PROJECT:

SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
DOCUMENT TITLE
DOCUMENT NO

:
:

Specification for Emergency Generator

SYME-ELBASC-ENEL-SPEQ-0006-B03

SHEET NO. : REV. :

B03
1 of 10

Specification
for
Emergency Generator

B03

2-Feb-2014

Issued for Design

T.Rostami

S.Garjani

A.Bodaghi

B02

15-Dec-2013

Issued for Design

S.Garjani

S.Garjani

A.Bodaghi

B01

19-Sep-2013

Issued for Comment

S.Garjani

S.Garjani

A.Bodaghi

Rev.

Date

Description

Prepared

Checked

Approved
SAZ. POI :

This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

IFC1

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SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
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DEVELOPMENT PROJECT
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Specification for Emergency Generator

SYME-ELBASC-ENEL-SPEQ-0006-B03

SHEET NO. : REV. :

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Table of Contents
1. Purpose..................................................................................................................... 4
2. Applicable Documents .............................................................................................. 4
3. Definitions ................................................................................................................. 4
4. Overview ................................................................................................................... 4
4.1

Introduction .................................................................................................................... 4

5. General Requirements .............................................................................................. 4

5.1 Language ....................................................................................................................... 4
5.2 Climate data ................................................................................................................... 5
6. IPS Clarification (IPS-M-EL-138(1)) .......................................................................... 5
6.1 Clause 2: References (Addition) .................................................................................... 5
6.2 Clause 5.2: Stator Winding and Cable Termination (Addition) ...................................... 5
6.3 Clause 5.5: Exciter (Addition) ........................................................................................ 6
6.4 Clause 5.6: Automatic Voltage Regulation (Addition) .................................................... 6
6.5 Clause 5.8: Bearing and Lubrication (Addition) ............................................................. 6
6.6 Clause 5.9: Anti Condensation Heater (Addition) .......................................................... 7
6.7 Clause 5.15: rating plate ................................................................................................ 7
6.8 Clause 5.16: Generator Control Panel (Addition) .......................................................... 7
6.9 Clause 6.9: Over speed (Addition) ................................................................................. 9
6.10 Clause 9: Painting (Addition) ......................................................................................... 9
6.11 Clause 10: documentation (Addition) ............................................................................. 9
6.12 Clause 14: Spare parts (Addition) ................................................................................ 10
7. Attachments ............................................................................................................ 10
7.1

Attachment #1: IPS-E-EL-138(1) (36 Sheets) .............................................................. 10

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1. Purpose

B03

This job specification shall be used to support the engineering, manufacturing and
supplying of synchronous generator for the south YARAN Project.
This specification is an addendum to IPS specifications:
IPS-M-EL-138(1) Material and equipment standard for synchronous generators,
Clauses not mentioned in this specification remain unaltered.

2. Applicable Documents
Document references which shall be used in conjunction with this general specification are
listed below, but shall not be limited to the below documents;
SYME-ELBASC-ENEL-CIDE-0001

Electrical Design Criteria

In the event of any conflict between this specification and engineering documents, this
specification shall take precedence.

3. Definitions
OWNER
CLIENT
CONSULTING ENGINEER
PROJECT
LOCATION
APPROVED

: NIOC
:Petroleum Engineering and development Co.(PEDEC)
:Sazeh Consultants
:South Yaran oil Field Development (Basic Engineering)
:Khuzestan Province-120Km west of AHWAZ
:Approved by Client

4. Overview
4.1

Introduction
South Yaran oil field is located in Khuzestan province 120KM west of Ahwaz
with 20Km length and 2.5Km width at south part of Yaran oil field.
24 No wells considered at this area consisting of 14 No Sarvak wells, 8 No
Fahlian & Gadvan wells and 2 No appraisal wells for sarvak and fahlian&
Gadvan layers with total estimated output between 50,000 to 60,000 STB/Day.
Flow of wells is transferred to the 2 phase separation unit (Cluster) for
separation of gas from liquids and dehydrating of gas.
The dehydrated gas is transferred to NGL 3200 and the liquids are transferred
to Karoon production plant for further processing.

5. General Requirements
5.1

Language
All documents, drawings and submittals shall be in English.

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5.2

:
:

Specification for Emergency Generator

SYME-ELBASC-ENEL-SPEQ-0006-B03

Climate data
Max absolute temperature
Min temperature
Max & Min Wind speed
Storm wind speed
Soil temperature
Maximum sun temperature
Rain fall volume
Barometric pressure
Maximum & Minimum Humidity

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50 oC
0 oC
9.6 & 6.2 m/s
68 m/s
40 oC (1m under finish grade)
85 oC
170-250mm/y
736 mmHg
74% & 41%

6. IPS Clarification (IPS-M-EL-138(1))

6.1

Clause 2: References (Addition)

The following standards shall be added to the standard list of clause 2.1
Dimensions and Output Ratings for Rotating
IEC 60072-1991
Electrical Machines
IEC 60079-2001
Electrical Apparatus for Explosive Gas Atmospheres
IEC 60085-2004
Thermal Classification of Electrical Insulation
IEC 60255-1990
Electrical Relay
IEC 61000-2002
Electromagnetic Compatibility (EMC) (All Parts)
IEC60034-9
Noise limit
IEC60364
Electrical installation in building
Degree of protection provided by enclosures (IP
IEC60529
code).
Recommended practices for testing of synchronous
IEEE STD 115
machines
Recommended practices for emergency and
IEEE STD 446
standby power systems for industrial and
commercial applications

6.2

Clause 5.2: Stator Winding and Cable Termination (Addition)

All six stator winding ends shall be brought out to a separate terminal box (main
terminal box 0.4kV) for cable termination.
The arrangement of the terminals shall have adequate space to accommodate
the size and type of cable as specified. Means shall be provided by the vendor
to prevent accidental reduction of the clearance at terminal due to lose strand of
movement of insinuated cable lugs.
Both ends of each stator winding shall be brought out to terminal positions on
the stator casing, the phase end terminal box being arranged for 3-phase and
neutral connection. The terminal box shall be designed to accept flexible 4-core
XPLE insulated PVC sheathed cables and shall include a bolted dust-tight cover
which can be removed without disturbing the cables.
The generator shall withstand the specified overload continuously and direct
short circuit on the output terminals for 3 seconds.
MV generator neutral shall be grounded via a high resistance ground fault
detector, supplied complete with normally open contacts for a remote alarm
device. Low voltage generator neutral point shall be solidly earthed.
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Specification for Emergency Generator

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Clause 5.5: Exciter (Addition)

The excitation unit of the exciter shall consist of the following components:
Rectifier transformer.
Static current transformer (for distribution of the reactive load during parallel
operation).
Current transformers required.
Chokes.
Capacitors, electronic controller.
The excitation unit shall have devices for setting the following parameters:
voltage required +5%, -5%
controller gain,
reset time,
drooping,
Disturbance feed forward control
The target voltage value shall be adjusted with the aid of a remote controller
(depending on operation mode fixed value or reference value from the
synchronization unit).
In such a case the generator voltage can be set to the target value by means of
an adjustable resistor installed in parallel with the exciter winding.
The exciter circuit shall be protected by an integrated over voltage release
system.
The exciter shall be protected against diode failure by connected fuses,
provided with visual indication for operation of a diode fuse.
The exciter rotor shall be arranged on the generator shaft.
The excitation system shall satisfy the following performance requirements:
Single running with a voltage regulation of 2% at generator loads up to
continuous rating over the power factor range unity to 0.80 lag.
Parallel on load operation with the system.
For conditions above no loss of control or instability shall occur, and KVA
and KVAR load sharing shall be within the limits of generator capability.
Manual and auto control shall be provided.
Control voltage should be 5% of set voltage overall specified operating
conditions.
The minimum forcing field voltage capability shall be twice the generator
field voltage at full load.
Maximum transient voltage variation on the sudden application or removal of
rated load or on starting of the largest connected motor should be 20%

6.4

Clause 5.6: Automatic Voltage Regulation (Addition)

An automatic voltage regulator (AVR) of the silicon controlled rectifier type shall
be supplied. The AVR shall provide with adjustments for gain and stabilizing.

6.5

Clause 5.8: Bearing and Lubrication (Addition)

Bearings shall be protected against damage during transport by securing the
shaft, even when coupled to the diesel engine.
0.4kV generator shall have 2 independent bearings

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The non-drive-end bearing shall be insulated to prevent any shaft currents. The
drive-end bearing shall be earthed. The rotor shall be provided with a shaft
earthling brush.
A minimum of one resistance temperature detector for each bearing shall be
provided. All detector lead shall be metallic armored (temperature controller see
winding paragraph).
Bearings shall be protected against damage during transport by securing the
shaft, even when coupled to the diesel engine.
Bearings shall be either rolling elements anti-friction types or lubricated sleeve
types.
Selection shall be based on the criteria listed in API 610. Sleeve bearings shall
be equipped with an oil level indicator.
6.6

Clause 5.9: Anti Condensation Heater (Addition)

The anti condensation heater shall be switched on and of automatically
depending the temperature accessed from the EDG control system.

6.7

Clause 5.15: rating plate

Below items to be added in rating plate items:
Project title
Equipment tag no.

6.8

Clause 5.16: Generator Control Panel (Addition)

Generator control panel mounted in the diesel room shall be a freestanding
control panel type with access doors lockable by padlocks, complete and
including the following and depending on rating, voltage and application of
specific cases:
1 Selector switch for automatic / off/ manual
1 Set of engine control relays
1 Set of alarm equipment
1 Set of automatic shut-down
1 mechanically operated hour meter
3 ammeter
1 Voltmeter with selection switch
1 Frequency indicator
1 Unbalanced toad wattmeter for 3-phase 4-wire supply
1 Set of generator field control equipment
1 Engine speed controller
1 Set of start and "stop" push buttons.
Signal lamp
1 Emergency stop push button, shrouded type.
Complete set of alarms & trips signals including followings shall be provided &
indicated on alarm lamp on the roof of diesel generator room.
High water temperature alarm
High water temperature trip
Low lubricating oil pressure alarm
Low lubricating oil pressure trip
Cooling water pressure alarm
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Specification for Emergency Generator

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Cooling water pressure trip

Lubricating oil temperature alarm
Lubricating oil temperature trip
Over speed protection operated trip
24 volts control or starting charger failure alarm
Loss of 24 V control or starting voltage alarm
Failure to start alarm
Auto / off / Man. switch not in auto position alarm
Daily fuel tank low-level alarm
Fire protection faulty or operated alarm
Ventilation or heating system faulty alarm
Six alarm windows for protective relays should be considered as a spare.
Following alarms shall be provided to be sent to switchgear room:
Group signaling of above-mentioned signals called "diesel generator trouble"
Main fuel tank low level
Selector switch not in auto position.
Diesel generator in service
All sensors, trips and indicators shall be powered from the generator battery.
All trip and alarm systems should be reset manually.
Before changing the position of auto/off/man selector switch to off position, trip
signal should not be reset
Protection relay:
According to single line diagram, following electrical protection relays shall be
provided for generators and mounted on the remote generator control panels in
the substation:
Winding over temperature (26 w), alarm and trip
Bearing over temperature (26 b), alarm and trip
Bearing vibration (39), alarm and trip
Stator differential overcurrent (87), trip
Stator negative sequence overcurrent (46), trip
Rotating rectifier diode failure (94d), trip
Rotor earth fault (64R), trip
Stator over voltage and under voltage (59, 27), trip
Stator over frequency and under frequency (81), trip
Field failure or loss of synchronism (40), trip
Stator reverse power (32), trip
Stator voltage restrained 3 phase overcurrent (51V), trip
Stator neutral earth fault (51N), trip
Coolant over temperature or failure(26C) alarm
Time delayed audible overload alarm and contact outputs (49)
The following will be provided by contractor in the switchboard:
All line side current transformers
Voltage transformer
Protection relays shall be microprocessor type, withdrawable, with full testing
facilities to allow secondary injection of the relays. A setting proposal document
for all relays including calculations shall be provided, however final settings shall
be mutually agreed with contractor.
Sequence of operation:
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Diesel generator control panel shall be equipped with an automatic change over
switch. Voltage and frequency of normal supply is sensed and if the voltage and
frequency is less than setting voltage and frequency in specified time, change
over switch automatically open the normal supply breaker and then send start
command to diesel. After diesel reach to normal speed and voltage and the
minimum 120 sec., the generator breaker shall be closed and will be supplied
the load.
If the normal supply restored to normal voltage and frequency the generator
breaker is opened and the normal supply breaker is closed. After 5-10 minutes
that diesel is cooled the stop command send to diesel.
6.9

Clause 6.9: Over speed (Addition)

The range of adjustment shall be not less than plus and minus 5% of rated
speed.

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6.10

Clause 9: Painting (Addition)

The color of final layer shall be light grey according BS 381C No. 631C unless
otherwise specified in data sheet. Painting shall be done according to IPS-TP100. If vendor use another standard for painting it shall be submitted to client for
approve.

6.11

Clause 10: documentation (Addition)

The Vendor shall provide the following drawings and data in English at no cost
to the owner:
Complete technical Vendor's products catalog.
Comprehensive catalogues, technical data, dimensional outline drawings,
proposed test procedure, service facilities, etc. of the equipment offered and
its various components.
Preliminary connection and wiring diagrams, dimensional and cross
sectional drawings, control system diagram.
Declaration of confirmation with the set standards and/or clear indication of
deviations from the standards and this specification.
Vendor's design calculation, necessary documents and/or data for the
calculation of the power output of the engine in respect to the site and
climatic condition detailed in data sheet.
Drawing curves.
Performance curve showing torque, fuel consumption, engine speed and
power output.
Recommended commissioning and 2 years running consumable and spare
parts separately listed, numbered, referenced and duly priced.
Shipping dimensions (length, width and height) and weight with shipping
schedules.

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Clause 14: Spare parts (Addition)

6.12.1 Spare Parts for Installation and Commissioning (Start-Up Spares)
Precommissioning and commissioning spare parts are required to safeguard
the operation of equipment during the running in and start up period of the
equipment.
Vendor shall quote pre-commissioning and commissioning spare parts for a
period at least 3 months.
These spare parts will be agreed upon by the vendor and purchaser and
purchased with the main equipment.
6.12.2 Spare Parts for Two Years of Operation
These spare parts are required for commissioning and the subsequent
continuous operation on the basis of the details listed below.
Wear and corrosion during normal operation.
Damage or deficiencies during operation, maintenance or inspection of
equipment
The required components and quantities shall be suggested by the vendor for a
two-year operation period and quoted in the offer for the equipment.

7. Attachments
B03

7.1

Attachment #1: IPS-E-EL-138(1) (36 Sheets)

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