Professional Documents
Culture Documents
Petroleum
Production
System
Contents
1.1
Introduction
1/4
1.2
Reservoir
1/4
1.3
Well
1/5
1.4
Separator
1/8
1.5
Pump
1/9
1.6
Gas Compressor
1/10
1.7
Pipelines
1/11
1.8
Safety Control System
1/11
1.9
Unit Systems
1/17
Summary
1/17
References
1/17
Problems
1/17
1/4
1.1 Introduction
The role of a production engineer is to maximize oil and
gas production in a cost-effective manner. Familiarization
and understanding of oil and gas production systems are
essential to the engineers. This chapter provides graduating production engineers with some basic knowledge
about production systems. More engineering principles
are discussed in the later chapters.
As shown in Fig. 1.1, a complete oil or gas production
system consists of a reservoir, well, flowline, separators,
pumps, and transportation pipelines. The reservoir supplies wellbore with crude oil or gas. The well provides a
path for the production fluid to flow from bottom hole to
surface and offers a means to control the fluid production
rate. The flowline leads the produced fluid to separators.
The separators remove gas and water from the crude oil.
Pumps and compressors are used to transport oil and gas
through pipelines to sales points.
1.2 Reservoir
Hydrocarbon accumulations in geological traps can be
clas- sified as reservoir, field, and pool. A reservoir is a
porous and permeable underground formation containing
an indi- vidual bank of hydrocarbons confined by
impermeable rock or water barriers and is characterized
by a single natural pressure system. A field is an area
that consists of one or more reservoirs all related to the
same structural feature. A
pool contains one or more reservoirs in isolated
structures. Depending on the initial reservoir condition in
the phase diagram (Fig. 1.2), hydrocarbon accumulations
are classified as oil, gas condensate, and gas reservoirs. An oil that
is at a pressure above its bubble-point pressure is called an
undersaturated oil because it can dissolve more gas at
the given temperature. An oil that is at its bubble-point
pressure is called a saturated oil because it can dissolve
Separator
Gas
Wellhead
Water
Oil
Wellbore
Pwf
Figure 1.1
Pe
Reservoir
1/4
Gas Reservoirs
4,000
Retrograde
Condensate
Reservoirs
3,500
pi, T
3,000
Critical
Point
2,500
pwf, Twf
Cricondentherm
1.3 Well
Point
1,500
1,000
500
0
50
Oil
WOC
Water
Figure 1.3
Gas Cap
Oil
Figure 1.4
Reservoir
Figure 1.5
Wing Valve
Choke
Tubing Head
Master Valve
Casing Valve
Tubing
Casing Pressure Gauge
Production Casing
Uppermost Casing Head
Intermediate Casing
Figure 1.7
Surface Casing
A sketch of a wellhead.
Casing Hanger
Bowl
Hanger
Bowl
Production
Casing
Tubing Head
Seal
Casing
Head
Surface
Casing
Figure 1.8
Tubing
1.4 Separator
The fluids produced from oil wells are normally complex
mixtures of hundreds of different compounds. A typical
oil well stream is a high-velocity, turbulent, constantly
expanding mixture of gases and hydrocarbon liquids, intimately mixed with water vapor, free water, and sometimes solids. The well stream should be processed as soon
as possible after bringing them to the surface. Separators
are used for the purpose.
Three types of separators are generally available from
manufacturers: horizontal, vertical, and spherical separators. Horizontal separators are further classified into
Gauge Valve
Top Connection
Swabbing Valve
Flow Fitting
Choke
Wing Valve
Wing Valve
Choke
Master Valve
Tubing Head Adaptor
Figure 1.10
Handwheel
Wellhead Choke
Packing
Gate
Port
Figure 1.13
Figure 1.12
Discharge
P2
P2
Piston
Discharge
Piston Rod
dL
dr
Ls
P1
P1
Suction
Suction
Piston
Cylinder
Head
Piston
Rod
Crosshead
Connecting Rod
Wrist
Pin
Crankshaft
Cylinder
Discharge
Valve
Figure 1.15
Expansion
Tie-in
Spoolpiece
most economical means of large-scale overland transportation for crude oil, natural gas, and their products, clearly
superior to rail and truck transportation over competing
routes, given large quantities to be moved on a regular
basis. Transporting petroleum fluids with pipelines is
a continuous and reliable operation. Pipelines have
demonstrated an ability to adapt to a wide variety of
environments including remote areas and hostile environments. With very minor exceptions, largely due to local
peculiarities, most refineries are served by one or more
pipelines, because of their superior flexibility to the
alternatives.
Figure 1.16 shows applications of pipelines in offshore
operations. It indicates flowlines transporting oil and/or
gas from satellite subsea wells to subsea manifolds, flowlines transporting oil and/or gas from subsea manifolds to
production facility platforms, infield flowlines transporting oil and/or gas from between production facility platforms, and export pipelines transporting oil and/or gas
from production facility platforms to shore.
The pipelines are sized to handle the expected pressure
and fluid flow. To ensure desired flow rate of product,
pipeline size varies significantly from project to project. To
contain the pressures, wall thicknesses of the pipelines
3
1
range from 8 inch to 1 2 inch. More information
about pipelines is provided in Chapter 11.
1.8 Safety Control System
The purpose of safety systems is to protect personnel, the
environment, and the facility. The major objective of the
safety system is to prevent the release of hydrocarbons
Existing
Line
Pipeline
Crossing
Infield
Flowline
Riser
Satellite
Subsea
Wells
Tie-in
Export Pipeline
Subsea Manifold
Flowlines
(several can be
bundled)
Flowlines
Figure 1.16
To Shore
C.
D.
E.
F.
Burner Safety
Low
Pressure Safety
High & Low
BSL
PSHL
Pressure Safety
Element
FSV
Flow Safety
High
Flow Safety
Low
FSH
FSL
PSE
Level Safety
High
Level Safety
Low
Temperature
Safety High
LSH
LSL
TSH
Flow Safety
High & Low
Level Safety
High & Low
Temperature
Safety
High & Low
FSHL
LSHL
TSHL
PSV
Temperature
Safety Low
TSL
Temperature
Safety Element
TSE
Figure 1.17
USV
Pressure
Safety High
Pressure
Safety Low
PSH
PSL
USV
BDV
BDV
SSV
SDV
SSV
Figure 1.17
SDV
(Continued)
TSE
SSV
<10
(3M)
PSHL
FSV
Outlet
PSL
TSE
SSV
<10
(3M)
PSHL
FSV
Outlet
Figure 1.18
TSE
PSL
SSV
>10
(3M)
PSL
FSV
PSHL
Outlet
Option 3
PSV
PSL
TSE
SSV
>10
(3M)
FSV
PSHL
Outlet
Option 4
TSE
PSHL
FSV
SSV
Outlet
Option 5
Figure 1.18
(Continued)
USV
FSV
PSHL
Option 1
Outlet
MAWP > SITP
PSL
USV
SDV
PSHL
FSV
Outlet
Option 2
MAWP > SITP
Figure 1.19
PSV
FSV
PSHL
Gas Outlet
TSE
Inlet
Pressure
vessel
LSH
FSV
LSL
Figure 1.20
Oil Outlet
PSV
TSE
SDV
From Storage
Component
Pump
PSHL
FSV
Discharge
Figure 1.21
PSV
TSE
Suction
Pump
PSHL
FSV
Discharge
Figure 1.22
Summary
This chapter provided a brief introduction to the componentsin the petroleum production system. Working principles, especially flow performances, of the components
are described in later chapters.
References
American Petroleum Institute. Bulletin on Performance
Properties of Casing, Tubing, and Drill Pipe, 20th
edition. Washington, DC: American Petroleum Institute. API Bulletin 5C2, May 31, 1987.
American Petroleum Institute. Recommended Practice
for Analysis, Design, Installation, and Testing of
Basic Surface Safety Systems for Offshore Production
Platforms, 20th edition. Washington, DC: American
Petroleum Institute. API Bulletin 14C, May 31, 1987.
Problems
1.1 Explain why a water-drive oil reservoir is usually an
unsaturated oil reservoir.
1.2 What are the benefits and disadvantages of using
down-hole chokes over wellhead chokes?
1.3 What is the role of an oil production engineer?
1.4 Is the tubing nominal diameter closer to tubing
outside diameter or tubing inside diameter?
1.5 What do the digits in the tubing specification represent?
1.6 What is a wellhead choke used for?
1.7 What are the separators and pumps used for in the oil
production operations?
1.8 Name three applications of pipelines.
1.9 What is the temperature safety element used for?