Sjo No.

Agitator Shaft diameter calculation

For 1kl Cream Buffer tank
Description
1 Type of blade

Nomenclature
:
:

Value
Pitch bladed turbine

Cal by.
check by

NMP

Cal date

25/01/2012Sheet: 1 of 1

Unit

2 Vessel diameter

1.3

3 Vessel Height

1.05

4 Sweep diameter
For 1st impeller

Da1

0.45

For 2nd impeller

For 3rd impeller

Da2
Da3

:
:

0.45
0

M
M

For 4tht impeller

Da4

5 Shaft Rpm

33

6 Horse power

0.2

7 Shaft MOC
8 Overhung length

H.P

SS-316

From Bottom 1st impeller

From Bottom 2nd impeller

L
LA
LB

:
:

1.4
0

M
M

From Bottom 3rd impeller

From Bottom 4th impeller

LC
LD

:
:

0
0

M
M

9 No of impeller
10 No of blade

Ni

Nb

4
:
:
:

Revision:00

1 Torque required,T in N.M

Service factor =

T=
T=

1.25

P60
2 N
54.0

N.M

2 Bending Moment ,M

M =F t 1 L A + F t 2L B+ F t 3 LC + F t 4 L D
B.M, M =

448.0

N.M

2.1 Tangential force , Ft in N

Ft1 =
Ft2 =
Ft3 =

319.97
319.97
0.00

N
N
N

Ft4 =

0.00

3 Shaft diameter based on Equal twistimg moment (Maximum shear stress theory)
3.1 Equal twistimg moment,Te

T e= M 2 +T 2
Te =

451.20

N.M

3.2 Shaft Diameter

dS =

ds=

Max allowable shear stress,Ts

T e 16
s

0 .33

S=

32.0

mm

Y
2F . O. S

Yield strengh ,y =

210

F.O.S =

1.5

Ts =

70

Mpa

Provide shaft diameter,

ds =

40

Mpa

mm

4 Blade Width,Wb in mm
Wb =

70

mm
Where,b = Allowable bending stress

5 Blade thickness,tb in mm

6M
t=
b W b N i N b

0.5

b=

y
F.O.S

Yield strengh ,y =
3.8
Provide Blade thickness,tb

210

Mpa

mm
5

mm

F.O.S =
b =

2
105.0

Mpa

Max moment, M
6 Weight of Impeller,W in Kg

M=

Weight of 1st impeller,Wa1 =

Kg

Weight of 2nd impeller,Wa2 =

Weight of 3rd impeller,Wa3 =

4
0

Kg
Kg

Weight of 4th impeller,Wa4 =

Weight of Coupling, W C =

0
10

Kg
Kg

72.0

N.M

7 Deflection,mm:
A Deflection due to 1st Impeller Weight

Bearing Span,L1 =

0.4

40

CM
For 1st Impeller
X=Distance from centre of lower bearing to distance

[ ]

Wa1 X
1=
2 L a1 L1 +3 L a1 X X 2 ]
[
6 EI
=

0.18

cm

0.0018

at which deflection is to be measured

=

1.27
127

M
cm

Deflection at the end of 1st impeller ,X=L a1

B Deflection due to 2nd Impeller Weight

-0.02

M
cm

X=Distance from centre of lower bearing to distance

at which deflection is to be measured

2 L a 2 L 1 + 3 Lalignl
Wa2 X
[ X X 2]
2=
6 EI

1.4
140

For 2nd Impeller

a2

0.82
82

M
cm

cm
Deflection at the end of 2nd impeller ,X=La2

-0.0002

C Deflection due to 3rd Impeller Weight

3=

W a3 X
[ 2 La 3 L 1+ 3 L a3 X X 2 ]
6 EI

0.00

0.0000

at which deflection is to be measured

cm
M

4=

Wa4 X
6 EI

][

2 La 4 L1 +3 La 3 X X 2 ]
0.00

0.00

cm

at which deflection is to be measured

cm
M

M
cm

For 4th Impeller

X=Distance from centre of lower bearing to distance

=
=

2.153
215.3

Deflection at the end of 3rd impeller ,X=L a3

=

D Deflection due to 4th Impeller Weight

M
cm

For 3rd Impeller

X=Distance from centre of lower bearing to distance

=
=

0
0

0
0

M
cm

Deflection at the end of 4th impeller ,X=L a4

=

cm

E Deflection due to Shaft Weight

s=

WsL

8 EI

Where E=Modulas of Elasticity

E= 1800000 Kg/cm2

I=Moment of Inertia,cm 4
W S=Weight of Shaft,Kg =

8.35

cm

0.083

=
Shaft length, Ls =

12.6

cm4

[dS2LS/159]
35.2
3.5

Kg
M

D Deflection due to coupling weight

c=

[ ][
Wc X
6 EI

For Coupling
X=Distance from centre of lower bearing to distance

2 LC L1 + 3 LC X X 2 ]

at which deflection is to be measured

=

0.00053

0.6
60

M
cm

Deflection at the end of 4th impeller ,X=Lc

=
0.6
M

60

cm

E Critical Speed at Overhung,Nc

30
g
N C=
1 + 2 + 3 + 4 + S + C
=

102

0 .5

Rpm

Hence,Operating Speed Should be

1.3*NC =

132.9

RPM

OR
0.7*NC =

71.6

RPM

8 Baffle Width,Wbaffle in mm

W Baffle =

DV
12

108.33

mm

Hence,Provide Baffle width

100

mm

9 Baffle Clearence from wall,C in mm

C=

W Baffle
6

16.7

Hence,Provide Clearence C

mm

25

mm