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Banner Sensor
Installed Every
Manufacturing Specialists
3.5
Seconds
30,000+
Somewhere
in the World
Products
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Integrity Always
Quality in Everything
New Solutions Every Day
Application
Network of
3,000
Professionals
Banner Specials
Solutions
Experts
Rapid
Customization
Contact Us
Who is Banner?
Every 3.5 seconds, a Banner sensor is installed somewhere in the world. Banner solves
problems for most of the manufacturing companies in the Fortune 500, who rely on Banner
for reliable automation solutions.
Banner products help manufacture the cars you drive, the TVs you watch, the food you
eat, the medicine you take and virtually every product you consume. Whatever the industry,
Banner has a solution to help you automate your plants, improve efficiency and manufacture
quality products.
Sensors
page 4
page 6
page 8
page 12-15
page 10
Lighting &
Indication
page 16
page 17
page 18
page 19
page 21
page 22
page 20
page 22
page 24
Wireless
page 27
page 28
page 29
page 25
Machine
Safety
page 30
page 32
bannerengineering.com
Q4X Series
Versatile, Rugged, Laser Measurement Sensor
Easy-to-Use
Save time and money with the Q4X which is
ready to measure right out of the box
A simple user experience from installation to setup
- Bright spot alignment
- Three push buttons simplify setup
- Intuitive menus
Four-digit display shows distance to target in mm
FDA-grade stainless steel is suitable for
IP69K washdown environments
4 mA
20 mA
Superior Performance
A powerful problem-solving sensor with advanced
functions including:
- Remote teach
- Laser inhibit
- Dual mode
- Clear object detection
- Background suppression
- Cross-talk avoidance
Sensing range of 25 to 300 mm
Best-in-class excess gain allows the sensor to
see black targets at a 300 mm range
Durable housing rated IP69K
Superior resistance to high frequency ambient light sources
Output
Q4XTBLAF300-Q8
Discrete
Q4XTILAF300-Q8
4 to 20 mA
Q4XTULAF300-Q8
0 to 10 V
Versatile
One sensor that does the work of many,
reduces inventory and training expenses.
Discrete models
Solves the most challenging inspection and
orientation applications
Height: 57.4 mm
Width: 18 mm
Depth: 44.3 mm
more
information
bannerengineering.com
LE Series
Laser Measurement Sensor
Easy-to-Use
Ready to measure right out of the box
Easy alignment with a visible laser
Multiple teach options simplifies setup for any
application
Convienient setup with a two-line,
eight-character display
Superior Performance
Measurement range up to 1 m
Measurement resolution down to 0.02 mm
Excellent repeatability and accuracy for challenging targets, from
black rubber to shiny metal
Smaller laser spot for detecting small features or
larger spot for averaging across uneven surfaces
Advanced measurement modes reduce PLC programming
required to find average, minimum or maximum measurements
LE550
Spot Size
12.1 x 4.9 mm
Resolution
1.0 mm
1000 mm
LE250
Spot Size
1.2 x 0.9 mm
Resolution
0.2 mm
100 mm
400 mm
Model
Output
LE250D ..
LE250I..
4 to 20 mA analog and
(1) NPN/PNP discrete
LE250U..
0 to 10 V analog and
(1) NPN/PNP discrete
LE550D ..
LE550I..
4 to 20 mA analog and
(1) NPN/PNP discrete
LE550U..
0 to 10 V analog and
(1) NPN/PNP discrete
Range
100 mm
1000 m
Versatile
10 mm
Minimum Window
Control Speed
Dual discrete
models
Analog Output [ A_OUT
]
User-configurable
NPN/PNP
settings
Teach
Adjust
Applications
20 mA
4 mA
Adjust
Switch Point
Alert Before
Roll is Complete
Discrete Output [ D_OUT ]
OFF
Switch Point 2
4 mA
ON
Teach Midpoint
20 mA
OFF
Switch Point 1
Tension Control
Detect Faulty
or Broken Loop
Height: 77.2 mm
Width: 26 mm
Depth: 56 mm
more
information
bannerengineering.com
Q3X Series
Versatile, Rugged, Laser Contrast Sensor
Easy-to-Use
Save time and simplify setup with two tactile buttons
The three-digit display can be inverted for a clear
readout during setup or inspections
Easy mounting and precise alignment with an
adjustable mounting bracket
Diffuse
Sensing
Range
Target
Background
Background
Suppression
Distance
High-Performance Detection
High-speed part detection as fast as 250 s,
capturing up to 2,000 events per second
Angled three-digit display shows a clear intensity readout
that is easily viewed from multiple vantage points
Short-range models available with both discrete and fixed
background suppression making them two sensors in one
Bright laser spot for easy setup
Contrast
Sensing
Range
Model
Background
Suppression
Distance
Q3XTBLD-Q8
0 to 300 mm
NA
Q3XTBLD50-Q8
0 to 50 mm
60 mm
Q3XTBLD100-Q8
0 to 100 mm
120 mm
Q3XTBLD150-Q8
0 to 150 mm
190 mm
Q3XTBLD200-Q8
0 to 200 mm
280 mm
Versatile
Fixed-field models with background
suppression capabilities are adjustable for
many applications
A remote teach line can perform useful
functions including laser power inhibit and
cross-talk avoidance
Both NPN and PNP outputs on all models
Height: 48.6 mm
Width: 18 mm
Depth: 36.5 mm
more
information
bannerengineering.com
DF-G Series
Fiber Amplifiers
Easy-to-Use
Precise
Detection
Stable
Operation
Low-contrast sensing
Auto threshhold
adjustment
Problem-Solving Models
DF-G1 General Purpose
10
Economical solution
Specialty Fibers
Convergent
SteelSkin
High Temperature
Specialty
Fibers
Thousands of FibersFind Yours Easily.
Banners fiber selection guide helps narrow down the fiber offering
by allowing you to select sensing type, end assembly and length.
If you do not see what you are looking for, contact Banners
Application Engineers and learn about our rapid customization.
http://www.bannerengineering.com/selectionguide/plastic_fibers
more
information
Fiber Optics
bannerengineering.com
11
Blue
Green
White
Infrared
Ultraviolet
C-mount model
more
information
< 1M
No PC
required
12
On-board
configuration
IP67
USB
flashdrive
Area Tool
Blemish Tool
Sort Tool
Compares a part to
a reference image
Detects whether a
feature is present
PASS
FAIL
PASS
FAIL
PASS
FAIL
Match Inspection
Multi-Point Inspection
Pass
Fail
Pass
Fail
bannerengineering.com
13
Easy-to-Use
Installs and configures in only four easy steps
Advanced barcode reading capabilities in a compact metal
housing
Integrated touch screen means no PC required to
configure, change or monitor inspections
All inclusive image sensor with multiple ring light options for
detection of difficult targets
Red
Blue
Green
White
Infrared
Ultraviolet
more
information
< 1M
No PC
required
14
On-board
configuration
IP67
USB
flashdrive
Industry-Supported
Barcodes
DataMatrix (ECC 200) barcodes
QR Code (QR and Micro QR)
Linear barcodes: Code128, Code39,
CODABAR, Interleaved 2 of 5, EAN13,
EAN8, UPCE, Postnet, IMB, and
Pharmacode
TCNM
Laser Barcode Scanner
Label verification
more
information
bannerengineering.com
15
WLB32 Series
Industrial LED Light Bar
Applications
Enclosure lighting
AC models
16
DC models
WLB92 Series
Industrial LED Light Bar
Applications
Lighted
Length
(mm)
Lumens
(Typical @ 25 C)
AC Models
Typical Wattage*
(Watts)
DC Models
Typical Wattage*
(Watts)
Daylight White
550
3130
34
35
1100
6500
70
70
* Typical operating wattage is measured at 120 V ac or 24 V dc,
depending on model
DC models
AC models
AC Conduit models
bannerengineering.com
17
WLS28-2 Series
Industrial LED Light Bar
Superior Performance
Models with built-in motion detection available for
additional energy savings
Optional three-position switch for manual color selection
Rugged, water-resistant IP69K option
Energy efficient: less than 9 watts per foot
Dual-Color
Models
Lensed
Models
Applications
Cabinet illumination requiring low-profile design
Length
(mm)
145
285
430
570
710
850
990
1130
Lumens* (Typical @ 25 C)
Cool
White
325
650
975
1300
1625
1950
2275
2600
Warm
White
325
650
975
1300
1625
1950
2275
2600
Red
55
110
165
220
275
330
385
440
Green
180
360
540
720
900
1080
1260
1440
Blue
40
80
120
160
200
240
280
320
Yellow
50
100
150
200
250
300
350
400
Typical
Wattage**
(Watts)
3.6
7.2
11.0
14.6
18.5
22.1
25.9
29.8
18
Blue
Green
White
Yellow
more
information
WLS27 Series
Industrial LED Light Bar
Advanced Design
Rugged, water-resistant IP67, IP68G and IP69K design
C
ascade models for connecting multiple lights
end-to-end, minimizing wiring
Energy efficient for overall cost savings
Applications
Laminar airflow applications requiring a round shape
Marine environments
Car wash
Food and beverage processing equipment
Length
(mm)
145
285
430
570
710
850
990
1130
Lumens* (Typical @ 25 C)
Cool
White
300
600
900
1200
1500
1800
2100
2400
Warm
White
300
600
900
1200
1500
1800
2100
2400
Red
50
100
150
200
250
300
350
400
Green
165
330
495
660
825
990
1155
1320
Blue
35
70
105
140
175
210
245
280
Yellow
45
90
135
180
225
270
315
360
Typical
Wattage**
(Watts)
3.6
7.2
11.0
14.6
18.5
22.1
25.9
29.8
bannerengineering.com
19
WLC60
Lumens
Lighted Length (Typical @ 25 C)
(mm)
Cool White
1300
340
640
2600
Typical
Wattage*
(Watts)
14.2
28.1
Applications
Washdown Environments
Machine drilling or welding stations
CNC machines
WLC60
Length: 340 and 640 mm
Width: 61 mm
Depth: 31.3 mm
WLC90
Length: 89 mm
Width: 91 mm
Depth: 28.2 mm
more
information
20
K90L
Large, Domed, Multicolor Indicator Light
K90L
Smooth 90 mm diameter dome available with
up to five colors in one device
Rugged IP67-rated design
Illuminated dome provides easy-to-see
operator guidance
Alternate between colors or flash colors
when multiple inputs are active
K90L
Height: 87 mm
Width: 90 mm
Depth: 90 mm
more
information
K30L
Height: 44.5 mm
Width: 30 mm
Depth: 30 mm
K50L
Height: 69 mm
Width: 50 mm
Depth: 50 mm
more
information
bannerengineering.com
21
K50L Modbus
LED Indicator Lights
K50L Modbus
Modbus RTU communication minimizes the cabling requirements
Rugged, compact multicolor indicators in several package types
Built-in flashing and strobing capability
High intensity models for outdoor applications
Fully encapsulated IP67/IP69K construction
Sensor models for pick-to-light applications
K50
Pick-to-Light
K50L Daylight
Visible
K50BL
Beacon
more
information
TL50C
Compact Tower Lights
Highly Visible Status Indication
Bright, uniform lighted segments at only half the height of
standard TL50 models
Rugged, cost-effective and easy-to-install multi-segment indicators
Illuminated segments provide easy-to-see operator guidance and
indication of equipment status
Up to five colors available in universal voltage and
seven colors available in standard voltage models
Available in black or light gray housing
Audible models available with standard, sealed or
omni-directional audible element
Compact devices are completely self-contained with
no controller needed
Height: 46-243 mm
Width: 50 mm
Depth: 50 mm
22
more
information
Tower Lights
Banner's Full Offering of Tower Lights
Tower Lights
Banners Signal Tower Lights are premium LED-based products
that are designed for long life and no maintenance.
Preassembled or modular models to suit application needs
Extensive range of mounting accessories, which allows for
a quick and easy installation process
Choice of ac or dc supply power
Standard or high-intensity models available
Up to six color segments in one light
Housings available in either black or gray.
more
information
Audible Segments
Sealed Audible
max. intensity
94 db @ 1 meter (typical)
Sealed Omni-Directional
Audible
Standard: max. intensity
99 db @ 1 meter (typical)
Intensity Adjust: max. intensity
95 db @ 1 meter (typical)
bannerengineering.com
23
TL70
Large, Modular Tower Lights
Superior Design
Preassembled or modular models to suit application needs
Light segments have user-selectable solid ON or flashing
Up to five colors plus audible in one device
Rugged, water-resistant IP65 housing with
UV-stabilized material
Bright, uniform indicator segments appear gray when
off to eliminate false indication from ambient light
Housings available in either black or gray.
Height: 46-243 mm
Width: 70 mm
Depth: 70 mm
more
information
Position
Setting
Flash Rate
Audible Tone
1. Module settings
24
2. Assemble
3. Apply Power
M12 quick-disconnect
cable
Flying lead cable
Terminals
TL70 Wireless
Modular Tower Lights with Wireless Communication
more
information
1-Way Communication
The TL70 relays machine status to a remote device
2-Way Communication
The TL70 relays a status to a remote device
AND receives input from a remote device
or
or
TL70
Banner
Wireless
Gateway
or
bannerengineering.com
25
Easy to Deploy
Replaces discrete, analog, serial and Ethernet signal wires
without setup software
Secure, proprietary protocol
License-free operation
Gateway
Network Configurations
more
information
Node
Point-to-Point
The most basic form
of a radio network.
Point-to-Multipoint
Connect multiple radios
to a single point.
Solutions for
Call for parts
Machine status
Remote indication
Supervisory control
D
igital or analog wire
replacement
26
L
evel, pressure &
temperature monitoring
Facility access
E
yewash/safety shower
monitoring
Door monitoring
Predictive maintenance
Humidity monitoring
PM Series
Replacing Wire with Wireless
Gateway
more
information
Node
Data Radios
DXER9 Ethernet
Data Radio Ethernet
Wire Replacement
The Sure Cross Ethernet radio is
an industrial grade, long range, 900 MHz
radio used to create point-to-multipoint
configurations of wireless Ethernet
networks.
bannerengineering.com
27
M12FTH4Q
Temperature & Humidity Monitoring
Temp Humidity
Provides temperature and humidity measurements in a
variety of environments
Robust metal housing
Connects to a Banner DX80 Node via a 1-wire
serial interface
Battery-powered option
Traceable to NIST standards; cerificate of factory
calibration included
more
information
Applications
Wireless Network
1.
2.
battery-powered
3.
28
QM42VT1
Vibration & Temperature Monitoring
Vibration Monitoring
Predictive maintenance made easy by high accuracy vibration
(RMS velocity) and temperature measurements
Easily monitor machine health by sending information wirelessly
Detect problems earlier to avoid machine failures and delays
Manufactured with a robust zinc alloy housing
more
information
Wireless Network
1.
Applications
Motors
Compressors
Blowers
Pumps
Fans
Gear boxes
2.
up to six Sensors/
Nodes per Gateway
battery-powered
3.
bannerengineering.com
29
XS26-2
Expandable Safety Controller
XS26-2
Expandable Safety Controller
Up to eight expansion I/O modules can be added
as your automation needs grow or change
Choose from six expansion module models available
to suit your application with a variety of safety inputs,
solid-state safety outputs and safety relay outputs
Simulation mode and live display feature allows
testing and active monitoring of I/O on a PC
Free configuration software
Standard communications including EtherNet/IP and
Modbus/TCP
SC26-2
Safety Controller
Designed for smaller applications where
cost is at a premium
Intuitive programming includes logic
functions for easy implementation
Non-expandable controller includes two
dual-channel safety outputs and 26 input
terminals (eight convertible to outputs)
30
1. Add up to 8 modules
Name
Add Module
OFF
Input Modules
24V
0V
13
0V
24V
24V
0V
14
31
0V
23
24
13
32
31
14
23
XS4so
XS2ro
XS1ro
Power / Fault
Tx / Rx
SO1
SO2
SO3
SO4
Power / Fault
Tx / Rx
SO1
SO2
Power / Fault
Tx / Rx
SO1
Output Modules
61
43
XS2so
2 Dual Channel
OSSD Module
XS4so
4 Dual Channel
OSSD Module
OFF
ON
Info
24
32
XS2so
Power / Fault
Tx / Rx
SO1
SO2
ON
62
44
53
54
XS2ro
2 Dual Channel
Relay Module
XS1ro
1 Single Channel
Relay Module
M4:XS16si
IN5
IN6
IN7
IN8
Debounce Times
2. Add
safety devices
Cancel
Module Summary
Close to open
IN1
IN7
IN2
IN3
IN4
IN8
IN9
IN10
IN5
IO1
IN6
IO2
24V
IO3
0V
IO1
IO4
IN1
SC26-2de
IO2
IO3
IO4
IN2
IN3
IN4
IO1
IN1
Power / Fault
Tx / Rx
Inputs
IO2
IO3
IO4
IO1
IN2
IN3
IN4
IN1
IO2
IO3
IO4
IN2
IN3
IN4
Power / Fault
Tx / Rx
Inputs
IO1
IN1
XS16si
XS16si
XS16si
Power / Fault
USB
Inputs
SO1
SO2
IO2
IN2
IO3
IN3
IO4
IO1
IO2
IN1
IN2
IN4
XS16si
Power / Fault
Tx / Rx
Inputs
Power / Fault
Tx / Rx
Inputs
Equipment
13
14
23
31
24
32
XS8si
XS1ro
Power / Fault
Tx / Rx
Inputs
Power / Fault
Tx / Rx
SO1
13
14
31
23
Open to close
IO6
IO7
IO8
IN5
IN6
IN8
IN5
IN6
IN8
IN5
IN6
IN8
IN5
IN6
IN9
IN9
IN9
IN9
IN7
IN7
IN7
IN7
IN8
IN3
IN4
IN5
IN6
Add Equipment
1/5
24
32
XS2ro
M0:ES1
OK
IO5
61
43
53
Ladder Logic
54
6 ms
Industrial Ethernet
0 sec
62
44
0 sec
Wiring Diagram
Power / Fault
Tx / Rx
SO1
SO2
ESC
Functional View
Configuration Summary
50 ms
M0:SO1
M0:ES2
IN
Connect M5:OS1.
A1
M0:ES3
Connect M5:OS1.
Basic
M0:ES4
Safety Input
LR1
A4
OK
A7
Cancel
M0:ES5
A6
M0:MR1
M4:OS2
Non-Safety Inputs
Emergency Stop
Gate Switch
Optical Sensor
Two-Hand Control
M0:GS1
M0:GS2
Status Outputs
M0:SO2
T1
M0:GS3
IN
A2
M0:GS4
Safety Mat
Properties
External Device
Monitoring
Protective Stop
Rope Pull
M1:GS1
IO1
IO2
IO3
IO4
IN1
IN2
IN3
IN4
XS16si
Power / Fault
Tx / Rx
Inputs
M1:GS2
IN5
IN6
IN9
IN7
IN8
Name
Value
IO Terminals Rema 1
M1:GS3
IN Terminals Rema 0
A3
M1:GS4
M1:GS5
Enabling Device
Adjustable Valve
Monitor
Bypass Switch
M1:GS6
Delete
Edit
Cancel
The icon based configuration environment allows straightforward machine safeguarding development which can be tested on your PC by
activating the Simulation Mode feature.
Ladder Logic
1/1
Module Summary
IN7
IN2
IN3
IN4
IN8
IN9
IN10
IN5
IO1
IN6
IO2
24V
IO3
0V
IO4
IO1
IN1
IO2
IN2
IO3
IN3
IO4
IN4
IO1
IN1
XS16si
SC26-2de
Power / Fault
Tx / Rx
Inputs
Power / Fault
USB
Inputs
SO1
SO2
IO2
IN2
IO3
IN3
IO4
IN4
Equipment
IO1
IN1
XS16si
Power / Fault
Tx / Rx
Inputs
IO2
IN2
IO3
IN3
IO4
IN4
XS16si
Power / Fault
Tx / Rx
Inputs
Functional View
24V
24V
0V
IO8
IN5
IN6
IN8
IN5
IN6
IN8
IN5
IN6
IN9
IN7
IN9
IN7
IN9
IN7
IN2
M0:ES1
IN8
24V
24V
24V
The configuration is
valid and can be sent
to the Controller
24V
IO7
24V
IO6
Ladder Logic
Industrial Ethernet
Configuration Summary
Live Mode
Module Summary
0V
XS4so
Power / Fault
Tx / Rx
SO1
SO2
SO3
SO4
OK
IO5
Wiring Diagram
24V
IN1
ESC
IN2
+IO1
IN3
+IO2
IN4
+IO3
IN2
+IO4
IN6
+IO8
+IO7
SO1b
SO1a
SO2a
Properties
SO2b
24V
0V
M0:THC1
IN7
IN1
IN7
M0:MR1
M0:STAT1
IN5
IN6
24V
0V
IN10
IO1
IO2
IO3
IO4
IO1
IO2
IN1
IN2
IO3
IN3
IO4
IN4
IO1
IN1
XS16si
SC26-2de
Module Position: 0
Power / Fault
Tx / Rx
Inputs
IO5
IO6
IO7
IO8
IO2
IN2
IO3
IN3
IO4
IN4
Equipment
IO1
IN1
XS16si
Power / Fault
Tx / Rx
Inputs
IO2
IN2
IO3
IN3
IO4
IN4
XS16si
Power / Fault
Tx / Rx
Inputs
IN5
IN6
IN8
IN5
IN6
IN8
IN5
IN6
IN9
IN7
IN9
IN7
IN9
IN7
24V
0V
0V
XS4so
24V
0V
0V
XS4so
Power / Fault
Tx / Rx
SO1
SO2
SO3
SO4
Power / Fault
Tx / Rx
SO1
SO2
SO3
SO4
Functional View
Wiring Diagram
Ladder Logic
Industrial Ethernet
Configuration Summary
+24V
0V
CR01
M0:SO1
IN8
IN14
The configuration is
valid and can be sent
to the Controller
M2:OS1
IN16
IN17
A
IN1
IN2
IN3
IN4
IN5
IN6
24V
0V
IN7
IN8
IN9
IN10
IO1
IO2
IO3
IO4
M2:MSP2(A/B)
Power / Fault
USB
Inputs
SO1
SO2
M0SO1
30s
CR05
003
M0:SO2
XS26-2de
IN18
M0:STAT2
M0:SO2A
M2:MSP1(A/B)
002
M0:SO2
+IO6
IN15
001
M0:SO1
+IO5
M0:MSP1
IN4
IN9
OK
IN12
IN13
M0:OS1
IN3
IN8
ESC
IN9
IN10
IN11
M0:GS1
IN2
Power / Fault
USB
Inputs
SO1
SO2
IN8
004
30s
M0:MR1
[LR1]
CR01
005
CR01
ESC
M0:SO2B
24V dc Power
M0:ES5
M0:ES4
M0:GS4
M0:GS3
[A1]
CR02
OK
IO5
IO6
IO7
IO8
Properties
M1:GS2
M1:GS5
CR04
Module: M0:XS26-2de
CR03
CR02
007
[A4]
CR04
NOTES:
Symbols are shown using the Stop state signal convention except for Emergency Stop, Rope Pull, Gate Switch, and
Safety Mat inputs.
006
[A3]
CR03
M1:GS3
more
information
008
[A2]
CR05
009
bannerengineering.com
31
E-Stop Buttons
Illuminated and Locking E-Stop Buttons
30 mm
Mount
Flush Mount
Ready
condition
Height: 102 mm
Width: 80 mm
Depth: 110 mm
more
information
Height: 120 mm
Width: 80 mm
Depth: 80 mm
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