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INDEX

Index Terms

Links

A
Abrasive grit, slag for

423424

Absorption towers, sulfuric acid


manufacture

226

Acid coolers

227

Acid cure, heap leaching

296

226t

Acid mist suppression,


electrowinning of copper
Acid plant blowdown
Agglomeration, heap leaching
optimum
Agitation leaching
copper losses in
electrowinning of copper from
industrial data for
leaching methods compared to
oxide minerals in
sulfide minerals in

356

357t

212

213f

296297

297f

297
286
304
362368
305t307t
316t
303304
304

Air Liquide Shrouded


Injector (ALSI)

142143

Aldoxime-ketoxime mixtures

327

Aldoximes

327

Alloys, copper
scrap

1
12

This page has been reformatted by Knovel to provide easier navigation.

Index Terms
Anode slimes
composition of

Links
418422
418421

419t420t

electrorefining and Cu recovery from

253

256257

Gold, recovery from anode slimes

253

Selenium, recovery from anode slimes

253

253f

Silver, recovery from anode slimes

253

253f

253f

255

Tellurium, recovery from anode slimes


treatment process
flowsheet for
wet chlorination process for

260261

267

421422
422f
421422

Anodes, electrorefining
antimony in

245247

arsenic in

245247

casting

241243

242f

258

244245

243f

244f

246t

244245

244f

246t

256257

260261

267

continuous

247f
industrial data for

246t

molds for

243

preparation in

244

uniformity of thickness in
composition of
copper
industrial range of

258

243244
258
241243

242f

252t

flowsheet, refining

253f

Hazelett Contilanod

243f
247f

passivation and

268

purification of

266

scrap and reject

245

slimes from, Cu recovery from

253

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Index Terms
Anodes, electrowinning

Links
351353

insulator strips on

353

life expectancy of

352353

new

368369

reaction of
Anterite

10
19t

Antimony
in anodes
in electrorefining
Aqueous-continuous phase
Aqueous-in-organic entrainment

245247
254
339
328329

Arsenic
in anodes

245247

in electrorefining

254255

TSL and

163

Asarco shaft furnaces

402

industrial data on

406t

ASTM specifications, copper

397

Ausmelt batch converting

143

398t

Ausmelt Continuous Copper


Converting (C3)

150

Ausmelt/Isasmelt smelting
basic operations of

153154

coal and

156

feed materials for

156

158t161t

industrial data on

158t

161t

Mitsubishi process compared to

165

174

offgas in

155156

oxygen enrichment in

156

secondary smelting

395

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Auto shredder residue (ASR)

382f

Autogenous grinding mills (AG mills)


Automobile scrap
flowsheet for

383384

36
382384
382f

Avitone

264

Azurite

19t

265

B
Ball mills
industrial data for
Bar and rod casting
Barren aqueous raffinate
Bath smelting

36
37t42t
404409

404f

405f

407t408t

281
8384

See also Ausmelt/Isasmelt


smelting; Top Submerged Lance
smelting
BAYQIK reactor
Bedding

230
97

Billet casting

403f

404

Bin and feed system, in flash


furnace matte smelting, Outotec
Bin-onto-belt blending

9798
96

Bismuth behavior
anodes and brittleness in
in electrorefining

134
254255

Black copper
converting
flowsheet for
secondary copper smelting to

395396
394f
393395

394f

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Index Terms

Links

Blast heater, in flash furnace


matte smelting,
Outotec
Blasting

98
31

fragmentation in
ore-size determination and

33

33f

3234

ore-toughness measurements for

34

process of

32

33f

Blister copper

6f

67

electrorefining of

78

in Mitsubishi process converting furnace

169

production of (converting)

127

Boliden Norzink process

212

Bornite

19t

Branched-chain alcohols

55

Brochantite

19t

Bustle pipe

136

C
Cable scrap
flowsheet for

380385
381f

Calcium ferrite slag (CaOCu2OFeO3)

7981

advantages and disadvantages of

8081

flash converting and

79f

146

CaO-base slag
controlling

175

Mitsubishi process converting


furnace and
Casting copper
anodes

168169
10
241243

242f

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Index Terms

Links

Casting copper (Cont.)


continuous (Hazelett Contilanod)

243f

244245

244f

247f

244f

246t

405f

407t408t

246t
industrial data for

246t

molds for

243

preparation in

244

uniformity of thickness in
Hazelett

industrial data for


machines for
bar and rod

245

243244
243f

244245

247f

405

246t

407t408t

403410
404409

404f

403f

404

Conticast casting

409

410f

industrial data for

407t408t

billet casting

lubrication of

409

metal level in

409

Properzi casting

405

Southwire casting
vertical
oxygen-free

404f

405f

409
409

410f

product grades and quality of

397399

398t

strip

409410

Catalyst for SO2 to SO3 conversion


Catalytic converter

407t408t

214215
224

224f

Cathodes.
See also Melting of cathode copper
electrorefining
composition of
copper industrial range of

258259
252t

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Index Terms

Links

Cathodes (Cont.)
copper starter sheet for
current densities in
current efficiencies in

258f
268
268269

edge strips for

259

purity maximization for

267

stainless steel blanks as

258

electrowinning
copper starter sheets for

351
355356

purity, maximization of

360361

355f

356f

SELE cathode holder

355

size of

351

stainless steel

258f

351360

current density of

reaction of

259

356f

352f

purity of
chemical factors affecting

267268

electrical factors affecting

268269

physical factors affecting

267

Cells
electrorefining

259260

electrical connection in

260

polymer concrete

260

electrowinning
design of
polymer concrete
schematic of

353355
353
354f

Cement, slag as

423

Ceramic tile, slag for

425

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Index Terms
Chalcocite (Cu2S)
dump and heap leaching and
Chalcopyrite (CuFeS2)

Links
1
290
1

pressure oxidation leaching of

304308

elevated temperature in

308315

processes for
Chelation

19t

19t

310t311t
325

325f

Chemically-refined tough
pitch copper (CRTP)
Chevrons
Chile Continuous Converting (CCC)
China, Cu demand in

399
330331
150
13

15t

29

65t

145

147

230

254f

310t311t

391

398t

electrorefining and

261

264

265

electrowinning and

360

Chloride in electrolytes

Chrysocolla

19t

Cleaner flotation cells

56

industrial data on
Cleaner-scavenger flotation cells
industrial data on
Coal

58t64t
56
58t64t
112

Ausmelt/Isasmelt smelting and

156

Cobalt
in electrorefining
electrowinning electrolyte addition of
Coke

254255
360
112

Collectors, flotation

5255

54f

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Index Terms
Column flotation cells
industrial data on

Links
5665

66f

65t

Comminution. See also Crushing; Grinding


feed to froth flotation and

47

high-pressure roll crushing for

46

recent developments in
stages of
Computational fluid dynamics (CFD)

46f

4647
31
8384

Concentrate burner, in flash


furnace matte smelting
Inco

104

feed system
Outotec

105f

106
95

95f

Concentrates
blending system
Cu content worldwide in
in direct-to-copper smelting

9697
57t
181t

drying
rotary dryer

97

steam dryer

97

maximizing grades of

193

Noranda smelting process and dried

113t

particle size of

3536

Peircee-Smith converting and smelting

142

production of

31

SEM for optimizing

47

throughput rate

35f

47f

100101

Concentration of Cu ores
costs for
investment

427433

428t

431t

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Index Terms

Links

Concentration of Cu ores (Cont.)


operating
variation in
flowsheet of

431433

432t

429
31

32f

by froth flotation

4f

industrial data for

37t42t

57t

plant locations for

1729

zero water discharge plants and

58t64t

68

Concrete, slag as

423

Construction and demolition waste (C&D)

375

Conticast casting machine

409

410f

244245

243f

Continuous casting of copper,


Hazelett process anodes

244f

247f
industrial data for

246t

Continuous converting.
See Flash converting; Mitsubishi
process; Noranda continuous
converting
Continuous phase

339

Control
Direct-to-copper smelting

186

electrorefining electrolyte addition agent

265

flash furnace matte smelting, Outotec


concentrate throughput rate
matte grade

100f
100101
96

reaction shaft and hearth

101

slag, SiO2 composition

101

temperature

101

flotation

100101

6465

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246t

Index Terms

Links

Control (Cont.)
in-stream chemical analysis for
grinding
hydrocyclone controls for
instrumentation and strategies for
particle-size control loop in

6567
3643
4243

43f

44f

4346

44

44f

45t

melting of cathode copper, hydrogen and


oxygen
Mitsubishi process
temperature
Noranda continuous converting
Noranda smelting process
temperature

403
169175

173t175t

169

173t

149
116117

117f

116

Peircee-Smith converting
slags and flux
temperature
Teniente matte smelting

139
137138
120

matte and slag composition

120

matte and slag depth

120

temperature

120

Converting furnace, Mitsubishi process


blister copper in
CaO-base slag in
Converting of copper matte

168169
169
168169
57

127

See also Peircee-Smith converting


chemistry in

127

continuous

165

converters
Ausmelt

143

Ausmelt C3

150

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Index Terms

Links

Converting of copper matte (Cont.)


Chile Continuous Converting

150

flash

144

144f

Hoboken

143

144

ISACONVERT

150

ISASMELT

143

Mitsubishi

143

Noranda

143

coppermaking stage in
Cu-Cu2-S system
offgases from

131134

137f

206208

206t207t

127

reactions in

129134

scrap additions in

393

slag-forming stage in

127

with TSL smelting

146

147f

148t

260261

267

127128

products of

stages of

147149

145t

6
164165

Cooling jackets, in flash furnace


matte smelting, Outotec

94

Copper (Cu). See also Casting


copper; Melting of cathode copper;
Scrap, copper recovery
from
anode slimes and recovery of
anodes
anodes and cathodes industrial range for

253

256257

241244

242f

252t

black
converting
flowsheet for
secondary copper smelting to

395396
394f
393395

394f

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Index Terms

Links

Copper (Cu). (Cont.)


CuFeS extracting

28

chemically-refined tough pitch

399

China demand for

29

in concentrates around world

57t

costs of production of

430431

electrochemical processing of

12

electrolytic tough pitch

10

397398

427430

428t

operating

430

430t

variation in

429

400t

extraction costs for


investment

fayalite slags solubility of

85f

fire-refined high conductivity

399

impurities of electrical resistivity of


melting point of
minerals of
air bubbles floating
grind size and liberation of
in heap leaching
oxygen-free
Peircee-Smith converting, blowing
price of

399f
127
1417

19t

51

52t

35f

3536

287t
10

399

139140
29

29t

production of
by country
growth in
profitability of
rough

15t16t
13

13f

430431

438

29

396

secondary
characteristics of

391

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Index Terms

Links

Copper (Cu). (Cont.)


processing in primary smelters

391393

391f

Top Submerged Lance


smelting furnace for

395

in slag concentration,
direct-to-copper smelting

185

slags, losses of

191

sources of

12

unalloyed classes of
uses of
United States
Copper alloys
Copper in slags

186

187

397398
13

13f

14t
1
191193

decreasing
Cu concentration in slag
minimized for

193194

pyrometallurgical slag
settling/reduction for
slag generation minimized for
slag minerals processing for

194197

196t

193
197201

198t200t

Copper losses
agitation leaching and
flotation tailings
slag

304
58t59t
191

minimizing

193

194197

427

428f

Costs of copper extraction

427430

428t

Counter-current decantation (CCD)

303304

197201

Copper recovery from scrap.


See Scrap, copper recovery from
Cost index (mining equipment)

This page has been reformatted by Knovel to provide easier navigation.

Index Terms
Covellite
Crud formation, in solvent extraction
Crushing
eccentric crusher for
flowsheet for

Links
19t
337339
31
36
32f

gyratory crusher for

34

34f

high-pressure roll

46

46f

industrial data for

37t42t

process of
Cuprite

35
19t

Current efficiency
electrorefining

268269

electrowinning

361

Cu-sulfide minerals

51

69

Cut-off grade

14

17

D
Decoppering

421

Deep dispersion gate (DDG)

331

Dewatering

6768

Digenite

19t

Diluents for solvent extraction

327

aliphatic compared to partially aromatic

328t

loss of

339

Direct-to-copper smelting
advantages and disadvantages of
chemical reactions in

331f

188

179
184185

Chingola

180f

concentrates in

181t

control

186

181t

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Index Terms

Links

Direct-to-copper smelting (Cont.)


Cu recovery from slags in
Glog w
Olympic Dam
Cu-in-slag concentration in
limitation of

186187
187
187
185

186

187

flash furnace matte smelting,


Outotec and
differences between
flowsheet for

182184

182t184t

185
180f

foaming, avoidance of

186

Glogw

181t

185

ideal process for

179182

182f

impurity behavior in

187188

188t

Olympic Dam

180f

181t

slags from

182t

temperature in

182

Dispersed phase

339

Dor bullion

421

422f

Double absorption acid plant

218

218t222t

229t

232

Drip emitters

185

224

300

Drying concentrate
dewatering and

6768

fluid bed dryer

106

rotary dryer

97

steam dryer

97

Dump leaching

286

bacterial action in, optimum activity for

290

chalcocite and

290

287301

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226

Index Terms

Links

Dump leaching (Cont.)


chemistry of

288290

industrial

301

leaching methods compared to

316t

reactions in

289

sulfide mineral reactions in

289

uses of

288

288f

Dust
composition of

423t

electrostatic precipitation of

211

matte smelting and

8384

sulfuric acid manufacture


catalysts accumulation of
treatment of
flowsheet for

216
422423
424f

Dust recovery and recycle system, in


flash furnace matte smelting
Inco

106

Outotec
Dynamic heaps

9899
295

296

E
Eccentric crusher
Eddy-current separation (ECS)

36
382383

Electric slag-cleaning furnace

195f

improvements in design of

197

industrial details of

196t

Mitsubishi process

167168

offgases from

207

Teniente slag cleaning furnace

197

194

167f

198t

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Electrical conductivity
matte

81

slag

79

82

Electrolytes
electrorefining
addition agent control for

265

addition agents to

262265

chloride added to

261

cobalt addition to

360

264

composition of

261265

262t

conductivity of

261

263t

filtering

266

purification of

266267

electrowinning

356359

additives for

360

360f

conductivity of

357

358t

guar addition to

360

360f

impurities in

359

iron in

358

manganese in

265

358359

organic burn in

357

reduction potentials and

359t

solvent extraction and flowrate


determination for

335336

maximizing purity of

328329

spent
Electrolytic tough pitch copper (ETP)
Electronic scrap treatment

281282
10

397398

399

384385

Electrorefining of copper.
See also Anodes, electrorefining
This page has been reformatted by Knovel to provide easier navigation.

400t

Index Terms

Links

Electrorefining of copper. (Cont.)


anode passivation and

268

antimony in

254255

arsenic in

254255

bismuth in

254255

of blister copper

78

cathodes
composition of

258259

copper industrial range of

252t

copper starter sheet for

258f

edge strips for

259

purity maximization for

267269

stainless steel blanks as

258

cells

259

258f

259260

electrical connection in

260

polymer concrete

260

chemistry of
cobalt in

252257

253f

254

costs for
investment

435

435t

operating

435

436t

current densities in
current efficiencies in

268
268269

electrochemical potentials
of elements in

255t

electrolytes in
addition agent control for

265

addition agents to

262265

chloride added to

261267

264

composition of

261267

262t

265

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Index Terms

Links

Electrorefining of copper. (Cont.)


conductivity of

261

filtering

266

purification of

266267

energy consumption minimized in

269

equipment in

257

flowsheet for

253f

gold in

263t

257f

253

grain-refining agents in

264265

265f

impurity behavior in

256257

256t

industrial data for

269273

270t273t

iron in

254

lead and tin in

254

leveling agents in
nickel in
oxygen in
passivation of anodes in
plant locations for
platinum-group metals in

263264

264f

254
255256
268
19

23t24t

25f

253

process of

251252

production cycle in

260261

261f

recent developments and


emerging trends in

274275

secondary copper smelting and

396

selenium in

253

silver in

255

slimes from anodes, Cu recovery from

253

sulfur in

254

tellurium in

253

voltage in

260

256257

260

This page has been reformatted by Knovel to provide easier navigation.

267

Index Terms

Links

Electrorefining of copper. (Cont.)


world production in
Electrostatic precipitation of dust
Electrowinning of copper
acid mist suppression in

15t16t
211
1

3f

356

357f

from agitation leaching

362368

anodes in

351353

insulator strips on

353f

life expectancy of

352353

new

368369

reaction of
cathodes in

10
351360

copper starter sheets for

351

current density of

355

purity, maximization of
reaction of

356f

360361
9

SELE cathode holder

355

size of

351

stainless steel

355f

356f

352f

cells in
design of
polymer concrete
schematic of
chemistry of

353355
353
354f
349350

costs of
investment

436438

operating

436437t

crane automation facilities for


current density in
developments in

437t

368369
355

355f

356f

368369

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Index Terms
electrolyte

Links
356359

additives for

360

chloride in

360

cobalt addition to

360

conductivity of

357

358t

guar addition to

360

360f

impurities in

359

iron in

358

manganese in

360f

358359

organic burn in

357

reduction potentials and

359t

energy and
maximizing efficiency of
requirements of

361362
350f

350351

equipment and

351360

flowsheet for

281282

282f

industrial data for

362

363t367t

plant locations for

26

26t27t

process of
reactions in
world production in
End-of-life vehicles (ELV)
Explosive load
External arising scrap
Extractants for solvent extraction
classes of
concentration determined for

28f

349
349350
15t16t
375

382384

34
374f

375379

325327

325f

327
333334

efficiency of

334

loss of

339

in organic phase

335

335f

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Index Terms

Links

Extractants for solvent extraction (Cont.)


properties of

326t

F
Faradays Law
Fayalite slags
Cu solubility in

361
7578
85f

Ferric cure, heap leaching

297

Ferrosilicon

195

Ferrous calcium silicate (FCS)

8081

Fire refining of molten copper

casting anodes
continuous (Hazelett)

241

242f

243f

244

244f

247
industrial data for

246t

molds for

243

preparation in

244

uniformity of thickness in

243

chemistry of

240

in hearth-refining furnaces

240

hydrocarbons for

241

impurity behavior and removal in

245

oxygen contents in
removal of

241

at various stages

237t

in rotary refining furnace

237

industrial data for

239t

sequence in
secondary copper smelting and

238f

238240
396

sulfur contents in
This page has been reformatted by Knovel to provide easier navigation.

246t

Index Terms

Links

Fire refining of molten copper (Cont.)


removal of

240

at various stages

237t

Fire-refined high conductivity


copper (FRHC)
Flash converting

399
89

calcium ferrite slag in

146

chemistry reactions in

146

no matte layer in

146

productivity of

146

Flash furnace matte smelting


disadvantages of

144f

5f

83107

155

goals of

89

impurities distribution in

85t

products of

89

Flash furnace matte smelting, Inco

144

106107

components of

104

104f

concentrate burner in

104

105f

feed system of

106

dust recovery systems in

106

equipment in

105

fluid bed dryer in

106

matte tapholes in

105

offgas uptake in

105

cooling of

106

Outotec compared to

107

process of

103

slag tapholes in

105

water cooling in

104

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145t

Index Terms
Flash furnace matte smelting, Outotec

Links
89104

bin and feed system in

97

blast heater in

98

concentrates and
blending system in

96

burner in

95

construction details of
control

90
100

concentrate throughput rate

100101

matte grade

100101

reaction shaft and hearth

101

slag, SiO2 composition

101

temperature

101

cooling jackets in

94

design of

89

developments and trends in


dimensions and production details of
direct-to-copper smelting with
differences between
dust recovery and recycle system in
element distribution in
equipment used in
hydrocarbon fuel burners in
impurity behavior during

100f

90f

103
91t92t

93t94t

182

182t184t

185
9899
102t
96
9596
101

non-recycle of

102

Inco compared to

107

main features of

90

matte tapholes in

96

operation of

99

startup and shutdown in

95f

102t

99

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Flash furnace matte smelting, Outotec (Cont.)


steady-state

99

oxygen plant in

98

rotary dryer in

97

slag tapholes in

96

steam dryer in

97

waste heat boiler in

98

Flotation
cells

51

cleaner

56

cleaner-scavenger

56

column

56

industrial data on

65t

66f

58t65t

mechanical

56

re-cleaner

56

rougher-scavenger

56

chemistry

52

collectors

52

control

64

in-stream chemical analysis for

52f

54f

65

dewatering and

67

flowsheets for

53f

froth
comminution for feed to
concentration of Cu ores by

47
4

4f

frothers for

51

52f

principles of

51

52f

gold

6869

grinding particle-size control for

3643

hydrocyclone controls for

4243

55

43f

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Flotation (Cont.)
instrumentation and strategies for

43

44f

particle-size control loop in

44

44f

machine vision systems for


modifiers
molybdenite recovery and
flowsheet for
operation of

67
5455

55f

415
418f
64

ores of copper special procedures of

5556

products

6768

reagents

415

selectivity in

5354

sensors

6465

separations and

45t

417t

67t

68

tailings
copper losses and
disposal of
Flotation recovery of Cu from slag
industrial data for

58t59t
68
197201
199t200t

Flowsheets
anode slime treatment process

422f

automobile scrap

382f

black copper

394f

cable scrap

381f

concentration of Cu ores
crushing

31
32f

direct-to-copper smelting

180f

dust treatment

424f

electrorefining

253f

electrowinning of copper

32f

281282

282f

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Flowsheets (Cont.)
flotation

53f

grinding

32f

Haldor Topse WSA


hydrometallurgical extraction of Cu
leaching
materials cycle

228f
281

282f283f

3f

281

373375

374f

Mitsubishi process

166f

molybdenite flotation

418f

scrap copper general

11f

solvent extraction

281

sulfuric acid manufacture

209f

SO2 to SO3 oxidation

223f

SO3 absorption

223f

Fluid bed dryer

282f

282f

324f

106

Fluxes
adding less
CaCO3 for Mitsubishi process

193
165166

cost of

83

Peircee-Smith converting control of

139

silica, for smelting

73

Foaming, direct-to-copper smelting avoiding

168

78f

79

186

Fragmentation
in blasting

33

explosive load and optimal

34

improving

34

33f

Froth flotation
comminution for feed to
concentration of Cu ores by
frothers for

47
4

4f

51

52f

55

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Froth flotation (Cont.)


principles of
Frothers
Fuel-fired slag cleaning furnaces

51

52f

51

52f

197

198t

55

G
Gangue

281

Gasp mobile carriage punchers


Glogw direct-to-copper smelting

137f
185

Cu recovery from slags

187

Glues, protein colloid bone

263

Gold, in electrorefining

253

Gold flotation
Grain-refining agents
Granulator
Grinding

264265

265f

380
32
36

ball mills for

36

flowsheet for

264f

68

autogenous

industrial data for

181t

3536

37t42t
32f

grind size and copper


mineral liberation in
industrial data for

35
37t42t

ore-throughput control for

44

particle-size control of flotation for

36

hydrocyclone controls for

35f

44f

4243

43f

instrumentation and strategies for

43

44f

particle-size control loop in

44

44f

36

42f

semi-autogenous mills
industrial data for

45t

37t42t

This page has been reformatted by Knovel to provide easier navigation.

Index Terms
Guar
Gyratory crusher

Links
360

360f

34

34f

H
Haldor Topse WSA

227

flowsheet for

228f

Sulfacid compared to

229t

Hazelett casting
anodes
industrial data for
industrial data for
Heap leaching
acid cure in
agglomeration in
optimum
bacterial action in
optimum activity for

405
243f

244

244f

247f

286

286f

287

246t
407t408t
8
296
296297

297f

297
289

289f

290

chalcocite and

290

chemistry of

288

copper minerals in

287t

costs of
investment

436

437t

operating

436

437t

ferric cure in

297

future developments in

315

heaps for
aeration of sulfide

298

construction of

295

295f

dynamic

295

296

impermeable base of

296

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Heap leaching (Cont.)


irrigation of

298300

multi-lift permanent

295296

295f

ore stacking on

297

298f

industrial data for

290

291t294t

leaching methods compared to

316t

lixiviant in

295f

optimum conditions for

300

ore preparation in

296

reactions in

289

solvent extraction from

sulfide mineral reactions in

289

uses of

288

Hearth furnace refining


Heat exchangers
High-densitypolyethylene (HDPE)
High-pressure roll crushing
Hoboken converter
Home scrap (run around scrap)

299

299f

300

9f

240
223f

226

227

296
46

46f

143

144

373374

374f

Hydrocarbon fuel burners, in


flash furnace matte smelting, Outotec
Hydrocyclone particle size control
Hydrogen
Hydrometallurgical extraction of Cu

95
4243

43f

403
8

See also Electrowinning of copper;


Leaching; Solvent extraction
comparison of methods for

316t

flowsheets for

281

future developments in

315

282f

283f

This page has been reformatted by Knovel to provide easier navigation.

Index Terms
Hydroxyl ion

Links
54

I
Impurity behavior
direct-to-copper smelting and

187

188t

in electrorefining

256

256t

electrowinning electrolyte and

359

fire refining of molten copper and

245

flash furnace matte smelting,


Outotec and
non-recycle of

101

102t

102103

Noranda smelting process and

115

115t

PeirceeSmith convertor and

134

135t

Teniente matte smelting and

120

121t

Top Submerged Lance smelting and

163

Industrial electrical equipment waste (IEW)

379

Industrial non-electrical equipment waste


(INEW)

379

In-situ leaching

286287

Institute of Scrap Recycling Industries


(ISRI)
Intermediate leaching solution (ILS)
Internal arising scrap

379
286
374375

374f

Iron
in electrorefining

254

in electrowinning electrolyte

358

ore, slags for

424

ISACONVERT converting

150

ISASMELT batch converting

143

Isasmelt furnaces

150

395396

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Isasmelt smelting.
See Ausmelt/Isasmelt smelting

K
Kaldo furnace

395

Ketoximes

327

L
Lance smelting. See Ausmelt/Isasmelt
smelting; Top Submerged
Lance smelting
Land reclamation, slag for

424

Law of Mass Action

324

Le Chateliers Principle

324

Leaching 1.
See also Agitation leaching; Dump
leaching; Heap leaching; Pressure
oxidation leaching; Vat leaching
chemistry of
sulfide minerals
comparison of methods for

282
283

285f

316t

costs of
investment

436

437t

operating

436

437t

3f

281

flowsheet
future developments in
in-situ

282f

315
286287

methods for

285

percolation

286

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Leaching 1. (Cont.)
plant locations for
residue
Lead, in electrorefining
Leveling agents, electrorefining
Lixiviant
in heap leaching

26

26t27t

28f

281
254
263264

264f

281
295f

Low-density polyethylene (LDPE)

296

Lug blocks

245

299

300

M
Machine vision systems for flotation

67

Magnetite, slags and


CaO based
SiO2 based
Malachite
Manganese, in electrowinning

7980

79f

75f
19t
358359

Marshall and Swift Mining and


Milling Equipment Cost Index
Materials cycle

427

428f

373379

374f

81

82

Matte (CuFeS)
electrical conductivity of
extracting Cu from

28

flash furnace matte smelting and


Inco
Outotec
grade control

105
96
100101

immiscible liquid compositions in

75t

from matte smelting

84

melting points of

80f

81

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Matte (CuFeS) (Cont.)


Mitsubishi process and grade of

169

Noranda smelting process grade of

115

Noranda smelting process


separating slag and
settling rates for
slag and

114115
192
7482

specific gravity of

81

surface tension of

82

Teniente matte smelting and high grade

192t

121

Teniente matte smelting control


composition

120

depth

120

viscosity of

81

Matte smelting. See also Flash


furnace matte smelting
dust and

8384

matte from

84

objective of

offgas from

86

processes of

8384

products of

82

86

purpose of

7374

82

reactions in

7374

8283

settling region in
slags from
tap holes in

84
7578

76t77t

84

McCabee-Thiele diagram

334

335f

Meatballs

383

383f

Mechanical flotation cell

8486

5664

This page has been reformatted by Knovel to provide easier navigation.

Index Terms
Melting of cathode copper
furnace types for
Asarco
burners of

Links
1011
399402

401f

402

406t

400401

induction

402

Properzi/Luxi

402

Southwire shaft

402

hydrogen measurement and control in

403

oxygen measurement and control in

403

product grades and quality of


slag production from

397399

398t

402

technology for

399403

Minerals of copper

1417

19t

51

52

3536

35f

air bubbles floating


grind size and liberation of
in heap leaching

287t

Mining copper ores. See also


Blasting; Crushing costs of

427

428f

427430

428t

operating

430

430t

variation in

429

cut-off grades

14

investment

economic sizes of plants in


profitability of
world production in
by highest capacity

17

429430
438
15t16t
17t

Mitsubishi process
Ausmelt/Isasmelt smelting
compared to

165174

CaCo3 flux in

165166

168

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Mitsubishi process (Cont.)


control

169175

converting furnace in

168169

blister copper in
CaO-base slag in
electric slag-cleaning furnace
flowsheet for
industrial data on

169
168169
167168

167f

166f
170t173t

lances in

166

matte grade in

169

offgas in

167

smelting furnace in

173t175t

166167

167f

control

169

173t

rise in

167

in 2000s

174175

temperature

Mitsubishi top-blown converter

143

Mixer-settler, solvent extraction

329

329f

mixer

329330

330f

settler

330331

331f

designs for

picket fences in
reverse-flow settlers
Modifiers, in flotation
Molecular sieve oxygen plants

330331
331

331f

5455

55f

98

Molybdenite recovery
flotation and
flowsheet for
operation of
optimization of

415417
418f
415
417418

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Molybdenite recovery (Cont.)


product content in
Monel tube

416t
94

Multi-lift permanent heaps

295

Municipal solid waste (MSW)

379

295f

295296

N
New scrap

374375

Nickel, in electrorefining

254255

Noranda continuous converting

143

chemical reactions in

147

control

149

industrial data for

148t

reaction mechanisms in
SiO2 based slag in
Noranda smelting process

111114

concentrates, dry through tuyeres

113t
116117

115

industrial data on

112t

matte grade choice in


operation of
production rate enhancement in
scrap smelting and
tuyere pyrometer in

112f

117f

116

impurity behavior in

matte and slag separation in

147f

149

121

temperature

147149

148149

campaign life and repair of

control

374f

115t

114115
115
116117
117
115116
116

117f

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

O
Obsolete scrap

374f

375379

Offgases
in Ausmelt/Isasmelt smelting

155156

drying

212214

from electric slag-cleaning furnaces

214f

207

flash furnace matte smelting,


Inco uptake of

105

cooling of

106

from matte smelting

86

in Mitsubishi process

167

PeirceeSmith converters collecting

136137

138f

206207

206t207t

from smelting and converting


processes
sulfuric acid manufacture from

208

Teniente matte smelting and


heat recovery of
treatment of smelter

122
208212

acid plant blowdown in

212

electrostatic precipitation of dust in

211

gas cooling and heat recovery in

210211

mercury removal in

211212

spray cooling for

211

water quenching, scrubbing, cooling in

211

Old scrap (obsolete scrap)


Olivine slags
Olympic Dam direct-to-copper smelting
Cu recovery from slags

375379

213f

210f

374f

8081
180f

181t

185

187

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Ores of copper.
See also Concentration of
Cu ores; Run-of-mine ore
%Cu

1f

cut-off grade

14

17

extraction processes for

2f

flotation special procedures for


Ore-size determination
Ore-throughput control, for grinding
Ore-toughness measurements

5556
34
4446

44f

34

Organic burn

357

Organic-continuous phase

339

Outotec. See Flash furnace


matte smelting; Outotec
Oxygen
in electrorefining
fire refining stages and contents of
removal of

255256
239t
241

melting of cathode copper,


measurement and control of

403

Oxygen enrichment
in Ausmelt/Isasmelt smelting
Peircee-Smith converting and
shrouded blast injection and

156
140
142143

Oxygen plant, in flash


furnace matte smelting,
Outotec
Oxygen-free copper
casting

98
10

399

409

410f

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

P
Passivation of electrorefining anodes
Pebbles, oversize
PeirceSmith converting
alternatives to
recent developments in

268
36
5

concentrate smelting in

142

converter in

128f

copper blow

139140

end point determinations for

139140

environmental concerns with

232

industrial data for


offgas collection in

134

135t

130t133t

135t

136137

138f

140

oxygen-enriched air in

135

solids melting

140142
141142

reactions in

129134

scrap additions

141142

pneumatic injection of

134f

142143

oxygen enrichment of blast

productivity maximization for

129f

150
142

impurity behavior and

128143

143150

campaign life maximization for

improvements in

6f

143

shell design for

143

slag and

128

blow

139

control

139

formation rate

139

temperature
This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

PeirceSmith converting (Cont.)


choice of

138

control

137

measurement of

138

TSL compared to
tuyere
accretion buildup and
flowrate in
shrouded blast injection for
tuyere pyrometer and
Percolation leaching

138f

164
129f
136137

136f

135
142143
138f
286

See also Dump leaching;


Heap leaching; Vat leaching
Phase diagrams
CaOFeOxSiO2
CuS
FeOSSiO2
Picket fences
Platinum-group metals, in electrorefining

80f
133f
74f
330331
253

Polymer concrete cells


electrorefining

260

electrowinning

353

Polyvinyl chloride (PVC)


Post-consumer scrap

296

353

374f

375379

Pourbaix diagrams
CuFeSOH2O system

285f

CuSOH2O system

284f

Pregnant leach solution (PLS)

281

collection of

300

minimizing solids in

338

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Pregnant leach solution (PLS) (Cont.)


trains of

332

Pressure oxidation leaching (POx)

286

chalcopyrite and
concentrates

304308

processes for

310t311t

temperature elevation in

308315

high-temperature, highindustrial data on

309
312t314t

leaching methods compared to

316t

medium-temperature, medium-

309315

Pressure swing absorption (PSA)

98

Price, of copper

29

Process wastes

379

29f

Production of copper
by country
growth in
Prompt industrial scrap

15t16t
13

13f

374375

374f

Properzi casting machine

405

Properzi/Luxi furnaces

402

Protein colloid bone glues

263264

29

264f

R
Re-cleaner flotation cells

56

industrial data on

62t64t

Recycling of copper scrap

1112

11f

See also Scrap; copper recovery from


Refining, electrolytic

251

See also Electrorefining

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Refining locations
map of largest
production statistics for

25f
15t16t

Refractories.
See specific smelting processes
Reverse-flow settlers
Rod production, bar casting and
Rotary dryers

331

331f

404409

404f

405f

407t408t

97

Rotary refining furnace, fire


refining of molten
copper in
industrial data for
sequence in
Rough copper
Rougher-scavenger flotation cells
industrial data on
Run around scrap
Run-of-mine ore (ROM)
pretreatment of

237240

238f

239t
238240
396
56
58t64t
373374

374f

288
296

S
Scanning electron microscopy (SEM)
Scrap, copper recovery from

47

47f

anode furnaces and

393

anodes and

245

auto shredder residue for

382f

383384

automobile

382f

382384

380385

381f

cable
converting of copper matte and
electronic

393
384385

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Scrap, copper recovery from (Cont.)


external arising

375379

flowsheet for general

11f

government regulations of

391

grades of

374f

376f

377t378t

home (run around)

373374

374f

internal arising

374375

374f

383

383f

new

374375

374f

Noranda smelting process and

115116

meatballs

old (obsolete)
Peircee-Smith converting and
pneumatic injection of
post-consumer

374f
141142
143
375379

process wastes and

379

profitability of

435

prompt industrial

374f

secondary materials industries and

375

in smelting furnaces

392

wire

375379

374f

374375

392f

380385

Secondary copper
characteristics of

391

processing in primary smelters

392

392f

Top Submerged Lance


smelting furnace for

395396

Secondary copper smelting


to black copper

393395

fire refining and electrorefining after

396

high-grade

393

products of

395

394f

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Secondary copper smelting (Cont.)


types of

392

Secondary materials industries and scrap

375

SELE cathode holder

355

Selectivity, in flotation
Selenium, in electrorefining

356f

5354
253254

Semi-autogenous grinding
mills (SAG mills)

36

42f

industrial data for

37t

42t

Sensors, for flotation

6467

67t

Short-circuiting

269

Shrouded blast injection

142143

Silver, in electrorefining

255

Single absorption acid plant

222t223t

224

229t

Slag-cleaning furnaces.
See Electric slag-cleaning furnace
Slags. See also specific slags
for abrasive grit

423424

CaO based
magnetite and
viscosity of

7980
80

for cement and concrete

423

for ceramic tile

425

Cu losses in

191

minimizing

79f

193201

decreasing copper in slag


minimizing Cu concentration in
minimizing slag generation for

193194
193

pyrometallurgical slag
settling/reduction for

194197

196t

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Slags (Cont.)
slag minerals processing for

197201

from direct-to-copper smelting

182t

Cu-in-slag concentration of

185

198t200t

186

187

8486

76t77t

flash furnace matte smelting and


Inco

105

Outotec

96

for iron ore

424

for land reclamation

424

melting of cathode copper production of

402

Noranda smelting process


separating matte and
Peircee-Smith converting and

114115
128

blow

139

control

139

formation rate

139

SiO2 based
electrical conductivity of
Fe-O-S-SiO2 phase diagram for

79
74

flash furnace matte smelting,


Outotec control and

101

immiscible liquid compositions in

75t

magnetite and

75f

matte and

7482

from matte smelting

7578

melting point of
molecular structure of
Noranda continuous converting and

79f
74

75f

149

specific gravity of

79

surface tension of

79

This page has been reformatted by Knovel to provide easier navigation.

Index Terms

Links

Slags (Cont.)
viscosity of

78

79

Teniente matte smelting control


composition

120

depth

120

uses or disposal for

423425

Slags, Cu recovery from


direct-to-copper smelting and

186187

Glogw

187

Olympic Dam

187

flotation and
industrial data for

197201
199t200t

Slimes. See Anode slimes


Slurry level sensor

44

Smelting. See also Secondary


copper smelting,
specific processes
bath

8384

costs for
investment

427430

operating

434t

variation in

429

decreasing copper in slag and


flash

428t

433435

193
8384

Mitsubishi process

165167

Noranda process

111114

112f

offgas from

206208

206t207t

Peircee Smith converting


and concentrate

142

plant locations for

19

19t21t

22f

This page has been reformatted by Knovel to provide easier navigation.

433t

Index Terms

Links

Smelting (Cont.)
purpose of

73

scrap use in

392

392f

391393

392f

73

78f

117118

118f

secondary copper processing


in primary
silica and
Teniente matte smelting
world production in

15t16t

Solvent extraction (SX)

aqueous-in-organic entrainment in

328329

chemistry of

324325

circuit configurations in

331333

alternative approach to

336

wash stage included in

333

3f

79

323343

332f

costs of
investment

436438

437t

operating

436438

437t

crud formation in

337339

diluents for

327328

aliphatic compared to
partially aromatic

328t

loss of

339

electrolytes and
flowrate determination for

335336

purity maximization in

328329

equilibrium stripped organic


Cu concentration in

334

335f

equipment for

329331

329f

extractants for

325327

325f

classes of

327

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Index Terms

Links

Solvent extraction (SX) (Cont.)


concentration determined for

333334

efficiency of

334

loss of

339

in organic phase

335

properties of

326t

335f

flowsheet for

281

282f

from heap leaching

89

9f

industrial data on

339343

340t343t

mixer-settler for

329330

329f

mixer designs

329330

330f

picket fences in

330331

reverse-flow settlers
settler designs

331

331f

330331

331f

operational stability of

336337

organic phase composition in

325328

parallel circuit in, configuration of

332f

333

phase continuity in

339

plant locations for

28f

26

323324

324f

process of
extraction

323

stripping

323

324f

26t27t

series circuit in
configuration of
quantitative design of
series-parallel circuits compared to

331333

332f

332f

333336

336

337t

332f

333

336

337t

334

335f

334t

series-parallel circuit in
configuration of
series circuits compared to
stripping isotherms and

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Index Terms
Southwire casting machine
industrial data for
Southwire shaft furnace

Links
404f405f
407t408t
402

Specific gravity
matte
separator
slag

81
380381

381f

79

Spray cooling

211

Sprinklers

300

Stainless steel cathode blanks


copper starter sheet for

258f

edge strips for

259

electrorefining

258

electrowinning

352f

Steam dryers

97

Strip casting

409410

259

258f

Stripping isotherms,
solvent extraction and

334

335f

Noranda

111114

112f

Teniente

117118

118f

Vanyukov

122123

122f

Submerged tuyere smelting

Sulfacid

228229

Haldor Topse WSA compared to


Sulfide heaps, aeration of
Sulfide minerals

229t
298
51

in agitation leaching

304

dump and heap leaching reactions with

289

leaching and

283285

285f

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Index Terms

Links

Sulfur
alternative products with

231

capture and fixation of

205

future improvements in

231

in copper, Cu-S phase diagram

133f

in electrorefining
fire refining stages and contents of

254255
239t

removal of

240

melting point of

309

Sulfur dioxide (SO2)

205t

Sulfuric acid concentration


lixiviant (heap leaching)
pregnant leach solution collection
raffinate
Sulfuric acid manufacture

295f

299

300

281

300

332

338

331332

332f

334

335f

208231

acid plant blowdown in

212

alternative methods for

227229

catalysts for

214215

dust accumulation in

216

industrial arrangement of

215

temperature of

224

double absorption

224

industrial data for

218t221t

flowsheet for

215f

225226

catalytic converter for

electrostatic precipitation of dust in

213f

224f

211
209f

SO2 to SO3 oxidation


and SO3 absorption
gas cooling and heat recovery for
spray cooling

223f
210211

210f

211

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Index Terms

Links

Haldor Topse WSA and Sulfacid


compared to conventional

229t

mercury removal in

211

offgases and

208

drying in

212214

product grades of
reaction paths in
characteristics of
recent and future developments in
single absorption
industrial data for
SO2 to SO3 oxidation

227
224225

229231
224
222t223t
214217
216

Cs-promoted catalyst in

216

heat exchangers for


heat recovery during

225f

225226

conversion equilibrium curve for

flowsheet for

214f

217f

225f

227

223f

223f
226
230231

ignition and degradation


temperatures in
industrial data for

215216
218t223t

maximizing

229230

reaction paths in

224226

SO3 absorption

216217

absorption towers for

226

acid cooling and

227

flowsheet for

225f

226t

223f

optimum absorbing acid


composition for
water quenching, scrubbing, cooling in

217

224f

225f

211

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Index Terms

Links

Surface tension
of matte
of slag, SiO2 based

82
79

T
Tailings from flotation
Cu content (ore flotation)
disposal of
Tellurium, in electrorefining

58t59t
68
253254

Temperature
in direct-to-copper smelting

182

flash furnace matte smelting,


Outotec control of
high-pressure oxidation leaching, high-

101
309

medium-pressure oxidation
leaching, medium-

309

Mitsubishi process and


control

169

rise in

167

Noranda smelting process control of

173t

116

Peircee-Smith converting and


choice of
control
measurement of

138
137138
138

138f

pressure oxidation leaching of


chalcopyrite and elevated

308315

sulfuric acid manufacture


catalysts and

225226

sulfuric acid manufacture SO2


to SO3 oxidation
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Index Terms

Links

Tailings from flotation (Cont.)


ignition and degradation
Teniente matte smelting control of
Teniente matte smelting

215216
120
117118

campaign life and repair of

121

control

120

matte and slag composition

120

matte and slag depth

120

temperature

120

cooling of
impurity behavior distribution in

118f

121
120121

121t

industrial data on

112t

119t

matte grade, high in

121

offgas heat recovery in

122

operation of

118119

seed matte

117118

SO2 capture efficiency of

121

Teniente slag cleaning furnace

197

Tenorite

19t

Thickeners

198t

6768

Thiourea

264

Tin, in electrorefining

254

Top Submerged Lance smelting (TSL)

150

arsenic and

163

capacity in

155

copper converting using

164165

furnace

156163

156f

157f

impurity elimination in

163

international locations of

164

164f

156163

162f

lance tip in

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Index Terms

Links

Top Submerged Lance smelting (TSL) (Cont.)


mechanisms of
Peircee-Smith converting compared to

163
164

secondary copper and

395

startup and shutdown of

163

versatility of

156

Tough pitch copper. See


Electrolytic tough pitch copper
Tuyere
Noranda smelting furnace

112f

Noranda smelting process


and dried concentrates through
PeirceeSmith converter
accretion buildup and
flowrate in
shrouded blast injection for
punching

113t
129f
136137

136f

135
142143
136

Teniente smelting furnace

118f

Vanyukov smelting furnace

122f

Tuyere pyrometer
Noranda smelting process and

116

Peircee-Smith converting and

138f

117f

U
Unalloyed copper classes
Uses, copper and copper alloys
United States

397398
13

13f

14t

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Index Terms

Links

V
V2O5 catalysts for sulfuric
acid manufacture

214215

215f

ignition and degradation


temperatures in

215216

Vacuum pressure swing


absorption (VPSA)

98

Vanyukov smelting

122123

industrial data for

123t

process of

122

stationary furnace in

122123

Vat leaching
industrial data on

122f

286

301303

303f

301t302t

leaching methods compared to


Vertical casting machines

316t
409

Viscosity
of matte

81

of slag
CaO based

80

SiO2 based

78

79

W
Wash stage, solvent extraction

333

Waste from electrical and electronic


equipment (WEEE)

375

Waste heat boiler


in flash furnace matte smelting, Outotec
gas cooling in
Waste minerals

98
210f
281

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Index Terms

Links

Wet chlorination process for anode slimes

421

Wet gas Sulfuric Acid (WSA)

208

Haldor Topse

227228

flowsheet for

228f

Sulfacid compared to

229t

Wet gas Sulfuric Acid-Double


Condensation (WSA-DC)

230

White metal (high grade matte)

127

Wire and cable scrap

380

Wobblers

300

133f

X
Xanthate

53

X-ray fluorescence analysis

65

67t

Z
Zero water discharge plants

68

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