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40P37-335PD IVR-A

Piston compressors

Spare Part list

OWNERSHIP DATA
Unittype:............................................................................
Motortype: .........................................................................
Deliverydate: .....................................................................
Service Plan:.....................................................................

Parts list

Owner's machine No.:...............................................................


Unit Serial No.:..........................................................................
Motor serial No.: .......................................................................
First start-up date:

Capacity:...................................................................................
Local CP Representatives
Name: .......................................................................................................................................................................................................
Address:....................................................................................................................................................................................................
Telephone:.......................................................................... Contact persons:
Service: ................................................................
Telex: ..................................................................................
Parts ....................................................................

SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and
precautions are of special importance.

When operating this unit, the operator must employ safe working
practices and observe all related local work safety requirements and
ordinances.
The owner is responsible for maintaining the unit in a safe operating
condition. Parts and accessories shall be replaced if unsuitable for
safe operation.
Installation, operation, maintenance and repairshall only be erformed
by authorized, trained, competent personnel.
Normal ratings (pressures, temperatures, time settings etc.) shall be
durably marked.
Any modifications on the compressor shall only be performed in
agreement with CP and under supervision of authorized, competent
personnel.
If any statement in this book, especially with regard to safety, does
not comply with local legislation, the stricter of the two shall apply.
These precautions are general and cover several machine types and
equipment; hence some statements may not apply to the unit(s)
described in this book.
Installation
Apart from general engineering practice in conformity with the local
safety regulations, the following directives are specially stressed:

1. A compressor shall be lifted only with adequate equipment in


conformity with local safety rules.

possible. If necessary, install a suction duct. Never obstruct the


air inlet. Care shall be taken to minimize the entry of moisture
with the inlet air.

4. The aspirated air shall be free from flammable fumes or


vapours, e.g. paint solvents, that can lead to internal fire or
explosion.

5. Air-cooled units shall be installed in such a way that an


adequate flow of cooling air is available and that the exhausted
air does not recirculate to the inlet.

6. Arrange the air intake so that loose clothing of people cannot be


sucked in.

7. Ensure that the discharge pipe from the compressor to the after
cooler or air net is free to expand under heat and that it is not in
contact with or close to flammable material.

8. No external force may be exerted on the air outlet valve; the


connected pipe must be free of strain.

9. If remote control is installed, the unit shall bear an obvious sign


reading:
DANGER: This machine is remotely controlled and may
start without warning.
As a further safeguard, persons switching or remotely controlled
units shall take adequate precautions to ensure that there is no
one checking or working on the machine. To this end, a suitable
notice shall be affixed to the start equipment.

Loose or pivoting parts shall be securely fastened before lifting. It


is strictly forbidden do dwell or stay in the risk zone under a lifted
load. Lifting acceleration and retardation shall be kept within safe
limits.

10. On units with automatic start-stop system, a sign stating "This

Wear a safety helmet when working in the area of overhead or


lifting equipment.

11. In multiple compressor systems manual valves shall be installed

2. Any blanking flanges, plugs, caps and desiccant bags shall be


removed before connecting up the pipes. Distribution pipes and
connections shall be of correct size and suitable for the working
pressure.

- 2-

3. Place the unit where the ambient air is as cool and clean as

machine may start without warning" shall be attached near the


instrument panel.
to isolate each compressor. Non-return valves (check valves)
shall not be relied upon for isolating pressure systems.

12. Never remove ortamper with the safety devices, guards or


insulations fitted on the unit. Every pressure vessel or auxiliary
installed outside the unit to contain air above atmospheric.

1903 9485 95

Chicago Pneumatic

40P37-335PD IVR-A

Piston compressors

Parts List
Copyright 2015, Chicago Pneumatic, India.
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
This spare part book is based on Bom 4104 1160 72

2015 - 08
No. 1903 9485 95

www.cp.com

-4-

1903 9349 95

CONTENTS
STANDARD UNITS
01 - Base Frame assembly

08 - 09

02 - Crankcase assembly

10 - 11

03 - First stage cylidner assembly - DIA 320

12 - 13

04 - Second stage cylinder assembly - DIA 220

14 - 15

05 - Third stage cylinder assembly - DIA 140

16 - 17

06 - First stage suction valve assembly

18 - 19

07 - First stage discharge valve assembly

20 -21

08 - Second stage suction valve assembly

22 - 23

09 - Second stage discharge valve assembly

24 - 25

10 - Third stage suction valve assembly

26 - 27

11 - Third stage discharge valve assembly

28 - 29

12 - Air flow - suction filter cum silencer

30 - 31

13 - Drive assembly

32 - 33

14 - Water piping assembly

34 - 35

15 - Air storage assembly

36 - 37

16 - Insrumentation assembly

38 -39

17 - Cubicle assembly

40 - 41

18 - Lables

42 - 43

19 - Air treatment assembly

44 - 45

1903 9349 95

-5-

Parts list

OVERVIEW

- 6-

1903 9485 95

Parts list
Ref

Part Number

Qty Description

01

Base Frame assembly

02

Crankcase assembly

03

First stage cylidner assembly - DIA 320

04

Second stage cylinder assembly - DIA 220

05

Third stage cylinder assembly - DIA 140

06

First stage suction valve assembly

07

First stage discharge valve assembly

08

Second stage suction valve assembly

09

Second stage discharge valve assembly

10

Third stage suction valve assembly

11

Third stage discharge valve assembly

12

Air flow - suction filter cum silencer

13

Drive assembly

14

Water piping assembly

15

Air storage assembly

16

Insrumentation assembly

17

Cubicle assembly

18

Lables

19

Air treatment assembly

1903 9485 95

-7-

Parts list

01 - BASE FRAME ASSEMBLY

- 8-

1903 9485 95

Parts list
Ref

Part Number

1 010 1903 1017 01

Qty Description
1

Ref

Part Number

Qty Description

Remark

Deck

1 020 0301 2205 00

Plain washer

1 030 0333 2153 00

Spring washer

1 040 1903 2058 13

Hex nut

1 050 1901 0067 92

Stud

1 060 1903 3215 13

22

Foundation bolt

1 070 1903 5490 08

Shims

1903 9485 95

Remark

-9-

Parts list

02 - CRANKCASE ASSEMBLY

- 10 -

1903 9485 95

Parts list
Ref

Part Number

Qty Description

Remark

Ref

Part Number

Qty Description

1903 1941 73

Compressor block assembly

1250

0581 2030 41

Coupling

1903 9293 95

Running gear assembly

1255

1901 0062 31

Union

1010

1901 0000 48

10

Main bearing bush

1260

0581 2030 48

Union

1015

1901 0000 49

Thrust ring

1265

0211 1323 03

Screw

1020

1901 0087 56

Filter

1270

0147 1360 03

Screw-M10x20

1025

1901 0038 27

Gasket

1275

1901 0066 41

Adaptor

1030

1901 0037 42

Gasket

1280

0070 3006 05

Pipe

1035

1901 0037 33

Gasket

1285

0147 1363 03

Hex.bolt-M10x30

1040

1901 0037 32

Gasket

1290

0266 2111 00

Hex.nut

1050

0653 1046 00

20

Washer

1295

1901 0066 42

Header

1055

1901 8093 36

Seal

1300

1901 0066 43

Oil piping

1060

1901 0066 18

Plate

1310

1901 0066 40

Strainer

1065

1901 0066 19

Door

1320

1903 0601 11

Oil filter

1070

0653 0500 46

12

Gasket

1325

1901 0000 56

Big end bearing

1075

1901 0030 11

Oil level plug

1330

1901 0066 48

Connecting rod

1080

0686 3716 25

Plug

1335

1901 0000 57

Small end bearing

1085

0266 2112 00

Nut

1340

1903 3037 04

Bolt

1090

0333 2174 40

10

Spring washer

1345

1903 2225 13

Castle nut-M18

1095

0147 1323 03

12

Hex.bolt

1350

1903 2055 13

32

Hex.nut-M18

1100

0147 1360 03

20

Screw

1355

1901 0002 22

Simmond nut

1105

1901 8007 72

Inspection door

1360

0261 1090 84

16

Nut

1110

1901 0607 16

Crankcase (Not sold as spare)

1365

1901 0680 20

Crosshead slide

1115

1901 0061 82

Bearing cap

1370

1901 0028 68

16

Stud

1120

1901 0028 14

10

Screw

1375

1901 0680 21

Plug

1125

1901 0028 67

40

Stud

1380

0686 3201 00

Plug

1130

1901 0066 25

Stud

1385

0108 1358 00

Spring pin

1135

0108 1358 00

Spring pin

1390

1901 0041 64

Cross head pin

1140

0106 0951 12

Grooved pin

1395

1901 0702 06

Crosshead

1145

1901 0606 93

Cover

1400

0335 2141 00

Circlip

1150

1901 0084 74

Crank shaft

1405

1901 0037 53

Gasket

1155

1901 0034 49

Larmier

1410

0147 1401 03

Hex bolt

1160

0663 2112 29

O ring

1415

1901 0604 58

Cover

1165

0666 8092 01

Axial seal

1430

1901 0066 59

Door

1170

0194 1320 00

Set screw

1435

1901 0038 29

Gasket

1175

1903 2852 13

Screw

1440

0653 1046 00

40

Washer

1180

0333 2174 29

Spring washer

1445

0653 1227 00

Flat gasket

1185

1903 9393 90

Oil pump assembly

1450

1619 6153 07

Ball valve

1190

0147 1401 03

Hex bolt

1455

0560 1308 03

Elbow

1195

0333 2174 29

Spring washer

1460

0603 4107 03

Nipple

1200

1901 0041 04

End cap assembly

1465

0686 3716 25

Plug

1205

1901 0038 32

Gasket

1470

1903 0413 11

Oil cooler

1210

1901 0037 71

Gasket

1490

0581 2032 11

Tee

1215

1901 0037 41

Gasket

1500

1903 3963 07

Male piple connector

1220

0663 2112 12

O ring

1510

1903 7744 17

AR

1225

1901 0066 34

Oil filter

1520

1903 4934 08

Name plate

1230

1901 0066 37

Fitting

1530

0581 2030 40

Reducing fitting piece

1235

0560 1303 03

Elbow

1240

0581 2030 42

Adaptor

1245

0581 2030 47

Connector

1903 9485 95

Remark

Pipe

- 11 -

Parts list

03 - FIRST STAGE CYLINDER ASSEMBLY - DIA 320

- 12 -

1903 9485 95

Parts list
Ref

Part Number

Qty Description

Remark

Ref

Part Number

Qty Description

Remark

1 010 1901 0033 48

Door(pressed)

8 090 0333 3227 00

Spring washer

1 020 1901 0044 76

Gasket(seal)for inspectn.door

8 100 1903 1445 08

Oil wiper ring(hn)

1 030 0147 1359 03

20

Hex.bolt

8 110 0147 1362 03

Hex.bolt

1 040 1901 0067 16

12

Stud,m16 x 110

9 010 1903 0903 02

Piston for unloader

1 050 1901 0603 90

Cylinder (Not sold as spare)

9 020 1901 0040 16

Lifter(suct.valve cover assy.)

2 010 1901 0066 78

Vent tube hn compr.

9 030 1901 0033 24

Spring

2 020 1901 0033 48

Door(pressed)

9 040 1903 3840 08

Lock for screw

2 030 1901 0038 29

Gasket for inpsection door

9 050 1903 2081 13

Guide nut for lifter

2 040 0147 1359 03

20

Hex.bolt

9 060 1903 2221 13

Castle nut

2 050 0261 1090 84

10

Hex.nut

9 070 1903 6908 13

Washer

2 060 0852 0010 05

Ball valve

9 080 1903 4009 13

Circlip

2 070 0603 4103 03

Nipple

9 090 1903 5108 13

Split pin

2 080 0333 2174 39

10

Spring washer

9 110 1903 0902 02

Piston dia.35(unloading)

2 090 1901 0037 49

Gasket

9 120 1901 0027 22

Suction valve cover

2 100 1901 0087 74

Ass. front cyl.head

9 130 1901 0076 40

Guide ring

2 110 1901 0063 34

Stud m12x50

9 140 1903 0210 08

O-ring

2 120 1903 1087 08

Gasket

9 150 1903 0221 08

O-ring

2 130 0266 2114 00

12

Hexagon nut

9 180 1901 0031 11

Suction valve for 134 cr 17

2 140 0333 2174 30

12

Spring washer

10010 1901 0602 61

Discharge valve cover

3 010 1901 0038 31

Gasket for closing plate

10020 0211 1475 03

Socket head screw

3 020 1901 0062 65

Closing plate

1 0030 0653 0500 55

Copper gasket

3 030 0211 1479 03

12

Soc. head screw

1 0040 0663 2108 49

O-ring

3 040 0333 2174 30

12

Spring washer

1 0090 1901 0026 75

3 050 1901 0607 41

Outer head

1903 0128 95

3 060 1901 0037 37

Paper gasket

1901 0066 89

Backing ring for piston rod

3 070 1903 1087 08

Gasket

1901 0026 91

Super bolt washer for hn compr

4 010 1901 0066 89

Backing ring for piston rod

1901 0026 09

Piston 1/2 - d.320 hn-machined

4 020 1901 0026 91

Super bolt washer for hn compr

1903 3978 08

Rider ring d 320

4 030 1901 0026 09

Piston

1903 3977 08

Piston ring d 320

5 010 1901 0025 72

Piston rod

1901 0025 72

Piston rod for hn

5 020 1901 0002 17

Cross head nut

1901 0002 17

Cross head nut,m39

5 030 1903 6719 03

Tension nut

1903 6719 03

Tension nut m33 x 2

6 020 0653 0500 54

Aluminium gasket

1903 0326 95

6 030 1901 0041 47

Insert ring

1903 0730 08

Gasket for door

6 040 1901 0041 48

Insert ring

1901 0037 37

Paper gasket

6 070 1901 0033 62

Flange(packing)

1903 3977 08

Piston ring d 320

6 080 1901 0041 49

Insert ring

1903 1444 08

Packing ring (hn)

6 090 1901 0066 95

Insert ring for packing

1903 0763 08

Almn.washer

6 100 1901 0002 20

Hex.snep nut

1901 0615 38

Packing sleeve(v seal)-hn

6 110 1903 1444 08

Packing ring (hn)

1903 1087 08

Gasket - d.320

7 010 1903 3977 08

Piston ring d 320

1903 9099 95

Cylinder Assembly Dia-320

7040

1903 3978 08

Rider ring d 320

1903 9075 95

Cylinder head Assembly (Inner)

7 060 0666 8034 01

Packing sleeve

1903 9053 95

Cylinder head Assembly (Outer)

8 010 1901 0026 93

Gland box(finished)

8 020 1901 0066 98

Cover(oil wiper ring)

8 040 1901 0031 57

Vent pipe(hx2)

8 050 1901 0037 45

Paper gasket

8 080 0653 1046 00

Copper washer

8 085 0147 1326 03

Hex.bolt

1903 9485 95

Discharge valve 134 cr 78


Piston Assembly

Piston ring replacement kit

- 13 -

Parts list

04 - SECOND STAGE CYLINDER ASSEMBLY - DIA 220

- 14 -

1903 9485 95

Parts list
Ref

Part Number

Qty Description

Remark

Ref

Part Number

Qty Description

1 010 1901 0603 06

Cylinder (Not sold as spare)

8 085

0147 1326 03

Hex.bolt

1 020 1901 0067 16

16

Stud,m16 x 110

8 090

0333 3227 00

Spring washer

1 030 1901 0044 76

Gasket(seal)for inspectn.door

8 100

1903 1445 08

Oil wiper ring(hn)

1 040 1901 0033 48

Door(pressed)

8 110

0147 1362 03

Hex.bolt

1 050 0147 1359 03

20

Hex.bolt

9 010

1901 0626 84

Suction valve cover

2 010 1901 0603 08

Outer head

9 020

1901 0001 36

Copper gasket

2 020 1901 0062 65

Closing plate

9 030

0663 2108 49

O-ring

Remark

2 030 1901 0038 31

Gasket for closing plate

9 050

0211 1475 03

Socket head screw

2 040 0211 1479 03

12

Soc. head screw

9 060

1903 2008 90

Diaphragm type u/l assy.

2 050 0333 2174 30

12

Spring washer

9 070

0661 1033 00

Seal washer

2 060 1903 1090 08

Gasket

9 200

1901 0026 33

Suction valve for 133 crp-17

2 070 1901 0037 52

Gasket(seal)

10010 1901 0602 61

Discharge valve cover

2 080 0147 1362 03

Hex.bolt

1 0020 0663 2108 49

O-ring

3 010 1901 0067 45

Inner head

1 0040 0211 1475 03

Socket head screw

3 020 1901 0066 78

Vent tube hn compr.

1 0050 0653 0500 55

Copper gasket

1 0210 1901 0026 10

3 030 1901 0033 48

Door(pressed)

3 040 1901 0038 29

Gasket for inpsection door

1903 0129 95

3 050 0147 1359 03

20

Hex.bolt

1901 0026 07

Piston half,dia.220

3 060 1903 1090 08

Gasket

1901 0066 89

Backing ring for piston rod

3 070 1901 0037 52

Gasket(seal)

1901 0026 91

Super bolt washer for hn compr

3 080 0852 0010 05

Ball valve

1901 0067 50

Intermediate sleeve

Disch.valve for 133 crp-16


Piston Assembly

3 090 0603 4103 03

Nipple

1903 3980 08

Rider ring d 220

3 100 0333 2174 39

10

Spring washer

1903 3981 08

Piston ring d 220

3 110 0333 2174 30

16

Spring washer

1901 0025 72

Piston rod for hn

3 120 1901 0037 49

Gasket

1901 0002 17

Cross head nut,m39

3 130 0266 2114 00

16

Hexagon nut

1903 6719 03

3 140 0266 1090 84

10

Nut

1903 0332 95

4 010 1901 0026 07

Piston half

1903 3981 08

Piston Ring D 220

4 020 1901 0066 89

Backing ring for piston rod

1901 0037 47

Gasket

Tension nut m33 x 2


Piston ring replacement kit

4 030 1901 0026 91

Super bolt washer

1901 0037 52

Gasket(seal)

4 040 1901 0067 50

Intermediate sleeve

1903 0730 08

Gasket For Door

5 010 1901 0025 72

Piston rod

1903 1444 08

12

Packing Ring (Hn)

5 020 1901 0002 17

Cross head nut

1903 0763 08

Almn.washer

5 030 1903 6719 03

Tension nut

1901 0615 38

Packing Sleeve(v Seal)-hn

6 010 1901 0000 93

Gasket(aluminium)

1903 9260 95

Cylinder Assembly Dia-220

6 040 1901 0041 47

Insert ring

1903 9077 95

Cylinder head Assembly (Inner)

6 050 1901 0041 48

Insert ring

1903 9078 95

Cylinder head Assembly (Outer)

6 060 1901 0033 62

Flange(packing)

6 070 1901 0041 49

Insert ring

6 080 1903 1444 08

12

Packing ring (hn)

6 090 1901 0002 20

Hex.snep nut

7 020 1903 3981 08

Piston ring d 220

7050

Rider ring d 220

1903 3980 08

7 180 0666 8034 01

Packing sleeve

8 010 1901 0026 93

Gland box(finished)

8 020 1901 0066 98

Cover(oil wiper ring)

8 040 1901 0031 57

Vent pipe(hx2)

8 050 1901 0037 45

Paper gasket

8 080 0653 1046 00

Copper washer

1903 9485 95

- 15 -

Parts list

05 - THIRD STAGE CYLINDER ASSEMBLY - DIA 140

- 16 -

1903 9485 95

Parts list
Ref

Part Number

Qty Description

Remark

1 010 1901 0033 48

Door(pressed)

1 020 1901 0044 76

Gasket(seal)for inspectn.door

1 030 0147 1359 03

20

Hex.bolt

1 040 0106 2281 00

Positioning pin

1 050 1901 0605 18

Cylinder (Not sold as spare)

1 070 1901 0028 73

Stud,m16 x 60

2 010 1901 0067 60

Flange(outer head)

2 020 1901 0028 85

Stud,m10 x 40

2 030 0266 2111 00

Nut hexagon

2 040 0211 1483 03

Socket head screw

2 050 1901 0067 59

Outer head

2 060 0663 2112 31

O ring

3 010 1901 0062 69

12

Stud m16x45

3 020 1901 0028 72

Stud m16x65

3 030 1901 0067 64

Plug

3 040 0266 2114 00

Hexagon nut m16

3 050 0333 2174 30

Spring washer,b16

3 060 1901 0605 19

Inner head

3 070 0663 2112 31

O ring

4 010 1901 0025 65

Distance piece hn

4 020 1901 0066 78

Vent tube hn compr.

4 030 1901 0033 48

Door(pressed)

4 040 1901 0038 29

Gasket for inpsection door

4 050 0147 1359 03

20

Hex.bolt

4 060 1901 0037 58

Gasket

4 070 0261 1090 84

10

Hex.nut,m18

4 080 0333 2174 39

10

Spring washer b18

4 090 0266 2114 00

12

Hexagon nut m16

4 100 0333 2174 30

12

Spring washer,b16

4 110 1901 0037 49

Gasket

4 120 0852 0010 05

Ball valve

4 130 0603 4103 03

Nipple

5 020 1901 0066 89

Backing ring for piston rod

5 030 1901 0026 91

Super bolt washer for hn compr

5 040 1901 0081 75

Piston half

5 050 1901 0026 03

Intermediate sleeve

6 010 1901 0002 17

Cross head nut

6 020 1903 6719 03

Tension nut

6 030 1901 0060 55

Piston rod

7 020 1901 0067 73

Sleeve

7 030 1901 0000 93

Gasket(aluminium)

7 040 1903 4510 03

Packing flange

7 050 1903 4508 03

Packing cup

7 060 1903 4509 03

End cup

7 070 1903 1461 08

Packing ring assembly

7 075 1901 0002 21

Hex.snep nut

7 080 1903 1462 08

Packing ring

7 090 0666 8034 01

Packing sleeve

1903 9485 95

Ref

Part Number

Qty Description

8010 1901 0026 93

Gland box(finished)

8020 1901 0066 98

Cover(oil wiper ring)

8040 1901 0031 57

Vent pipe(hx2)

8050 1901 0037 45

Paper gasket

Remark

8080

0653 1046 00

Copper washer

8085

0147 1326 03

Hex.bolt

8090

0333 3227 00

Spring washer

8100

1903 1445 08

Oil wiper ring(hn)

8110

0147 1362 03

Hex.bolt

9010

0653 0500 49

Copper gasket

9020

0663 2112 05

O ring

9030

0211 1479 03

Soc. head screw

9040

1901 0603 13

Suction valve cover

9050

0661 1033 00

Seal washer

9060

1901 0067 77

Unloader

9320

1901 0026 68

Suction valve for 100 cr-27

10010 0653 0500 49

Copper gasket

10020 0663 2112 05

O ring

10030 0211 1479 03

Soc. head screw

10040 1901 0603 14

Disch valve cover

10330 1901 0026 81

Disch.valve for 100 cr-16

11030 1903 3940 08

Piston ring dia.140

11060 1903 3941 08

Rider ring dia.140

1903 0130 95

Piston Assembly

1901 0066 89

Backing ring for piston rod

1901 0026 91

Super bolt washer for hn compr

1901 0081 75

Piston half,d.140 for p-37

1901 0026 03

Intermediate sleeve for p-37

1903 3941 08

Rider ring dia.140

1903 3940 08

Piston ring dia.140

1903 6120 90

Piston rod assly.iii stage

1901 0002 17

Cross head nut,m39

1903 6719 03

Tension nut m33 x 2

1901 0060 55

Piston rod

1903 0333 95
1903 3940 08

Piston ring replacement kit


6

Piston ring dia.140

0663 2112 31

O ring

1903 0730 08

Gasket for door

1903 9261 95

Cylinder Assembly Dia-140

1903 9079 95

Cylinder head Assembly (Outer)

- 17 -

Parts list

06 - FIRST STAGE SUCTION VALVE ASSEMBLY

- 18 -

1903 9485 95

Parts list
Ref

Part Number

1 010 1903 5501 90

Qty Description
1
1

Guard assembly

1 030 1903 6039 23

Valve plate

1 040 1903 6040 23

Lifter washer

1 050 1903 6040 23

Lifter washer

1 060 1903 6041 23

Damping plate

1 070 1903 6042 23

Closing spring

1 080 1903 6043 23

Castel nut

1 090 1903 6045 23

Locating sping

1 100 1903 6046 23

Locating sping

1 110 1903 6048 23

Center stud

1 120 1903 5826 23

Part Number

Qty Description

Remark

Washer
Suction valve service kit

1903 6039 23

Valve plate

1903 6042 23

Spring

1903 6043 23

Jl-nut

1903 6045 23

Locating pin

1903 6046 23

Locating pin

1903 6049 23

Locking device

1903 0210 08

O-ring

0663 2108 49

O-ring

0653 0500 55

Copper gasket

1903 9485 95

Ref

Seat

1 020 1903 5502 90

1903 0152 95

Remark

- 19 -

Parts list

07 - FIRST STAGE DISCHARGE VALVE ASSEMBLY - DIA 320

- 20 -

1903 9485 95

Parts list
Ref

Part Number

1 010

1903 5503 90

Qty Description
1

1903 6050 90

Guard assembly

1 030

1903 6051 23

Valve plate

1 040

1903 6052 23

Lifter washer

1 050

1903 6053 23

Lifter washer

1 060

1903 6041 23

Damping plate

1 070

1903 6054 23

Closing spring

1 080

1903 6043 23

Castel nut

1 090

1903 6046 23

Locating sping

1 100

1903 6046 23

Locating sping

1 110

1903 6056 23

Center stud

1903 5826 23

1903 0153 95

Part Number

Qty Description

Remark

Washer
Suction valve service kit

1903 6051 23

Valve plate

1903 6054 23

Spring (closing spring)

1903 6043 23

Jl-nut

1903 6057 23

Locking device

1903 6045 23

Locating pin

1903 6046 23

Locating pin

0663 2108 49

O-ring

0653 0500 55

Copper gasket

1903 9485 95

Ref

Seat

1 020

1 120

Remark

- 21 -

Parts list

08 - SECOND STAGE SUCTION VALVE ASSEMBLY - DIA 220

- 22 -

1903 9485 95

Parts list
Ref

Part Number

1 010 1903 6059 23

Qty Description
1
1

Guard assembly

1 030 1903 6060 23

Valve plate

1 040 1903 6061 23

Guide ring

1 050 1903 6062 23

Closing spring

1 060 1903 6065 23

Unloader

1 070 1903 6066 23

Spring

1 080 1903 6067 23

Gide bush

1 090 1903 6068 23

JL nut

1 100 1903 6069 23

Washer

1 110 1903 6070 23

Bush

1 120 1903 6071 23

Unloader cover

1 130 1903 6072 23

Circlip

1 140 1903 6063 23

Part Number

Qty Description

Remark

Center stud
Suction valve service kit

1903 6060 23

Valve plate

1903 6062 23

12

Spring (closing spring)

1903 6064 23

Locating pin

1903 6064 23

Locating pin

1903 6068 23

Jl-nut

1903 1210 08

Diaphrgm

0663 2108 49

O-ring

0653 0500 55

Copper gasket

1903 9485 95

Ref

Seat

1 020 1903 5504 90

1903 0154 95

Remark

- 23 -

Parts list

09 - SECOND STAGE DISCHARGE VALVE ASSEMBLY - DIA 220

- 24 -

1903 9485 95

Parts list
Ref

Part Number

Qty Description

1 010

1903 5506 90

Seat assembly

1 020

1903 6076 23

Guard

1 030

1903 6060 23

Valve plate

1 040

1903 6073 23

Guard ring

1 050

1903 6074 23

Closing spring

1 060

1903 6068 23

JL nut

1 070

1903 6075 23

Center stud

1903 6060 23

Valve plate

1903 6074 23

Spring

1903 6068 23

Jl-nut

1903 0155 95

Ref

Part Number

Qty Description

Remark

Suction valve service kit

1903 6057 23

Locking device

1903 6077 23

Locating pin

0663 2108 49

O-ring

0653 0500 55

Copper gasket

1903 9485 95

Remark

- 25 -

Parts list

10 - THIRD STAGE SUCTION VALVE ASSEMBLY - DIA 140

- 26 -

1903 9485 95

Parts list
Ref

Part Number

1 010

1903 6083 23

Qty Description
1

1903 5508 90

Guard assembly

1 030

1903 6078 23

Valve plate

1 040

1903 6080 23

Lift washer

1 050

1903 6081 23

Lift washer

1 060

1903 6079 23

Damping plate

1 070

1903 6054 23

Closing spring

1 080

1903 6082 23

Damping spring

1 090

1903 6086 23

Locating pin

1 100

1903 6085 23

Locating pin

1 110

1903 6088 23

Spring

1 120

1903 6089 23

Guide bush

1 130

1903 6043 23

JL nut M16

1 140

1903 6090 23

Washer

1 150

1903 6091 23

Bush

1 160

1903 6092 23

Unloader cover

1 170

1903 6093 23

Circlip

1 180

1903 6087 23

Unloader

1 190

1903 6084 23

Center stud

1903 6078 23

Valve plate

1903 6054 23

Spring (closing spring)

1903 6082 23

Spring (damping)

Part Number

Qty Description

Remark

Suction valve service kit

1903 6057 23

Locking device

1903 6085 23

Locating pin

1903 6086 23

Locating pin

1903 6043 23

Jl-nut

0663 2112 05

O ring

0653 0500 59

Copper washer

1903 1211 08

Diaphrgm

1903 9485 95

Ref

Seat

1 020

1903 0156 95

Remark

- 27 -

Parts list

11 - THIRD STAGE DISCHARGE VALVE ASSEMBLY - DIA 140

- 28 -

1903 9485 95

Parts list
Ref

Part Number

1 010

1903 5510 90

Qty Description
1

1903 6096 23

Guard assembly

1 030

1903 6078 23

Valve plate

1 040

1903 6080 23

Lift washer

1 050

1903 6081 23

Lift washer

1 060

1903 6079 23

Damping plate

1 070

1903 6074 23

Closing spring

1 080

1903 6074 23

Damping spring

1 090

1903 6086 23

Locating pin

1 100

1903 6085 23

Locating pin

1 110

1903 6095 23

Center stud

1903 6043 23

1903 0157 95

Part Number

Qty Description

Remark

JL nut M16
Suction valve service kit

1903 6078 23

Valve plate

1903 6074 23

Spring (closing/damping)

1903 6043 23

Jl-nut

1903 6057 23

Locking device

1903 6085 23

Locating pin

1903 6086 23

Locating pin

0653 0500 60

Copper washer(gasket)

0663 2112 05

O ring

1903 9485 95

Ref

Seat

1 020

1 120

Remark

- 29 -

Parts list

12 - AIR FLOW - SUCTION FILTER CUM SILENCER

- 30 -

1903 9485 95

Parts list
Ref

Part Number

1 010

1903 1098 08

Qty Description
4

Remark

Ref

Part Number

Qty Description

Gasket

2350

1903 2630 13

Hex.head screw

1903 2056 13

Hex.nut

1 020

1903 0856 23

Filter element

2360

1 030

1903 2050 13

32

Hex.nut

2380

1903 0375 13

Plate type NRV

16

Hex.nut

1 040

1903 1057 08

Ring gasket

1903 2050 13

1 050

1903 2053 13

Hex.nut

1903 3511 13

Stud

1903 0873 08

Ring gasket

1 060

1903 2632 13

13

Hex.head screw

1 070

1903 1012 08

Spiral-wound gasket

3420

1903 6269 07

Pipe

4010

1903 8206 90

Sol.valve adt assly.

1 080

1903 1014 08

Spiral-wound gasket

1 100

1903 1015 08

Spiral-wound gasket

1903 2231 12

Sol.valve(for drain)

M 02 61 150

Ball valve

1903 0559 11

Ball valve strainer

1903 8203 90

Sol.valve adt assy

1 900

1903 1013 08

Spiral-wound gasket

2 020

1903 4917 08

Cp logo sticker
4020

2 070

1903 3179 04

Adjusting head

2 080

1903 2640 13

Hex. hd. screw

1903 2230 12

Sol.valve(for drain)

1903 0249 13

Ball valve

2 090

2 100

1903 6149 11

Intercooler(i stage)c.s.

1903 6135 23

Tube bundle assembly

1903 0554 11

Ball valve strainer

1903 6204 11

Suction filter

1903 1593 08

Gasket

5580

1903 0766 08

Gasket

5655

1903 2632 13

Hex.head screw

1903 2626 13

Hex.head screw

1903 0806 08

Gasket

5680

1903 2221 22

Safety valve

5725

1903 2056 13

20

Hex.nut

1903 2056 13

Hex.nut

2 110

1903 3649 07

Equal elbow

5750

2 120

1903 3792 07

Hex. Nipple

5755

1903 6287 07

Pipe

1903 2050 13

16

Hex.nut

2 130

1903 6150 11

Intercooler(ii stage)c.s.

6770

1903 6136 23

Tube bundle assembly

6875

1903 6288 07

Pipe (s.s.)a/r to dryer inlet

1903 3495 13

Stud(type-b)m20 x 75

1903 2056 13

16

Hex.nut-m20

1903 1591 08

Gasket(Water side)

6895

1903 1592 08

Gasket(Air side)

6900

2 140

1903 2632 13

Hex.head screw

2 150

1903 3655 13

Washer

2 160

1903 2222 22

Safety valve

2 170

1903 3665 07

Street elbow

2 180

Remark

1903 6151 11

Aftercooler(c.s.)

1903 5258 07

Oblong flange

1903 0938 08

Oblong flange

1903 1016 08

Gasket

2 190

1903 2626 13

Hex.head screw

2 200

1903 3628 13

Washer

2 210

1903 2742 01

Moisture separator(ii stage)

2 220

1903 2626 13

Hex.head screw

2 230

1903 2223 22

Safety valve

2 240

1903 3665 07

Street elbow

2 250

1903 3655 13

Washer

2 260

1903 6038 07

Pipe

2 280

1903 2056 13

16

Hex.nut

2 290

1903 2630 13

16

Hex.head screw

2 300

1903 6039 07

Pipe

2 320

0147 1557 03

Hex. hd. Screw

2 330

1903 2056 13

Hex.nut

2 340

1903 6283 07

Pipe

1903 9485 95

- 31 -

Parts list

13 - DRIVE ASSEMBLY

- 32 -

1903 9485 95

Parts list
Ref

Part Number

Qty Description

1 010

1903 0455 12

Motor

1 020

1903 6160 01

Adaptor plate

1 050

1903 5750 13

10

Belt

1 070

1903 6171 01

Adaptor plate

2 010

1903 5101 02

Motor pulley

2 020

1903 1619 05

Clamping plate

2 030

1903 2648 13

Hex.head screw

3 010

1903 5214 13

Bearing

3 020

1903 5215 13

Locating ring

3 030

1903 5216 13

Adaptor sleeve

3 040

1903 5217 13

Housing

3 050

1903 5218 13

Seals

4 010

1901 0613 12

Fly wheel

4 020

1903 6722 03

Taper lock bush

4 030

1903 9578 03

Extended shaft

4 040

0108 1691 75

Spring pin

4 050

1903 2640 13

Hex. hd. screw

4 060

1903 2625 13

Hex.head screw

4 070

1903 2641 13

Hex.head screw

4 080

1903 6805 13

Slide rail

4 090

1903 3682 01

Belt guard

4 100

1903 3495 13

Stud(type-b)

4 110

1903 2056 13

16

Hex.nut

1903 9485 95

Remark

Ref

Part Number

Qty Description

Remark

- 33 -

Parts list

14 -WATER PIPING ASSEMBLY

- 34 -

1903 9485 95

Parts list
Ref

Part Number

1 440

1903 0261 13

Drain valve

1 450

1903 3702 07

Hex.nipple

1 460

1903 5939 07

Red.bush

1 470

1903 3705 07

Hex.nipple

1 480

1903 3870 07

Equal tee

1 490

1903 3732 07

Red.nipple

1 520

1903 3868 07

Eq.female tee

1 570

1903 3241 12

Flow switch

1 780

1903 1045 08

Ring gasket

1 825

1903 0857 07

Adaptor

1 830

1903 0245 13

Ball valve

1 870

Qty Description

1903 1037 01

Deck

1903 4660 11

Rubber hose kit

2 020

1903 6301 07

Hose

2 030

1903 6302 07

Hose

2 040

1903 6303 07

Hose

2 050

1903 6304 07

Hose

2 060

1903 6305 07

Hose

2 070

1903 6306 07

Hose

2 080

1903 6308 07

Hose

2 090

1903 6309 07

Hose

2 100

1903 6310 07

Hose

2 110

1903 6311 07

Hose

2 120

1903 6312 07

Hose

2 130

1903 6313 07

Hose

2 140

1903 6326 07

Hose

2 150

1903 6314 07

Hose

2 160

1903 6315 07

Hose

2 170

1903 6195 07

Hose

2 180

1903 6196 07

Hose

2 190

1903 6328 07

Hose

1903 9485 95

Remark

Ref

Part Number

Qty Description

Remark

- 35 -

Parts list

15 - AIR STORAGE ASSEMBLY

- 36 -

1903 9485 95

Parts list
Ref

Part Number

1 010

1903 2492 22

Air receiver

1 020

1903 2697 13

Hex head screw

1 030

1903 3644 13

Washer for s/rail

1 040

1903 0687 13

Pressure gauge

1 050

1903 0258 13

Ball(vent)valve

1 060

1903 5873 07

Hex.nipple

1 070

1903 2223 22

Safety valve

1 080

1903 3665 07

Street elbow

1 090

1903 5299 07

Flanged adaptor

1 100

1903 1043 08

Ring gasket

1 110

1903 2625 13

Hex.head screw

1 120

1903 2050 13

Hex.nut

1903 9485 95

Qty Description

Remark

Ref

Part Number

Qty Description

Remark

- 37 -

Parts list

16 - INSTRUMENTATION ASSEMBLY

- 38 -

1903 9485 95

Parts list
Ref

Part Number
1089 0575 37

Qty Description
1

Remark

Part Number

Qty Description

Remark

Kavilco sensor 0/50 bar

1089 9625 16

Pressure sensor

1089 0574 70

Temp sensor

1901 0561 77

Pr.sensor cable 90 deg.

1903 4243 12

Temp.senser cable

1901 0672 94

Thermowell 3/8bspp-1/2bspt

1903 2213 12

Sol.valve (srm15,230vac)

1903 0701 11

Air line filter

1903 7601 17

Cp logo sticker

1903 7602 17

Cp logo & chicago pneumatic

1903 0649 13

Pr.gauge (0-6 kg/cm2g)

1903 0693 13

Pressure gauge(0-25kg/cm2g)

1903 5954 07

Hex.nipple (r 1/2"x r 1/4")

1903 1104 13

Air pr.regulator (hp model)

1903 0249 13

Ball valve,1/2"bsp(f)legris

1903 4661 07

S.s.adaptor 1/4bspt(m)x1/4bspt

1903 0257 13

Ball(drain)valve,ss(r&rp1/4")

1621 1247 80

Nipple

1621 1247 00

Nipple-zr

1621 1247 00

Nipple-zr

1621 1248 00

Nipple-zr

1621 1248 00

Nipple-zr

1621 1249 00

Bushing-zr

1621 1249 00

Bushing-zr

1903 5879 07

Hex. nipple 1/4"npt

1903 2764 07

AR P.u.tube dia. 6 id x 8 od

1903 4877 07

Male elbow r1/8"x6/8

1903 4878 07

Male elbow r1/4"x6/8

1903 4879 07

Male branch tee r1/8"x6/8

1903 4880 07

Male branch tee r1/4"x6/8

1903 0258 13

Ball(vent)valve

1903 4789 07

AR S.s.tube 6 dia

1903 4604 07

Male pipe connector

1903 4628 07

S.s.male elbow

1903 5299 07

Flanged adaptor

1903 1043 08

Ring gasket

1903 2636 13

Hex.hd.screw

1903 2050 13

Hex.nut

1903 4761 07

Hex.nipple

1903 0249 13

Ball valve

1903 4609 07

Male pipe connector

1903 4762 07

Hex.nipple

1903 5954 07

Hex.nipple

1903 4631 07

S.s.male elbow

1903 1520 08

Gasket

0147 1362 03

Hex.bolt

1903 6216 07

Manifold (i st i/c wtr.outlet)

1903 2706 13

T.head screw & nut

1903 2697 13

Hex head screw

1903 3644 13

Washer for s/rail

1903 9485 95

Ref

- 39 -

Parts list

SMPS

T1

17 - CUBICLE ASSEMBLY

- 40 -

1903 9485 95

Parts list
Ref

Part Number

Qty Description

Remark

1900 0713 82

Elektronikon mk iv(type-d)

1903 7610 17

Vsd symbol sticker

1903 6156 12

Bare panel (starter)

1903 6157 12

Bare panel (control)

1903 3216 13

Fdn.bolt-m12x230l

1903 4325 12

AR Control cable 2c x 1.5 sq.mm

1903 4326 12

AR Control cable 3c x 2.5 sq.mm

1903 4906 12

25

Cu-lug(1.5 mm2)

1903 4913 08

Cp logo sticker(control panel)

1903 9485 95

Ref

Part Number

Qty Description

Remark

- 41 -

Parts list

18 - LABELS

- 42 -

1903 9485 95

Parts list
Ref

Part Number

1010

1903 7603 17

1020

1903 7604 17

Sticker-risk of electric shock

1030

1903 7605 17

ticker-ejection of fluid

1040

1903 7606 17

Sticker-nip points

1050

1903 7607 17

Sticker-high pressure

1060

1903 7608 17

Sticker-hot parts

1070

1903 7609 17

Sticker-helmet

1080

1903 7611 17

Sticker for lifting compressor

1090

1903 7612 17

Sticker-arrow

1903 7615 17

Sticker receip lube oil usage

9096 9946 64

Lock out decal

1150

1903 9485 95

Qty Description
2

Remark

Ref

Part Number

Qty Description

Remark

Sticker-general danger

- 43 -

Parts list

19 - AIR TREATMENT ASSEMBLY

- 44 -

1903 9485 95

Parts list
Ref

Part Number

1 010

1903 4549 11

Air dryer

1 020

1903 2633 13

Hex.head screw

1 030

1903 3628 13

Washer

1903 9485 95

Qty Description

Remark

Ref

Part Number

Qty Description

Remark

- 45 -