Pipes

PIPES
Survey
1.0
Heating Pipe
Heating pipe
Medium pipe heating
Heat loss heating
Dimensions heating
Bowed pipe
R
R
R
R
R
R
2.0
2.1
2.2
2.3
2.4
2.5
Sanitary Pipe Galvanized

Sanitary pipe copper
Medium pipe sanitary
Heat loss sanitary
Dimensions sanitary
R
R
R
R
R
3.0
3.1
3.2
3.3
3.4
PEHD-Jacket-Pipe
SPIRO-jacket-pipe
Dimensions jacket-pipe
R
R
R
4.0
4.1
4.2
Material Characteristics
5.0
PIPES
Survey
Foto vorhanden
Heating Pipe
Foto vorhanden
Page R 2.0 Page R 3.0
Sanitary Pipe Galvanized
Zeichnung NEU Rohrfrontansicht mit Erklrung bzw. Bemassung

von Da - da - s und sD
(Zeilenhhe = 7 cm)
Foto vorhanden
Sanitary Pipe Copper Single
Foto vorhanden
Page R 3.1 Page R 3.1.1
Sanitary Pipe Double Copper
Copy only after agreement with isoplus Fernwrmetechnik GmbH; Technical modifications reserved; Edition 04/2005
internet: www.isoplus.de e-mail: info@isoplus.de
R 1.0
HEATING PIPE
Steel Wall Thickness isoplus
Dimension Steel Pipe
DeliveryNominal Diameter Outside- Walllength

thickness
/ Dimension
in
da
s
L
DN
Inches in mm
in mm
in m
20
25
32
40
50
65
80
100
125
150
175 *
200
225 *
250
300
350
400
450
500
550 *
600
650 *
700
750 *
800
850 *
900
1000
1
1
1
2
2
3
4
5
6
7
8
9
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
26,9
33,7
42,4
48,3
60,3
76,1
88,9
114,3
139,7
168,3
193,7
219,1
244,5
273,0
323,9
355,6
406,4
457,2
508,0
558,8
610,0
660,0
711,0
762,0
813,0
864,0
914,0
1016,0
2,3
2,6
2,6
2,6
2,9
2,9
3,2
3,6
3,6
4,0
4,5
4,5
5,0
5,0
5,6
5,6
6,3
6,3
6,3
6,3
7,1
7,1
8,0
8,0
8,8
8,8
10,0
11,0
6
6
6/12
6/12
6/12
6/12
6/12
6/12
6/12
6/12
6/12
6/12/16
6/12/16
6/12/16
6/12/16
6/12/16
6/12/16
6/12/16
6/12/16
12/16
12/16
12/16
12/16
12/16
12/16
12/16
12/16
12/16
Jacket-Pipe OutsideDiameter Da
in mm
Weight
G
in kg/m
Insulation Class
Insulation Class
Standard
1xreinforced
2xreinf. *
Standard
1xreinforced
2xreinf. *
90
90
110
110
125
140
160
200
225
250
280
315
355
400
450
500
560
630
670
710
800
900
900
1000
1000
1100
1100
1200
110
110
125
125
140
160
180
225
250
280
315
355
400
450
500
560
630
670
710
800
900
1000
1000
1100
1100
1200
1200
1300
125
125
140
140
160
180
200
250
280
315
355
400
450
500
560
630
670
710
800
900
1000
---------------
2,58
3,15
4,08
4,43
5,87
7,24
9,18
13,69
16,48
21,22
26,93
31,25
39,12
45,28
58,68
66,72
84,91
98,65
109,06
119,32
149,57
169,41
189,46
211,35
232,14
256,16
288,01
346,25
2,99
3,57
4,43
4,77
6,24
7,78
9,77
14,63
17,64
22,71
29,08
34,13
42,68
49,65
63,68
73,48
93,49
104,23
114,81
133,56
164,63
185,94
205,99
229,65
250,44
276,95
308,80
367,34
3,34
3,91
4,80
5,15
6,78
8,37
10,94
15,78
19,13
24,86
31,96
37,69
47,05
54,65
70,44
82,06
99,08
109,98
129,05
148,61
181,15
---------------
ATTENTION: Italicised dimensions and jacket-pipe dimension marked with (*) are special
productions. Please check availability in case of request.
The mentioned steel wall thickness are corresponding with the standard wall thickness of
isoplus, which are generally calculated against inside pressure [p] acc. to DIN 2413. The
mentioned weights are valid for empty pipes without water contents, material density [] St 37.0
= 7,87 kg/dm3. Not insulated free steel-pipe ends 220 mm 20 mm. Delivery in 12 m or 16 m on
complete loaded trucks only.
Insulation thickness see page R 2.1
Other wall thickness see page R 2.1
Technical operating data see page R 2.3/R 2.4
Material specification medium pipe see page R 2.2
Material specification PUR-hard-foam see page Z 8.0
Material specification jacket-pipe see page R 4.0/R 4.1
Permissible pipe laying length at covering height x see page P 2.2
R 2.0
HEATING PIPE
Steel Wall Thickness others
Nominal Diameter Outside/ Dimension
in
da
DN
Inches in mm
20
25
32
40
50
65
80
100
125
150
175 *
200
225 *
250
300
350
400
450
500
550 *
600
650 *
700
750 *
800
850 *
900
1000
1
1
1
2
2
3
4
5
6
7
8
9
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
26,9
33,7
42,4
48,3
60,3
76,1
88,9
114,3
139,7
168,3
193,7
219,1
244,5
273,0
323,9
355,6
406,4
457,2
508,0
558,8
610,0
660,0
711,0
762,0
813,0
864,0
914,0
1016,0
Wall Thickness s acc. to

EN
DIN
DIN
AGFW
253
2458
2448 FW 401
in mm
in mm
in mm
in mm
2,0 *
2,3
2,6
2,6
2,9
2,9
3,2
3,6
3,6
4,0
k.A.
4,5
k.A.
5,0
5,6
5,6
6,3
6,3
6,3
k.A.
7,1
k.A.
8,0
k.A.
8,8
k.A.
10,0
11,0
2,0 *
2,0 *
2,3 *
2,3 *
2,3 *
2,6 *
2,9 *
3,2
3,6
4,0
4,5
4,5
5,0
5,0
5,6
5,6
6,3
6,3
6,3
6,3
6,3
7,1
7,1
8,0
8,0
8,8
10,0
10,0
2,3
2,6
2,6
2,6
2,9
2,9
3,2
3,6
4,0
4,5
5,6
6,3 *
6,3 *
6,3 *
7,1 *
8,0 *
8,8 *
10,0 *
11,0 *
12,5 *
12,5 *
14,2 *
k.A.
k.A.
k.A.
k.A.
k.A.
k.A.
2,6
2,6
3,2
3,2
3,2
3,2
3,2
3,6
3,6
4,0
k.A.
4,5
k.A.
5,0
5,6
5,6
6,3
6,3
6,3
k.A.
7,1
k.A.
k.A.
k.A.
k.A.
k.A.
k.A.
k.A.
Net Insulation- resp.

DeliveryPUR-Foam Thickness sD
length
in mm
L
in m
Standard
Insulation Class
1xreinforced
2xreinf. *
6
6
6/12
6/12
6/12
6/12
6/12
6/12
6/12
6/12
6/12
6/12/16
6/12/16
6/12/16
6/12/16
6/12/16
6/12/16
6/12/16
6/12/16
12/16
12/16
12/16
12/16
12/16
12/16
12/16
12/16
12/16
28,6
25,2
30,8
27,9
29,4
29,0
32,6
38,9
38,7
36,7
38,8
43,1
49,7
57,2
56,1
64,4
68,0
76,6
70,5
64,5
82,5
107,1
81,6
105,7
80,2
104,2
79,2
77,4
38,6
35,2
38,3
35,4
36,9
39,0
42,6
51,4
51,0
51,5
55,8
62,4
71,5
81,5
80,3
93,4
102,0
95,9
89,9
108,1
132,1
156,7
131,2
155,2
129,7
153,4
128,4
127,0
46,1
42,7
45,8
42,9
46,9
49,0
51,6
63,7
65,8
68,5
75,1
84,2
95,8
105,7
109,3
127,4
121,3
115,3
133,5
157,7
181,7
---------------
ATTENTION: Italicised wall thickness (*), and jacket-pipe diameters (*) are special productions.
Please check availability in case of request. Dimensions mentioned with k.A. (no option) are
not part of the corresponding standards.
The mentioned steel wall thickness are corresponding with the minimum wall thickness acc. to
EN 253 (European Standard) and AGFW- recommendation FW 401 (District Heating
Association e.V.), as well as the nominal wall thickness acc. to DIN 2458 and DIN 2448
(German-Industrial-Standard of the German Institute for standardisation e.V.) and are generally
calculated against inside pressure [p] acc. to DIN 2413. Not insulated free steel-pipe ends 220
mm 20 mm. Delivery in 12 m or 16 m on complete loaded trucks only.
Jacket-pipe dimensions see page R 2.0
R 2.1
MEDIUM PIPE HEATING

General
DN 20 up to DN 1000 with quality specification up to PN 25. Delivery length for pipes DN 20 and
25 in 6 m as standard, starting from DN 32 alternatively in 6 m or 12 m length, starting from DN
200 up to DN 500 alternatively in 6m, 12 m or 16 m length, starting from DN 550 alternatively in
12 m or 16 m length. Delivery of 12 or 16 m bars on complete loaded trucks only. Other length
as special part on request.
The connections of the steel pipes may be welded autogenously, however should be preferable
electrically welded and starting from DN 100 generally be electrically welded. Max. permissible
operating temperature 155 C, at 85 C no restriction of laying length, see page P 2.0
Concerning specification resp. quality of the medium pipes the data of the purchaser will have
priority. Independent thereof the following qualities will be available as standard, in case of
request:
1. Welded Black Steel Pipe

High frequency welded (W), circular, unalloyed and calmed down (R) steel, material No. 1.0254,
welding factor V = 1,0 resp. 100 % (B) calculated tension. Named St 37.0 W-B and technical
delivery conditions acc. to DIN 1626 as well as P235TR1 acc. to European Standard EN 10 217
T 1.
All pipes acc. to EN 10 204 - 3.1 B with acceptance certificate (APZ) approved. Starting from
wall thickness > 3,2 mm with welding-seam preparation by 30 bevelled ends acc. to DIN 2559
T 1, index 22 resp. ISO 6761.
2. Seamless Black Steel Pipe

Seamless (S), circular, unalloyed and calmed down (R) steel, material-No. 1.0254. Named St
37.0 S and technical delivery conditions acc. to DIN 1629 as well as P235TR1 acc. to European
Standard EN 10 216 T 1.
With approval certificate (APZ) acc. to EN 10 204 - 3.1 B. Starting from wall thickness > 3,2 mm
with welding-seam preparation by 30 bevelled ends acc. to DIN 2559 T 1, index 22 resp. ISO
6761.
Steel pipe wall thickness see page R 2.0/R 2.1
R 2.2
HEAT LOSS HEATING PIPE

Thermal Transmission Coefficient [kER]
The mentioned data are
based on an average
specific heat-capacity [cm]
of the water 4.187 J/(kgK),
a soil covering height [H]
of 0,80 m (from upper edge
jacket-pipe to upper edge of
the
area),
a
thermal
conductivity of the soil [E]
of 1,2 W/(mK), an average
soil temperature [TE] of 10
C, on an average clear
distance of the pipes of 150
mm as well as on steel wall
thickness acc. to the data
mentioned on page R 2.0.
TM = (TVL + TRL) : 2 TE
(59)
Example:
(90 + 70) : 2 10 =
70 K average temperature
Nominaldiameter
in mm
Insulation Class
in
DN
Standard
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
90
90
110
110
125
140
160
200
225
250
315
400
450
500
560
630
670
800
900
1000
1100
1200
1xreinforced 2xreinforced
110
110
125
125
140
160
180
225
250
280
355
450
500
560
630
670
710
900
1000
1100
1200
1300
125
125
140
140
160
180
200
250
280
315
400
500
560
630
670
710
800
1000
---------
Thermal Transm. Coefficient

kER
in W/(mK)
Insulation Class
Standard
0,1359
0,1652
0,1688
0,1935
0,2155
0,2527
0,2606
0,2762
0,3179
0,3746
0,4075
0,3969
0,4557
0,4453
0,4742
0,4781
0,5472
0,5655
0,6407
0,7186
0,7929
0,8730
0,1169
0,1379
0,1498
0,1688
0,1885
0,2111
0,2211
0,2322
0,2668
0,3014
0,3203
0,3141
0,3590
0,3470
0,3606
0,4103
0,4642
0,4086
0,4614
0,5158
0,5689
0,6227
0,1074
0,1249
0,1362
0,1518
0,1644
0,1844
0,1970
0,2037
0,2275
0,2512
0,2637
0,2649
0,2922
0,2820
0,3206
0,3618
0,3537
0,3274
---------
Heat Loss [q] at TM in W/Pipe Meter

Nominaldiameter
Heat Loss q at Average

Temperature TM = 100 K
in W/m
Insulation Class
in
DN
Standard
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
13,588
16,516
16,884
19,348
21,555
25,267
26,058
27,615
31,791
37,458
40,754
39,685
45,575
44,533
47,421
47,807
54,724
56,547
64,070
71,859
79,290
87,296
11,687
13,790
14,975
16,881
18,851
21,109
22,115
23,218
26,684
30,142
32,027
31,410
35,895
34,703
36,056
41,032
46,415
40,858
46,137
51,576
56,888
62,272
10,740
12,489
13,618
15,177
16,436
18,445
19,702
20,371
22,750
25,123
26,366
26,488
29,223
28,199
32,064
36,176
35,368
32,742
---------

in W/m
Insulation Class
Standard
9,512
11,561
11,819
13,543
15,088
17,687
18,241
19,331
22,254
26,221
28,528
27,780
31,902
31,173
33,195
33,465
38,307
39,583
44,849
50,302
55,503
61,107
8,181
9,653
10,483
11,817
13,196
14,776
15,480
16,253
18,679
21,099
22,419
21,987
25,127
24,292
25,240
28,722
32,491
28,600
32,296
36,103
39,822
43,590
7,518
8,742
9,533
10,624
11,505
12,911
13,791
14,260
15,925
17,586
18,456
18,541
20,456
19,739
22,445
25,323
24,757
22,919
---------

in W/m
Insulation Class
Standard
6,794
8,258
8,442
9,674
10,777
12,633
13,029
13,808
15,896
18,729
20,377
19,843
22,787
22,267
23,710
23,903
27,362
28,273
32,035
35,930
39,645
43,648
5,844
6,895
7,488
8,441
9,426
10,554
11,057
11,609
13,342
15,071
16,014
15,705
17,948
17,352
18,028
20,516
23,208
20,429
23,068
25,788
28,444
31,136
5,370
6,245
6,809
7,588
8,218
9,222
9,851
10,185
11,375
12,562
13,183
13,244
14,611
14,099
16,032
18,088
17,684
16,371
---------
Heat loss theoretical basic factors see page P 11.0
R 2.3
DIMENSIONING HEATING PIPE

Pipe dimensions are mainly depending from the thermal capacity [kW] which have to be
transmitted. The given pressure loss[p], summary of resistance index [] of the installations
like branches and elbows as well as differences of temperature [T] between primary and
secondary pipeline are additional parameter which have to be considered.
For judgement determination of pipe diameters, the dimensions of the following table may be
used, without any guarantee. The exact determination of the dimension will normally calculated
by the appointed engineering- resp. design office for heating- and sanitary technology or by the
project owner, user of the pipeline respectively directly by the energy-supply-company (ESC).
Capacity [P]
Nominaldiameter
Volume-Flow
V in m3/h
Speed
w in m/s
DN
from
to
from
to
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
550
600
650
700
800
900
1000
0,703
1,148
2,348
3,151
5,879
9,781
15,395
25,945
49,639
87,185
174,732
312,913
497,646
670,731
920,795
1.229,57
1.734,78
2.193,15
2.709,92
3.301,77
3.960,59
5.366,42
7.005,34
8.975,55
1,547
2,526
4,695
6,303
11,757
19,563
30,791
51,891
89,350
152,573
299,541
528,041
829,410
1.106,71
1.578,51
2.179,70
2.914,43
3.795,84
5.018,38
5.896,01
6.828,61
8.944,04
11.298,9
14.024,3
0,50
0,50
0,60
0,60
0,70
0,70
0,80
0,80
1,00
1,20
1,40
1,60
1,80
2,00
2,10
2,20
2,50
2,60
2,70
2,80
2,90
3,00
3,10
3,20
1,10
1,10
1,20
1,20
1,40
1,40
1,60
1,60
1,80
2,10
2,40
2,70
3,00
3,30
3,60
3,90
4,20
4,50
5,00
5,00
5,00
5,00
5,00
5,00
Transmitted Capacity P in kW at spread

20 K
30 K
40 K
from
to
from
to
from
to
16
27
55
73
137
228
358
604
1.155
2.028
4.064
7.279
11.576
15.602
21.419
28.601
40.353
51.015
63.036
76.803
92.128
124.829
162.952
208.781
36
59
109
147
273
455
716
1.207
2.078
3.549
6.968
12.283
19.293
25.743
36.718
50.702
67.793
88.296
116.733
137.148
158.841
208.048
262.826
326.221
25
40
82
110
205
341
537
905
1.732
3.042
6.097
10.918
17.364
23.403
32.128
42.902
60.529
76.523
94.554
115.204
138.192
187.243
244.428
313.172
54
88
164
220
410
683
1.074
1.811
3.118
5.324
10.451
18.424
28.940
38.615
55.077
76.053
101.689
132.443
175.100
205.722
238.261
312.072
394.239
489.331
33
53
109
147
273
455
716
1.207
2.309
4.056
8.129
14.557
23.152
31.204
42.837
57.202
80.706
102.030
126.072
153.606
184.255
249.658
325.904
417.562
72
118
218
293
547
910
1.432
2.414
4.157
7.098
13.935
24.566
38.586
51.486
73.436
101.404
135.586
176.591
233.466
274.296
317.682
416.096
525.651
652.441
All data are based on an average specific thermal capacity [cm] of the water of 4.187 J/(kgK) as
well as of steel wall thickness acc. to page R 2.0. Flow speed [w] has generally to be
determined on dependence of application.
Theoretical basic dimensions see page P 10.0
R 2.4
BOWED PIPE
Nominaldiameter
in
DN
Outsidediameter
da
in mm
per 6,00 m
Pipe bar
in
per 12,00 m
Pipe bar
in
Minimumbendingradius
r
in m
Secantlength
sL
in m
Segmentheight
sh
in m
Tangentlength
tL
in m
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
26,9
33,7
42,4
48,3
60,3
76,1
88,9
114,3
139,7
168,3
219,1
273,0
323,9
355,6
406,4
457,2
508,0
41
27
26
22
20
18
17
16
13
11
9
9
n.a.
n.a.
n.a.
n.a.
n.a.
not available
n.a.
52
44
40
36
34
32
26
22
18
18
15
15
8
8
8
8,39
12,73
13,22
15,63
17,19
19,10
20,22
21,49
26,44
31,25
38,20
38,20
45,84
45,84
85,95
85,95
85,95
5,87 (6 m)
5,95 (6 m)
11,59
11,71
11,76
11,80
11,83
11,85
11,90
11,93
11,95
11,95
11,97
11,97
11,99
11,99
11,99
0,53 (6 m)
0,35 (6 m)
1,34
1,14
1,04
0,94
0,88
0,83
0,68
0,57
0,47
0,47
0,39
0,39
0,21
0,21
0,21
3,14 (6 m)
3,06 (6 m)
6,45
6,31
6,26
6,21
6,18
6,16
6,11
6,08
6,05
6,05
6,04
6,04
6,01
6,01
6,01
Max. perm. bow-angle
Circle segment at rmin and 12,00 m
Bowed pipes are bended mechanically, according

to the direction of the pipeline and the permissible
bending radius, corresponding to the data of the
local management of works (bowed angle and
radius) by use of approx. 2,00 m long straight pipe
ends. Only production with PEHD-jacket of 6 m or
12 m length will be possible. Orders should clearly
indicate angle, radius and direction of bending, left
or right (depending from course of leak detecting).
This parameter will be determined by isoplus in
case of requirement.
Project-information for bowed pipes see page P 6.2
R 2.5
SANITARY PIPE GALVANIZED

thickness
/ Dimension
in
s
L
da
in mm
in m
in mm
Inches
DN
1
1
1
2
2
3
4
5
6
20
25
32
40
50
65
80
100
125
150
26,9
33,7
42,4
48,3
60,3
76,1
88,9
114,3
139,7
165,1
2,65
3,25
3,25
3,25
3,65
3,65
4,05
4,50
4,85
4,85
6
6
6
6
6
6
6
6
6
6
Weight
G
in kg/m
in mm
Insulation Class
Insulation Class
Standard
1xreinforced
2xreinf. *
Standard
1xreinforced
2xreinf. *
90
90
110
110
125
140
160
200
225
250
110
110
125
125
140
160
180
225
250
280
125
125
140
140
160
180
200
250
280
315
2,77
3,60
4,67
5,11
6,87
8,53
10,90
16,05
20,54
24,25
3,18
4,01
5,01
5,46
7,24
9,07
11,49
16,99
21,69
25,74
3,53
4,36
5,39
5,83
7,78
9,66
12,66
18,14
23,18
27,89
Whitworth - Pipe-thread
Socket-thread
The mentioned steel wall thickness are acc. to the
acc. to DIN 2999 - Part 1
acc. to DIN 2986
minimum requirements for medium loaded screwof
pipes acc. to DIN 2440. All weight-data are valid for Descript. No.
Usable- Outside- Length
Steps
length
min.
empty pipes without water contents, material

to
density [] St 37.0 = 7,87 kg/dm. Non-insulated Inch 25,4 mm in mm
in mm
in mm
steel-pipe-ends 220 mm 20 mm. Other R
14
16,3
31,8
36
11
19,1
39,5
43
dimensions resp. nominal diameters on request. No R 1
11
21,4
48,3
48
restrictions of pipe-laying length in case of R 1
R 1
11
21,4
54,5
48
operating temperatures 60 C.
Generally plain pipe ends are standard. In case that

these should be carried out with a pipe-thread, this
has to be indicated clearly on the order. Threadsocket has to be provided.
R 2
R 2
R 3
R 4
R 5
R 6
11
11
11
11
11
11
25,7
30,2
33,3
39,3
43,6
43,6
(*) and italicised = special production

Material specification PUR-hard foam see page Z 8.0
Material specification jacket pipe see page R 4.0/R 4.1
R 3.0
66,3
82,0
95,0
122,0
147,0
174,0
56
65
71
83
92
92
SANITARY PIPE COPPER SINGLE
Dimension Copper Pipe

thickness
/ Dimension
in
da
s
L
in mm
in mm
in m
Inches
DN
8
1
1
1
2
2
2
3
4
5
6
3
10
15
20
25
32
40
50
65
65
80
100
125
150
15,0
18,0
22,0
28,0
35,0
42,0
54,0
70,0
76,1
88,9
108,0
133,0
159,0
1,0
1,0
1,0
1,5
1,5
1,5
2,0
2,0
2,0
2,0
2,5
3,0
3,0
5
5
5
5
5
5
5
5
5
5
5
5
5
in mm
Weight
G
in kg/m
Insulation Class
Insulation Class
Standard
1xreinforced
2xreinf. *
Standard
1xreinforced
2xreinf. *
90
90
90
90
90
110
125
140
140
160
200
225
250
110
110
110
110
110
125
140
160
160
180
225
250
280
125
125
125
125
125
140
160
180
180
200
250
280
315
1,60
1,68
1,78
2,29
2,56
3,24
4,73
5,88
6,16
7,29
11,35
15,46
18,33
2,02
2,10
2,20
2,71
2,98
3,58
5,10
6,42
6,70
7,88
12,29
16,62
19,83
2,36
2,44
2,54
3,05
3,32
3,95
5,64
7,01
7,29
9,05
13,44
18,11
21,97
ATTENTION: Italicised mentioned jacket-pipe dimensions (*) are special productions. Please
check availability in case of requirement. This will be also the case concerning previously
mentioned sanitary pipes galvanized on page R 3.0.
The mentioned copper wall thickness are corresponding to the minimum requirements acc. to
DIN 1754. All weight data are valid for empty pipes without contents of water, material density
[] DHP-Cu = 8,96 kg/dm3. Non-insulated copper pipe-ends 220 mm 20 mm. Other
dimensions resp. nominal diameters on request. No restrictions of pipe laying length in case of
operating temperatures 60 C.

Material specification PUR hard-foam see page Z 8.0
R 3.1
SANITARY PIPE COPPER DOUBLE
Outside-
DeliveryWall- Outside- Walllength

thickness
thickness
in mm
Weight
G
in kg/m
da1
in mm
s
in mm
da2
in mm
s
in mm
L
in m
Standard
1xreinforced
2xreinf. *
Standard
1xreinforced
2xreinf. *
15,0
18,0
18,0
22,0
22,0
22,0
28,0
28,0
28,0
35,0
35,0
35,0
42,0
42,0
42,0
42,0
54,0
54,0
54,0
54,0
70,0
70,0
70,0
70,0
1,0
1,0
1,0
1,0
1,0
1,0
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
15,0
15,0
18,0
15,0
18,0
22,0
18,0
22,0
28,0
22,0
28,0
35,0
22,0
28,0
35,0
42,0
28,0
35,0
42,0
54,0
35,0
42,0
54,0
70,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,5
1,0
1,5
1,5
1,0
1,5
1,5
1,5
1,5
1,5
1,5
2,0
1,5
1,5
2,0
2,0
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
110
110
110
110
110
110
110
110
125
125
125
140
140
140
140
160
160
160
180
200
200
200
225
225
125
125
125
125
125
125
125
125
140
140
140
160
160
160
160
180
180
180
200
225
225
225
250
250
140
140
140
140
140
140
140
140
160
160
160
180
180
180
180
200
200
200
225
250
250
250
280
280
1,93
2,01
2,09
2,12
2,19
2,30
2,70
2,80
3,51
3,27
3,78
4,26
3,75
4,25
4,52
5,08
5,69
5,96
6,53
8,57
7,93
8,20
9,84
10,62
2,14
2,21
2,29
2,32
2,39
2,50
2,90
3,01
3,73
3,48
3,99
4,56
4,04
4,55
4,82
5,39
6,00
6,27
7,42
9,07
8,44
8,70
10,51
11,29
2,35
2,42
2,50
2,53
2,60
2,71
3,11
3,22
4,02
3,78
4,29
4,87
4,35
4,86
5,13
6,28
6,89
7,16
7,92
9,74
9,11
9,37
11,35
12,13
Insulation Class
Insulation Class
ATTENTION: Italicised mentioned jacket-pipe-diameters (*) are special products. Please check
availability in case of requirement.
The mentioned copper wall thickness are corresponding to the minimum requirements acc. to DIN 1754.
All weight-data are valid for empty pipes without contents of water, material density [] DHP-Cu = 8,96
kg/dm3. Non-insulated copper pipe-ends 220 mm 20 mm. Other dimensions resp. nominal diameters on
request. No restrictions of pipe-laying length at operating temperatures 60 C.
R 3.1.1
MEDIUM PIPE SANITARY

General
Sanitary pipes should be used only in case of a medium temperature below 60 C. In case of
galvanized pipes at temperatures > 60 C the lime-corrosion protection layer will be wearied,
that means that an electrolytic protection will be necessary. Limiting value for galvanized pipes
acc. to DIN 50 930 T 3. Delivery length of galvanized pipes in 6 m, copper pipes in 5 m as
standard.
Connections of galvanized pipes may be carried out up to nominal dimension of 2" with
thread-sockets and should be made generally and preferably by use of a special hard-soldering
procedure. Starting from 3 soldering procedure should be generally used.
Copper pipes have to be connected by use of capillary-oil-fittings acc. to DIN 2856 with the
same wall thickness as those of the pipe bars. Expanding of the copper pipes is not permitted.
The guidelines and/or regulations of the manufacturer of the fittings, concerning soldering
procedure and kind of soldering have to be considered. For application as solar pipeline special
suitable press-fittings have to be used exclusively.
Concerning specification resp. quality of the medium-pipe preferably the data of the purchaser
will be considered. Independent from this the following quality will be available as a standard:
1. Black Galvanized Steel Pipe

Circular, unalloyed, high frequency welded (W) or seamless (S) middle-loaded thread-pipe,
material St 37.0, No. 1.0254. Dimension and measures up to 6 in dependence to DIN 2440,
technical delivery conditions acc. to DIN 1626 or DIN 1629. Nominal pressure at liquids PN 25,
at air and harmless gases PN 10. All pipes acc. to EN 10 204 - 3.1 B with acceptance certificate
(APZ) approved.
Hot-galvanized (B) of the inside and outside surface by use of melt-dipping-procedure acc. to
DIN 2444 resp. EN 10 240 (B.1) with DVGW-test mark. Thickness of layer at pipe-inside area at
least 400g/m2 or 56 m, up to 3 by blowing out, planished by steam and tested acc. to DIN 50
952.
Alternatively with plain ends or pipe-thread acc. to DIN 2999 T 1 (cone 1:16) for thread-sockets
acc. to DIN 2986 which have to be provided. According to DIN 19 680, point 6.31.3 threadconnections have to be used only exceptionally. Hard-soldering connections have to be carried
out in consideration of the instructions by the solder-manufacturers acc. to DIN 1988 T 2, point
3.2.1.
2. Seamless Copper Pipe

Seamless drawn copper pipe acc. to DIN 1786 DVGW, semi finished product acc. to DIN 1787.
Dimensions, measures and tolerances acc. to DIN 1754, material Cu-DHP resp. SF-Cu, No.
2.0090. Technical delivery conditions and material properties acc. to DIN EN 1057 as well as
DIN 17 671. Max axial strength of straight pipe 110 N/mm2.
Alternatively a copper pipe single or a copper pipe double, with a medium pipe each for hot
water and for circulation will be available. Usable from max. 110 C (soldering technique) up to
max. 155 C (press-technique) at permanent operating temperature, depending from connection
technology.
Other medium-pipe quality on request.
R 3.2
HEAT LOSS SANITARY PIPE

Thermal Transmission Coefficient [kER] - galvanized
WallNominal Diameter / Outsidethickness
Dimension
in
da
s
in
mm
Inches
DN
in mm
1
1
1
2
2
3
4
5
6
20
25
32
40
50
65
80
100
125
150
26,9
33,7
42,4
48,3
60,3
76,1
88,9
114,3
139,7
165,1
2,65
3,25
3,25
3,25
3,65
3,65
4,05
4,50
4,85
4,85
in mm

kER
in W/(mK)
Insulation Class
Standard
Insulation Class
90
90
110
110
125
140
160
200
225
250
110
110
125
125
140
160
180
225
250
280
125
125
140
140
160
180
200
250
280
315
Standard
0,1359
0,1652
0,1688
0,1935
0,2155
0,2527
0,2606
0,2761
0,3179
0,3596
0,1169
0,1379
0,1497
0,1688
0,1885
0,2111
0,2211
0,2322
0,2668
0,2917
0,1074
0,1249
0,1362
0,1518
0,1644
0,1844
0,1970
0,2037
0,2275
0,2444
Heat Loss [q] at TM in W/Pipe Meter - galvanized

Nominaldiameter

in W/m
Insulation Class
in
DN
Standard
1
1
1
2
2
3
4
5
6
6,794
8,258
8,442
9,674
10,777
12,633
13,029
13,807
15,895
17,981
5,844
6,895
7,487
8,441
9,425
10,554
11,057
11,609
13,342
14,583
5,370
6,244
6,809
7,588
8,218
9,222
9,851
10,185
11,375
12,220

in W/m
Insulation Class
Standard
5,435
6,606
6,754
7,739
8,622
10,107
10,423
11,046
12,716
14,384
4,675
5,516
5,990
6,752
7,540
8,443
8,846
9,287
10,673
11,666
4,296
4,996
5,447
6,071
6,574
7,378
7,881
8,148
9,100
9,776

in W/m
Insulation Class
Standard
4,076
4,955
5,065
5,804
6,466
7,580
7,817
8,284
9,537
10,788
3,506
4,137
4,492
5,064
5,655
6,333
6,634
6,965
8,005
8,750
3,222
3,747
4,085
4,553
4,931
5,533
5,910
6,111
6,825
7,332
The mentioned values are based on an average specific thermal capacity [cm] of the water of
4.187 J/(kgK). A soil covering [H] of 0,80 m (upper edge jacket-pipe to upper edge of the
terrain), a thermal conductivity of the soil [E] of 1,2 W/(mK), an average soil temperature [TE]
of 10 C as well as on an average clearance pipe distance of 150 mm in case of single pipes.
(59) TM = (TVL + TRL) : 2 TE ; Example: (70 + 50) : 2 10 = 50 K average temperature.
R 3.3

Thermal Transmission Coefficient [kER] - Copper Single
Outside-
Inside-
da
in mm
Wallthickness
s
in mm
15,0
18,0
22,0
28,0
35,0
42,0
54,0
70,0
76,1
88,9
108,0
133,0
159,0
1,0
1,0
1,0
1,5
1,5
1,5
2,0
2,0
2,0
2,0
2,5
3,0
3,0
in mm
di
in mm
Watercontent
v
in l/m
Standard
13,0
16,0
20,0
25,0
32,0
39,0
50,0
66,0
72,1
84,9
103,0
127,0
153,0
0,133
0,201
0,314
0,491
0,804
1,195
1,963
3,421
4,083
5,661
8,332
12,668
18,385
90
90
90
90
90
110
125
140
140
160
200
225
250

kER
in W/(mK)
Insulation Class
Insulation Class
110
110
110
110
110
125
140
160
160
180
225
250
280
125
125
125
125
125
140
160
180
180
200
250
280
315
Standard
0,0931
0,1033
0,1173
0,1403
0,1714
0,1673
0,1895
0,2252
0,2527
0,2606
0,2532
0,2916
0,3335
0,0838
0,0919
0,1029
0,1201
0,1422
0,1485
0,1683
0,1915
0,2111
0,2212
0,2158
0,2480
0,2742
0,0788
0,0859
0,0955
0,1101
0,1284
0,1352
0,1488
0,1693
0,1845
0,1970
0,1910
0,2137
0,2321
Heat Loss [q] at TM in W/Pipe Meter - Copper Single

Cu-Pipe
Outside-

in W/m
da
in mm
Standard
15,0
18,0
22,0
28,0
35,0
42,0
54,0
70,0
76,1
88,9
108,0
133,0
159,0
4,656
5,163
5,867
7,016
8,569
8,365
9,474
11,258
12,634
13,030
12,661
14,578
16,675
Insulation Class
4,189
4,595
5,144
6,007
7,110
7,427
8,413
9,577
10,555
11,058
10,788
12,401
13,712
3,940
4,297
4,773
5,507
6,421
6,759
7,438
8,467
9,223
9,851
9,548
10,684
11,603

in W/m

in W/m
Insulation Class
Standard
3,725
4,131
4,693
5,613
6,855
6,692
7,579
9,007
10,107
10,424
10,129
11,662
13,340
Insulation Class
3,351
3,676
4,115
4,806
5,688
5,942
6,731
7,662
8,444
8,846
8,630
9,921
10,969
3,152
3,438
3,819
4,406
5,137
5,407
5,950
6,774
7,378
7,881
7,638
8,547
9,282
Standard
2,794
3,098
3,520
4,209
5,141
5,019
5,684
6,755
7,580
7,818
7,597
8,747
10,005
2,513
2,757
3,087
3,604
4,266
4,456
5,048
5,746
6,333
6,635
6,473
7,441
8,227
2,364
2,578
2,864
3,304
3,852
4,055
4,463
5,080
5,534
5,911
5,729
6,410
6,962
The mentioned data as well as the data mentioned on the following page R 3.3.2 are based on
an average specific thermal capacity [cm] of the water of 4.187 J/(kgK), a soil covering [H] of
0,80 m (upper edge jacket-pipe to upper edge of the terrain), a thermal conductivity of the soil
[E] of 1,2 W/(mK), an average soil temperature [TE] of 10 C as well as an average clearance
pipe distance of 150 mm in case of single pipes. For a better comparison all coefficients of the
double pipe have been determined with TVL = 70 C and TRL = 50 C.
(59) TM = (TVL + TRL) : 2 TE ; Example: (70 + 50) : 2 10 = 50 K Average temperature.

R 3.3.1

Thermal Transmission Coefficient [kER] - Copper Double
Outside
da1
in mm
15,0
18,0
18,0
22,0
22,0
22,0
28,0
28,0
28,0
35,0
35,0
35,0
42,0
42,0
42,0
42,0
54,0
54,0
54,0
54,0
70,0
70,0
70,0
70,0

OutsideWallWallthickness
thickness
s
da2
s
in mm
in mm
in mm
1,0
1,0
1,0
1,0
1,0
1,0
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
15,0
15,0
18,0
15,0
18,0
22,0
18,0
22,0
28,0
22,0
28,0
35,0
22,0
28,0
35,0
42,0
28,0
35,0
42,0
54,0
35,0
42,0
54,0
70,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,5
1,0
1,5
1,5
1,0
1,5
1,5
1,5
1,5
1,5
1,5
2,0
1,5
1,5
2,0
2,0
in mm
Insulation Class
Standard
110
110
110
110
110
110
110
110
125
125
125
140
140
140
140
160
160
160
180
200
200
200
225
225
125
125
125
125
125
125
125
125
140
140
140
160
160
160
160
180
180
180
200
225
225
225
250
250
140
140
140
140
140
140
140
140
160
160
160
180
180
180
180
200
200
200
225
250
250
250
280
280

kDR
in W/(mK)
Insulation Class
Standard
0,1518
0,1616
0,1686
0,1750
0,1824
0,1931
0,2048
0,2169
0,2091
0,2233
0,2416
0,2333
0,2245
0,2400
0,2612
0,2420
0,2532
0,2732
0,2534
0,2525
0,2586
0,2740
0,2604
0,2621
0,1419
0,1502
0,1560
0,1614
0,1675
0,1758
0,1856
0,1945
0,1908
0,2015
0,2151
0,2054
0,1995
0,2108
0,2254
0,2156
0,2238
0,2377
0,2285
0,2232
0,2282
0,2391
0,2333
0,2278
0,1341
0,1414
0,1465
0,1512
0,1564
0,1634
0,1717
0,1791
0,1738
0,1818
0,1923
0,1875
0,1826
0,1921
0,2033
0,1992
0,2055
0,2165
0,2056
0,2040
0,2082
0,2172
0,2108
0,2018
Heat Loss [q] at TM in W/Pipe Meter - Copper Double

in W/m
Cu-Pipe
Outside
da1+2
in mm
Standard
15 + 15
18 + 15
18 + 18
22 + 15
22 + 18
22 + 22
28 + 18
28 + 22
28 + 28
35 + 22
35 + 28
35 + 35
42 + 22
42 + 28
42 + 35
42 + 42
54 + 28
54 + 35
54 + 42
54 + 54
70 + 35
70 + 42
70 + 54
70 + 70
7,592
8,078
8,429
8,748
9,118
9,656
10,240
10,843
10,456
11,165
12,081
11,663
11,223
12,001
13,062
12,098
12,661
13,661
12,671
12,626
12,930
13,702
13,020
13,103
R 3.3.2

in W/m
Insulation Class
Insulation Class
7,093
7,509
7,801
8,071
8,374
8,790
9,279
9,727
9,539
10,073
10,756
10,272
9,975
10,542
11,269
10,781
11,191
11,885
11,426
11,158
11,410
11,955
11,667
11,389

in W/m
6,703
7,069
7,323
7,558
7,818
8,170
8,584
8,954
8,688
9,091
9,613
9,375
9,129
9,603
10,166
9,961
10,273
10,825
10,279
10,198
10,411
10,861
10,538
10,091
Standard
6,074
6,462
6,743
6,998
7,294
7,725
8,192
8,675
8,365
8,932
9,665
9,330
8,978
9,601
10,449
9,679
10,129
10,928
10,137
10,101
10,344
10,962
10,416
10,482
Insulation Class
5,675
6,007
6,241
6,457
6,699
7,032
7,423
7,782
7,632
8,058
8,605
8,218
7,980
8,433
9,015
8,625
8,953
9,508
9,141
8,926
9,128
9,564
9,334
9,111
5,362
5,655
5,859
6,046
6,255
6,536
6,867
7,163
6,950
7,273
7,690
7,500
7,303
7,682
8,133
7,969
8,218
8,660
8,223
8,158
8,329
8,688
8,431
8,073
Standard
4,555
4,847
5,057
5,249
5,471
5,793
6,144
6,506
6,274
6,699
7,249
6,998
6,734
7,200
7,837
7,259
7,597
8,196
7,603
7,576
7,758
8,221
7,812
7,862
4,256
4,505
4,681
4,843
5,025
5,274
5,567
5,836
5,724
6,044
6,454
6,163
5,985
6,325
6,762
6,469
6,714
7,131
6,856
6,695
6,846
7,173
7,000
6,833
4,022
4,242
4,394
4,535
4,691
4,902
5,150
5,373
5,213
5,454
5,768
5,625
5,478
5,762
6,100
5,976
6,164
6,495
6,167
6,119
6,247
6,516
6,323
6,055
Volume Flow [V] - galvanized
DIMENSIONING SANITARY PIPE

WallNominaldiameter thickness
in
Dimensioning
Inside
Watercontent
VolumeFlow
FlowSpeed
VolumeFlow
FlowSpeed
VolumeFlow
FlowSpeed
Inches
s
in mm
di
in mm
v
in l/m
V
in m/h
w
in m/s
V
in m/h
w
in m/s
V
in m/h
w
in m/s
1
1
1
2
2
3
4
5
6
2,65
3,25
3,25
3,25
3,65
3,65
4,05
4,50
4,85
4,85
21,6
27,2
35,9
41,8
53,0
68,8
80,8
105,3
130,0
155,4
0,366
0,581
1,012
1,372
2,206
3,718
5,128
8,709
13,273
18,967
1,71
2,72
5,09
6,42
6,96
17,40
24,00
40,76
62,12
88,76
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,98
3,14
5,87
7,41
8,03
20,08
27,69
47,03
71,68
102,42
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
2,24
3,56
6,65
8,40
9,10
22,75
31,38
53,30
81,23
116,08
1,7
1,7
1,7
1,7
1,7
1,7
1,7
1,7
1,7
1,7
Volume Flow [V] - Copper
Outside-
da
in mm
15,0
18,0
22,0
28,0
35,0
42,0
54,0
70,0
76,1
88,9
108,0
133,0
159,0
Capacity [P] - Copper
Dimensioning
Watercontent
VolumeFlow
FlowSpeed
VolumeFlow
FlowSpeed
VolumeFlow
FlowSpeed
s
in mm
Inside
di
in mm
v
in l/m
V
in m/h
w
in m/s
V
in m/h
w
in m/s
V
in m/h
w
in m/s
1,0
1,0
1,0
1,5
1,5
1,5
2,0
2,0
2,0
2,0
2,5
3,0
3,0
13,0
16,0
20,0
25,0
32,0
39,0
50,0
66,0
72,1
84,9
103,0
127,0
153,0
0,133
0,201
0,314
0,491
0,804
1,195
1,963
3,421
4,083
5,661
8,332
12,668
18,385
0,62
0,94
1,04
2,30
3,76
5,59
9,19
16,01
19,11
26,49
39,00
59,28
86,04
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
0,72
1,09
1,20
2,65
4,34
6,45
10,60
18,47
22,05
30,57
44,99
68,41
99,28
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
0,81
1,23
1,36
3,00
4,92
7,31
12,02
20,94
24,99
34,65
50,99
77,53
112,52
1,7
1,7
1,7
1,7
1,7
1,7
1,7
1,7
1,7
1,7
1,7
1,7
1,7
Wallthickness
Volume-Flow
V in m3/h
Flow-Speed
w in m/s
da
in mm
from
to
from
to
15,0
18,0
22,0
28,0
35,0
42,0
54,0
70,0
76,1
88,9
108,0
133,0
159,0
0,239
0,362
0,565
0,884
1,737
2,580
4,948
8,621
10,289
16,304
23,997
45,604
79,425
0,526
0,796
1,244
1,944
3,474
5,161
9,896
17,243
20,577
32,608
47,994
82,087
138,994
0,50
0,50
0,50
0,50
0,60
0,60
0,70
0,70
0,70
0,80
0,80
1,00
1,20
1,10
1,10
1,10
1,10
1,20
1,20
1,40
1,40
1,40
1,60
1,60
1,80
2,10
Transmitted Capacity P in kW at spread

20 K
30 K
40 K
from
to
from
to
from
to
6
8
13
21
40
60
115
201
239
379
558
1.061
1.848
12
19
29
45
81
120
230
401
479
759
1.116
1.909
3.233
8
13
20
31
61
90
173
301
359
569
837
1.591
2.771
18
28
43
68
121
180
345
602
718
1.138
1.675
2.864
4.850
Technical information see page R 2.4

Theoretical basic dimensions see page P 10.0
11
17
26
41
81
120
230
401
479
759
1.116
2.122
3.695
24
37
58
90
162
240
460
802
957
1.517
2.233
3.819
6.466
R 3.4
PEHD - JACKET PIPE

Polyethylene High Density (PEHD) is a
seamless extruded highly shock-resistant, and
break-proof, viscoplastic hard-polyethylene up
to -50 C. General Quality requirements acc. to
DIN 8075. Corona treated for optimal
compound with PUR-foam, acc. to EN 253.
Dimensions respectively wall thickness at least
acc. to EN 253. Test procedure of melt flow
index (MFI-Group) acc. to DIN 53 735 resp. ISO
1133. PEHD is a proved plastic-material, which
is successfully used since many years for PEjacket-pipes-systems (KMR).
Because of the resistance against nearly all chemical reactions in the soil, PEHD is excellent
suitable as jacket-pipe for direct underground installation. PEHD is mentioned as the only
material for jacket-pipes as PE-jacket-pipe-compound-system in all national and international
standards respectively guidelines.
PEHD is highly resistant against weather conditions and ultraviolet rays. Storage under direct
sunlight will be therefore possible for longer periods, however not unlimited. The same will be
the case for pipelining below a bridge or in the open.
Due to the excellent welding characteristics of PEHD a maximum of safety and quality will be
reached at the welding seams of the fittings. In case of elbow-segments these will be buttwelded by use of a butt-welding-machine. The fillet-welds of the branch-connection-piece will be
carried out by use of an extruder-welding-machine.
Technical characteristics PE 80 at 20 C
Raw density
Specific
Wall-Roughness k
Mechanical
Value
0,95
mm
0,007
ISO 1133
g/10 min
ca. 0,45
Melt-Index, MFR-Code V
ISO 1133
g/10 min
ca. 10
MFI-Group
ISO 1133
---
T 005
Material Class / Behaviour in case of fire, normal flamm.
DIN 4102
---
B2
DIN 53 455 / ISO 527
N/mm
23
EN 253 / ISO 527
10
> 600
Yield expansion
Elongation at tear
ISO 527
DIN 53 457 / ISO 178
N/mm
1000
Thrust modulation
DIN 53 445 / ISO/R 537
N/mm
500 - 600
Ball-pressure-hardness
DIN 53 456 / ISO 2039
N/mm
42
DIN 53 736
ca. 130
Modulus of elasticity E (Tensile test)
Crystallite-melt-temperature
Thermal
Unit
kg/dm
Colebrook & White
Melt-Index, MFR-Code T
Yield stress (Tensile Strength) Rm
Electrical
Standard
DIN 8074 / ISO 1183
Vicat-distortion temperature, VST-B/50
ISO 306
ca. 72
Stability at 200 C
EN 253
min
> 20
DIN 52 612
W/(mK)
0,40
DIN 4108 / IEC 1006
Thermal conductivity
Specific thermal capacity c
KJ(kgK)
1,9
Longitudinal expansion coefficient

Specific volume resistance
DIN 53 752
K-1
DIN/IEC 60 093
Disruptive strength
DIN/IEC 60 243
cm
kV/mm
1,8 10-4
> 1016
Surface resistance
DIN/IEC 60 167
Dimensions acc. to isoplus see page R 4.2
R 4.0
75
> 1014
SPIRO - JACKET PIPE

This jacket-pipe consists of a galvanized steelfolded-spiral pipe acc. to DIN 24145 with
outside fold, and is therefore suitable for open
line constructions inside or outside of buildings.
Compared to conventional insulation of open
line pipelines the Spiro-fold-jacket-pipe offers
essential advantages.
The insulation thickness may be carried out
much smaller, due to the more favourable
thermal conductivity of the PUR-hard foam
used by isoplus (PUR = 0,0275 W/(mK)) This
will result in essential savings at the supporting
structures, because the outside diameter as
well as the weight can be reduced. According to DIN 4102 the Spiro-jacket will be classified in
A1 (not inflammable), the insulated Spiro-folded-jacket-pipe in material class B2 (normal
inflammable).
There will be differences compared to the standard-insulation thickness, in case that the pipes
have to be insulated acc. to the heat-equipment- (HeizAnlV) or/and the energy-savingsregulations (EnEV) of the German Federal Government. According to 1 the heat-equipmentregulations will be valid for heating-technical-equipment as well as for sanitary water supply
used equipment and installations with a nominal thermal output of 4 kW or more, only if they are
installed inside of buildings for permanent operation. The EnEV is also valid only in buildings.
Nominal Diameter Outside/ Dimension
in
da
DN
Inches in mm
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
1
1
1
2
2
3
4
5
6
8
10
12
14
16
18
26,9
33,7
42,4
48,3
60,3
76,1
88,9
114,3
139,7
168,3
219,1
273,0
323,9
355,6
406,4
457,2
Weight
G
in kg/m
in mm
Deliverylength
L
in m
Standard
1xreinforced
2xreinf. *
HeizAnlV
Standard
1xreinforced
2xreinf. *
6
6
6
6
6
6/12
6/12
6/12
6/12
6/12
6/12
6/12
6/12
6/12
6/12
6/12
90
90
110
110
125
140
160
200
225
250
315
400
450
500
560
630
110
110
125
125
140
160
180
225
250
280
355
450
500
560
630
670
125
125
140
140
160
180
200
250
280
315
400
500
560
630
670
710
90
90
110
110
140
180
200
250
280
315
400
450
500
500
560
630
3,18
3,75
4,81
5,16
6,70
8,16
10,23
14,47
17,36
22,06
33,25
46,32
59,00
66,00
82,60
97,43
3,72
4,29
5,25
5,60
7,17
8,83
10,95
15,51
18,48
23,50
35,71
49,97
62,96
71,17
92,28
101,68
4,16
4,74
5,72
6,07
7,84
9,55
11,73
16,62
19,92
26,86
38,73
53,93
68,13
80,85
96,52
106,12
Insulation Class
Insulation Class
ATTENTION: Italicised mentioned jacket-pipe dimensions (*) are special productions, please check
availability in case of request. All indicated weights are valid for steel medium pipes acc. to isoplus,
without water contents, see also page R 2.0. Other dimensions, nominal diameter, medium- as well as
jacket-pipes on request.
Heat loss comparison see page R 4.1.1
Dimensions Spiro-folded-pipe see page R 4.2
Possible medium pipes see page R 2.2 and R 3.2
Material specification PUR-hard foam see page Z 8.0
Assembling and supporting distance see page M 11.0
R 4.1
SPIRO - JACKET PIPE

Heat Loss Comparison Open Line Pipelines
For open line pipelines other heat loss factors have to be considered compared to underground
laid PE-jacket-pipes as mentioned on pages R 2.3 and R 3.3. In order to reach the insulation
values resp. thermal conduction coefficient or k-values required acc. to the HeizAnlV and EnEV,
the corresponding insulation thickness have been determined and converted to isoplus-pipes.
Dimension
Medium Pipe
HeizAnlV / EnEV
Insulation = 0,0370 W/(mK)
Nominal Outside- Insulation Outside- k-Value

kFL
Dimens.
layer
in
da
sD
Da
in
in mm
in mm
in mm W/(mK)
DN
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
26,9
33,7
42,4
48,3
60,3
76,1
88,9
114,3
139,7
168,3
219,1
273,0
323,9
355,6
406,4
457,2
20
30
30
40
50
65
80
100
100
100
100
100
100
100
100
100
70
100
110
130
170
210
250
320
340
370
420
480
530
560
610
660
0,2369
0,2103
0,2398
0,2316
0,2221
0,2271
0,2233
0,2249
0,2602
0,2937
0,3555
0,4099
0,4696
0,5092
0,5702
0,6307
isoplus SPIRO - Jacket Pipe

PUR-Insulation = 0,0275 W/(mK)
in mm
Thermal Transmission
Coefficient kFL
in W/(mK)
Standard
1xreinforced
2xreinf. *
Standard
1xreinforced
2xreinf. *
90
90
110
110
125
140
160
200
225
250
315
400
450
500
560
630
110
110
125
125
140
160
180
225
250
280
355
450
500
560
630
670
125
125
140
140
160
180
200
250
280
315
400
500
560
630
670
710
0,1418
0,1739
0,1795
0,2076
0,2344
0,2802
0,2909
0,3061
0,3592
0,4323
0,4734
0,4505
0,5233
0,5052
0,5371
0,5384
0,1219
0,1449
0,1586
0,1802
0,2034
0,2306
0,2430
0,2535
0,2949
0,3371
0,3568
0,3448
0,3969
0,3796
0,3939
0,4518
0,1119
0,1310
0,1438
0,1613
0,1759
0,1994
0,2118
0,2196
0,2472
0,2748
0,2863
0,2850
0,3150
0,3019
0,3454
0,3923
At heating lines of preinsulated pipes the heat flow is passing different thermal conducting
materials: Medium pipe, insulation material and jacket-pipe. To each of these materials an
individual thermal conductivity [] has to be allocated, corresponding to its chemical-physical
characteristic. According to the valid standards and guidelines this calculation has to be made
by using an average yearly temperature [TM] of TM = 50 K between medium- and ambient
temperature.
As heat transfer coefficient [] an average value of 25 W/(mK) has to be considered,
according to VDI-Guideline 2055. For determination of the thermal flow coefficient [kFR] the
following known values of thermal conductivity [] at TM = 50 K have been used:
Medium pipe St 37.0:

Insulation acc. to HeizAnlV (1):
PUR-Insulation acc. to. isoplus:
SPIRO-jacket pipe:
ST
D
PUR
ST
= 52,3300
= 0,0370
= 0,0275
= 52,3300
W/(mK)
W/(mK)
W/(mK)
W/(mK)
(1)
The thermal conductivity value acc. to the HeizAnlV and EnEV, D = 0,035 W/(mK), refers
to an average temperature of TM = 20 K. At TM = 50 K of a corresponding insulation material, i.e.
mineral wool, the value D will increase to 0,037 W/(mK). In other words PUR will reduce at TM
= 20 K to 0,0225 W/(mK).
Theoretical basic heat loss for open line pipelines see page P 11.5
Converting jacket-pipe diameter HeizAnlV and EnEV isoplus see page P 11.5.1
R 4.1.1
JACKET PIPE DIMENSIONS
PEHD - Jacket Pipe

Inside-
Da
in mm
Wallthickness
s
in mm
65
75
90
110
125
140
160
180
200
225
250
280
315
355
400
450
500
560
630
670
710
800
900
1000
1100
1200
1300
2,2
2,2
3,0
3,0
3,0
3,0
3,0
3,0
4,0
4,0
4,2
4,4
4,9
5,6
6,3
7,0
7,8
8,8
9,8
10,5
11,1
12,5
12,9
13,3
13,8
14,6
15,0
Outside-
SPIRO - Jacket Pipe

Outside-
Weight
Di
in mm
G
in kg/m
Da
in mm
Wallthickness
s
in mm
60,6
70,6
84,0
104,0
119,0
134,0
154,0
174,0
192,0
217,0
241,6
271,2
305,2
343,8
387,4
436,0
484,4
542,4
610,4
649,0
687,8
775,0
874,2
973,4
1.072,4
1.170,8
1.270,0
0,41
0,48
0,78
0,96
1,09
1,23
1,41
1,58
2,34
2,64
3,08
3,62
4,53
5,84
7,40
9,25
11,46
14,48
18,14
20,67
23,15
29,38
34,15
39,17
44,74
51,65
57,53
65
75
90
110
125
140
160
180
200
225
250
280
315
355
400
450
500
560
630
670
710
800
900
1000
1100
1200
1300
0,4
0,4
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,8
0,8
0,8
0,8
0,8
0,8
1,0
1,0
1,0
1,0
1,0
1,2
1,2
1,2
1,2
Wall thickness PEHD acc. to isoplus
Inside-
Weight
Di
in mm
G
in kg/m
64,2
74,2
88,8
108,8
123,8
138,8
158,8
178,8
198,8
223,8
248,8
278,8
313,4
353,4
398,4
448,4
498,4
558,4
628,0
668,0
708,0
798,0
898,0
997,6
1.097,6
1.197,6
1.297,6
0,64
0,74
1,33
1,62
1,85
2,07
2,36
2,66
2,96
3,33
3,70
4,14
6,21
7,01
7,90
8,88
9,87
11,06
15,55
16,54
17,53
19,75
22,23
29,63
32,60
35,57
38,53
Wall thickness SPIRO acc. to DIN 24 145
Indicated weights are for pipes without contents of medium.
R 4.2
MATERIAL PROPERTIES
Technical Parameter acc. to DIN at 20 C
Material group >> TP = Thermoplastic
Material-Symbol
Material-Number
Mechanical
Tensile strength Rm in N/mm

Yield strength ReK in N/mm at 20 C
Yield strength ReW in N/mm at Tmax
Elastic modulus EK in N/mm at 20 C
Elastic modulus EW in N/mm at Tmax
Permissible axial-tension axW in N/mm at Tmax (5)
Thermal
Material quality >> W = welded, S = seamless

Raw density in kg/dm
Wall roughness k in mm
Permissible operating pressure pB in bar (1)
Permissible operating temperature Tmax in C (2)
Material class / Behaviour in fire acc. to DIN 4102
Thermal conductivity in W/(mK)

Specific heat capacity c in kJ/(kgK)
Expansion coefficient K in K-1 at 20 C
Expansion coefficient W in K-1 at Tmax
isoplus
Specific
Technical delivery conditions acc. to DIN
Product name
Design manual, page
Smallest dimension in DN
Biggest dimension in DN
Delivery length L in m
Kind of delivery Rigid pipes
Coiled pipes / Coils
Steel black
galvan. Copper Cu-DHP

TP
R 290 / R 220 /
St 37.0 St 35.8 St 37.0
PE-Xa
F 37
F 22
1.0254 1.0305 1.0254 2.0090 / CW024A
--1626 /
1629
W/S
7,87
0,02
25
155
A1
17175
S
7,87
0,01
25
130
A1
1626 /
1629
G/N
7,87
0,10
25
130
A1
17671
und EN 1057
S
S
8,96
8,96
0,0015 0,0015
25
25
110 (3)
110 (3)
A1
A1
350
360
350
290
220
235
235
235
140
65
198
204
204
130
58
212.000 211.000 212.000 150.000 132.000
202.600 204.900 204.600 148.800 128.400
180 (6)
150
150
110 (3)
110 (3)
52,33
0,46
11,9
12,8
52,33
0,43
11,9
12,5
KMR
isoflex
R 2.0
F 2.0
20
25
1200
25
6, 12, 16 24-100
9
-
S
0,938
0,007
6 / 10
80 (4)
B2
20
17
7
600
110
---
52,33
0,46
11,9
12,7
364,00
0,386
16,8
16,8
364,00
0,386
16,8
16,8
0,35
2,30
15,0
20,0
KMR
R 3.0
20
150
6
KMR
R 3.1
10
150
5
isocu
F 3.0
20
25
25-360
isopex
F 4.0
10
100
24-360
9
-
9
-
(1)
= with pipe wall thickness in standard wall thickness,

without wall thickness calculation acc. to DIN 2413
(2)
= maximum permissible permanent operating temperature Tmax as compound

system with PUR insulation and jacket-pipe
(3)
= as PE-jacket-pipe also up to 155 C, with special press fittings; as isocu

up to 130 C, axW will reduce to maximum 100 N/mm
(4)
= maximum permanent temperature at constant operation will be

permissible up to maximum 95C at gliding operation
(5)
= maximum permissible axial tension in straight laid buried and factory

preinsulated pipes at maximum permissible operating temperature Tmax
(6)
16892
= permissible axial tension axW of 141 up to 155 C operating temperature Tmax,

up to maximum 140 C a axW of maximum 190 N/mm will be permitted
All Parameters have been taken from relevant literature (standard values and/or manufacturers
information), no obligation can be taken for single cases.
R 5.0

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PIPES

Sanitary Pipe Galvanized

Page R 2.0 Page R 3.0

Sanitary Pipe Galvanized

Zeichnung NEU Rohrfrontansicht mit Erklrung bzw. Bemassung

Sanitary Pipe Copper Single

Page R 3.1 Page R 3.1.1

Sanitary Pipe Double Copper

internet: www.isoplus.de e-mail: info@isoplus.de

DeliveryNominal Diameter Outside- Walllength

internet: www.isoplus.de e-mail: info@isoplus.de

Nominal Diameter Outside/ Dimension

Wall Thickness s acc. to

Net Insulation- resp.

internet: www.isoplus.de e-mail: info@isoplus.de

MEDIUM PIPE HEATING

1. Welded Black Steel Pipe

2. Seamless Black Steel Pipe

Steel pipe wall thickness see page R 2.0/R 2.1

internet: www.isoplus.de e-mail: info@isoplus.de

HEAT LOSS HEATING PIPE

Thermal Transm. Coefficient

Heat Loss [q] at TM in W/Pipe Meter

Heat Loss q at Average

Heat Loss q at Average

Heat Loss q at Average

Heat loss theoretical basic factors see page P 11.0

internet: www.isoplus.de e-mail: info@isoplus.de

DIMENSIONING HEATING PIPE

Transmitted Capacity P in kW at spread

Theoretical basic dimensions see page P 10.0

internet: www.isoplus.de e-mail: info@isoplus.de

Dimension Steel Pipe

Max. perm. bow-angle

Circle segment at rmin and 12,00 m

Bowed pipes are bended mechanically, according

internet: www.isoplus.de e-mail: info@isoplus.de

SANITARY PIPE GALVANIZED

Dimension Steel Pipe

DeliveryNominal Diameter Outside- Walllength

empty pipes without water contents, material

Generally plain pipe ends are standard. In case that

(*) and italicised = special production

internet: www.isoplus.de e-mail: info@isoplus.de

SANITARY PIPE COPPER SINGLE

Dimension Copper Pipe

DeliveryNominal Diameter Outside- Walllength

Technical operating data see page R 3.3/R 3.4

internet: www.isoplus.de e-mail: info@isoplus.de

SANITARY PIPE COPPER DOUBLE

Dimension Copper Pipe

DeliveryWall- Outside- Walllength

internet: www.isoplus.de e-mail: info@isoplus.de

MEDIUM PIPE SANITARY

1. Black Galvanized Steel Pipe

2. Seamless Copper Pipe

internet: www.isoplus.de e-mail: info@isoplus.de

HEAT LOSS SANITARY PIPE

WallNominal Diameter / Outsidethickness

Thermal Transm. Coefficient

Heat Loss [q] at TM in W/Pipe Meter - galvanized

Heat Loss q at Average

Heat Loss q at Average

Heat Loss q at Average