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PROJECT REPORT
ON
S T E E L S E C TOR I N I N D I A
CONTENTS
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Table of figures..........................................................................................................2
Introduction...............................................................................................................3
Normal Market Structure........................................................................................3
Public Sector Vs. Private Sector.............................................................................3
1. Market Structure of Steel Industry........................................................................3
2. Performance of PSUs vs. private sector...............................................................9
3. Output, efficiency and overall growth of the sector in the past...........................11
4. Which economic factors/policies/Reforms have affected the sector majorly?....13
5. CORRELATION of the performance with GDP.................................................14
6. GDP affects private sector more or public sector................................................15
7. FUTURE of steel industry...................................................................................15
8. The bank lending to this sector............................................................................17
Conclusion...............................................................................................................18
REFRENCES:.........................................................................................................19
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TABLE OF FIGURES
Figure 1: Real consumption of steel..........................................................................5
Figure 2: Steel export and import..............................................................................6
Figure 3: Demand - availability projection...............................................................7
Figure 4: Total crude steel production.......................................................................9
Figure 5: Total finished steel production.................................................................10
Figure 6: Crude Steel Market Share By Production FY15...................................10
Figure 7: Finished Steel Market Share By Production FY15...............................11
Figure 8:Annual growth rate...................................................................................12
Figure 9: Steel production trend in india.................................................................12
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INTRODUCTION
India's iron and steel industries are one of the important backbones in the wealth of
the country. In 2014-2015, India was the third largest producer of raw steel and is
the largest producer of steel in the world and is expected to become the secondlargest producer by 2016. The industry produced 91.46 metric tons of total finished
steel and 9.7 metric tons of pig iron. Driven by rising infrastructure development
and growing demand for automotive, steel consumption is expected to reach 104
metric tons by 2017. Indias steel production is expected to increase from 100
metric tons per annum to 112.5 metric tons per annum by 2016 and 300 metric
tons per annum by 2025. The Government of India has allowed 100 per cent foreign
direct investment (FDI) in the steel sector under the automatic route. The growth in
the Indian steel sector has been driven by domestic availability of raw materials
such as iron ore and cost-effective labour. Consequently, the steel sector has been a
major contributor to Indias manufacturing output. The Indian steel industry is very
modern with state-of-the-art steel mills. It has always strived for continuous
modernization and up-gradation of older plants and higher energy efficiency levels
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Current Scenario
The Indian steel industry has entered into a new development stage from
2007-08, riding high on the resurgent economy and rising demand for steel.
Rapid rise in production has resulted in India becoming the 3rd largest
producer of crude steel in 2015 and the country continues to be the largest
producer of sponge iron or DRI in the world.
As per the report of the Working Group on steel for the 12 the Five Year Plan,
there exist many factors which carry the potential of raising the per capita
steel consumption in the country. These include among others, an estimated
infrastructure investment of nearly a trillion dollars, a projected growth of
manufacturing from current 8% to 11-12%, increase in urban population to
600 million by 2030 from the current level of 400 million, emergence of the
rural market for steel currently consuming around 10 kg per annum buoyed
by projects like Bharat Nirman, Pradhan Mantri Gram Sadak Yojana, Rajiv
Gandhi Awaas Yojana among others.
At the time of its release, the National Steel Policy 2005 had envisaged steel
production to reach 110 million tonnes (mt) by 2019-20. However, based on
the assessment of the current ongoing projects, both in greenfield and
brownfield, the Working Group on Steel for the 12th Five Year Plan has
projected that domestic crude steel capacity in the county is likely to be
140mt by 2016-17 and has the potential to reach 149 mt if all requirements
are adequately met.
The National Steel Policy 2005 is currently being reviewed keeping in mind
the rapid developments in the domestic steel industry (both on the supply
and demand sides) as well as the stable growth of the Indian economy since
the release of the Policy in 2005.
Production
Steel industry was de-licensed and de-controlled in 1991 & 1992 respectively.
Today, India is the 3rd largest producer of crude steel in the world.
In 2014-15, production for sale of total finished steel (alloy + non alloy) was
91.46 mt, a growth of 4.3% over 2013-14.
Production for sale of Pig Iron in 2014-15 was 9.7 mt, a growth of 22% over
2013-14.
India is the largest producer of sponge iron in the world with the coal based
route
accounting for 90% of total sponge iron production in the country.
Data on production for sale of pig iron, sponge iron and total finished steel
(alloy + non-alloy) are given below for last five years:
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Category
Pig Iron
5.68
5.371
6.870
7.950
9.694
Sponge Iron
25.08
19.63
14.33
18.20
20.38
68.62
75.70
81.68
87.67
91.46
Steel demand has outpaced supply over the last five years
In FY15, the consumption of finished steel grew to 76.99 MT while the CAGR
increased to 5.74 per cent during FY08-15
Driven by rising infrastructure development and growing demand for
automotive, steel consumption is expected to reach 104 MT by 2017
It is expected that consumption per capita would increase supported by rapid
growth in the industrial sector, and rising infra expenditure projects in
railways, roads & highways, etc.
For FY15, per capita consumption of steel in India was 60 kg against the
world average of 222 kg
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MARKET SIZE
The Indian real estate market is expected to touch US$ 180 billion by 2020. The
housing sector alone contributes 5-6 per cent to the country's Gross Domestic
Product (GDP).
In the period FY08-20, the market size of this sector is expected to increase at a
Compound Annual Growth Rate (CAGR) of 11.2 per cent. Retail, hospitality and
commercial real estate are also growing significantly, providing the much-needed
infrastructure for India's growing needs.
During the first nine months of 2015, PE funds invested about US$ 2.4 billion in the
real estate sector, across 53 transactions compared US$ 1.3 billion across 57
transactions in the same period last year. Deal sizes have also increased in 2015,
and residential projects both luxury and affordable have attracted a substantial
amount of capital.
Private Equity (PE) funds and Non-Banking Financial Companies (NBFCs) in India are
seen increasingly investing jointly in real estate projects, in order to hedge risk and
undertake bigger transactions.
Mumbai is the best city in India for commercial real estate investment, with returns
of 12-19 per cent likely in the next five years, followed by Bengaluru and DelhiNational Capital Region (NCR). Also, Delhi-NCR was the biggest office market in
India with 110 million sq ft, out of which 88 million sq ft were occupied. Sectors such
as IT and ITeS, retail, consulting and e-commerce have registered high demand for
office space in recent times.
India's office space absorption stood at 35 million sq ft during 20152, which is the
second highest figure in the India's history after 2011, and was driven by corporates
implementing their growth plans.
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India had the strongest activity in office leasing space in Asia and accounted for half
of Asias total office leasing in third quarter of 2015, with Delhi being the most
active market3.
Delhis Central Business District (CBD) of Connaught Place has been ranked as the
sixth most expensive prime office market in the world with occupancy costs at US$
160 per sq ft per annum.
Steel Prices
Price regulation of iron & steel was abolished on 16.1.1992. Since then steel prices are
determined by the interplay of market forces.
Domestic steel prices are influenced by trends in raw material prices, demand supply
conditions in the market, international price trends among others.
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Imports
Iron & steel are freely importable as per the extant policy.
Data on import of total finished steel (alloy + non alloy) is given below for last five
years:
Indian steel industry : Imports (in million tonnes)
Category
6.66
6.86
7.93
5.45
9.32
Exports
Iron & steel are freely exportable.
Data on export of total finished steel (alloy + non alloy) is given below for last five years:
Indian steel industry : Exports (in million tonnes)
Category
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3.64
4.59
5.37
5.98
5.59
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In 2015, crude steel production was 62.39 (April to December) .Total crude
steel production rose at a CAGR of 5.54 per cent over the last five years to
reach 81.69 MT in FY14.Private Sector has the large share of production in all
the years than that of Public sector firm are concerned.
Private sectors production of crude steel grew at a CAGR of 7.22 per cent
between 2010-15
Finished steel production increased 7.35 per cent from 81.68 MT to 87.68 MT
in FY14; analysts expect production figures to improve rapidly over the next
five years, with the Ministry of Steel forecasting production levels at 115.3 MT
by FY17 .
The steel sector contribute 2% to the GDP of the nation and provides 6 lakh
jobs in the country. PSU No. Of employees (31.12.2010) SAIL 1,13,403 RINL
17,900 , NMDC 5,902 MOIL Ltd 6,676, MECON 1,851, KIOCL 13,491.
The below two graphs depicts the share of production owned by public sector
and private sector firm on the basis of crude steel and finished steel they
produce.
PRIVATE SECTOR
PUBLIC SECTOR
12.6
FY10
FY15
FY11
FY12
FIGURE 4:
FY13
FY14
74.24
PRIVATE SECTOR
55.37
63.18
68.86
13.25
12.52
12.82
13.44
9.38
FY11
FY12
FY13
FY14
FY15
55.82
PUBLIC SECTOR
SHARES IN PRODUCTION:
In 2014, India stood as the largest sponge iron producer in the world, while the total
proposed crude steel capacity during 2016-17* by the private investors is expected to rise
by 76.8 MT
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SAIL is the leader in Indias steel sector; in FY15, the company accounted for 11.55 per
cent of the countrys finished steel production and 16.32 per cent in the countrys crude
steel production. Tata Steel, another household name in the country, leads private sector
activity in the steel sector. During 2015, the firm accounted for 10.12 per cent of finished
steel production and 11.05 per cent in the countrys crude steel production.
16.32
SAIL
11.05
3.84
68.79
TATA
RINL
OTHER
11.55
10.12
2.84
SAIL
TATA
RINL
OTHERS
75.49
In 2014, the Indian steel sectors total market value was USD81 billion.
The sector has benefitted from the hike in prices and production, especially
since the beginning of the millennium.
Over 200716(E), the sectors market value is estimated to have posted a
strong CAGR of 13.7 per cent.
Market value of Indian steel sector is expected to reach USD95.3 billion by
FY16.
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4
2
0
1950-60
1960-70
1970-80
1980-1990
In the post 1990, there are 5 additional major producers of flat products of steel
by private sectors. The response of the private sector in particular has been quite
encouraging in the post-liberalization era. The production of finished steel increased
from 14.33 million tons in 1991-92 to 23.82 million tons in 1998-99. The private
sectors contribution in the availability of finished steel has constantly been
increasing. From 51.4 per cent in 1991-92 it increased to over 68 per cent in 199899. Finished steel production increased from 1.1 MT in 1951 to 14.33 MT in 1991-92.
Post liberalization the growth trend continued however at a higher pace and finished
steel production reached 73.7 MT (provisional) for 2011-12. During the period FY 07
to FY 12 crude steel production has attained growth of about 7.7 %. During the
twelfth five year plan crude steel production is estimated to grow at CAGR of about
11.3 % due to large scale capacity addition plans for steel production during this
period. Production in the world's third largest steel producer -- India -- rose by 2.6
per cent to 89.6 million tonnes (MT) in 2015 as against 87.3 MT in 2014, according
to WSA data. In 2015, out of the 10 largest steel production countries in the world,
nine saw production cuts, the exception was India. In 2016, we continue to see
Indian steel production growing by almost 7 per cent, according to ministry of steel.
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80
60
40
CAGR
20
0
1951
1991
2015
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International:
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The Twelfth Five Year Plan envisages a GDP growth of 9% per annum. In the Most Likely
growth scenario i.e. 9% GDP growth, the demand for steel works out to be 113.3 million tonnes
by 2016-17. Therefore, it is likely that in the next five years, demand will grow at a considerably
higher annual average rate of 10.3% as compared to around 8.1% growth achieved during the
last two decades. (1991-92 to 2010-11).
Listed below is a snapshot of Indian steel industrys performance in 2015-16(provisional)
with growth rates compared to 2014-15.
Production of crude steel was at 89.78 million tonnes (mt), a growth of 0.9 per cent.
Crude steel capacity reached 118.2 mt, a growth of 7.6 per cent.
Production for sale of sponge iron was 16.28 mt, a decline of 20 per cent.
Pig iron production for sale was 9.63 mt, a decline of 0.6 per cent.
Hot metal production was 57.13 mt, an increase of 1.3 per cent.
Total finished steel production for sale was 90.39 mt, a decline of 1.9 per cent.
Export of total finished steel reached 4.08 mt, a decline of 27.1 per cent.
Import of total finished steel was 11.71 mt, an increase of 25.6 per cent.
India was a net importer of total finished steel.
Consumption of total finished steel was 80.45 mt, an increase of 4.5 per cent
Per capita total finished steel consumption stood at 61.9 kg, an increase of 1.8 per cent
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crude steel output compared to 37% in 1992-93 and 80% of total finished steel output compared
to 67% in 1992-93.
The advent of new production technologies has brought about a significant change in the
composition of the Indian steel industry. Capacities created in the aftermath of deregulation have
been based on technologies as diverse as COREX (JSW Steel Ltd), large-scale hybrid
technologies combining Electric Steel making with BF hot metal with downstream rolling of flat
products (Ispat Industries Ltd.) and large-scale integrated DRI-EAF-Flat products Rolling;
capacities (Essar Steel Ltd.) etc..
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Government of India plans to auction eight coal blocks with reserves of 1,143 million tonnes to
steel and cement firms in January 2016, as per coal secretary Mr. Anil Swarup.
Government has planned Special Purpose Vehicles (SPVs) with four iron ore rich states i.e.,
Karnataka, Jharkhand, Orissa, and Chhattisgarh to set up plants having capacity between 3 to 6
MTPA.
SAIL plans to invest US$ 23.8 billion for increasing its production to 50 MTPA by 2025. SAIL is
currently expanding its capacity from 13 MTPA to 23 MTPA, at an investment of US$ 9.6
billion.
A Project Monitoring Group (PMG) has been constituted under the Cabinet Secretariat to fast
track various clearances/resolution of issues related to investments of Rs. 1,000 crore (US$ 152
million) or more.
To increase domestic value addition and improve iron ore availability for domestic steel industry,
duty on export of iron ore has been increased to 30 per cent.
With all this initiatives, road ahead for steel industry is
India is expected to become the world's second largest producer of crude steel in the next 10
years, moving up from the third position, as its capacity is projected to increase to about 300 MT
by 2025. Huge scope for growth is offered by Indias comparatively low per capita steel
consumption and the expected rise in consumption due to increased infrastructure construction
and the thriving automobile and railways sectors.
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delayed implementation of their projects due to land acquisition and environmental
clearances, among other factors.
The sectorial credit stress tests conducted by the central bank show that the steel
industry is least able to withstand shocks. The sensitivity analysis showed that the
most significant effect of a single sector shock would be on the steel industry
exposures, in terms of restructured assets becoming non-performing assets. Steel
makers in many countries are already complaining about dumping by Chinese steel
makers. A Bloomberg report cites Chinese customs data to show that steel exports
from China shot up by 28% to 52.4 million tonnes in the six months to July. China is
thus pushing down steel prices in two ways: its economic slowdown has reduced
global demand for steel while domestic overcapacity is pushing firms to cut prices
aggressively to sell abroad.
Some reports suggest that the Indian government is already under pressure to
impose higher tariffs on steel imports. Anti-dumping action has also been initiated
against imports of some steel varieties from China, South Korea and Malaysia.
But there is an interesting twist to this tale: the US commerce department has said
Indian steel companies are among those that are said to be dumping the alloy in the
US market. It seems as if a mild trade war is brewing.
It is quite likely that the coming months will see calls for higher protective tariffs,
regulatory forbearance on bad loans, some attempts to sell assets to reduce debt,
and some general complaints that projects got into trouble not because of business
risks but regulatory problems in the last years of the previous government.
History has a useful lesson to offer. The Indian steel industry has been through a
similar situation in the early years of this century: high levels of debt, excess
capacity, low global prices, Chinese dumping, demands for protection and failure to
service bank loans. The way out of the mess was a long one. Hard decisions had to
be taken. Neither steel company managements nor the bankers who have lent to
the industry can afford to ignore this harsh reality.
CONCLUSION
The liberalization of industrial policy and other initiatives taken by the Government
have given a definite impetus for entry, participation and growth of the private
sector in the
steel
industry. While the existing
units are
being
modernized/expanded, a large number of new steel plants have also come up in
different parts of the country based on modern, cost effective, state of-the-art
technologies. In the last few years, the rapid and stable growth of the demand side
has also prompted domestic entrepreneurs to set up fresh greenfield projects in
different states of the country.
India is expected to become the world's second largest producer of crude steel in
the next 10 years, moving up from the third position, as its capacity is projected to
increase to about 300 MT by 2025. Huge scope for growth is offered by Indias
comparatively low per capita steel consumption and the expected rise in
consumption due to increased infrastructure construction and the thriving
automobile and railways sector
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REFRENCES:
1. Report of the working group on steel industry for The Twelfth Five Year Plan.
planningcommission.gov.in/aboutus/committee/wrkgrp12/wg_steel2212.pdf
2. Ministry of Steel Annual Report 2015http://www.steel.gov.in/Annual%20Report
%20(2014.../Annual%20Report%20 (English).pdf
3. Overview of Steel Sector. http://steel.gov.in/overview.htm
4. http://www.ibef.org/industry/steel.aspx
5. http://www.ibef.org/industry/steel.aspx
6. http://steel.gov.in/overview.htm
7. https://en.wikipedia.org/wiki/Iron_and_Steel_Industry_in_India
8. http://economictimes.indiatimes.com/topic/Indian-steel-sector
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