with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm
90.5 + 1
89.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
88.5 + 1
105.5 + 1
104.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
103.5 + 1
140.5 + 1
139.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
138.5 + 1
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
80 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
95 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
130 + 5
Figure 60 : Mounting of earthing switch, earthing-switch poles in series : Adjustment of operating mechanism
for earthing switch if operating mechanism for earthing switch on contact side.
1HDB050016-YN
73/106
Fw
Rated Voltage
kV
n
mm
36
72.5
123
145
170
245
300
362
662
662
862
987
1 077
1 472
1 472
987
T (U = 100 mm) T (U = 115 mm) T (U = 150 mm) Y2 (U = 100 mm) Y2 (U = 115 mm) Y2 (U = 150 mm)
mm
mm
mm
mm
mm
mm
with Fw=230 mm with Fw=200 mm with Fw=230 mm with Fw=230 mm with Fw=200 mm with Fw=230 mm
109.5 + 1
110.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
111.5 + 1
124.5 + 1
125.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
126.5 + 1
159.5 + 1
160.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
161.5 + 1
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
50 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
65 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
100 + 5
Figure 61 : Mounting of earthing switch, earthing-switch poles in series : Adjustment of operating mechanism
for earthing switch if operating mechanism for earthing switch on finger side.
1HDB050016-YN
74/106
Figure 62 : Mounting of earthing switch : Mounting of earthing contact (18) for rated voltages 36 ... 170 kV
and rated peak-with-stand currents < 100 kA
Figure 63 : Mounting of earthing switch : Mounting of earthing contact (18) for rated voltages 245 ... 362 kV
or rated peak-with-stand currents > 100 kA (corona-protection fitting only for rated voltages 245 ... 362 kV)
1HDB050016-YN
75/106
a
mm
b
mm
c
mm
a
mm
b
mm
c
mm
a
mm
b
mm
c
mm
Operated pole : a
20
10
30
15
40
20
Operated pole : b
10
15
20
Operated pole : c
10
20
15
30
20
40
I (after
mounting)
mm
max. 5
(on one pole
of 3-pole
group)
1HDB050016-YN
15.
76/106
Mount interlocking segment (349) with clamping cover (334) on earthing-switch shaft (337 or 73)
in case of parallel arrangement or series arrangement of the disconnector poles A
Figure 65
2.
With the disconnector in the ON position and the earthing switch in the OFF position, try to set
the earthing switch manually to the ON position. The interlock must block.
3.
4.
Set earthing switch manually to the ON position, ensuring that there is sufficient distance
between interlocking lever (350, 351) and earthing-switch link (336) A
Figure 65
5.
Tighten locking screw in interlocking segment (349) and secure with lock nut A
Figure 65
6.
Next step : A
Chapter 16 : Commissioning
1HDB050016-YN
77/106
Switching state :
Disconnector ON
Earthing switch OFF
Switching state :
Disconnector OFF
Earthing switch ON
Detail 1
1HDB050016-YN
16.
78/106
16.1
Commissioning of Disconnector
Caution : The diagonal rods (68) are adjusted at the factory for precise engagement of the main
contacts. The adjustment may only be changed by ABB-trained specialist erectors.
Commissioning Agent
16.2
1.
Carry out a test operation manually, checking that there is satisfactory contact engagement of
the disconnector A
Chapter 12
2.
16.3
1.
Carry out a test operation manually, checking that there is symmetrical engagement of contact
fingers (20) on earthing contact (18) A
Chapter 14
2.
16.4
1.
2.
Check dead-center position of operating rods (37) in the ON and OFF position A
Chapter 12
3.
If necessary, correct dead-center position by adjusting operating lever (74) and/or operating rod
(37)
4.
Remove bag with desiccative from operating mechanism and start electric heating of operating
mechanism
2.
Check dead-center position of operating rods (7) in the ON and OFF position A
Chapter 14
3.
If necessary, correct dead-center position by adjusting operating lever (76) and/or operating rod
(71)
4.
Check contact of rear contact fingers against stop (21) of earthing contact (18) A
Chapter 14
5.
Remove bag with desiccative from operating mechanism and start electric heating of operating
mechanism.
Note : The switching time of disconnector and earthing switch should be between 3.5 ... 6 seconds.
However, compliance with a specific switching time is not required for the proper operation of the
equipment.
1HDB050016-YN
16.5
79/106
De-commissioning
The type SGF two-column rotary disconnector is an environmentally friendly product.
If the herein-described switching device is de-commissioned, the materials remove should be reused.
The switching device can be disposed of in an environmentally friendly manner on the basis of the
existing legal regulations.
Recycling is in the from of mixed scrap. The device contains the following materials.
lSteel
lCopper
lAluminium
lCast iron
lSynthetics
lRubber materials in the form of sealing materials
lCeramics
lLubricants
There are no hazardous materials within the meaning of the regulations for handling dangerous
material.
We shall be glad to advice you at all times regarding questions of disposal.
1HDB050016-YN
17.
80/106
Maintenance
Caution : We recommend that the inspection intervals given in Table 8 for normal and extreme ambient
conditions be complied with. They are essential to the trouble-free operation of the equipment.
Warning : In the case of work on high-voltage equipment, there is danger to life if the applicable safety
rules are not observed and complied with.
Inspection intervals
Table : 8 Inspection intervals for normal and extreme ambient conditions
Ambient condition
Inspection intervals
Normal
Extreme
Year of
commissioning
Lint-free cloths
Torques in Nm
Thread in aluminium
Steel, galvanized
Steel, rustproof
8.8
A-270, A4-70
M6
5.5
M8
16
14
M10
42
33
26
M12
72
56
45
M16
174
122
100
Strength
1HDB050016-YN
17.1
81/106
Grease lightly
2.
Remove oxide film using steel-wire brush until surface is mat grey in appearance (do not use
emery paper)
3.
4.
5.
Clear with cold cleaning agent (do not destroy silver surface)
2.
3.
2.
3.
Copper (bolted)
1.
2.
3.
(If copper is bolted to aluminium, place copper-plated aluminium sheet between the surfaces,
ensuring that the sheet is the following way round : Cu-Cu, Al-Al)
Sliding contact surfaces
Silver-faced contact surfaces (sliding)
1.
2.
Copper (sliding)
1.
2.
Intersection surfaces
Steel parts
1.
1HDB050016-YN
17.2
82/106
Disconnector
Warning : In the case of work on high-voltage equipment, there is danger to life if the applicable safety
rules are not observed and complied with.
The safety rules also include the five safety rules according to DIN/VDE 0105 Part 1
The five safety rules according to DIN/VDE
1.
Disconnection
2.
3.
4.
5.
Note : The following operations must be carried out at each inspection interval.
Operating steps :
1.
Observe safety rules for work on high-voltage equipment and take suitable measurement
(including the five safety rules according to DIN/VDE)
2.
Switch off electrical power supplies and control voltages and safeguard against reconnection
3.
4.
5.
6.
Check maintenance-free rod ends and supporting points of all operating linkages and coupling
rods
7.
8.
Carry out some test operations manually (our recommendation : Three test operations)
9.
10.
Carry out some test operations using the motor-operated mechanism (our recommendation :
three test operations)
11.
The maintenance of the operating mechanism for the disconnector should be carried out
according to the maintenance instructions separately supplied for the operating mechanism
12.
1HDB050016-YN
Figure 66 : Maintenance of disconnector : Replacement of contact fingers (66) and contact pieces (67)
83/106
1HDB050016-YN
17.3
84/106
Earthing Switch
Warning : In the case of work on high-voltage equipment, there is danger to life if the applicable safety
rules are not observed and complied with.
The safety rules also include the five safety rules according to DIN/VDE 0105 Part 1
The five safety rules according to DIN/VDE
1.
Disconnection
2.
Safeguard against reconnection
3.
Establish potential isolation
4.
Earth and short-circuit
5.
Cover or partition off adjacent live parts
Note : The following operations must be carried out at each inspection interval.
Operating steps :
1.
Observe safety rules for work on high-voltage equipment and take suitable measurement
(including the five safety rules according to DIN/VDE)
2.
Switch off electrical power supplies and control voltages and safeguard against reconnection
3.
Clean earthing contacts (18) A
Figure 67; Figure 68 and contact fingers (20) A
Figure 69,
Figure 70; check for erosion in area of silver layer > 0.5 mm and, if necessary, replace
4.
Grease earthing contact (18) and contact fingers (20)
5.
Check for damage to earthing connections between earthing switch and disconnector base and,
if necessary, replace
6.
Check maintenance-free rod ends and supporting points of all operating linkages and coupling
rods
7.
Check all bolt connections for security
8.
Carry out some test operations manually (our recommendation : Three test operations)
9.
Reconnect electrical power supplies and control voltages
10. Carry out some test operations using the motor-operated mechanism (our recommendation :
Three test operations)
11. The maintenance of the operating mechanism for the earthing switch should be carried out
according to the maintenance instructions separately supplied for the operating mechanism
1HDB050016-YN
Figure 67 : Maintenance of earthing switch : Replacement of earthing contact (18) for rated voltages
36 ... 170 kV and rated peak-withstand currents < 100 kA.
85/106
1HDB050016-YN
Figure 68 : Maintenance of earthing switch : Replacement of earthing contact (18) for rated voltage
245 ... 362 kV or rated peak-withstand currents > 100 kA.
86/106
1HDB050016-YN
Figure 69 : Maintenance of earthing switch : Contact finger dimensions for rated voltages 123 ... 170 kV
and rated peak-withstnad currents < 100 kA
Figure 70 : Maintenance of earthing switch : Contact finger dimensions for rated voltages 245 ... 362 kV
or rated peak-withstand currents > 100 kA
87/106
1HDB050016-YN
88/106
Remove adapter, which is assembled with rotating flange (70) on the frame assembly(221)
2)
3)
Insert M16 screw (discard M16 nuts supplied) along with washers into adopter plate hole and
engage in the hole of bottom flange of insulator as shown in Fig : 1
4)
5)
Adapter Plate
(Article No. : 1HYN 450114 P1)
or 1HYD 300022 P1, etc.
Plain washer
M16 Screw
1HDB050016-YN
89/106
Fig. 72 : Rotational Alignment of contact fingers (66) for Perfect Contact on Contact Piece (67)
In case Fingers are found to be not getting properly alignment with the conhtact Piece (67), Then
following steps are to be followed.
l
Allow the Complete finger assembly to rotate the extent required to take its self aligned position
with respect to Contact Piece (67)
1HDB050016-YN
90/106
When it is required to tilt the complete pole columns any direction for proper clearances, alignment
etc. follow the following steps.
l
Tilt the Pole in the direction needed by rotating these nuts either in clockwise or anti-clockwise
direction.
During this alignment ensure that excessive stress is not imposed on the castings.
1HDB050016-YN
91/106
Earth Switch
Arm Support
Earth Switch
Arm Support
1HDB050016-YN
18
Spare Parts
18.1
Order Information
92/106
We advise you constant to keep a stock of the following spare parts for your version of disconnector.
This will enable you, should the need arise, to re-commission your disconnector quickly.
You can order or re-roder the spare parts at any time. Please send your order to the address given on
the left.
Order information
To ensure the speedy processing of your order, we require the following information from you.
Type and order number of the disconnector and of the operating mechanism as shown on the
rating plate.
Designation of spare part, item number and order number from Table 10 and/or Table 11
1HDB050016-YN
18.2
93/106
Disconnector
Note : The quantities given in the following tables apply to each pole. For two or more poles, increase
the quantity accordingly.
Table 10 : List of spare parts for type SGF two-column rotary disconnector.
Designation of spare part
Qty.
Contact piece
- for 36 & 72.5 kV
1+1
67
1HYN350053-P1, P2
- for 123, 145, 170, 245, 300 kV
2
67
1HYN350053-P1
- for 362 kV
2
67
1HYN350053-P3
Contact Finger
- upto 300 kV Disconnector
*
66
1HYN350039-P1
- for 362 kV Disconnector
*
66
1HYD300023-P1
(*Quantity : 4 Nos. for 1600 A, 6 Nos. for 2500 A & 10 Nos. for 3150A
Disconnector Pole)
Lubricants
1
1HYN350209-R20
Contact Grease Molycote DC55
580
SWT431339P1
Bearing Grease Longterm 2+
GON598000P521
Cleaning Agent Rivolta MTX 60
1 liter Can
-
18.3
Earthing Switch
Note : The quantities given in the following tables apply to each pole. For two or more problems,
increase the quantity accordingly.
Table 11 : List of spare parts for earthing switch
Qty.
1
1
1
18
18
18
1HYN350044-P2
1HYN350044-P1
1HYN450160-P1
4
6
2
1
20
20
79,343
580
-
1HYN350039-P10
1HYN350039-P21
1HYN350168-P1
1HYN350209-R20
SWT431339P1
GON598000P521
1HDB050016-YN
19.
94/106
Remarks
1
2
3
5
6
7
11
12
13
15
17
18
19
20
21
23
26
27
36
37
39
42
43
55
66
67
68
69
Onsite
70
71
73
74
75
76
77
79
81
83
87
101
152
153
201
221
228
284
289
Coupling of disconnector
Only for rated voltages > 245 kV
Contact-finger holder
Only for rated voltages > 245 kV
Rotary pedestal (70)
Disconnector, earthing switch, series arrangement
Rotary pedestal (284)
Current path (5, 6)
Earthing-switch shaft (73)
Earthing-switch
Earthing contact (18)
Earthing switch
Finger side current path (6)
Contact-side current path (5)
Disconnector
Motor-operated mechanism (36)
Separate mounting of operating mechanism
Separate mounting of operating mechanism
Finger-side current path (6)
Contact-side current path (5)
Disconnector base (2)
Disconnector base (2)
Disconnector base (2)
Earthing switch
Earthing switch, series arrangement
Operating mechanism for disconnector (75)
Operating mechanism for earthing switch (77)
Earthing switch
Contact-finger holder, current path (6)
Laterally offset mounting of operating mechanism
Only for rated voltage = 300 kV
Current path (5, 6)
Operating rod (83)
Collared bush (390)
Disconnector base (2)
Current path (5, 6)
Earthing switch, contact side (CS), rat,
voltages 245 ... 300 kV
Base frame (221)
1HDB050016-YN
No.
Description
329
330
331
332
333
334
T-type clamp
Thrust bearing
Collared bush
Spacer
Disconnector pole assy
Clamping cover
95/106
Remarks
1HDB050016-YN
19.2
96/106
Connecting Sets
Connecting sets are included in the scope of supply. If necessary, connecting sets can be re-ordered
from us.
Order Information
To ensure speedy processing of your order, we need to know the item number and the order number of
the connecting set you require. Please find below the scope and the necessary order information for
the individual connecting sets :
Item No. 400, Order No. : GPDT 06 0001 R3
Connecting set, disconnector pole with IEC support insulators
Items No. Description
Size
Qty.
Standard
400-302
Hexagon screw
M16x30
400-321
Hexagon nut
M16
400-342
Washer
A17
16
Size
Qty.
Standard
401-301
Hexagon screw
M12x25
401-321
Hexagon nut
M16
401-341
Washer
A13
401-342
Washer
A17
Description
Size
Qty.
Standard
401-304
Hexagon screw
M16x60
DIN 9338.8-tzn
410-324
Hexagon nut
BM16
410-325
Lock nut
VM16
410-340
Washer
A17
Description
Size
Qty.
Standard
420-303
Hexagon screw
M16x60
420-306
Hexagon screw
M16x30
420-309
Hexagon screw
M16x80
420-320
Hexagon nut
M16
420-323
Hexagon nut
BM16
420-325
Lock nut
VM16
420-340
Washer
A17
1HDB050016-YN
97/106
Size
Qty.
Standard
421-303
Hexagon screw
M16x60
421-306
Hexagon screw
M16x30
421-323
Hexagon nut
BM16
421-325
Lock nut
VM16
421-340
Washer
A17
Size
Qty.
Standard
422-303
Hexagon screw
M16x60
422-307
Hexagon screw
M16x40
422-309
Hexagon screw
M16x80
422-320
Hexagon nut
M16
422-323
Hexagon nut
BM16
422-325
Lock nut
VM16
422-340
Washer
A17
Description
Size
Qty.
Standard
423-303
Hexagon screw
M16x60
423-307
Hexagon screw
M16x40
423-320
Hexagon nut
M16
423-323
Hexagon nut
BM16
423-325
Lock nut
VM16
423-340
Washer
A17
Description
Size
Qty.
Standard
430-305
Hexagon screw
M12x45
430-308
Hexagon screw
M12x20
430-324
Hexagon nut
M12
430-341
Washer
A13
430-350
Clamp sleeve
12x30
430-353
Clamp sleeve
16x22
DIN 7346
1HDB050016-YN
98/106
Size
Qty.
Standard
431-305
Hexagon screw
M12x45
431-309
Hexagon screw
M10x35sp
431-324
Hexagon nut
M12
431-326
Hexagon nut
M10
431-341
Washer
A13
431-342
Washer
A10,5
DIN 125A2-70
431-353
Clamp Sleeve
16x22
DIN 7346
Size
Qty.
Standard
433-305
Hexagon screw
M12x45
433-309
Hexagon screw
M10x35sp
433-324
Hexagon nut
M12
433-326
Hexagon nut
M10
433-341
Washer
A13
433-342
Washer
A10,5
433-353
clamp sleeve
16x22
DIN 7346
Description
Size
Qty.
Standard
434-305
Hexagon screw
M12x45
434-309
Hexagon screw
M10x35sp
434-315
Hexagon screw
M16x10
434-322
Hexagon nut
M16
434-324
Hexagon nut
M12
434-326
Hexagon nut
M10
434-340
Washer
A17
434-341
Washer
A13
434-342
Washer
A10,5
434-353
Clamp sleeve
16x22
DIN 7346
1HDB050016-YN
99/106
Description
Size
Qty.
Standard
435-305
Hexagon screw
M12x45
12
435-309
Hexagon screw
M10x35sp
435-324
Hexagon nut
M12
12
435-326
Hexagon nut
M10
435-341
Washer
A13
12
435-342
Washer
A10.5
435-353
Clamp sleeve
16x22
12
DIN 7346
Size
Qty.
Standard
436-305
Hexagon screw
M12x45
18
436-309
Hexagon screw
M10x35sp
DIN 933A2-70
436-324
Hexagon nut
M12
18
436-326
Hexagon nut
M10
436-341
Washer
A13
18
436-342
Washer
A10,5
436-353
Clamp sleeve
16x22
18
DIN 7346
Description
Size
Qty.
Standard
437-302
Hexagon screw
M16x100
437-304
Hexagon screw
M16x60
437-321
Hexagon nut
BM16
437-328
Lock nut
VM16
437-340
Washer
A17
Description
Size
Qty.
Standard
438-302
Hexagon screw
M10x35sp
438-305
Hexagon screw
M16x110
438-320
Hexagon nut
M16
438-326
Hexagon nut
M10
438-340
Washer
A17
438-342
Washer
A10,5
1HDB050016-YN
100/106
Size
Qty.
Standard
439-302
Hexagon screw
M10x35sp
439-305
Hexagon screw
M16x110
439-324
Hexagon nut
M16
439-326
Hexagon nut
M10
439-340
Washer
A17
439-342
Washer
A10.5
Size
Qty.
Standard
440-302
Hexagon screw
M10x35sp
440-305
Hexagon screw
M16x110
440-324
Hexagon nut
M16
440-326
Hexagon nut
M10
440-340
Washer
A17
440-342
Washer
A10,5
1HDB050016-YN
20
Index
A
Address, 105
Ambient conditions, 80
B
Bag with desiccative, 78
Base frame, 7, 11, 16, 94
Base-frame length, 9
Of earthing switch, 64, 95
C
Catching hook, 94
Clamp sleeve, 55, 65
Earthing-switch link, 54, 64
on operating rod 83, 94
Clamping cover, 11,12,76, 95
Collared bush, 26, 46, 54, 64, 95
Separate mounting m3 = 6 ... 12 m, 95
Item No. : 390, 30
Connecting lever, 11, 94
Connecting sets, 95, 96-100
Contact engagement, 34, 42, 78
Contact finger
Disconnector, 4, 6, 16, 82, 83, 93, 94
Spacing dimensions, 16
Earthing switch 5, 7, 12, 54, 55, 64, 65, 78, 84, 87, 93, 94
Spacing dimensions, 54
Contact-finger holder, Fixing bolt for, 94
Contact grease, 93, 95
Contact piece 4, 16, 82 ,83, 93, 94
Fixing bolt for, 95
Contact surface, Treatment of
For earthing contact, 54, 64
General 15, 81
Corona-protection fitting
Fixing device for , 94
For earthing contact, 74
On current path, 94
On rotary heads, 94
Corona-protecting fitting
On current path, 16, 20, 21
On rotary heads, 16, 19
Counter-contact, 6
Counter-contact, 16
Coupling lever, 26
Coupling piece
Earthing-switch shaft, 54, 59, 95
Operating shaft, 26, 46, 95
Coupling rod
Disconnector, 6, 11, 34, 76, 94
Earthing switch 12, 65, 68, 94
Coupling\operating lever, Mechanical interlocking, Earthing switch, contact side
245 ... 300 kV, 94
Current path, 4, 6, 11, 16, 94
Fixing bolt for, 34, 94
101/106
1HDB050016-YN
D
Dead-center position, 6, 78
Dead-center position, 34
Diagonal rod, 6, 11, 16, 78, 94
Disconnector base, 4, 11, 16, 17, 94
Disconnector operating lever, 11
Disconnector operating lever for operating mechanism, 94
Distances in contact zone, 34, 43
Driving plate, Separate mounting M3 = 6 ... 12 m , 95
Item No. : 388, 30, 50
E
Earthing connection, 5, 7, 54, 57 ,64, 67, 84, 93
1st earthing switch, 12, 94
2nd earthing switch, 12, 95
Earthing contact, 5, 7, 12, 54 ,64, 65, 74, 84-87, 93, 94
Adjusting measurements, 75, 78
Cover for, 95
Earthing-switch lever
For coupling of earthing switches in series, 12
For coupling, earthing switch in series, 64
Adjusting measurements, 69
For coupling, earthing switch, in series, 94, 95
For operating mechanism, earthing switch, 12, 54, 55, 60 ,61, 64, 65 ,70 , 71, 94
Earthing-switch link, 12, 54, 56, 64 ,66 ,76, 95
Earth-switch shaft, 5, 7, 12 ,54 ,55 ,59, 95
With earthing-switch lever, 64, 65, 94
Adjusting measurements, 69
Emergency hand crank, 22, 44, 78, 94
H
High-voltage terminal, 4, 6, 94
High-voltage connectors, 34
High-voltage terminal, 34
I
Inspection interval, 80, 82, 84
Insulating bush, 54, 64, 95
Insulating plate, 64, 95
Insulating plate, 54
Interlocking, 7
Electrical, 7
Mechanical, 7
Adjusting measurements, 77
Interlocking, Mechanical, 76
Interlocking bolt, 94
Interlocking hook, 94
Interlocking lever, 76, 95
Interlocking segment, 76, 95
L
Lifting tackle, Lifting capacity, 14
Lock nut, 34, 54, 55, 64, 65, 76, 95
102/106
1HDB050016-YN
M
Main dimensions, 9
Measurement m1, 26, 46
Measurement m3, 26, 27, 28, 29, 30, 46, 47, 48, 49, 50
Minimum distances between poles, 10
Mounting side of operating mechanism, 22
O
Offset bearing. 12. 46. 95
Operating lever
Disconnector, 11, 22, 25, 26, 32, 33, 34, 78, 94
Earthing switch, 12, 44, 46, 52, 53, 54, 64, 78 ,94
Spacing dimensions, 54, 64
Operating mechanism
Disconnector, 4, 6, 11, 22-33, 38, 39, 78, 94
Adjustment, 40, 41
Earthing switch 5, 7, 12, 44-52, 94
Adjustment, 62, 63, 72, 73
Manual operating mechanism, 94
Motor-operated mechanism, 94
Operating lever for manual operating mechanism, 26
Operating rod, 26, 34, 38, 39, 46, 94
Disconnector, 6, 11 ,78, 94
Earthing switch, 7, 12, 54 ,55, 60, 61, 64, 70 ,71, 78, 94
Slotted, Separate mounting m3, = 6 .... 12 m, 95
Item No. 387, 30, 50
Operating shaft, 11,12, 26, 46, 94
Coupling parts, 26, 46
Order number, 88
P
Pivot bearing, 11, 12, 26, 46, 94
R
Repair operations, 80
Special tools and materials for, 80
Rotary head, 4, 6, 94
Rotary pedestal, 4, 6, 11, 16, 34, 94
S
Safety rules, 82, 84
Safety rules, the five, 82, 84
Sectional-steel base frame, 94
Separate mounting
Details, 30, 50
Mounting dimensions, 28, 29, 48, 49
Shipping, 13
Shipping, 13
Shipping damage, 13, 16, 54
Transportation angle, 16, 34, 94
Spacer, 95
spacing dimensions, Earthing switch, 58
spare parts
Disconnector, 93
Earthing switch, 93
Order information, 92
Standards, 2
Stop, 55, 64, 65, 78, 94
Storage
Components, 13
Operating mechanisms, 13
Stud bolt, 34, 94
103/106
1HDB050016-YN
104/106
1HDB050016-YN
105/106
21
Client's Comments
Dear Clients
We are always at pains to improve the quality of our documentation. For this
reason, we are very interested in any comments you may have on the present
documentation. Please complete this form if you have found any missing or
incorrect information or printing errors in this documentation, or if you have any
ideas for way in which we might improve this documentation to your advantage.
Positive feedback is also most welcome. You will find our address on the left.
ABB Limited
Maneja works
Maneja
Vaodara - 390 013
(Gujarat) India
The Editors
Your comments :
Publication No.______________
Page _______
Printing errors
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Your comments :
Addition
_________________
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_________________
Client _____________________________________________________________
Plant _____________________________________________________________
Employee in charge _____________________________________________________________
Street/P. O. Box _____________________________________________________________
Postcode, Town _____________________________________________________________
Country _____________________________________________________________
1HDB050016-YN
106/106
ABB Limited
Maneja Works
Maneja, Vadodara - 390 013
India
Tel. : +91-265-2642184
Fax : +91-265-2651496
Tel. : +91-265-2638930
Fax : +91-265-2638908
E-mail : pt-Exports@in.abb.com
www.abb.co.in