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INSTRUCTION MANUAL
INSTRUCTION MANUAL
Congratulations on the purchase of your Atlas Copco filter. It is a solid, safe and reliable unit, built according to the latest technology.
Follow the instructions in this booklet and we guarantee you years of troublefree operation.
While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for
possible errors. Atlas Copco reserves the right to make changes without prior notice.
1.
TABLE OF CONTENTS
2.2
2.3
2.4
QDx filter.....................................................................................................................................................................................................4
2.5
3. INSTALLATION ...................................................................................................................................................................................................4
3.1
3.2
3.3
Options .......................................................................................................................................................................................................5
3.4
4. MAINTENANCE ..................................................................................................................................................................................................6
5. FILTER ELEMENT CHANGE ..............................................................................................................................................................................6
5.1
Procedure ...................................................................................................................................................................................................6
5.2
6. TECHNICAL SPECIFICATIONS..........................................................................................................................................................................7
6.1
6.2
6.3
6.4
6.5
6.6
6.7
This instruction book meets the requirements for instructions specified by the machinery directive 89/392/EEC and is valid for CE as well
as non-CE labelled machines.
2904 0183 00
2.
DESCRIPTION
3.
INSTALLATION
DDx filter
When the DDxp and PDxp filters are used with an adsorption type
air dryer, install the filter downstream of the dryer.
3.2.3
The QDx filter is an oil vapour and odour removal filter. The air
flows through the activated carbon which is contained in the QDx
filter element and which absorbs oil vapours and odours.
PDx filter
QDx filter
To protect the active carbon element, the QDx filter must always
be preceded by a PDx filter.
In case of DDx or PDx filters, the air flows from inside the filter
element to outside the filter element.
In case of DDxp or PDxp filters, the air flows from outside the filter
element to inside the filter element.
2904 0183 00
INSTRUCTION MANUAL
3.3 Options
All DDx, DDxp, PDx and PDxp filters can be provided with a
differential pressure indicator, a differential pressure gauge or
a voltage free contact switch.
Quality
class
D
(Dirt)
Maximum number of particles per m
(d = particle size in m)
See the spare parts lists for the correct numbers of the sales
kits.
d 0.10
3.3.1
Option on the DDx, DDxp, PDx and PDxp filters (refer to figure 4).
The dual pressure transmitter of Atlas Copco is designed to monitor gauge pressure and differential pressure over a DDx, DDxp,
PDx or PDxp filter. For each channel, pressure and pressure drop,
a 4 to 20 mA signal is provided.
The dual pressure transmitter is mounted between the filter head
and the differential pressure gauge. It needs a 12 to 24 VDC input
voltage and generates 2 signals: one signal proportional with the
pressure drop over the filter and one signal proportional with the
gauge input pressure. These 4 to 20 mA signals can be used as
input on the Compressor Room Control (CRC box) or on a computer with an analogue input converter (to RS232 or RS485 protocol) to monitor and log the behaviour of the filter.
3.3.2
0.10 <
d
0.5
0.5 <
d
1.0
1,0 <
d
5,0
W
(Water)
O
(Oil)
Max.
pressure
dewpoint
(C)
Max. concentration
(mg/m)
As specified by the equipment user or supplier and more stringent than class 1.
100
-70
0.01
100,000
1,000
10
-40
0.1
Not
specified
10,000
500
-20
1.0
Not
specified
Not
specified
1,000
+3
5.0
Not
specified
Not
specified
20,000
+7
+10
Not applicable
2904 0183 00
4.
MAINTENANCE
5.
For DDx, DDxp, PDx and PDxp filters, change the filter
element yearly or when the pressure drop reaches approx.
0.45 bar.
5.1 Procedure
A small amount of acid-free vaseline may be applied
to screw threads and O-rings to facilitate the
assembly.
1.
2.
3.
Unscrew the bowl. A whistling noise will warn you if the bowl
is not fully depressurized. If this occurs, the bowl should be
screwed back and the venting should be repeated.
4.
5.
6.
Remove the O-ring from the bowl and clean the bowl.
Position a new O-ring on the bowl.
7.
Remove the O-ring from the drain valve and position a new
O-ring on the drain valve. The latter is supplied with each
new filter kit.
8.
Reinstall the drain valve in the bowl using the retaining nut.
9.
2904 0183 00
INSTRUCTION MANUAL
6.
TECHNICAL SPECIFICATIONS
6.3.1
DDxp filter
DDx filter
Maximum oil carry over at 20C (68 F) and 7 bar(e)............................. 0.1 mg/m
6.3.3
PDx filter
Maximum oil carry over at 20C (68 F) and 7 bar(e)........................... 0.01 mg/m
QDx filter
PDxp filter
11
21
40
55
75
145
190
220
325
480
650
l/s
11
21
40
55
75
145
190
220
325
480
650
cfm
23
44
84
116
158
306
401
464
686
1013
1372
Working pressure
1 bar
2 bar
3 bar
4 bar
5 bar
6 bar
7 bar
8 bar
10 bar
12 bar
14 bar
16 bar
Correction factor
0,38
0,53
0,65
0,75
0,83
0,92
1,06
1,20
1,31
1,41
1,50
2904 0183 00
A
()
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
H
(mm)
J
(mm)
K
(mm)
L
(mm)
M
(mm)
N
(mm)
P
(mm)
Q
(mm)
R
(mm)
Net
mass
11
1/2
158
136
90
303
228
21
20
92
80
52
60
6.6
1 kg
21
1/2
158
136
90
303
228
21
20
92
80
52
60
6.6
1.1 kg
40
1/2
158
136
90
358
283
21
20
92
80
52
60
6.6
1.3 kg
55
3/4
190
168
110
378
303
27.5
10
30
118
100
68
72
1.9 kg
75
190
168
110
418
343
27.5
10
30
118
100
68
72
2.1 kg
145
1 1/2
240
218
140
549
449
34
10
42
157.5
131
2.5
92
103
4.2 kg
190
1 1/2
240
218
140
632
532
34
10
42
157.5
131
2.5
92
103
4.5 kg
220
1 1/2
240
218
140
632
532
34
10
42
157.5
131
2.5
92
103
4.6 kg
325
2 1/2
279
251
179
768
618
50
12
42
183
166
2.5
100
135
11
6.9 kg
480
320
288
210
920
720
57
15
50
230.5
191
135
155
11
11 kg
650
320
288
210
1090
890
57
15
50
230.5
191
135
155
11
12.6 kg
Dimension A is G or NPT.
Dimension F indicates the space needed for dismantling.
7.
8.
To order spare parts, see the instructions on the front and rear cover of this manual.
2904 0183 00
1a
22
25
6
9
10
20
24
28
21
1
12
2
27
3
7
26
8102 2651 40
8102 2651 57
8102 2649 78
8102 2649 86
8102 2649 94
2901 1205 00
2901 0867 00
2901 1204 00
8102 2651 99
8102 2652 07
8102 2651 65
8102 2651 73
8102 2651 81
2901 1208 00
2901 1206 00
2901 1207 00
8102 2652 49
8102 2652 56
8102 2652 15
8102 2652 23
8102 2652 31
2901 1211 00
2901 0864 00
2901 1210 00
1a
0196 1552 88
1a
0196 1552 88
1a
0196 1552 88
2
3
4
5
6
7
8
9
10
11a
0663 9868 00
0663 2101 80
0663 2111 29
1617 7046 00
8055 2600 72
8055 2600 80
8055 2600 98
2/3
1
1
1
2
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11a
0663 9868 00
0663 2101 80
0663 2111 29
1617 7046 00
8055 2600 72
8055 2600 80
8055 2600 98
2/3
1
1
1
2
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11a
0663 9868 00
0663 2101 80
0663 2111 29
1617 7046 00
8055 2600 72
8055 2600 80
8055 2600 98
11b
8055 2601 06
2/3
11b
8055 2601 06
2/3
11b
8055 2601 06
12
0690 1104 01
12
0690 1104 01
12
0690 1104 01
20
21
8092 2429 68
8092 2430 16
20
21
8092 2429 68
8092 2430 16
20
21
8092 2429 68
8092 2430 16
22
0663 2100 24
24
25
26
26
26
27
28
28
28
2901 0563 00
2901 0611 00
1617 7082 01
1617 7082 02
1617 7082 03
8055 2600 64
8055 2600 31
8055 2600 49
8055 2600 56
1
1
1
1
2/3
2/3
2
2
1
22
0663 2100 24
1
1
1
1
24
25
26
26
26
27
28
28
28
2901 0563 00
2901 0611 00
1617 7082 01
1617 7082 02
1617 7082 03
8055 2600 64
8055 2600 31
8055 2600 49
8055 2600 56
4
5
2
2
2
2/3
2/6
2/7
2/8
1
1
1
1
2/3
2/3
2
2
1
22
0663 2100 24
1
1
1
1
24
25
26
26
26
27
28
28
28
2901 0563 00
2901 0611 00
1617 7082 01
1617 7082 02
1617 7082 03
8055 2600 64
8055 2600 31
8055 2600 49
8055 2600 56
4
5
2
2
2
2/3
2/6
2/7
2/8
Designation
DDx filter complete
DDxp filter complete
PDx filter complete
PDxp filter complete
QDx filter complete
2/3
1
1
1
2
1
1
1
1
1
1
2/3
1
1
1
1
2/3
2/3
2
2
2
Bowl
Filter element
O-ring, 57,2x3
O-ring for filter, 20x2
O-ring, 18x3,5
Nut, G3/8
Differential press. indicator
Differential press. gauge
Identification label
Potential free contact
Normally open
Potential free contact
Normally closed
Atlas Copco decal
Wall mounting kit
Serial connection kit
O-ring, 26x2
1
1
1
1
4
5
2
2
2
2/3
2/6
2/7
2/8
Head
Notes
1.
2.
3.
2904 0183 00
4.
5.
6.
7.
8.
75
1a
22
25
6
9
10
20
24
21
28
12
2
27
3
7
26
8102 2652 98
8102 2653 06
8102 2652 64
8102 2652 72
8102 2652 80
2901 1214 00
2901 1212 00
2901 1213 00
8102 2653 48
8102 2653 55
8102 2653 14
8102 2653 22
8102 2653 30
2901 1217 00
2901 0868 00
2901 1216 00
1a
0196 1552 88
1a
0196 1552 88
2
3
4
5
6
7
8
9
10
11a
11b
12
0663 2109 60
0663 2109 64
0663 2111 29
1617 7046 00
8055 2600 72
8055 2600 80
8055 2600 98
8055 2601 06
0690 1106 01
1
1
1
2
1
1
2
3
4
5
6
7
8
9
10
11a
11b
12
0663 2109 60
0663 2109 64
0663 2111 29
1617 7046 00
8055 2600 72
8055 2600 80
8055 2600 98
8055 2601 06
0690 1106 01
20
21
8092 2429 76
8092 2430 24
20
21
8092 2429 76
8092 2430 24
22
0663 2101 97
24
25
26
26
26
27
28
28
28
2901 0563 00
2901 0611 00
1617 7082 01
1617 7082 02
1617 7082 03
8055 2600 64
8055 2600 31
8055 2600 49
8055 2600 56
1
1
1
1
2/3
2/3
2/3
2/3
1
1
1
1
2
2
2
1
22
0663 2101 97
1
1
1
1
24
25
26
26
26
27
28
28
28
2901 0563 00
2901 0611 00
1617 7082 01
1617 7082 02
1617 7082 03
8055 2600 64
8055 2600 31
8055 2600 49
8055 2600 56
4
5
2
2
2
2/3
2/6
2/7
2/8
Designation
DDx filter complete
DDxp filter complete
PDx filter complete
PDxp filter complete
QDx filter complete
1
1
1
1
2/3
2/3
2/3
2/3
1
1
1
2
1
1
1
1
1
1
2
2
2
Bowl
Filter element
O-ring, 76x3
O-ring for filter, 30x2
O-ring, 18x3,5
Nut, G3/8
Differential press. indicator
Differential press. gauge
Identification label
Potential free contact, normally open
Potential free contact, normally closed
Atlas Copco decal
Wall mounting kit
Serial connection kit
O-ring, 38x2
1
1
1
1
4
5
2
2
2
2/3
2/6
2/7
2/8
Head
Notes
1.
2.
3.
4.
76
5.
6.
7.
8.
2904 0183 00
1a
22
25
6
9
10
20
24
28
21
1
12
2
27
3
7
26
8102 2653 97
8102 2654 05
8102 2653 63
8102 2653 71
8102 2653 89
2901 1220 00
2901 1218 00
2901 1219 00
8102 2654 47
8102 2654 54
8102 2654 13
8102 2654 21
8102 2654 39
2901 1223 00
2901 1221 00
2901 1222 00
8102 2654 96
8102 2655 04
8102 2654 62
8102 2654 70
8102 2654 88
2901 1226 00
2901 1224 00
2901 1225 00
1a
0196 1552 88
1a
0196 1552 88
1a
0196 1552 88
2
3
4
5
6
7
8
9
10
11a
0663 2109 61
0663 2101 01
0663 2111 29
1617 7046 00
8055 2600 72
8055 2600 80
8055 2600 98
1
1
1
2
1
1
2/3
0663 2109 61
0663 2101 01
0663 2111 29
1617 7046 00
8055 2600 72
8055 2600 80
8055 2600 98
1
1
1
2
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11a
2/3
1
1
1
2
3
4
5
6
7
8
9
10
11a
0663 2109 61
0663 2101 01
0663 2111 29
1617 7046 00
8055 2600 72
8055 2600 80
8055 2600 98
11b
8055 2601 06
2/3
11b
8055 2601 06
2/3
11b
8055 2601 06
12
0690 1101 23
12
0690 1101 23
12
0690 1101 23
20
21
8092 2429 84
8092 2430 32
20
21
8092 2429 84
8092 2430 32
20
21
8092 2429 84
8092 2430 32
22
0663 2104 75
24
25
26
26
26
27
28
28
28
2901 0563 00
2901 0611 00
1617 7082 01
1617 7082 02
1617 7082 03
8055 2600 64
8055 2600 31
8055 2600 49
8055 2600 56
1
1
1
1
2/3
2/3
2
2
4
5
2
2
2
2/3
2/6
2/7
2/8
22
0663 2104 75
1
1
1
1
24
25
26
26
26
27
28
28
28
2901 0563 00
2901 0611 00
1617 7082 01
1617 7082 02
1617 7082 03
8055 2600 64
8055 2600 31
8055 2600 49
8055 2600 56
1
1
1
1
2/3
2/3
2
2
4
5
2
2
2
2/3
2/6
2/7
2/8
22
0663 2104 75
1
1
1
1
24
25
26
26
26
27
28
28
28
2901 0563 00
2901 0611 00
1617 7082 01
1617 7082 02
1617 7082 03
8055 2600 64
8055 2600 31
8055 2600 49
8055 2600 56
Designation
DDx filter complete
DDxp filter complete
PDx filter complete
PDxp filter complete
QDx filter complete
1
1
1
1
2/3
2/3
1
1
1
2
1
1
2/3
1
1
1
2/3
1
2
Bowl
Filter element
O-ring, 108x3
O-ring for filter, 40x2
O-ring, 18x3,5
Nut, G3/8
Differential press. indicator
Differential press. gauge
Identification label
Potential free contact
Normally open
Potential free contact
Normally closed
Atlas Copco decal
Wall mounting kit
Serial connection kit
2
2
4
5
2
2
2
2/3
2/6
2/7
2/8
Head
O-ring, 52,96x2,5
1
1
1
1
Notes
1.
2.
3.
2904 0183 00
4.
5.
6.
7.
8.
77
1a
22
25
6
9
10
20
24
21
28
12
2
27
3
7
26
8102 2655 46
8102 2655 53
8102 2655 12
8102 2655 20
8102 2655 38
2901 1229 00
2901 1227 00
2901 1228 00
1a
0196 1552 88
2
3
4
5
6
7
8
9
10
11a
11b
12
0663 2109 62
0663 2109 66
0663 2111 29
1617 7046 00
8055 2600 72
8055 2600 80
8055 2600 98
8055 2601 06
0690 1100 01
20
21
8092 2429 92
8092 2430 40
22
0663 2104 98
24
25
26
26
26
27
28
28
28
2901 0563 00
2901 0611 00
1617 7082 01
1617 7082 02
1617 7082 03
8055 2600 64
8055 2600 31
8055 2600 49
8055 2600 56
Designation
DDx filter complete
DDxp filter complete
PDx filter complete
PDxp filter complete
QDx filter complete
1
1
1
1
2/3
2/3
2/3
2/3
1
1
1
2
1
1
1
1
1
1
2
Bowl
Filter element
O-ring, 129,7x3,5
O-ring for filter, 61,6x2,6
O-ring, 18x3,5
Nut, G3/8
Differential press. indicator
Differential press. gauge
Identification label
Potential free contact, normally open
Potential free contact, normally closed
Atlas Copco decal
Wall mounting kit
Serial connection kit
2
2
4
5
2
2
2
2/3
2/6
2/7
2/8
Head
1
1
1
1
Notes
1.
2.
3.
4.
5.
6.
78
7.
8.
2904 0183 00
1a
22
25
6
9
10
20
24
21
28
12
2
27
3
7
26
8102 2655 95
8102 2656 03
8102 2655 61
8102 2655 79
8102 2655 87
2901 1232 00
2901 1230 00
2901 1231 00
8102 2656 45
8102 2656 52
8102 2656 11
8102 2656 29
8102 2656 37
2901 1235 00
2901 1233 00
2901 1234 00
1a
0196 1552 88
1a
0196 1552 88
2
3
4
5
6
7
8
9
10
11a
11b
12
0663 2109 63
0663 2109 67
0663 2111 29
1617 7046 00
8055 2600 72
8055 2600 80
8055 2600 98
8055 2601 06
0690 1112 01
1
1
1
2
1
1
2
3
4
5
6
7
8
9
10
11a
11b
12
0663 2109 63
0663 2109 67
0663 2111 29
1617 7046 00
8055 2600 72
8055 2600 80
8055 2600 98
8055 2601 06
0690 1112 01
20
21
8092 2430 08
8092 2430 57
20
21
8092 2430 08
8092 2430 57
22
0663 7143 00
24
25
26
26
26
27
28
28
28
2901 0563 00
2901 0611 00
1617 7082 01
1617 7082 02
1617 7082 03
8055 2600 64
8055 2600 31
8055 2600 49
8055 2600 56
1
1
1
1
2/3
2/3
2/3
2/3
1
1
1
1
2
2
2
4
5
2
2
2
2/3
2/6
2/7
2/8
22
0663 7143 00
1
1
1
1
24
25
26
26
26
27
28
28
28
2901 0563 00
2901 0611 00
1617 7082 01
1617 7082 02
1617 7082 03
8055 2600 64
8055 2600 31
8055 2600 49
8055 2600 56
Designation
DDx filter complete
DDxp filter complete
PDx filter complete
PDxp filter complete
QDx filter complete
1
1
1
1
2/3
2/3
2/3
2/3
1
1
1
2
1
1
1
1
1
1
2
Bowl
Filter element
O-ring, 158,3x3,5
O-ring for filter, 72,7x2,6
O-ring, 18x3,5
Nut, G3/8
Differential press. indicator
Differential press. gauge
Identification label
Potential free contact, normally open
Potential free contact, normally closed
Atlas Copco decal
Wall mounting kit
Serial connection kit
2
2
4
5
2
2
2
2/3
2/6
2/7
2/8
Head
1
1
1
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