COSTING FOR

ON

CNG COMPRESSOR MANUFACTURING

INDENTIFICATION & EVALUATION DIVISION FOR HITECH PROJECTS

EIRI CONSULTANTS & ENGINEERS

* REGD. OFFICE *
4449, NAI SARAK, MAIN ROAD,
NEAR CHANDNI CHOWK,
DELHI - 11 00 06. (INDIA)
(BETWEEN MARWARI KATRA AND ROSHAN PURA),
PH : 91-11-23918117, 23916431, 45120361, 64727385, 23947058

E-Mail : eiriprojects@gmail.com, eiribooks@yahoo.com

Web: www.eiriindia.org,

CODE : EIRI/3016Costing
J.C. : -----

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COSTING FOR CNG COMPRESSOR MANUFACTURING

Cap: 150 No. Per Year
(A) COST FOR LAND AND PLANT
1.

TOTAL LAND REQUIRED FOR PLANT 7,000 SQ MTR

@ RS 2000/ SQ MTR

RS. 1,40,00,000

2.

MACHINING SHOP REQUIRED 1000 SQ MTR

@ RS 8,000/ SQ MTR

RS. 80,00,000

3.

FOUNDRY SHOP REQUIRED 1000 SQ MTR

@ RS 8,000/ SQ MTR

RS. 80,00,000

4.

FABRICATION SHOP REQUIRED 500 SQ MTR

@ RS 8,000/ SQ MTR

RS. 40,00,000

5.

RAW MATERIAL STORE REQUIRED 300 SQ MTR

@ RS 8,000/ PER SQ MTR

RS. 24,00,000

6.

FINISHED GOOD REQUIRED 300 SQ MTR

@ RS 8,000/PER SQ MTR

RS. 24,00,000

7.

TESTING BAY REQUIRED 200 SQ MTR

@ RS 8,000/ PER SQ MTR

RS. 16,00,000

8.

UTILITY SECTION REQUIRED 1000 SQ MTR

@ RS 8,000/ SQ MTR

RS. 80,00,000

9.

OFFICE BUILDING REQUIRED 200 SQ MTR

@ RS 9,000/ PER SQ MTR

RS. 18,00,000

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10. BOUNDRY WALL, CIVIL WORK ETC.

TOTAL

RS. 20,00,000
RS. 5,22,00,000

(B) COST FOR PLANT AND MACHINERY

(a) COST FOR FOUNDRY SHOP
1.

500 kg. Medium Furanency Induction furnace

with all accessories 01 NOS

RS. 30,00,000.00

2.

Transformer 400 KW01 NOS

RS. 6,00,000.00

3.

Vibrating sand sieving M/c 3 deeks with sieving

and 15 HP motor01 NOS

RS

Hand operated pin lift moulding machine fitted with

column. Squeezing arm, plunger and pressure plate.
01 NOS

RS 2,00,000.00

5.

Drying oven oil fired01 NOS

RS 1,00,000.00

6.

Heat Treatment Furnace (2mx1.5 mxx 1.5 m)

electrically controlled 01 NOS

RS 3,00,000.00

7.

Ladles of cap 10 kg to 70 kg10 NOS

RS 2,00,000.00

8.

Moudling boxesLS

RS 2,00,000.00

9.

Foundry & moldings toolsLS

RS 1,00,000.00

4.

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50,000.00

10. Sand Mullar with 5 HP motor and accessories

(Cap. 250 kg. Batch Type) 01 NOS

RS 2,00,000.00

11. Sand Mixer (250 kg. cap.) with 5 HP motor 01 NOS

RS 1,00,000.00

12. Ladle of 2 MT Cap. (Geared) 02 NOS

RS 2,00,000.00

13. Fettling Equipments LS

RS 2,00,000.00

(b) COST FOR MACHINING SHOP

14. VERTICAL BOARING MACHINE01 NOS

RS 5,00,000.00

15. LATHE MACHINE BED LENGTH 46, SWING

DIA 350 MM, WITH 2HP MOTOR01NOS

RS 1,00,000.00

16. PRECISION LATHE MACHINE 01 NOS

RS 1,50,000.00

17. PILLAR TYPE DRILLING MACHINE WITH 0.5 HP MOTOR

01 NOS
RS 50,000.00
18. BENCH GRINDER DOUBLE ENDED WITH
0.50 HP MOTOR 01 NOS

RS 15,000.00

19. TEMPERING FURNACE 400 DEGREE CENTIGRADE

01 NOS

RS 1,00,000.00

20. CENTRE LESS GRINDING MACHINE CAP 350MM

DIE WITH 3 HP MOTOR 01 NOS

RS 2,00,000.00

21. DUPLEX GRINDING MACHINE MAX SIZE 150 MM

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WITH 3 HP MOTOR 01 NOS

RS 8,00,000.00

22. AUTOMATIC LATH SINGLE SPINDLE

MULTIFUNCTIONAL,DIA MAX 40MM WITH
3 HP MOTOR 01 NOS

RS 2,00,000.00

22. AUTOMATIC LATHT SINGLE SPINDLE

MULTIFUNCTIONAL, DIA MAX 25MM WITH
2.5 HP MOTOR 01 NOS

RS 2,00,000.00

24. MEDIUM DUTY MILLING MACHINE HORIZONTAL

TYPE, WORKING SURFACE 500X150MM,
LONGITUDINAL TRAVERSE 330MM, CROSS
TRAVERSE 340 MM WITH 2HP MOTOR 01 NOS

RS 1,00,000.00

25. SALT BATH FURNACE POT SIZE 18X 24

WITH COMPELETE ACCESSORIES 01 NOS

RS 1,00,000.00

26. CIRCULATION FURNACE CHEMBER SIZE 1000MM

X 400MM, WITH 15 KW MOTOR 01 NOS

RS 2,00,000.00

27. WASHING MACHINE, TANK SIXE 900MMX 400MM

WITH 2HP MOTOR 01 NOS

RS 25,000.00

28. DOUBLE ENDED BENCH GRINDER 200 MM WHEEL

DIA WITH 1 HP MOTOR 01 NOS

RS 10,000.00

29. BENCH DRILLING MACHINE CAP WITH 1.5 HP

MOTOR 01 NOS

RS 10,000.00

30. CHAIN PULLY BLOCK WITH OVERHEAD

RAILING SYSTEM 01 NOS

RS 30,000.00

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31. CENTR LATHE MEDIUM DUTY CENTR TO CENTR

DISTANCE 1000MM,CENTRE HEIGHT 230 MM
WITH 2HP MOTOR 01 NOS

RS 10,000.00

32. POLISHING MACHINE WITH 1.5 HP MOTOR01 NOS

RS 25,000.00

33. LATHE MACHINE 1800 MMBED WITH

3 HP MOTOR 01 NOS

RS 4,00,000.00

34. LATHE MACHINE 900 MMBED WITH

2HP MOTOR01 NOS

RS 3,00,000.00

35. FACE GRINDER WITH 4 HP MOTOR01 NOS

RS 1,00,000.00

36. BENCH DRILL MACHINE WITH 12 MM

CAPACITY01 NOS

RS 20,000.00

37. BENCH GRINDER WHEEL DIA 250 MM

WITH 1 HP MOTOR 01 NOS

RS 15,000.00

38. BOARING MACHINE01 NOS

RS 5,00,000.00

39. FACING MACHINE01 NOS

RS 3,00,000.00

40. DRILLING MACHINE01 NOS

RS 2,00,000.00

41. SPECIAL PURPOSE TWIN SPINDLE, TWIN WORKING

STATION FACING AND CENTRING MACHINE WITH
10 HP MOTOR 01 NOS

RS 50,00,000.00

42. SPECIAL PURPOSE CNC CRANKSHAFT TURNING

MACHINE WITH 7.5 HP MOTOR 01 NOS

RS 30,00,000.00

43. SPECIAL PURPOSE MULTISTATION MACHINE FOR

BOLT HOLE DRILLING AND TAPPING, DOWEL/PIN
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HOLE DRILLING, FLAT MILLING ETC WITH

10 HP MOTOR 01 NOS

RS 6,00,000.00

44. SPECIAL PURPOSE MULTI ORIENTATION DEEP

HOLE DRILLING MACHINE (GUN HOLE DRILLING
MACHINE) WITH 10 HP MOTOR 01 NOS

RS 4,00,000.00

45. CNC CHAMFERING MACHINE FOR CHAMFERING

OIL WITH 2 HP MOTOR 01 NOS

RS 6,00,000

46. SPECIAL PURPOSE JOURNAL GRINDING MACHINE

WITH 5 HP MOTOR 01 NOS

RS 2,00,000.00

45. SPECIAL PURPOSE DYNAMIC BALANCING MACHINE

WITH 3 HP MOTOR 01 NOS

RS 3,00,000.00

48. SPECIAL PURPOSE BELT POLISHING MACHINE

WITH 3 HP MOTOR 01 NOS

RS 2,00,000.00

49. DOUBLE ENDED BENCH GRINDING MACHINE

WHEEL SIZE 10X1X1/4 WITH 1 HP MOTOR 01 NOS RS 15,000.00
50. FLEXIBLE SHAFT GRINDER WHEEL SIZE 6 WITH
1 HP MOTOR 01 NOS

RS 10,000.00

51. AIR COMPRESSUR WITH 7.5 HP MOTOR01 NOS

RS 50,000.00

52. UNIVERSAL TOOL AND CUTTER GRINDER WITH

1 HP MOTOR 01 NOS

RS 3,00,000.00

53. DRILL POINT GRINDING MACHINE WITH

1 HP MOTOR 01 NOS

RS 1,00,000.00

54. MIG WELDING MACHINE 03 NOS

RS 1,50,000.00

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55. SHEARING MACHINE 01 NOS

RS 2,50,000.00

56. ROLLING MACHINE 01 NOS

RS 1,00,0000.00

57. Chemical analysis equipments LS

RS 2,00,000.00

58. Sand testing like permeability meter,

speedy moisture tester etc. LS

RS 1,00,000.00

59. Hardness tester (Brinal) 01 NOS

RS 50,000.00

60. Metallographic metallurgical microscope 01 NOS

RS 1,00,000.00

61. Specimen polishing machine (double disctype) 01 NOS

RS 1,00,000.00

62. Lzod/Chapy impact tester 01 NOS

RS 1,00,000.00

64. Immersion pyrometer 01 NOS

RS 50,000.00

65. DYNAMIC BALANCING MACHINE 01 NOS

RS 3,00,000.00

66. MEASURING AND TESTING INSTRUMENT SUCH

AS VERNIER CALIPERSE, MICROMETER, DIAL TEST
INDICATOR, ULTRASOUND TESTING MACHINE,
ROUGHNESS TESTER ETC LS

RS 5,00,000.00

67. DG SET 100 KVA 01 NOS

RS 6,00,000.00

68. CONTROL PANNEL 01 NOS

RS 5,00,000.00

69. POWER TRANS FORMER01 NOS

RS 3,00,000.00

70. COOLING TOWER 01 NOS

RS 6,00,000.00

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71. ETP PLANT01 NOS

RS 5,00,000.00

72. POLLUTION CONTROL EQUIPMENT

RS 10,00,000.00

73. FIRE FIGHTING EQUIPMENT

RS 10,00,000.00

74. MATERIAL HANDLING EQUIPMENT

RS 10,00,000.00

75. DIES AND FIXTURELS

RS 10,00,000.00

76. PLATE FORM WEIGHING SCALE

RS 1,00,000.00

77. MISC

RS 4,00,000.00

TOTAL

RS 2,97,80,000.00

MISCELANIOUS COST
1.

Office equipment, furniture plus other equipment

& accessories

Rs. 6,00,000.00

2.

Installation costs for water, electricity, fuel etc.

Rs. 30,00,000.00

3.

Preoperative & preliminary expenses

Rs. 4,00,000.00

4.

Tech KnowHow and Consultancy

Rs. 4,00,000.00

5.

CC.TV Camera Systems

Rs. 4,00,000.00

6.

COMPUTER, LAPTOP, CAD SOFT WARE,

INTERNATE ETC

RS 5,00,000.00

7.

MISCLANEOUS

RS 3,00,000.00

TOTAL

Rs. 56,00,000.00

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OPERATING EXPENDITURE
(A) RAW MATERIAL COST PER ANNUM
(A) STEEL AND CAST IRON

RS 1,80,00,000.00

(B) ELECTRIC MOTOR

RS 2,40,00000.00

(C) HEAT EXCHANGER

RS 15,00,000.00

(D) SWITCH AND GAUGES

RS 10,00,000.00

TOTAL

RS 3,45,00,000.00

(B) COST FOR MAN POWER PER ANNUM

RS 1,50,00,000.00

(C) COST FOR CONSUMABLES PER ANNUM

RS 50,00,0000.00

(D) COST FOR INSURANCE PER ANNUMLS

RS 24,00,000.00

(E) COST FOR REPAIRS AND MAINTANANCE PER ANNUM

RS 80,00,000.00

(F) COST FOR ADMIN AND OVER HEADS PER ANNUM

RS 1,20,00,000.00

TOTAL

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RS 7,69,00,000.00

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