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Volvo Truck Corporation

Gteborg, Sweden

Discard previous Service Bulletin 37012501 from 1.02.

Service Bulletin
Trucks
Date

Group

No.

Release Page

10.02

370

125 02

1(17)

Wiring diagram user manual


VERSION2

Wiring diagram user manual

T3016046

Contents
General information on the wiring diagram page 2
How to read the sub-diagram page 4
How to find the correct sub-diagram page 10
Cable harnesses page 14
Abbreviations page 17

TSP182700
ENG12424

English

Page 2

General information on the wiring diagram


In the wiring diagram the entire diagram is divided into a
number of sub-diagrams. Each sub-diagram contains
one or more functions. Which functions are included and
on which page the sub-diagram can be found can be
seen in the sub-diagram list.
The two letters to the left of the text can be found again
above each sub-diagram on the right-hand side. The letter combination is used for referring between different
sub-diagrams.

In the wiring diagram there are also illustrations showing


how most of the cable harnesses are laid in the vehicle.
What the cable harnesses are called and on which page
they can be found is given in the cable harness list.
At the end of wiring diagram are also lists of all the components, fuses, ground connections and connectors in
the vehicle.

T3016047

Wiring diagram structure


In order to minimise the number of sub-diagrams, drawings of the maximum variants are found on each
sub-diagram. Therefore remember that all components
and cables are not always given for each respective
chassis.

T3016008

Volvo Truck Corporation


Service Bulletin

Date

Group

No.

Release Page

10.02

370

125 02

3(17)

New component number standard


A new component number standard complying with DIN
40719 Part 2 has been introduced.

T3016049

Example
A

Control units, fuse holder, refrigerator

Sensor, loudspeaker, camera

Capacitors

Time control

Lamps, heater

Fuses

Battery, alternator

Horn, reversing warning unit

Relays

Reactors

Motors

Regulators

Display

Circuit breaker

Parking heater, cigarette lighter, resistors

Switches, contacts

Transformers

Modulators, voltage converter

Diodes

Antennae

Connectors

Solenoid valves, electric fuel pump, air-bag

Electric filters

It comprises one letter, two numbers and occasionally a


suffix for a variant or position.

Page 4

How to read the sub-diagram


The following pages show examples of the commonest
symbols used in the wiring diagram and also examples
in sub-diagrams with explanatory text.

Examples of symbols in the wiring diagram


Battery

Connector

Fuse

Junction point

Cable
Conductor on circuit board

Twisted cables

Twisted screened cables

Several cables screened

Coaxial, single, screened

Coaxial, double, screened

Earth connection with cable

Earth connection without cable

Switch

Volvo Truck Corporation


Service Bulletin

Date

Group

No.

10.02

370

125 02

Switch, starter switch

End switch

End switch, pressure controlled

Switch, temperature controlled

End switch, timer controlled

Relay

Bulb

Headlamp module

Rear lamp module

Alternator

Starter motor

Washer motor

Solenoid valve with diode

Electric magnetic coupling

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Page 6

Pressure sensor

Temperature sensor

Level sensor

Starting element

Cigarette lighter

Horn

Rheostat

Buzzer

Speaker

Terminal block

Volvo Truck Corporation


Service Bulletin

Date

Group

No.

Release Page

10.02

370

125 02

7(17)

Sub-diagram example
Sub-diagram title, variant and symbol.

Coordinates (B 1).

30 Always voltage, kl.30.


15 Voltage when the starter key is in drive position, kl.15.
DR Voltage when the starter key is in drive position, preheating position and starting position kl.DR.
61 Voltage when the alternator is charging, kl.61.

Junction point.

Fuse.

Reference to diagram BA, Coordinates 0 C, Component


A17, Connector PA pin 29.

Page 8

The maximum variant is drawn, remember that all cables


and components are not always found on each respective
chassis.

Switch.

Relay.

Conduction path on circuit board.

Connector MB pin 9.

Conduction area and colour.

Volvo Truck Corporation


Service Bulletin

Date

Group

No.

Release Page

10.02

370

125 02

9(17)

Thin lines, cables.

Earth connection point 4, earth connection 1 and pin 2.

Earth connection to circuit board.

Earth connection without cable.

The same junction point can be drawn on several diagrams. The wire from the junction point to the earth point
is drawn but is only designated on one diagram. On the
other diagrams the earth point is written next to the junction point. Suffix (A) indicates which junction point it is in
the chain from the earth point.

Page 10

How to find the correct sub-diagram


The following example shows four different ways of finding the correct sub-diagram. The first method is the
commonest and is the one most frequently used. Meth-

ods two, three and four are not used as often but it is
good to know what they are.

1 Sub-diagram
If you want to find the right place in the motor subdiagram you look in the sub-diagram list.

The list tells you where you can find the motor subdiagram in the wiring diagram.

T3016050

Volvo Truck Corporation


Service Bulletin

Date

Group

No.

Release Page

10.02

370

125 02

11(17)

2 Sub-diagram component number


If you know what the component number is of a component included in the sub-diagram you can look in the
component list in the wiring diagram.

For example, you can look through the cable harness illustrations and find the component number there.

T3016540

Page 12

3 Sub-diagram connector
If you want to find out which component is connected to
connector MA, pin 7, you look in the list of connectors.

There you see which sub-diagram connector MA, pin 7,


appears in.

T3016052

Volvo Truck Corporation


Service Bulletin

Date

Group

No.

10.02

370

125 02

4 Sub-diagram fuse
If you want to look up fuse F42 you can do this by looking through the list of fuses to see the sub-diagram in
which the fuse is included.

T3016053

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Page 14

Cable harnesses
At the end of the wiring diagram is a principle drawing
showing all the cable harnesses and how they are connected to each other with different connectors.

Before the principle drawing is a list of all the wiring harnesses. The list gives the cable harness names and if
there are illustrations of the cable harnesses, the page
numbers of the illustrations are given.

T3016093

Volvo Truck Corporation


Service Bulletin

Date

Group

No.

Release Page

10.02

370

125 02

15(17)

How to find the correct cable harness


There are two ways of finding the correct wiring harness for a component.

T3016542

The wiring harness number is written by the component

The simplest way is to look up the correct component


number in the list of components. If the component is

drawn on any of the illustrations, the cable harness number will come after the component. Remember that not
all variants are always illustrated.

Page 16
The second method is if you, for example, want to find
out on which cable harness component Y25 (solenoid
valve block, levelling control, air suspension) is, you can
look it up on the sub-diagram containing the component.
In the sub-diagram you look up the connector to which
the component is connected, in this case connector
BN, see 1.
Look up connector BN in the principle illustration of cable harnesses at the end of the wiring diagram. In the

illustration you see that the connector is connected to


cable harness 1072 cable harness air suspension chassis, see 2.
The name of the cable harness and the page number of
the illustrations of the cable harness is given in the list of
cable harnesses, see 3.
The component or the component connector with the
component number is drawn on one of the illustrations.

T3016094

How to find the cable harness for a component

Volvo Truck Corporation


Service Bulletin

Date

Group

No.

Release Page

10.02

370

125 02

17(17)

Abbreviations
At the end of the wiring diagram are two lists explaining
the meanings of the different abbreviations that appear
in the wiring diagram.

The first list explains the abbreviations in all subdiagrams and in the cable harness illustrations. The
second list explains the different cable colours.

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