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Biotechnology Advances
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a r t i c l e
i n f o
Article history:
Received 8 March 2011
Received in revised form 14 November 2011
Accepted 4 January 2012
Available online 11 January 2012
Keywords:
Microalgae
Biodiesel
Oil extraction
Lipid extraction
Organic solvent
Supercritical carbon dioxide
Downstream process
Pre-treatment
Direct transesterication
a b s t r a c t
The rapid increase of CO2 concentration in the atmosphere combined with depleted supplies of fossil fuels
has led to an increased commercial interest in renewable fuels. Due to their high biomass productivity,
rapid lipid accumulation, and ability to survive in saline water, microalgae have been identied as promising
feedstocks for industrial-scale production of carbon-neutral biodiesel. This study examines the principles
involved in lipid extraction from microalgal cells, a crucial downstream processing step in the production
of microalgal biodiesel. We analyze the different technological options currently available for laboratoryscale microalgal lipid extraction, with a primary focus on the prospect of organic solvent and supercritical
uid extraction. The study also provides an assessment of recent breakthroughs in this rapidly developing
eld and reports on the suitability of microalgal lipid compositions for biodiesel conversion.
2012 Elsevier Inc. All rights reserved.
Contents
1.
2.
3.
4.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microalgal lipid composition . . . . . . . . . . . . . . . . . . . . . . .
Overview of downstream processes . . . . . . . . . . . . . . . . . . . .
Lipid extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.
Organic solvent extraction . . . . . . . . . . . . . . . . . . . . .
4.1.1.
Basic principles . . . . . . . . . . . . . . . . . . . . . .
4.1.2.
Solubility parameters . . . . . . . . . . . . . . . . . . .
4.1.3.
Selection of organic solvents . . . . . . . . . . . . . . . .
4.1.4.
Operating variables . . . . . . . . . . . . . . . . . . . .
4.1.5.
Modications to organic solvent extraction . . . . . . . . .
4.2.
Supercritical uid extraction . . . . . . . . . . . . . . . . . . . .
4.2.1.
Basic principles . . . . . . . . . . . . . . . . . . . . . .
4.2.2.
Operating variables . . . . . . . . . . . . . . . . . . . .
4.3.
Comparison between organic solvent extraction and SCCO2 extraction
5.
Effect of cellular pre-treatment on lipid extraction . . . . . . . . . . . . .
6.
Simultaneous extraction and transesterication of microalgal lipids . . . . .
7.
Microalgal biorenery . . . . . . . . . . . . . . . . . . . . . . . . . .
8.
OriginOil Single-Step Extraction of microalgal lipids . . . . . . . . . . . .
9.
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Acknowledgments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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710
710
712
715
716
716
718
718
720
721
722
722
723
724
726
729
730
730
731
731
731
710
1. Introduction
The search for sustainable and renewable fuels is becoming
increasingly important as a direct result of climate change and rising
fossil-fuel prices. Current commercial production of biodiesel or fatty
acid methyl ester (FAME) involves alkaline-catalyzed transesterication of triglycerides found in oleaginous food crops with methanol.
However, cultivation of these food crops for biodiesel (mainly
rapeseed in Europe and soybean in the US) is no longer sustainable
as it requires substantial arable land and consumes large amounts of
freshwater (Chisti, 2007).
Microalgae are currently considered to be one of the most
romising alternative sources for biodiesel (Sheehan et al., 1998).
Since many microalgal strains can be cultivated on non-arable land
in a saline water medium, their mass farming does not place additional strains on food production (Widjaja et al., 2009). Their high photosynthetic rates, often ascribed to their simplistic unicellular
structures, enable microalgae not only to serve as an effective carbon
sequestration platform but also to rapidly accumulate lipids in their
biomass (up to 77% of dry cell mass). Even using a conservative
scenario, microalgae are still predicted to produce about 10 times
more biodiesel per unit area of land than a typical terrestrial oleaginous crop (Chisti, 2007; Rosenberg et al., 2008; Sheehan et al.,
1998; Shenk et al., 2008).
There are, however, various technological and economic obstacles
which have to be overcome before industrial-scale production of
microalgal biodiesel can take place. The selection and successful
outdoor large-scale cultivation of a robust microalgal strain, which
has optimum neutral lipid content, possesses an elevated growth
rate, and is immune towards invasion by local microbes, remain a
major upstream challenge (Sheehan et al., 1998). On the other
Fig. 1. (a) Fatty acid chains. Saturated fatty acid (C18:0 or stearic acid) on the left. Unsaturated fatty acid (C18:1 or oleic acid) on the right. Oleic acid is of cis-isomerism. (b) Lipid
molecules. Triacylglycerol (neutral lipid) on the left. Phospholipid (polar lipid) on the right. R, R, R in the triacylglycerol molecule represent fatty acid chains. Phospholipid
molecule is negatively charged.
Modied from Nelson and Cox (2000).
acids consist of at least one double bond (Nelson and Cox, 2000).
When the carboxylate end of the fatty acid molecule is bonded to
an uncharged head group (e.g. glycerol), a neutral lipid molecule is
formed (e.g. triacylglycerol). On the other hand, the association of a
fatty acid molecule to a charged head group (e.g. glycerol and phosphate complex) forms a polar lipid molecule (e.g. phospholipid).
Lipids can be dened as any biological molecule which is soluble
in an organic solvent. As mentioned above, most lipids contain fatty
acids (Fig. 1) and can generally be classied into two categories
based on the polarity of the molecular head group (Kates, 1986a):
(1) neutral lipids which comprise acylglycerols and free fatty acids
(FFA) and (2) polar lipids which can be further sub-categorized into
phospholipids (PL) and glycolipids (GL). Neutral lipids are used
primarily in the microalgal cells as energy storage, while polar lipids
pack in parallel to form bilayer cell membranes. Acylglycerol consists
of fatty acids ester-bonded to a glycerol backbone and is categorized
according to its number of fatty acids: triacylglycerols (TG), diacylglycerols (DG), monoacylglycerols (MG). FFA is a fatty acid bonded to a
hydrogen atom.
It is noted that there are also some types of neutral lipids that do
not contain fatty acids, such as hydrocarbons (HC), sterols (ST),
ketones (K), pigments (carotenes and chlorophylls). Even though
these lipid fractions are soluble in organic solvents (hence tting
the denition of lipids), they are not convertible to biodiesel. Readers
are referred to other sources for a more comprehensive description
regarding lipids, their varieties, and their molecular structures
(Kates, 1986a; Mathews and van Holde, 1996; Volkman et al.,
1989). The term oil is often used to refer to any lipid fraction that
exists as a liquid at ambient conditions. Since lipids, especially those
obtained from microalgae, are extracted as composite mixtures
consisting of various fractions, they do not always exist as liquids.
As such, the term oil is not used in any part of this study.
Microalgal lipid content varies considerably from one species to
another and could range, in terms of dry biomass, from 5 to 77 wt.%
(Brown et al., 1997; Chisti, 2007). Brown et al. (1997) studied the nutritional properties of 40 different Australian microalgal species and
concluded that they comprise, as a weight fraction of dry cell mass,
between 5 and 20% lipids. Microalgal lipid composition also varies
considerably from one species to another (Brown et al., 1997). During
their study investigating the lipid compositions of various microalgal
species, Lv et al. (2010) demonstrated that some microalgal species
are richer in neutral lipids than other species.
The composition and fatty acid prole of lipids extracted from a
particular species is further affected by the microalgal life cycle as
well as the cultivation conditions, such as medium composition,
temperature, illumination intensity, ratio of light/dark cycle, and
aeration rate (Guzman et al., 2010; Ota et al., 2009; Ramadan et al.,
2008; Rao et al., 2007). Microalgal cells harvested during the stationary phase have lower polar lipid contents than the same species
obtained during the logarithmic phase (Dunstan et al., 1993). Some
microalgal species have been known to increase their lipid contents
from ~ 10 wt.% to almost 20 wt.% during oxygen deprivation
(Dunstan et al., 1993). Microalgal cells generally respond to nutrient
starvation by intensifying the metabolic pathway which synthesizes
neutral lipids. However, this increase in cellular lipid production
usually does not result in an overall increase in oil productivity per
unit mass as it is often performed by sacricing growth and through
the cessation of cell division. Due to the aforementioned inter- and
intraspecic variations, the suitability of microalgal lipids for biodiesel production is difcult to assess and often needs to be examined
on a case-by-case basis.
Acylglycerols are desirable for commercial-scale biodiesel production for two main reasons. Firstly, industrial-scale alkaline-catalyzed
transesterication is designed to process acylglycerols (TG, DG, and
MG) and has limited efcacies on other lipid fractions, such as polar
lipids and free fatty acids (Christie, 2007; Lang et al., 2001). Secondly,
711
Fig. 2. Compositions of crude lipids extracted from three microalgal species during
logarithmic phase and stationary phase. Top: Nannochloropsis oculata, middle: Pavlova
lutheri, bottom: Isochrysis sp. For neutral lipids, TG: triacylglycerols, HC: hydrocarbons,
ST: sterols, K: ketones, FFA: free fatty acids.
Modied from Dunstan et al. (1993).
712
30
25
20
15
10
5
14
:0
16
:0
C
18
:0
C
16
:
C 1
16
:1
C t
18
:1
C
20
:1
C
16
:2
C
18
:2
C
16
:3
C
18
:3
C
16
:4
C
18
:
C 4
20
:4
C
20
:5
0
C
0
27.6%
3
14.2%
2
16.2%
1-trans
0.8%
1
20.3%
Fig. 3. Fatty acid composition of crude lipid extracted from the species Tetraselmis
suecica at the end of logarithmic phase (the beginning of stationary phase): (a) in
terms of fatty acid chain; (b) in terms of number of double bonds in the fatty acid
chain. In (a), the letter t after the fatty acid name (C16:1t) denotes trans-isomerism.
When no letter t appears, fatty acid is of cis-isomerism. In (b), the word -trans after
the number of double bonds denotes that fatty acids are of trans-isomerism. When
no isomerism is mentioned, fatty acid is of cis-conguration.
Modied from Volkman et al. (1989).
fatty acid content (27.6 wt.%) is relatively low when compared to the
total cis-unsaturated content (71.6 wt.%). This is desirable as FAME
derived from cis-unsaturated fatty acids often has advantageous
cold ow properties (a low cloud point and a low pour point). In
contrast to saturated chains which pack rapidly upon temperature
decrease to form tight semicrystalline structures, cis-unsaturated
fatty acids are prevented from forming regular molecular packing
due to the bends imposed by the cis double bonds and consequentially freeze at a much lower temperature (Lang et al., 2001; Mathews
and van Holde, 1996). The extracted lipid contains a relatively modest
amount of polyunsaturated fatty acids (PUFA) with 4 or more double
bonds (C16:4 being the most abundant at 7.9 wt.%). This is desirable
as highly unsaturated PUFAs are known to be responsible for the
poor volatility, the low oxidation stability, and the tendency for
gum formation observed in some oilseed-derived biodiesel (Lang
et al., 2001). In terms of lipid classes, it is noted that acylglycerols
generally have a lower degree of unsaturation than polar lipids and,
as such, are more suited for biodiesel conversion.
3. Overview of downstream processes
Fig. 4 shows the downstream processing steps required to produce
biodiesel from microalgal biomass (Halim et al., 2011). Table 1 lists
the different laboratory-scale technological options currently available for each step. The table also examines the scale-up potential of
each technology. After the microalgal culture is harvested from the
bioreactor, it is concentrated in a dewatering step. The concentrated
microalgal culture is then processed in a pre-treatment step to prepare it for lipid extraction. During lipid extraction, lipids are extracted
out of the cellular matrices with an extraction solvent. The lipids are
then separated from the cellular debris, isolated from the extraction
solvent and any residual water, and nally converted to biodiesel in
713
Fig. 4. Process ow diagram showing the downstream processing steps needed to produce biodiesel from microalgal biomass.
714
Table 1
Different laboratory-scale technologies available for each downstream processing
step required to produce biodiesel from microalgae. The scale-up potential of each
technology is examined. . * * *: highly scalable. *: lack scalability.
Process step
Cultivation
Dewatering
Pre-Treatment: cell
disruption
Pre-Treatment: drying
Pre-Treatment: particulate
size reduction
Lipid extraction
Lipid fractionation
Transesterification
Technologies
Scale-up potential
raceway ponds
***
photobioreactors
**
agglomeration
***
centrifugation
**
filtration
**
flocculation
***
pressure dewatering
ultrasonication
**
high-pressure homogenization
***
french pressing
**
bead miling
** *
microwave
**
**
osmotic shock
**
oven drying
freeze drying
spray drying
**
**
**
ultrasound-assisted organic
solvent extraction
**
microwave-assisted organic
solvent extraction
**
**
**
filtration
**
**
distillation
**
vacuum evaporation
**
liquid chromatography
acid precipitation
**
urea crystallization
**
acid catalyst
***
alkali catalyst
***
solvent and the residual water from the lipids. When non-polar/polar
organic solvent mixture is used (refer to Section 4.1.1), residual water
is removed from the extraction solvent and the lipids via biphasic
separation and decantation. The liquidliquid separation then
removes the extraction solvent from the lipids. On the other hand,
for supercritical uid extraction, pressure decompression returns
the extraction solvent as well as the residual water to their gaseous
states and results in forced precipitation of the lipids (refer to
Section 4.2.1). As such, no extra step is needed for the removal of
extraction solvent and residual water.
The isolated lipids, referred to as crude lipids or total lipids, can
now be gravimetrically quantied. The term total lipids is primarily
used for analytical purposes. As previously mentioned in Section 2,
in addition to acylglycerols, crude lipids obtained from microalgal
biomass frequently contain polar lipids and non-acylglycerol neutral
lipids (such as free fatty acids, hydrocarbons, sterols, ketones,
carotenes, and chlorophylls). From the perspective of biodiesel
production, any non-acylglycerol biochemical fraction is a contaminant and will have to be removed from the crude lipids. As such,
crude lipids arising from microalgal biomass are often subjected to a
fractionation step before they are transesteried. Different purication methods, such as liquid chromatography, acid precipitation,
and urea crystallizations, are used for lipid fractionation (Medina
et al., 1998).
During transesterication, the fatty-acid-containing lipid fractions
in the crude lipids are reacted with alcohol (methanol, ethanol,
isopropanol, butanol) and converted to fatty acid alkyl esters. When
methanol is used, the reaction produces fatty acid methyl ester
(FAME) or biodiesel. Either an acid (such as H2SO4) or an alkali
(such as NaOH or KOH) can be used as a catalyst for transesterication (Christie, 2007; Volkman et al., 1989). Since alkali catalysts
have faster reaction rates (estimated at 4000 faster) and higher conversions than acid catalysts for the transesterication of acylglycerols,
they are commercially used in the chemical industry for conversion of
plant and animal oils to biodiesel (Huang et al., 2010). As previously
noted in Section 2, alkaline-catalyzed transesterication has limited
efcacies when applied to non-acylglycerol fatty-acid-containing
lipid fractions, such as polar lipids and free fatty acids. During alkaline
transesterication of acylglycerols, the catalyst cleaves the ester
bonds holding the fatty acids to the glycerol backbone (Fig. 5)
(Chisti, 2007). The liberated fatty acids are then reacted with
methanol to form FAME. In lab-scale experiments where only small
amounts of crude microalgal lipids are available, a large amount of
methanol (substantially in excess of stoichiometric requirement) is
often added to ensure quantitative transesterication.
Once transesterication is completed, the reaction mixture,
containing biodiesel, glycerol, reformed alkali catalyst, excess
methanol, and un-transesteried lipids, then undergoes posttransesterication purication to remove by-product contaminants
(glycerol, alkali catalyst, and excess methanol). A laboratory-scale
post-transesterication purication method typically consists of 2
steps. The reaction mixture is left to settle under gravity to induce biphasic partitioning (top biodiesel/un-transesteried lipids phase and
bottom glycerol phase). Once the biodiesel/un-transesteried lipids
phase is decanted off, it is washed repeatedly with water to eliminate
any alkali catalyst and excess methanol (Chisti, 2007; Demirbas,
2008; Demirbas and Karslioglu, 2007). More details on alkaline transesterication of acylglycerols and post-transesterication purication
can be found elsewhere (Lang et al., 2001; Wahlen et al., 2011).
Analyses of the FAME composition of the puried biodiesel/
untransesteried lipids phase are carried out using a gas chromatography (GC) system.
Variables that affect FAME conversion during alkaline transesterication include the molar ratio of acylglycerol to methanol, the molar
ratio of acylglycerol to catalyst, the reaction temperature, the reaction
time, the FFA content of the crude lipids, and the water content of the
715
Triacylglycerol
Methanol
FAME
(biodiesel)
Glycerol
Diacylglycerol
Methanol
FAME
(biodiesel)
Glycerol
Monoacylglycerol
Methanol
Potassium
Hydroxide
Monoacylglycerol
Water
FAME
(biodiesel)
Soap
Glycerol
Water
Glycerol
Fig. 5. Various reactions involving the alkali catalyst, KOH or potassium hydroxide. [1], [2], and [3] illustrate the alkaline transesterication of acylglycerol with methanol to produce
biodiesel as a main product and glycerol as a by-product. [4] illustrates the undesirable reaction between free fatty acid and KOH to form soap and water (saponication).
[5] illustrates the undesirable reaction between acylglycerol (monacylglycerol is used as a representation) and water under an alkaline condition to from free fatty acid and glycerol.
Modied from Chisti (2007) and Huang et al. (2010).
crude lipids. As illustrated in Fig. 5, FFA reacts with the alkali catalyst
to form soap and water (saponication). As such, if the crude lipids to
be reacted have a high FFA content, excess alkali catalyst must always
be added in order to compensate for the saponication loss (Huang
et al., 2010). Past works on alkaline transesterication of vegetable
oil have shown that abundant presence of water in the crude lipids
had an adverse effect on the reaction kinetics (Christie, 2007; Lang
et al., 2001). As depicted in Fig. 5, water under alkaline conditions
irreversibly reacts with acylglycerol to from free fatty acid, the
formation of which, as mentioned above, consumes the alkali catalyst
for its elimination. In a study by Lepage and Roy (1984), FAME
recoveries during the transesterication of TG standards were found
to substantially decrease once water content of the standards
exceeded 20 wt.%.
In order for microalgal biodiesel to be environmentally sustainable,
the total CO2 emitted in the downstream processing steps must be
lower than or at least equal to the total CO2 originally captured by the
microalgal cells during their cultivation. Therefore, processes selected
in each step should aim at minimizing energy consumption.
4. Lipid extraction
Depending on its pre-treatment pathway, microalgal biomass to
be submitted to lipid extraction can assume one of the following
physical states: concentrate or disrupted concentrate or dried powder. During lipid extraction, the microalgal biomass is exposed to an
eluting extraction solvent which extracts the lipids out of the cellular
matrices. Once the crude lipids are separated from the cell debris, the
extraction solvent, and water (only when extraction is performed on
concentrate or disrupted concentrate), their mass can be measured
gravimetrically. Ideally, a lipid extraction technology for microalgal
biodiesel production needs to display a high level of specicity
716
static organic
solvent film
bulk organic
solvent
cell membrane
and cell wall
1
3
2
cytoplasm
nucleus
5
Fig. 6. Schematic diagram of the proposed organic solvent extraction mechanisms. Pathway shown at the top of the cell: mechanism for non-polar organic solvent. Pathway shown
at the bottom of the cell: mechanism for non-polar/polar organic solvent mixture. lipids, non-polar organic solvent, polar organic solvent. Both mechanisms can be described
in 5 steps. Step 1: penetration of organic solvent through the cell membrane. Step 2: interaction of organic solvent with the lipids. Step 3: formation of organic solventlipids complex. Step 4: diffusion of organic solventlipids complex across the cell membrane. Step 5: diffusion of organic solventlipids complex across the static organic solvent lm into the
bulk organic solvent.
717
organic solventlipids complex then diffuses across the cell membrane (step 4) and the static organic solvent lm surrounding the
cell (step 5) into the bulk organic solvent. As such, the addition of a
polar organic solvent to a non-polar organic solvent facilitates the extraction of membrane-associated neutral lipid complexes. However,
the process also inevitably leads to the co-extraction of polar lipids.
In most laboratory practices, both non-polar organic solvent and
polar organic solvent are added to the microalgal cells to ensure the
complete extraction of all neutral lipids, both in the form of freestanding globules and in the form of membrane-associated complexes. During our previous study investigating lipid extraction from
Chlorococcum sp. (Halim et al., 2011), the inclusion of isopropanol
as a co-solvent was shown to improve the total lipid yield of pure
hexane system by more than 300% (nal total lipid yield of pure
concentrate
microalgal culture
dried
powder
cell
debris
hexane/
IPA
methanol
KOH
crude
lipids
biodiesel,
hexane/IPA
glycerol,
un-transesterified
lipids
Fig. 7. Schematic diagram showing the experimental steps typically undertaken for laboratory-scale production of microalgal biodiesel using an organic solvent mixture as a lipid
extraction technology. Hexane/isopropanol (IPA) (3/2 v/v) mixture is used for lipid extraction. Cell disruption, lipid fractionation, and post-transesterication purication are not
performed. (a) Cultivation with photobioreactors. (b) Dewatering with a centrifuge. (c) Drying (pre-treatment) with an oven. (d) Particulate size reduction (pre-treatment) with a
pestle and a mortar. (e) Lipid extraction with hexane/isopropanol mixture. (f) Removal of cell debris with a lter. (g) Removal of extraction solvent with a distillation unit.
(h) Transesterication with an alkali catalyst.
718
D P H
and poor ones lie outside. Ra is the distance of the solvent from the
center of the solubility sphere.
2
Ra 4DS DP PS PP HS HP
Subscript i signies one of the three components of Hansen solubility parameters, is volume fraction of each solvent in the mixture.
We have computed the HSP characterizations for organic solvents
and organic solvent mixtures commonly employed to extract lipids
from microalgal biomass in Table 2. All of the Hansen solubility
parameters of pure organic solvents were obtained from Hansen,
2007. Eq. (6) was used to calculate composite Hansen solubility
parameters for organic solvent mixtures. Triacetin was used as a
representative for all types of triacylglycerols. Ra was calculated
with triacetin as a solute (Eq. (4)). Ro value of 12 MPa 1/2 indicates
marginal solubility of a solute in a solvent and was assigned for RED
estimation (Eq. (5)).
As can be seen from Table 2, triacetin appears to be highly soluble
in hexane/isopropanol mixture (3:2 v/v) (RED = 0.3) and chloroform
(RED = 0.4). On the other hand, chloroform/methanol/water mixture
(1:2:0.8 v/v/v) appears to be poor solvents for triacetin (RED = 1.2).
Such a nding is contradictory to previous lipid extraction works
which recommend the use of chloroform/methanol/water mixture
(Molina Grima et al., 1994). We note that the current triacetinbased HSP characterizations must be treated with caution. Triacylglycerols with higher carbon number will have different Hansen solubility parameters to triacetin. Additionally, limited availability of Hansen
solubility parameters for other desirable neutral-lipid derivatives,
such as diacylglycerols, monoacylglycerols, and neutral lipids/polar
lipids complexes, prevents the complete characterization of microalgal lipids. More research is needed before the mechanisms underlying
organic solvent extraction of microalgal lipids (as outlined in
Section 4.1.1.) can be fully explained with HSP characterization.
4.1.3. Selection of organic solvents
In addition to satisfying the previously mentioned criteria for an
ideal lipid extraction technology, the selected organic solvents should
Table 2
HSP characterizations for organic solvents and organic solvent mixtures commonly employed to extract lipids from microalgal biomass. Ra was calculated with triacetin as a solute.
Hansen solubility parameters for triacetin: D = 16.5 MPa1/2, P = 4.5 MPa1/2, H = 9.1 MPa1/2.
Organic solvent or
organic solvent
mixture
Hansen dispersion
parameter or D
(MPa1/2)
Hansen dipolar
parameter or P
(MPa1/2)
Hansen hydrogen
bond parameter
or H (MPa1/2)
Afnity of solvent
with triacetin
or Ra (MPa1/2)
Relative energy
difference or
RED
Solubility of
triacetin in
the solvent
Chloroform
Methanol
Water
Chloroform/methanol (1:2 v/v)
Chloroform/methanol/water (1:2:0.8 v/v/v)
Hexane
Isopropanol
Hexane/isopropanol (3:2 v/v)
Ethanol
17.8
15.1
15.6
19.0
15.9
14.9
15.8
15.3
15.8
3.1
12.3
16.0
9.8
10.7
0.0
6.1
2.4
8.8
5.7
22.3
42.3
17.7
22.1
0.0
16.4
6.6
19.4
4.5
15.6
35.2
11.2
14.5
10.6
7.6
4.1
11.2
0.4
1.3
2.9
0.9
1.2
0.9
0.6
0.3
0.9
Very good
Poor
Very poor
Good
Poor
Good
Good
Very good
Good
Table 3
Methods and results summary of recent studies investigating organic solvent extraction of microalgal lipids.
Kates, 1986b
(method for
microalgae)
Microalgal species
N/A
Any
Chlorella sp.
Chaetoceros muelleri
and Monoraphidium
minutum
Isochrysis galbana
Botryococcus braunii
Phaeodactylum
tricornutum
Chlorococcum sp.
State of microalgal
biomass at the
start of extraction
Concentrate
Concentrate
(residual water
content = 90 wt.%)
Concentrate (residual
Dried powder by lyophilization
water content = 85 wt.%)
Concentrate
Dried powder
by lyophilization
Concentrate
(residual water
content = 70 wt.%)
or dried powder by
thermal drying
Mass of dried
microalgal
biomass (g)
5 to 6
0.1
Not
specied.
Mass of wet
paste = 1.5 g.
60
0.12
10
Organic solvents or
organic solvent
mixtures
Water/methanol/
chloroform
(0.8:2:1 v/v/v)
Water/
isopropanol
(1:5 v/v)
1-butanol, ethanol,
hexane/2-propanol
(2/3 v/v), water/
methanol/chloroform
as a control system
Chloroform/methanol/water
(1:2:0.8 v/v/v), hexane/ethanol
(1:2.5 v/v), hexane/ethanol
(1:0.9 v/v), butanol, ethanol,
EtOH/water (1:1 v/v), hexane/
isopropanol (1:1.5 v/v)
Amounts of organic
solvent or organic
solvent mixture
added
76 ml organic
solvent mixture/ g
dried microalgal
biomass
16 ml
organic
solvent
mixture/ g
concentrate
20 g organic solvent
mixture/ g dried
microalgal biomass
5 ml organic
solvent mixture/g
dried microalgal
biomass
75 ml organic solvent
mixture/ g dried
microalgal biomass
Duration (min)
60
90
For Soxhlet: 180. For batch
extraction 1: 2160.
For batch extraction 2: overnight.
60
50
1440
450
Degree of agitation
(rpm)
Not specied
Not specied
500
800
Extraction
temperature
(C)
25
5060
25
Not specied
25
25
N/A
8.9; chloroform/methanol/water
(1:2:0.8 v/v/v).
2nd Highest efciency with
ethanol at 8.0 wt.% of dried
microalgal biomass
28.6; chloroform/
methanol (2:1 v/v)
6.3; ethanol
6.8; hexane/
isopropanol (3:2 v/v)
N/A
Maximum nal
total lipid yield
(wt.% of dried
microalgal
biomass); the
organic solvent or
the organic
solvent mixture
to achieve it
Hexane, hexane/
isopropanol (3:2 v/v)
Kates, 1986b
(method for
microorganisms)
719
720
90
80
70
60
50
40
30
20
10
0
0
12
16
20
24
Time (h)
Fig. 8. Typical rst-order extraction curves obtained for organic solvent extraction of
microalgal lipids. Microalgae: Phaeodactylum tricornutum, organic solvent: ethanol.
Ratio of organic solvent to dried microalgal biomass (s/b) was optimized. X 5 ml
ethanol/g dried microalgal biomass, 10 ml ethanol/g dried microalgal biomass,
15 ml ethanol/g dried microalgal biomass.
Modied from Fajardo et al. (2007).
water out
condenser
water in
Soxhlet extractor
with a thimble to
hold the
microalgal
biomass
heating mantle
round-bottom flask
containing the
organic solvent
Fig. 9. The Soxhlet apparatus.
Modied from De Castro and Ayuso (2000).
721
722
Fig. 10. PT phase diagram for carbon dioxide, showing the supercritical region.
Table 4
Physical properties of a typical uid in different states. Modied from Taylor (1996).
Gas
Supercritical uid
Liquid
Density
(kg/m3)
Viscosity
(Pas)
Diffusion coefcient
(mm/s)
1
1001000
1000
10
50100
5001000
110
0.010.1
0.001
723
Fig. 11. Schematic diagram of a laboratory-scale SCCO2 extraction system. The unit is used to extract lipids from microalgal biomass.
Modied from Applied separations (2007).
SFE-derived crude lipids are free from any extraction solvent and do
not need to undergo an extraction solvent removal step. Even though
SCCO2 extraction can be operated as either a batch (static) or a continuous (dynamic) process, it is generally exercised as a continuous
extraction as this often results in an improved yield (Taylor, 1996).
The process described above is based on a dynamic extraction. The
feasibility of applying SCCO2 process to extract microalgal lipids has
been demonstrated (Andrich et al., 2005, 2006; Canela et al., 2002;
Cheung, 1999; Halim et al., 2011; Herrero et al., 2006; Mendes et al.,
1995, 2003, 2006; Mendiola et al., 2007; Sajilata et al., 2008; Thana
et al., 2008).
Fig. 12. Schematic diagram of the proposed supercritical carbon dioxide extraction
mechanism. Microalgal biomass and diatoms are packed tightly as a mixture inside
the cylindrical extraction vessel. Supercritical carbon dioxide ows on the surface of
the packed mixture. lipids, SCCO2. Static SCCO2 lm enclosing the packed mixture
is formed due to the interaction between SCCO2 and microalgal biomass. The
mechanism can be described in 3 steps. Step 1: desorption of lipids from the microalgal
biomass into the static SCCO2 lm. Step 2: solubilization of the released lipids by
SCCO2. Step 3: formation of a SCCO2-lipids complex. Step 4: diffusion of the SCCO2lipid complex across the static SCCO2 lm into the bulk SCCO2 ow.
The evolution of lipids during SCCO2 extraction on microalgal biomass can be described by the following rst-order kinetics equation
(Goto et al., 1993; Halim et al., 2011; Ozkal et al., 2005):
kt
me ms;o 1e
where P is the extraction pressure (bar), T is the extraction temperature (C), [M] is the concentration of polar modier (mol% of CO2), Q
is the SCCO2 ow rate (l/min).
Fig. 13 (Andrich et al., 2005) shows typical extraction curves
obtained when using SCCO2 to extract lipids from microalgal biomass.
These curves conform to the model proposed in Eq. (3), where the
rate of lipid recovery is observed to decrease with extraction time.
During their studies investigating lipid extraction from Nannochloropsis sp., Andrich et al. (2005) found majority of the total lipids (>80%)
to be extracted within 5000 s. Continuing the extraction run beyond
10,000 s did not seem to dramatically increase the total lipid yield.
This kind of asymptotic behavior is ascribed to the diffusion-driven
nature of lipid extraction where the rate of lipid evolution is controlled by the lipid concentration gradient between the microalgal
biomass and the SCCO2. In our previous study evaluating the feasibility of SCCO2 process to extract lipids from Chlorococcum sp. (Halim
et al., 2011), we found the rst-kinetic model described by Eq. (3)
to accurately describe experimental data (minimum r 2 value for all
extraction curves = 0.92).
Solvent power of SCCO2 during lipid extraction is a direct function
of the extraction pressure and the extraction temperature (Taylor,
1996). Higher extraction pressure leads to a higher uid density
and, thus, to an increase in solvent power. However, increasing
extraction pressure also increases operating cost, lowers selectivity,
and often results in the co-extraction of unwanted cellular components. Temperature increase leads to two competing phenomena.
The decrease in uid density lowers SCCO2 solvent power while a
simultaneous increase in lipid volatility enhances the lipid mass
transfer into the bulk SCCO2 ow (Cheung, 1999; Soares et al.,
724
Table 5
Methods and results summary of recent studies investigating supercritical carbon dioxide extraction of microalgal lipids. Special attention is given to the effect of pressure change
and of temperature change on the total lipid yield. Optimum condition is dened as the experimental condition that produces the highest nal total lipid yield.
Study
Microalgal
species
Sajilata
et al.,
2008
Spirulina
platensis
316, 350,
400, 450,
484
Andrich
et al.,
2005
Mendes
et al.,
2003
40
Ethanol; 9.64,
11, 13, 15,
16.36 ml
8.6
40, 55
0.17 kg/min;
360
None
25.0
Spirulina
maxima
100, 250,
350
50, 60
Not specied;
not specied
ethanol;
At constant T, total lipid yield increased with P.
3.1
10 mol% of CO2 At constant P, total lipid yield decreased with T.
At constant T and P, polar modier addition signicantly
increased total lipid yield.
Optimum condition was found at 350 bar, 60 C with
ethanol addition (10 mol%).
Cheung, Hypnea
1999 charoides
241, 310,
379
40, 50
1 l/min; 120
none
6.7
200, 350
40, 55
none
13.0
Mendes
et al.,
1995
Chlorella
vulgaris
Fig. 13. Typical rst-order extraction curves obtained for SCCO2 extraction of microalgal lipids. Microalgae: Nannochloropsis sp., all extractions were performed at a constant
temperature (40 C). Pressure was optimized. 70 MPa, 55 MPa, 40 MPa.
Modied from Andrich et al. (2005).
more effective contact between the extraction uid and the lipids, it
often results in uneven uid penetration and dead volumes within
the extraction vessel (Pourmortazavi and Hajimirsadeghi, 2007).
The density in which microalgal biomass is packed to form a xed
bed within the extraction vessel plays an important role in inuencing extraction efciency (Pourmortazavi and Hajimirsadeghi, 2007).
In the case of extraction from dried microalgal powder, packing density is directly related to microalgal powder particulate size and the
volumetric ratio of packing materials (normally diatomaceous earth
or diatoms) to microalgal powder. Even though higher packing
density increases the amount of lipids in the vessel, it reduces the
vessel's porosity and can adversely affect the extraction kinetics via
uid channeling effects (Pourmortazavi and Hajimirsadeghi, 2007).
4.3. Comparison between organic solvent extraction and SCCO2
extraction
Table 6 provides a comparison between organic solvent extraction
and SCCO2 extraction when they are used to extract lipids from
microalgae. Despite having low reactivity with lipids and being
effective when directly applied to a wet feedstock (concentrate or
disrupted concentrate), organic solvent extraction is slow and uses
large amounts of expensive/toxic solvents. It has a limited selectivity
towards biodiesel-desirable lipid fractions (acylglycerols containing
mainly cis-unsaturated fatty acids with less than 4 double bonds)
and requires energy-intensive liquidliquid separation method
(such as distillation) to remove the organic solvent from the lipids.
On the other hand, SCCO2 extraction is rapid and non-toxic. It has
high selectivity towards biodiesel-desirable lipid fractions due to
SCCO2 tuneable density and produces solvent-free crude lipids. It is
also non-reactive with the lipids. It remains effective when applied
to a wet feedstock (concentrate or disrupted concentrate) though
high residual water content in the microalgal biomass tends to lead
to ow impedance and restrictor plugging. High installation costs of
the extraction pressure vessel as well as unfavorable energy requirements for the uid compression and heating remain the primary
obstacles for scaling-up SCCO2 extraction (Crespo and Yusty, 2005;
Table 6
Comparison between organic solvent extraction and SCCO2 extraction for microalgal lipid extraction. * * *: good. *: poor.
Organic solvent extraction
SCCO2 extraction
**
Selectivity is not easily tuned. When non-polar organic solvent is used, only limited
amount of neutral lipids can be extracted. When non-polar/polar organic solvent
mixture is used, both neutral lipids and polar lipids are extracted.
***
SCCO2 tunable selectivity when combined with exible polar modier arrangement should enable
specic extraction of acylglycerols and minimize co-extraction of contaminants (polar lipids and
non-acylglycerol neutral lipids).
**
***
Due to its intermediate liquidgas properties, SCCO2 can penetrate through cellular matrices rapidly
and produces a higher total lipid yield.
Extraction time
**
Lipid extraction rate is slow and lipid extraction requires a long time for completion.
***
Due to its intermediate liquid-gaseous properties, SCCO2 can penetrate through cellular matrices
rapidly. As such, lipid extraction rate is fast and lipid extraction can be completed within a short period.
Energy requirement
**
It consumes little energy as lipid extraction is conducted near ambient conditions.
However, organic solvent needs to be removed from the lipids via energy-intensive
liquidliquid separation method (such as distillation).
*
It is highly energy-intensive as uid compression and heating are needed to convert CO2 to supercritical
state. However, crude lipids are free from extraction solvent and do not need to undergo an extraction
solvent removal.
**
Expensive organic solvent is needed. Not all of the organic solvents can be recycled.
The pressure vessel needed for SCCO2 extraction can be extremely expensive to install.
***
High residual water content within the microalgal biomass results in ow impedance and restrictor
plugging.
*
Toxic organic solvents are used.
***
**
Organic solvent is non-reactive with lipids. However, distillation carried out to
remove the organic solvent from the lipids exposes the lipids to high
temperature and possible artifact formation.
***
SCCO2 is non-reactive with lipids.
Applicability to microalgal
concentrate or wet feedstock
Criteria
Neutral lipids selectivity
725
726
cloud point and a high pour point), while biodiesel made from PUFA
tends to be volatile and has a low oxidation stability.
Schematic diagrams for an industrial-scale organic solvent
extraction system and an industrial-scale SCCO2 extraction system
are proposed in Fig. 15. For SCCO2 extraction, compressor is used to
pressurize the uid to a supercritical state. The scale-up potential of
each lipid extraction technology is examined in Table 1.
5. Effect of cellular pre-treatment on lipid extraction
Fig. 14. Comparison between dynamic SCCO2 extraction and dynamic hexane
extraction (using a Soxhlet apparatus). (a) total lipid yield. (b) FAME composition of
the crude lipids. Microalgae: Chlorococcum sp. In (a), SCCO2 extraction, Hexane
extraction (using a Soxhlet apparatus). In (b), the letter t after the fatty acid name
(C16:1t) denotes trans-isomerism. When no letter t appears, fatty acid is of
cis-isomerism. For SCCO2 extraction, mass of microalgal dried powder = 20 g, dried
powder : diatomaceous earth = 2/1 w/w, T = 60 C, P = 30 MPa. For hexane extraction
(using a Soxhlet apparatus), mass of microalgal dried powder = 4 g, total number of
cycles or equilibrium establishments = 55.
Modied from Halim et al. (2011).
727
Fig. 15. Proposed schematic diagrams of (a) an industrial-scale organic solvent extraction system and (b) an industrial-scale SCCO2 extraction system. The systems are intended for
lipid extraction from microalgal biomass.
728
Botryococcus sp.
30
20
10
Chlorella vulgaris
30
20
10
Scenedesmus sp.
30
20
10
0
s
ve
wa
o
r
ic
tin
lav
toc
Au
n-
No
ing
on
pti
u
isr
ea
b
d-
Be
k
oc
on
ati
ic
on
c
oti
sh
Os
Fig. 17. Effect of prior cell disruption on total lipid yield of organic solvent extraction.
Three microalgal species (Botryococcus sp., Chlorella vulgaris, and Scenedesmus sp.)
were investigated. Organic solvents: chloroformmethanol (1/1 v/v) mixture.
Modied from Lee et al. (2010).
(sonication, homogenization, high-pressure French press, bead beating or bead mill, and lyophilization), mechanical shearing with bead
mill obtained the highest nal total lipid yield. In a different study
by Lee et al. (2010), the effect of prior cell disruption on lipid
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
A
C1
C2
D1
D2
Organic solvent
Fig. 18. Effect of residual water content within the microalgal biomass on total lipid
yield of organic solvent extraction. Microalgae: Chlorococcum sp. A: Hexane extraction
of microalgal dried powder. B: Hexane extraction of microalgal concentrate. C: Hexane/
isopropanol (3/2 v/v) extraction of microalgal dried powder (C1: organic phase, C2:
aqueous phase). D: Hexane/isopropanol (3/2 v/v) extraction of microalgal concentrate
(D1: organic phase, D2: aqueous phase). For A and C: mass of dried powder = 4 g. For B
and D: mass of concentrate = 13.3 g, residual water content = 70 wt.% of concentrate.
For A, B, C, D: mass of dried microalgal biomass = 4 g, volume of organic solvent
mixture = 300 ml, duration = 7.5 h.
Modied from Halim et al. (2011).
729
Fig. 19. Alternative process ow diagram showing the downstream processing steps needed with a simultaneous extraction and transesterication step to produce biodiesel from
microalgae.
730
731
Acknowledgments
This work was supported by an Australian Research Council (ARC)
Linkage grant between the Department of Chemical Engineering in
Monash University (Victoria, Australia) and Bio-Fuel Pty Ltd (Victoria,
Australia).
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