Professional Documents
Culture Documents
:
:
Material Requisition
For
Power Transformers
B02
03-Jun-2014
T.Rostami
R.Hajinajaf
A.Bodaghi
B01
15-Jan-2014
S.Garjani
S.Garjani
A.Bodaghi
Rev.
Date
Description
Prepared
Checked
Approved
SAZ. POI :
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IFD1
PROJECT:
:
:
REVISIONS
01 02 03 04 05 06 07
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X
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X
X
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SHEET
REVISIONS
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This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
:
:
Table of Contents
I.
INTRODUCTION ...................................................................................................... 4
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
I.
:
:
INTRODUCTION
South Yaran oil field is located in Kuzestan province 120KM west of Ahwaz with 20Km
length and 2.5Km width at south part of Yaran oil field.
24 No wells considered at this area consisting of 14 No Sarvak wells, 8 No Fahlian &
Gadvan wells and 2 No appraisal wells for sarvak and fahlian & Gadvan layers with total
estimated output between 50,000 to 60,000 STB/Day.
Flow of wells is transferred to the 2 phase separation unit (Cluster) for separation of gas
from liquids and dehydrating of gas.
The dehydrated gas is transferred to NGL 3200 and the liquids are transferred to Karoon
production plant for further processing.
II.
Definitions
OWNER
Client
CONSULTING ENGINEER
PROJECT
LOCATION
APPROVED
FW
SW
R
OR
C
MFR'S
WPS
PQR
III.
: NIOC
: Petroleum Engineering and development Co. (PEDEC)
: Sazeh Consultants
: South Yaran Petroleum Filed Development (Basic
Engineering)
: Khuzestan Province-120Km west of AHWAZ
: Approved by Client
: Full witness inspection /test
The supplier cannot carry out the specified controls and
tests without Purchaser/Owner attendance and
witnessing. The supplier must notify Purchaser/Owner
by fax of the dedicated inspection activity at least fifteen
(15) days in advance. The supplier cannot deviate from
this rule unless written approval has been given by
Purchaser/Owner.
APPLICABLE DOCUMENTS
Codes and Standards
Design, materials and workmanship shall be in accordance with this job specification and
the following IEC standard:
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
:
:
IEC 60076
Power Transformer.
IPS-M-EL-150(1)
IPS-M-EL-151(1)
Material and
transformers s
IPS-M-EL-152(1)
equipment
standard
for
dry
type
power
PROJECT Specifications
SYME-ELBASC-ENEL-SPEL-0001
1. Purpose
The purpose of this requisition is to define Purchasers required equipment (Table 1), their
supply requirements, documentation requirements together with list of documents supplied
and presented by Purchaser.
2. General
Engineering specifications and documents, listed in Attachment #1 of this Requisition,
entitled LIST OF DOCUMENTS SUPPLIED & PRESENTED BY PURCHASER, are
applicable for supply of the items mentioned in table 1 above.
The Vendor is the sole responsible party for the correct application of the contractual
documents and adherence to all specifications and codes as mentioned above Definitions.
3. Order of Precedence
In case of conflict between requisition, purchase order and documents listed in Attachment
#1 of the requisition, entitled LIST OF DOCUMENTS SUPPLIED & PRESENTED BY
PURCHASER, or codes and standards listed in the relevant engineering specifications,
the order of precedence shall be considered as follow:
a) Purchase Order (In case of P.O. placement)
b) Material Requisition
c) Data sheet
d) Project specifications
e) Code and standards
Any conflict between the above documents must be brought to Purchasers attention and
written Purchasers approval shall be obtained before proceeding with manufacturing
and/or any other work. Generally, the most stringent requirement applies.
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
:
:
5. Vendors Proposal
1) Vendors proposal shall comprise information mentioned in this paragraph in addition to
the required information mentioned in Attachment 2 of the Material Requisition, entitled
List of Documents Required from Vendor.
2) Further to terms mentioned in Attachment 2 of the Material Requisition, List of
Documents Required from Vendor, Vendors proposal shall contain at least the following
information:
Quality Assurance system certificates, ISO9001 or equivalent
Vendors Reference List
Deviations or Alternatives, if any.
7. Spare Parts
Vendor shall provide the list of recommended spare parts for commissioning, two years of
operation, capital spares and required special tools at the bidding stage. Following items
shall be considered as a minimum for the recommended spare parts.
7.1
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
7.2
:
:
more
30% of no. of
Pumps
50% of no. of
Pumps
100% of no.
of pumps
100% of no.
of pumps
50%
NOTES:
(i) The parts listed above are the principal parts only. Other parts, such as impeller
special bolts etc. shall be considered for recommendation in quantities consistent with
the above table.
(ii) Spare impellers shall be ordered in the maximum diameters.
(iii) Quantities listed above are based on one part per pump. If the pump has more than
one, the number of parts shall be modified accordingly.
(iv) For rotary pumps, provide a matching set of rotors with shaft.
SPARE PARTS FOR ELECTRICAL EQUIPMENT
Items
Qtys
1) Motors
No. of machines
1
2
3
4
5
more
Set of bearing
1
1
1
2
2
40%
NOTE:
These are the spare parts required for two years operation. Vendor shall recommend the
spares based on their experience.
(*)The Quantities indicated are only preliminary estimation, so the firm quantities will be
specified later in conjunction with recommendations of equipment vendors. The
quantities shall be approved by Owner.
7.3
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
:
:
8. Attachments
Attachment #1: List of Documents Supplied and Presented by Purchaser
Attachment #2: List of Documents Required from Vendor
Attachment #3: Scope of Supply and Work
Attachment #4: Inspection Procedure Manual
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
8.1
:
:
NO.
DESCRIPTION
A-
General Documents :
Painting Specification
B-
Technical Documents:
B.1
B.2
4
5
DOCUMENT NO.
REV.
REMARKS
SYME-PIBASC-ENPISPPA-0001
SYME-PRBASCENPS-BSDE-9005
SYME-ELBASCENEL-SPEL-0001
SYME-ELBASCENEL-DSEL-0001
SYME-ELBASCENEL-CIDE-0001
Drawings:
SYME-ELBASCENEL-DWLO-0001
SYME-ELBASCENEL-DISL-0003
SYME-ELBASCENEL-DISL-0004
SYME-ELBASCENEL-DISL-0005
SYME-ELBASCENEL-DISL-0002
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
8.2
:
:
ITEM
NO.
DESCRIPTION
AT THE
TIME
OF BID
Q/TYPE
DEL. TIME
(Note 2)
PURPOSE
(Note 3)
FINAL
ISSUE
(Note 1)
AT THE
FINAL
INSP.
(Note 4)
Manufacturing Schedule /
Inspection Schedule /
Status Report
2W
Organization Chart
2W
2W
Sub-supplier List
2W
6w
10
6W
10
10W
10
10W
10
10W
10
8W
10
12W
10
12W
10
12W
10
6
7
8
9
10
11
12
13
14
12W
10
15
8W
10
8W
10
8W
10
16
17
Foundation/Skid Drawings
(Including Driver)
Loading and Bolt Setting
Diagram
18
Calculations
10W
10
19
Torsional Analysis
12W
10
4W
6W
10
20
21
Shop Detail
Drawings/Catalogues
Surface Preparation and Painting
Procedures
22
6W
10
23
Test Procedures
16W
(Purchasers
10
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
:
:
AFTER ORDERING
ITEM
NO.
DESCRIPTION
AT THE
TIME
OF BID
Q/TYPE
DEL. TIME
(Note 2)
Approval
shall be
obtained
one Month
before test)
PURPOSE
(Note 3)
FINAL
ISSUE
(Note 1)
10
10
AT THE
FINAL
INSP.
(Note 4)
24
25
26
P&IDs / PFDs
4W
10
27
6W
10
8W
10
6W
10
8W
10
8W
10
14W
10
12W
10
12W
10
10W
10
28
29
30
31
32
33
34
35
36
10W
10
37
10W
10
38
I/O list
12W
10
39
20W
10
40
4W
10
41
14W
10
20W
10
20W
10
20W
10
X
X
42
43
44
45
8W
10
46
Utility Requirements
6W
10
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
:
:
AFTER ORDERING
ITEM
NO.
47
48
49
50
DESCRIPTION
Erection Drawings
Max Piece Weight and
Dimensional Data
Packing & Transportation
Procedure
Installation Operation &
Maintenance Manuals
AT THE
TIME
OF BID
Q/TYPE
AT THE
FINAL
INSP.
(Note 4)
Q/TYPE
(Note 1)
DEL. TIME
(Note 2)
PURPOSE
(Note 3)
FINAL
ISSUE
(Note 1)
20W
10
14W
10
40W
10
1M Before
Shipping
10
51
20W
10
52
1M Before
Shipping
10
53
1M Before
Shipping
10
54
1M Before
Shipping
10
55
1M Before
Shipping
10
56
10
57
10
58
10
4W
10
4W
59
60
1M Before
Shipping
1M Before
Shipping
1M Before
Shipping
61
Lubrication List
4W
62
Progress Report
Monthly
10
Notes:
(1) Qty=Quantity of documents paper copies, moreover one CD containing e-files of
submitted documents shall be included in each transmittal.
(2) W=Weeks after Order, WPD=Weeks Prior to Delivery
(3) R=for Review / Information, A=for Approval
(4) X=Documents to Be Submitted at the Final Inspection
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
8.3
:
:
No.
Items
01-TR-1201,
01-TR-1202
01-TR-1401,
01-TR-1402,
01-TR-1403,
01-TR-1404
XX-TR-1401
~XX-TR-1409
XX-TR-1410
~XX-TR-1424
Quantity
Required by
Purchaser
Proposed
by Vendor
(Note 1)
2
(X)
( )
4
(X)
( )
9
(X)
( )
15
(X)
( )
Description
Power Transformer (33/40MVA)
ONAN/ONAF, oil immersed ,33/11.5kV, , %
impedance: 8, Dyn11, Temperature insulation
Class A,
25kA for 3 Sec.(Secondary), 1 CT for 64 and
1 CT for 51G, For the detail please refer to
the enclosed data sheet.
Power Transformer (2.5MVA) ONAN, oil
immersed , 6/0.42kV, % impedance: 7,
Dyn11, Temperature insulation Class A,
63kA for 1 Sec.(Secondary), 1 CT for 64 and
1 CT for 51G, For the detail please refer to
the enclosed SP12-2Y2-EL-DS-999- X-109.
Power Transformer (315kVA) AN, dry type,
33/0.42kV, % impedance: 4, Dyn11,
Temperature insulation Class B,
16kA for 1 Sec.(Secondary), For the detail
please refer to the enclosed data sheet
Power Transformer (100kVA) AN, dry type,
33/0.42kV, % impedance: 4, Dyn11,
Temperature insulation Class B,
16kA for 1 Sec.(Secondary), For the detail
please refer to the enclosed data sheet
Note 1: Vendor shall mark (X) for each item when accepting Purchasers requirements.
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
:
:
B) Scope of Work
Items
Required
by
Purchaser
Proposed
by Vendor
(Note 1)
(X)
( )
(X)
( )
(X)
( )
Mechanical Guarantee
(X)
( )
Performance Guarantee
(X)
( )
Sub-Vendors Coordination
(X)
( )
(X)*
( )
(X)
( )
(X)
( )
10
(X)
( )
11
Painting
Prime Coats at Shop
Finish Coats at Shop
(X)
(X)
( )
( )
12
(X)
(X)
(X)
( )
( )
( )
13
(X)
( )
14
(X)*
( )
15
(X)*
( )
16
(S)*
( )
17
Installation at site
( )
( )
18
(S)*
( )
No.
Remarks
Note 1: Vendor shall mark (X) for each item when accepting Purchasers requirements.
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
:
:
8.4
No
Inspection
Requirement/Check
Items
Acceptance Criteria
Witnessed/
Reviewed By
MFR's
Record
Certificate
1.
PRE-INSPECTION
MEETING
Applicable
specification and
data sheets
2.
VISUAL INSPECTION
Approved procedure
and drawings
SW
3.
DIMENSIONAL
INSPECTION
Approved procedure
and drawings
SW
Approved procedure
SW
Approved procedure
SW
OR
SW
OR
SW
SW
OR
OR
SW
SW
OR
SW
SW
OR
Approved procedure
OR
4.
5.
6.
INSULATION
RESISTANCE TEST
MEASUREMENT OF
WINDING RESISTANCE
MEASUREMENT OF
VOLTAGE RATIO
OR
Approved procedure
Approved procedure
Approved Procedure
OR
Approved Procedure
OR
INDUCED
16. OVERVOLTAGE
WITHSTAND TEST
Approved procedure
OR
8.
9.
10.
11.
12.
13.
14.
OR
MEASUREMENT OF
NO-LOAD LOSS AND
CURRENT
MEASUREMENT OF
SHORT-CIRCUIT
IMPEDANCE AND LOAD
LOSS
DIELECTRIC
RESISTANCE TEST
TEST ON-LOAD TAP
CHANGERS, WHERE
APPROPRIATE
SEPARATE SOURCE
VOLTAGE WITHSTAND
TEST
MEASUREMENT OF
NOISE LEVEL
TEMPERATURE RISE
TEST
TYPE TEST RECORDS:
-IMPULSE TEST
-MEASUREMENT OF
ZERO SEQUENCE
IMPEDANCE
-THERMAL ABILITY TO
WITHSTAND SHORT
CIRCUIT
- SHORT CIRCUIT TEST
7.
Remarks
Approved procedure
Approved procedure
Approved procedure
Approved procedure
Approved procedure
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
No
17.
18.
19.
20.
21.
:
:
Inspection
Requirement/Check
Items
ASSEMBLING/DISASSE
MBLING
INSTRUMENT
CALIBRATION
CURRENT
TRANSFORMER TEST
PROTECTION DEVICES
LOOP TEST
PAINTING/PRESERVATI
ON INSPECTION
Acceptance Criteria
Witnessed/
Reviewed By
MFR's
Record
Certificate
OR
OR
Approved Procedure
OR
Approved procedure
and drawings
OR
No defect shall be
observed
Approved procedure
and drawings
Approved Procedure
and Drawings
Remarks
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.