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GasMultiBloc

Combined regulator and


safety shut-off valves
Single-stage function
Integrated bypass valve
MB-D(LE) 405 - 412 B07
7.22

Printed in Germany Edition 02.10 Nr. 215 195

Technical description
The DUNGS GasMultiBloc integrates filter,
regulator, valves and pressure switches in
one compact fitting.

16

- Dirt trap unit: microfilter


- One regulator, two main valves and one
bypass valve: B07
- Two valves are fast opening, one valve
is slow opening
- Solenoid valves up to 360 mbar (36 kPa)
as per DIN EN 161 Class A Group 2
- Sensitive setting of output pressure by
proportional regulator as per DIN EN 88
Class A Group 2
- High flow rates with low pressure drop
- DC solenoid drive interference degree N
- Main volume restrictor at valve V2, bypass restrictor at valve V3
- Hydraulic opening delay
- Flange connections with pipe threads as
per ISO 7/1
- Simple mounting, compact, lightweight

The modular system permits individual


solutions by using an internal bypass valve
in connection with separately controlled
valves, by adding a valve proving system,
mini/maxi pressure switches, pressure limiters, limit switches at valve V2.
Application
The modular system permits individual
solutions in gas safety and regulator engineering. Suitable for gases of families 1, 2,
3 and other neutral gaseous media.
Approvals
EC type test approval as per EC Gas Appliance Directive:
MB-...405-412 B07
CE-0085 AP 3156
EC type test approval as per EC Pressure
Equipment Directive:
MB-...405-412 B07

CE0036

Approvals in other important gas consuming countries.

Functional description of gas flow


1. When the valves V1 and V2 are closed,
chamber A is under inlet pressure.
2. A hole D in the filter housing connects
min. pressure switch with chamber A. If
the inlet pressure applied to the pressure
switch exceeds the incoming reference
value, it switches through to the automatic burner control.
3. After release by the automatic burner
control, valves V1 and V3 open.
The gas flows through chambers A,
B and via bypass valve V3 in C of the
GasMultiBloc.The ignition gas volume is
adjusted by using the bypass restrictor.
The pressure regulator controls the pressure upstream of valves V2 and V3.
4. When valve V2 is released, the gas flows
directly into chamber C, the bypass valve
V3 remains open.
Operating method of valve-regulator
combination on valve V1
A regulator, compensating for residual
pressure is integrated in valve V1 (pressure
regulating part).
Armature 7 is not connected to the valve
plate unit 3. When it opens, armature 7
pretensions compression spring (V1) 5 and
releases the valve plate unit.
When the valve closes, the armature acts
directly on the valve plate unit.
The output pressure upstream of valve V2
is defined by pretensioning the regulating
spring 8 (tension spring) via setting screw
17. The output pressure acts via opening
E on the working diaphragm 26 of the
regulator. In regulated state, setting spring
inlet pressure and pressure of working
diaphragm are in force equilibrium. The
compensating diaphragm ensures the fast
closing function of valve V1 and a high
regulating quality.

Sectional drawing of MB-DLE...B07

19

Closing function
When the supply voltage to the main valve
solenoid coils is interrupted, valves V1,
V3 and V2 are closed within < 1 s by the
compression springs.

18

11

16
15

10
9

25

14

24

13

23

12

22
21

V1

V2

4
3

p1

V3

p2

1
E
26
27

1
2
3
4
5
6
7
8
9
10

Pressure regulator
Microfilter
Valve V1
Connection flange
Closing spring V1
Housing
Armature V1
Regulating spring
Solenoid V1
Gas pressure switch
(optional)

Pressure taps

Operating method of bypass valve V3


The bypass valve V3 opens at the same
time as valve V1. Ignition gas flow is set by
using bypass restrictor 21.
Operating method of valve V2
Armature 14 of valve V2 is connected to
valve plate unit 12.When it opens, armature
14 pretensions compression spring 13.
The maximum valve opening can be set
by limiting the armature stroke by means
of the main volume restrictor 18.
Min. opening (residual stroke) of valve
(0.5 to 1.0 mm)
The main volume restrictor is set by rotating
the adjusting plate or the hydraulic brake.
The fast and/or slow opening characteristic
is influenced by setting fast stroke 19 at the
hydraulic brake under the cover.

20

17

3
2 pe

11
12
13
14
15
16

17
18
19
20

Electrical connection
Valve V2
Closing spring V2
Armature V2
Solenoid V2
Solenoid housing
Setting:
- Gas pressure pa
- Main volume
- Fast stroke
Hydraulic brake

21
22
23
24
25
26

27

Bypass restrictor
Valve V3
Closing spring V3
Armature V3
Solenoid V3
Working
diaphragm
Compensation
diaphragm

5
pBr

4
pa
V3

6
V1

V2

4
pa

5
pBr

0
1, 3, 4, 6
2
5

Filter cover
G 1/8 screw plug
Test nipple
M4 screwed sealing plug

Electrical connection

1
0

5 34
P1
L1

4
Mp
N

P2
L2

MP
N
1

P2
L2

P1
L1

MB-D(LE) B07
S22 / S52

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Specifications

36

Nominal diameters
Flange with pipe threads as per
ISO 7/1 (DIN 2999)

MB-405/407 B07
Rp 1/2, 3/4
and their combinations

Max. operating pressure

360 mbar (36 kPa)

Output pressure ranges

MB- S22 pa: 4 mbar (0.4 kPa) to 20 mbar (2 kPa)


MB- S52 pa: 4 mbar (0.4 kPa) to 50 mbar (5 kPa)

Media

Gases of families 1, 2, 3 and other neutral gaseous media

Ambient temperature

-15 C to +70 C (Do not operate MB-D below 0 C in liquid gas systems. Only suitable for gaseous liquid gas, liquid hydrocarbons destroy sealing materials.)

Dirt trap

Sieve, microfilter, changing the filter is possible without removing the valve.

Pressure switches

Types GW A5, GW A2, NB A2, B A2 mountable as per DIN EN 1854.


For further information, refer to Datasheet GW A2 No. 215 183 and Datasheet
GW A5 No. 225 901.

Pressure regulator

Pressure regulator compensated for residual pressure, leakproof seal when


switched off by means of valve V1 as per DIN EN 88 Class A. Setpoint spring
permanently installed (no spring exchange possible). A vent line above roof is
not required. Internal pulse tap provided.

Solenoid valve V1

Valve as per DIN EN 161 Class A Group 2, fast closing, fast opening

Solenoid valve V2

Valve as per DIN EN 161 Class A Group 2



Valve V2 design
MB
fast closing
fast opening
MB-D
fast closing
fast opening
MB-DLE fast closing
slow opening
MB-LE fast closing
slow opening

Solenoid valve V3 (bypass)

Valve as per DIN EN 161 Class A Group 2, with volume restrictor

Measuring/ignition gas connection

For G 1/8 as per DIN ISO 228, refer to Pressure taps on page 2

Burner pressure monitor pBr

Connection downstream of valve V2, pressure switch mountable on adapter laterally

Voltage / frequency

50-60 Hz ,220 - 230 V AC, -15% +10%


Other preferred voltages: 240 VAC, 110-120 VAC, 48 VDC, 24-28 VDC

Electrical connection

Plug connection as per DIN EN 175301-803


for valves and pressure switches

Rating/power consumption
Switch-on duration
Degree of protection
Radio interference

Refer to Dimensions on page 5


100%
IP 54 as per IEC 529 (EN 60529)
Interference degree N

Materials of gas conveying parts

Housing
Diaphragms, seals
Solenoid drive

Installation position

Solenoid vertically upright or lying horizontally as well as its intermediate positions.

Closed position signal contact

Closed position signal contact, type K01/1 (DIN-tested), mountable on V2

MB-410/412 B07
Rp 3/4, 1, 1 1/4
and their combinations

Main volume restrictor


without
with
with
without

aluminium die casting


NBR basis, Silopren (silicone rubber)
steel, brass, aluminium

Equipment variants
GasMultiBloc...B07
Single-stage function
MB
MB-D
MB-DLE
MB-LE
Microfilter (standard) with sieve
Gas pressure switch
downstream of filter
downstream of valve V2 on adapter
Pressure regulator
Valve V1, double seat
Valve V2, single seat
Valve V2, double seat
Valve V3, single seat with restrictor
Valve opening separately
Flange
Rp 1/2

Rp 3/4

Rp 1

Rp 1 1/4

405 B07

407 B07

410 B07

412 B07

S...2 version
= possible
() = on request
- = not possible

MB-...B07 version
V1
V2
V3
4
5
6

= Valve 1
= Valve 2
= Valve 3
= Filter
= Pressure switch, optional
= Regulator

V3

3
V1

V2

Mounting of VPS 504 valve proving system possible


Mounting of K01/1 closed position signal contact possible
Type key of MultiBloc

0 = common
2 = separated

2 = 4 - 20 mbar
5 = 4 - 50 mbar

up to 360 mbar
up to 360 mbar

1 = two A valves for main gas + regulator


7 = two A valves for main gas, one A valve together
with V1 as internal bypass around V2 + regulator

403 = DN 10, V2 = Single-seat valve


405 = DN 15, V2 = Single-seat valve
407 = DN 20, V2 = Double-seat valve
410 = DN 25, V2 = Single-seat valve
412 = DN 32, V2 = Double-seat valve
415 = DN 40, V2 = Double-seat valve
420 = DN 50, V2 = Double-seat valve

without = (MB or MB-ZR)


-D
= Main volume restrictor
-LE
= adjustable opening behaviour
-DLE = D + LE combination
without = single stage
ZR
= double-stage with partial volume setting
first stage

46

Dimensions [mm]

b
d

d = Space requirement for cover of pressure switch


j = Space requirement for exchanging the solenoid
k = Space requirement for K01/1 closed position signal contact
Type
MB-D 405/407 B07
MB-DLE 405/407 B07
MB-D 410/412 B07
MB-DLE 410/412 B07

Nominal rating [VA]


230 V AC; +20 C
S22
S52
46
46
46
46
110
110
110
110

Dimensions [mm]
f g h i
d e

110
110
140
140

130.5 151
130.5 151
162.5 185
162.5 185

40 120
40 120
40 145
40 145

50
50
50
50

46
46
55
55

115
115
135
135

Volumetric flow pressure loss characteristic via bypass valve V3, restrictor open
100
80

60
50

40

p [mbar]

30

MB

)4
(LE

4
3

MB
-D

-D(
LE

)4

05

6
5

10

/4

/4

07

12

By
p

By
pa

as

10

ss

sV

V3

20

Basis
Based on
Base
Base

1
0,1

0,2

0,2

56

0,3 0,4 0,5 0,6 0,8 1

0,3 0,4 0,5 0,6 0,8 1

+ 15 C, 1013 mbar, trocken


+ 15 C, 1013 mbar, dry
+ 15 C, 1013 mbar, sec
+ 15 C, 1013 mbar, secco

5 6 7 8 9 10

[m3/h] Luft / Air / Aria dv = 1,00


Vn
2

5 6 7 8 9 10

[m3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65


Vn

100 185
140 185
125 245
160 245

k
80
80
80
80

Weight
[kg]
2.5
2.6
4.8
4.9

GasMultiBloc
Combined regulator and
safety shut-off valves
Single-stage function
Integrated bypass valve
MB-D(LE) 405 - 412 B07

MB-412 S50, S52

MB-407 S50, S52


MB-410 S50, S52

MB-412 S20, S22

MB-410 S20, S22

MB-407 S20, S22

MB-405 S20, S22


MB-405 S50, S52

Volumetric flow pressure loss characteristics in regulated state with microfilter

p = 3 mbar
Br

360
300
200
150

Recommended
operating range

100
80

60
50

40

p [mbar]

30
20

p5
-R

p5

p1

2R
41

0R
MB

-D

(L

E)

41
E)
(L

-D
MB

/4

-R

p1

/4

/4

p1

p3

-R

/4

/2

p3

p1

40

40
E)

E)
(L

(L
-D

-D

MB

7R

5R

LE
-D(
MB

-R

12
10

MB

Vm

Vm

in.

in.

MB

-D(

LE

)4

6
5

)4

05

/4

/4

07

/2

10

Basis
Based on
Base
Base

1
0,1

0,2

0,2

f=

0,3 0,4 0,5 0,6 0,8 1

5 6 7 8 9 10

20

[m3/h] Luft / Air / Aria dv = 1,00


Vn

0,3 0,4 0,5 0,6 0,8 1

Dichte Luft
Spec. weight air
poids spcifique de l'air
peso specifico aria
Dichte des verwendeten Gases
Spec. weight of gas used
poids spcifique du gaz utilis
peso specifico del gas utilizzato

5 6 7 8 9 10

20

30

30

40

+ 15 C, 1013 mbar, trocken


+ 15 C, 1013 mbar, dry
+ 15 C, 1013 mbar, sec
+ 15 C, 1013 mbar, secco

40

60

60

80 100

80 100

[m3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65


Vn

200

200

Gas type

Density
[kg/m3]

Nat. gas
City gas
LPG
Air

0.81
0.58
2.08
1.24

dv

0.65
0.47
1.67
1.00

V
=
verwendetes Gas/gas used/ gaz utilis/gas utilizzato

1.24
1.46
0.77
1.00

V Luft/air/air/aria x f

We reserve the right to make any changes in the interest of technical progress.
Head Offices and Factory
Karl Dungs GmbH & Co. KG
Siemensstrae 6-10
D-73660 Urbach, Germany
Telephone +49 (0)7181-804-0
Fax +49 (0)7181-804-166

Postal address
Karl Dungs GmbH & Co. KG
Postfach 12 29
D-73602 Schorndorf, Germany
e-mail info@dungs.com
Internet www.dungs.com

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