Professional Documents
Culture Documents
49.44
0.612
66.74
7.6
BOM furnished by HPE vetted & revised by Engg and BOI Vendor recommended by
recommended by Engg
No of eqpts
Man days
4
1
60
10
70
140
Table 5
Rs lakhs
77
31
28
136
56
50
242
50
20
30
20
120
No services
Table 4
Quantit
y per
Contrac
t
GP Maintenance tool
SP Maintenance tool
Intrascope
QES( red 280 Lakhs)
Tube thickness measurements
YGP Machine (5.41)
Sky climber
Total with Aux Boiler
Rate
Currency Ex Rate
Rs
Lakhs
Freight
to site
in Rs
Lakhs
1
1
1
1
1
1
1
1
Set
Set
Set
Set
Set
Set
Set
Total Cost
on site in
Rs Lakhs
1495.32
15.00
12.00
1900000
932000
RS Lakhs
RS Lakhs
Yen
Euro
6.00 RS Lakhs
203080 Euro
0.10
0.10
0.612
66.74
15.00
12.00
11.63
622.02
66.74
6.00
135.54
0.10
1.00
6.00
15.10
12.10
11.63
628.02
6.10
136.54
2304.80
979.54
Vendor Name
Thermax offer+2%
Date of
offer
27/12/2011
Estd
Estd
J Mitra
27/11/2009
Instant upright
5/1/2010
To be estimated by MrSatish
Ducom Instruments
3/102/2009
Sky climber
21.07.2011
Table 3
Vendor Name
Offer
Date
Torishima 8% discout
on
Sempell
CCI
Presta/BW/HPValves
L&T
Estd
Clyde
Estd
Patel Air temp india Ltd
Patel Air temp india Ltd
Alstom
Alstom
TLT Babcock
TNEIC
Estd
TLT Babcock
TNEIC
Estd
TLT Babcock
Weg
ACCEL
Meshwell
DEMECH- ???
Stock
Siemens/Estd
Estd
Estd
Flexatherm
DEMECH
Kanade Anand
Alfa steel
Estd
Estd
HINDALCO
Minwool rock fibre
Consolidated Hoist
24/1/201
1
2/11/201
3/1/2012
1
23/1/201
23/1/201
2
21/2/201
2
27/2/201
27/2/201
20/12/20
9/1/2012
11
20/12/20
9/1/2012
11
20/12/20
11/1/201
11
21/12/20
27/12/20
11
4/2/2012
11
22/4/201
2
03/08/20
26/12/20
11
20/12/20
11
11
HPE
Mail
No
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
1.1.1
1.1.1
1.1.1
1.1.1
1.1.1
1.1.1
1.1.2
1.1.2
1.1.2
1.1.2
1.6.2.2
1.6.2.2
1.6.2.2
1.6.2.2
1.8
1.8
1.8
1.8
1.10
1.10
1.10
1.10
1.10
Hopper
coiled Fins 17 x 6
Forgings/spl
components
Buck stay
Plates
Rods
Spiral wall
Fins16/17.8x6
Wall box
Pendulam+TB
Headers- pipe
Headers- tube
Headers- forgings
Headers- plates
SH Coil- tube
SH Coil- tube
SH Coil- tube
Plates
RH Coil -tubes
RH Coil -tubes
RH Coil -tubes
Armour Plate
Tube
Total
Material
Specification
T12
SA 387 Gr 12
SA 182 F12
CS Plate
CS Plate
CS rods
T12
SA 387 Gr 12
SA 387 Gr 12
SA 387 Gr 12
P91
T22
CS
CS
T91
TP 304 H Super
T22
SA240 Gr 309S
TP 304 H Super
T91
T22
SA 240 Gr 310
SA 240 Gr 309 S
60000
60000
90000
60000
130000
120000
130000
120000
210000
450000
120000
210000
120000
100000
450000
160000
250000
310000
700000
160000
700000
310000
160000
25.53
2.57
0.35
5.31
30.50
3.15
2.05
69.46
102.61
23.61
2.60
0.00
0.00
0.00
352.31
80.18
112.50
5.94
576.03
29.56
15.76
0.00
901.06
588.34
70.88
0.00
734.37
209.14
24.35
0.00
0.00
3829.23
102.61
23.61
2.60
25.53
2.57
0.35
352.31
80.18
112.50
5.94
576.03
29.56
15.76
5.31
901.06
588.34
70.88
30.50
734.37
209.14
24.35
3.15
2.05
3898.69
Out
sourcing
Rate
Rs/Kg
g
30.00
12.00
45.00
15.00
15.00
15.00
0.85
Total Cost
in Rs
lakhs
h=a x g
12.39
0.50
0.17
3.42
0.38
0.23
17.09
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
1.2.1
1.2.1
1.2.1
1.2.1
1.2.2
1.2.2
1.2.2
1.2.2
1.6.1.1
1.6.1.1
1.6.1.1
1.6.1.2
1.6.1.2
1.6.1.2
1.6.1.2
1.6.1.3
1.6.1.3
1.6.1.3
1.6.1.3
1.7
1.7
1.7
1.7
1.9
1.9
1.9
1.9
1.9
1.9
1.11
1.11
1.11
1.11
1.11
1.14
1,16,1
1,16,1
1,16,1
1,16,2
1,16,2
Material
Specification
Vertical wall
T12
Fins22x6
SA 387 Gr 12
Spl components-HPE
SA 182 F12
Pendulam+TB (4x148)
SA 387 Gr 12
Vertical wall
T12
Fins 79x8
SA 387 Gr 12
Spl components- HPE
SA 182 F12
Pendulam+TB(111+3x1
SA
387 Gr 12
48)
IB Piping- >219
SA 106 GR C
IB Piping <219
SA 106 GR C
Reducers,Tee,fittings
AS Forgings
Headers- pipe >219
SA 106 GR C
Headers- tube
T22
Headers- forgings
CS
Headers- plates
CS
Connectors
T91
Connectors
T22
Connectors
T12
Connectors
210 Gr C
SH Coil- tube
T91
Forgings/spl
SA 182 F91
Plates
F22
components
Plates
SS 310 plate
RH Coil -tubes
T12
RH Coil -tubes
T 91
RH Coil -tubes
T 22
RH Coil -tubes
304 H
Armour Plate
SA 240 Gr 304
Plates
SA 240 Gr 321
Economiser-tube
210 Gr C
Economiser-tube
304 H
Economiser-plate
SA 387 Gr
Economiser-tube
TP
91
12/22
Economiser-plate SS
SS 304 plate
Access Doors
SA 105
Uncooled roof
210 Gr C
Uncooled roof fins 79x6
387 Cl 12
Pendulam+TB
Forging
Uncooled wall
210 Gr C
Uncooled wall -fins etc
387 Cl 12
80000
80000
170000
80000
80000
120000
210000
450000
100000
120000
210000
450000
100000
90000
80000
280000
90000
160000
250000
50000
310000
160000
120000
310000
800000
320000
160000
120000
310000
160000
360000
160000
140000
250000
170000
310000
90000
210000
280000
210000
88.67
841.18
2.98
11.79
35.37
150.02
41.53
7.88
8.54
79.47
90.19
12.43
8.01
175.96
12.89
29.42
63.04
9.81
10.94
2.63
58.32
121.03
94.17
0.00
238.92
8.40
33.70
1.40
573.21
3.51
216.33
3.37
71.23
10.57
0.00
0.00
148.84
157.41
0.00
0.00
0.00
29.48
2.94
0.00
65.27
150.02
41.53
7.88
8.54
79.47
90.19
12.43
8.01
175.96
12.89
29.42
63.04
9.81
10.94
2.63
58.32
121.03
94.17
88.67
238.92
8.40
33.70
1.40
573.21
3.51
216.33
3.37
71.23
10.57
841.18
0.00
148.84
157.41
2.98
0.00
11.79
29.48
2.94
35.37
65.27
Change
Out
sourcing
Rate
Rs/MT
g
120.00
120.00
300.00
12.00
12.00
15.00
15.00
15.00
45.00
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
413,bgr
413,bgr
Change
1,16,3
1,16,2
1,16,3
1,16,3
1.18
1.21
15.5,6
15.5,6
15.5,6
15.5,6
15.10,11
15.10,11
15.10,11
15.10,11
15.20
15.20
15.20
15.20
3.3
3.3
3.3
7.9,10
7.9
15.5,6
Pendulam + TB (370)
Uncooled wall -frame
Boiler suspensions
Boiler suspensions
Boiler Accessories
Conservation System
Start up system Piping
Start up system Piping
Hangers,anchors
Plates
Drain & Vent piping
Drain & Vent piping
Drain & Vent piping
Hangers,anchors
Spray water piping
Spray water piping
Spray water piping
Hangers,anchors
SB piping
SB piping
Hangers,anchors
Inst.. air/oil piping'
Inst.. air/oil piping' str
Start up system Piping
Total
Material
Specification
Forgings
SA 387 Gr 12
CS Plate
SA 105 Rod
CS Plate
AS Plate
106 Gr C
P91
AS
SA 387 Gr 12
P22
P91
Gr C
AS
P11
P91
GrC
AS
Gr C
P1
AS
106 Gr C/P11
CS Plate
P91
Change
Out
sourcing
Rate
Rs/MT
g
12.00
45.00
12.00
12.00
80.00
150.00
12.00
12.00
80.00
90.00
60.00
80.00
80.00
90.00
60.00
80.00
60.00
50.00
80.00
30.00
12.00
150.00
0.9
Total Cost
in Rs
lakhs
h=a x g
241.17
19.87
32.40
1.30
0.11
6.86
1.16
0.27
0.00
0.9
Total Cost
in Rs
lakhs
h=a x g
12.11
32.40
19.74
0.02
91.05
1.35
0.97
0.54
6.88
14.58
12.42
3.41
10.33
1.62
0.54
0.72
24.14
1.35
3.60
52.92
4.64
319.95
918.44
635
635
635
635
635
635
635
656
656
656
656
656
656
656
656
656
656
656
656
BGR
BGR
BGR
BGR
1554
73
16
40800
120000
40800
653.05
90.23
6.72
15000
60000
24000
561
123
2
1250
600
7
40800
120000
40800
40800
40800
90000
235.75
152.03
0.84
525.30
252.14
6.49
15000
60000
24000
15000
15000
24000
359
50000
184.89
24000
400
2800
1000
300
42800
44800
42800
44800
176.34
1292.03
440.84
138.43
30000
32000
30000
32000
1300
200
2440
250
42800
44800
42800
44800
573.09
92.29
1075.65
115.36
18000
20000
18000
20000
656
656
656
656
656
656
656
656
support+
BGR
BGR
Total
Reduced after disc with HPE on 27/2/2012- 5.30 PM
Structurals
Ducts
PF lines
390
210
60
25
60
1120
105
30
1040
42800
42800
42800
42800
42800
42800
50000
80000
42800
171.93
92.58
26.45
11.02
26.45
493.74
54.08
24.72
458.47
18000
18000
18000
18000
18000
18000
24000
60000
18000
130
40
42800
42800
57.31
17.63
15000
24000
16445
7445.85
11900
4186
359
5338
1923
185
Raw Material rate is an average rate furnished by Mr Venkataraman CSPG on Feb 2012
Conversion rate basedon the offer from Vasan engg and derived rate of Simplex
0.9
Table 1
Conversion
Total Cost
Cost in Rs
Rs lakhs
lakhs
f=axe
g=c+f
209.79
39.42
3.46
862.84
129.65
10.18
75.74
66.42
0.43
168.75
81.00
1.51
311.49
218.45
1.27
694.05
333.14
8.00
77.54
262.43
108.00
806.40
270.00
86.40
284.34
2098.43
710.84
224.83
210.60
36.00
395.28
45.00
783.69
128.29
1470.93
160.36
0.9
Table 1
Conversion
Total Cost
Cost in Rs
Rs lakhs
lakhs
f=axe
g=c+f
63.18
34.02
9.72
4.05
9.72
181.44
22.68
16.20
168.48
235.11
126.60
36.17
15.07
36.17
675.18
76.76
40.92
626.95
17.55
8.64
74.86
26.27
3217.42
10663.27
2493
647
78
7832
2569
262
Sl.
No
1
2
3
4
5
6
Component
Description
Total
Surface
Area by
HPE
(m2)
11093
4034
4521
7563
6266
5853
weight of
wool
(including
wire
netting)
(kg)
267746
53250
59679
120190
171058
202820
20309
268079
2350
73024
Boiler
Duct From FD fan to Air Heater
Duct From PA fan to Air Heater
Secondary hot air duct
to wind box
Primary
air duct
afterduct
air heater
Gas
from
boiler to AH
Gas duct from AH to chimney
Assumed (Same as 800 MW)
Feed water pipe
2084
66980
10
11
12
13
14
15
16
17
1909
26761
3475
13809
280
513
267
2000
500
160885
116277
3696
6772
3524
52800
5600
86827
1659141
1659
30464
10016
3525
6825
3126
7095
2864
13615
37654
694
1272
662
4960
2200
5212
20713
420
770
401
3000
750
254200
130240
254
130
Wall panel
Wall Panel
Roof
Walls
MT/Blr
169
134
34
96
Headers
HPE
Indication in Shop Production
Hours
Hours
16842
33684
11742
23484
3205
6410
8426
16852
Sub total
DL Cost
@160
Rs/Hr
80430
128.69
97
6801
13602
13602
21.76
Connectors
SH
RH
Economizer
293
104
750
1374
11856
11765
17966
32927
23712
23530
35932
65854
149028
238.44
Boiler suspension
Boiler accessories
Piping
Start up piping
Drains
Vents
Spray water piping
SB piping
192
183
254
135
50
6
10
53
3934
9093
14658
7686
4430
3150
286
661
1830
163324
243060
243060
388.90
160
496
185
535
212
1588
19144
49977
15885
29045
6405
120456
38288
99954
31770
58090
12810
240912
138242
31770
221.19
50.83
70900
240912
113.44
385.46
Phase 2
Hopper wall
Spiral wall
Headers
SH
RH
NO
Sr Artisan
Artisan
Jr Artisan
Cr/Year
61
183
367
3.36720
7.49202
10.97330
611
21.83252
357324
160
365
52
10
24
279
2232
Kg
14781
6445
2194
4689
Cost Rate of
WM Rs/Kg
180
180
180
180
Cost in Rs
lakhs/Blr
29.27
12.76
4.34
9.28
Headers
2312
180
4.58
4.58
Connectors
SH
RH
Economizer
308
168
2830
4659
180
240
240
180
0.61
0.44
7.47
9.22
17.75
Phase 1
Wall panel
Wall Panel
Roof
Walls
Boiler suspension
Boiler accessories
Piping
Start up piping
Drains
Vents
Spray water piping
SB piping
Phase 2
Hopper wall
Spiral wall
Headers
SH
RH
Total
1586
674
255
30
59
269
41259
4088
36549
6668
3497
436
51238
Sub total
55.66
77.98
180
180
200
300
300
8.09
72.37
14.67
11.54
1.44
80.46
14.67
12.98
108.11
Total
Production
1
7
28
112
134
211
61
183
367
1104
3
10
40
64
161
61
183
367
889
81%
Others
Rs Cr/Year
1.15
5.796
15.456
33.488
21.574
24.265
248
552
1196
1030
1852
115
331
994
2153
1127
575
215
19%
101.729
4878
5295
976
1059
Cost of packing
169
134
34
96
Rs lakhs
12.31
9.76
2.48
6.99
97
7.06
7.06
Connectors
SH
RH
Economizer
293
104
750
1308
21.34
7.57
54.63
95.27
178.81
Boiler suspension
Boiler accessories
Piping
Start up piping
Drains
Vents
Spray water piping
SB piping
192
183
254
135
50
6
10
53
3868
217.41
217.41
160
496
185
535
212
1588
11.65
36.13
13.47
38.97
15.44
115.66
Headers
Phase 2
Hopper wall
Spiral wall
Headers
SH
RH
MT
333.07
Crate weight
2 MT
Crate construction c
12000 Rs/MT
Material cost
45000 Rs/MT
Cost of one crate
1.140 Rs lakhs
Other packing mater
15%
Cost of one crate
1.311 Rs lakhs
Weight of finished
18 MT
Cost of packing per MT
of goods
0.073 Rs Lakhs/MT
Rs lakhs
Others
1
4
18
72
70
50
Phase 1
Wall panel
Wall Panel
Roof
Walls
Prodn
Sub total
31.54
47.78
13.47
54.41
115.66
Cost of Power , water and Gas Consumption cost working for one boiler
Cost of Power working
Base Cost
350 Rs/KVA
6000 KVA
2100000 Rs/Month
Fixed Cost
Variable cost
Hour per day
90% of load
factor
Units per day
Days per Month
Power Tarriff
Power cost
16
5400
70%
60480
25
3.5
5292000 Rs/Month
Rs lakhs/Boiler
17.74 Rs lakhs/Boiler
Oxygen
LP Gas (heating)
Argon
Total
Total PWG
CBM/MT
1250
1250
1250
514
Rs/CBM
20
52
43
Rs/CBM
25
65
53
Rs/MT
31250
81250
66250
MT/Month
20
40
16
RS/Month
625000
3250000
1060000
Rs Lakhs/Yr
125
1300
170
RsLakhs/Blr
25
260
34
319
Coils
Headers
2475
98
2553
86
238
22
18
5
179
7
158
14
179
3325
0
3325
6
140
0
140
Walls
Others
446
1447
568
1853
129
56
32
85
918
40
130
909
2901
0
0
909
2901
Coils
Headers
693
185
2528
627
113
51
13
15
54
13
75
34
177
2961
0
2961
44
783
0
783
Walls
Others
604
86
680
64
221
80
48
147
17
48
4
1224
86
0
0
1224
86
BOI
Common
7053
10541
980
10541
0
10541
980
0
980
Total
29531
27925
774
186
333
514
4153
627
34513
0
34513
Weight
in MT
Non Pressure Parts
Flues and Ducts
Coal feed system
Structural steel
Sub Total
Value
in Rs Lakhs
Cost of Material
Value
Rs/MT
in Mill Euro
Euro/MT
Conversion
Value
Value
Rs/MT
in Rs Lakhs in Mill Euro
Total
Euro/MT
Value
in Rs Lakhs
4186
359
11900
16445
1923
185
5338
7446
2.881
0.277
7.999
11.157
45928
51500
44861
45277
688
772
672
678
647
78
2493
3217
0.969
0.116
3.736
4.821
15445
21600
20953
19565
231
324
314
293
2569
262
7832
10663
2475
98
446
1447
4466
2553
86
568
1853
5060
3.826
0.129
0.851
2.776
7.582
103177
88175
127258
128016
113302
1546
1321
1907
1918
1698
772
54
341
1048
2215
1.157
0.081
0.511
1.570
3.319
31195
55001
76432
72427
49598
467
824
1145
1085
743
3325
140
909
2901
7275
693
185
604
86
1567
2528
627
680
64
3899
3.788
0.939
1.018
0.096
5.842
364880
339447
112543
74998
248799
5467
5086
1686
1124
3728
433
157
544
22
1155
0.649
0.235
0.815
0.032
1.731
62507
84818
90040
25229
73713
937
1271
1349
378
1104
2961
783
1224
86
5054
10
354
120
20
1884
223
875
56
192
1210
459
99
2834
1910
899
540
Mill Motors
Coal conduits
Platform steel
Insulation etc
Maintenance hoist
80
198
1280
1953
0
170
509
772
744
201
Sub total
7053
10541
29531
33535
TOTAL
Services
Common items
Spares
G .TOTAL
980
29531
34515
EX Rate
66.74
Total Cost
Value
Rs/MT
in Mill Euro
Euro/MT
3.849
0.393
11.735
15.977
61373
73100
65813
64842
920
1095
986
972
4.983
0.210
1.362
4.346
10.901
134372
143176
203690
200442
162900
2013
2145
3052
3003
2441
4.437
1.174
1.833
0.128
7.572
427388
424265
202583
100227
322512
6404
6357
3035
1502
4832
0.288
1.813
0.688
0.149
4.247
2.862
1.347
0.809
0.255
0.763
1.157
1.115
0.301
15.793
40.374
1.468
41.842
PAC
Applicable for Unit 1 &2
Import Items
Circulating Pump
Safety Valve
HP valves
APH Primary
APH Secondary
Al sheet
Lagging + Fan Insulation
Maintenance hoists
PAC
Applicable for Unit 1 &2
Import Items
Circulating Pump
Valves
APH
P Parts Tubes
Common for 2
Aux Boiler
In Rs Lakhs/Blr
192
267
409
662
779
In Rs Lakhs/Blr
141
333
60
442
17
18
82
511
882
381
71
20
441
76
20
721
160
20
197
702
540
170
51
109
47
303
550
53
119
51
Cry Likely
UKP,Yen,Euro
US $,Euro
US $,Euro
US $,Euro
US $,Euro
373
371
201
M Spares
In Rs Lakhs/Blr
282
326
463
89
Cry Likely
UKP,Yen,Euro
US $,Euro
US $,Euro
$,Euro
In Rs Lakhs/Blr
1130
276
28
44
21
468
85
165
375
Common for 2 Boilers
122
PAC
Applicable for Unit 1 &2
Imported Raw Materials
T91
T22
T12
106
P91
P11/22
SA 105 Rods
Coiled flats
387 Gr 12 Plates
Forgings etc
Domestic Raw Materials
210 Gr C
SS 304 pl
CS Plate
Applicable for Unit 2
Imported Raw Materials
T91
T22
Super 304 H
P91
Others
Imports
SD
RM
Spares
MT/Blr
In Rs Lakhs/Blr
169
248
855
713
258
27
80
224
88
71
458
347
898
549
809
45
63
366
113
158
MT/Blr
In Rs Lakhs/Blr
1395
2
338
977
3
124
MT/Blr
In Rs Lakhs/Blr
407
89
216
146
49
1105
125
1323
563
57
2310
3806
1160
2310
6978
16564
66.93
24748351
Million Euro
25
Cry Likely
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
$
$
$
$
$
$
$
$
$
$
Cry Likely
Cry Likely
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
$
$
$
$
$
4620
10784
1160
NTPC 6 x 660 MW
Contract 1
Contract 2
Contract 3
G total
CIF
CIF M Spares
CIF Type test'
Ex works
M spares
Type Test'
Local TPT
Local TPT for MS
Installation
53098500
5840000
91500
59030000
38760000
Euro
Euro
Euro
Euro
Euro
8292600000
611500000
7200000
38760000 Euro 8911300000
INR
INR
INR
INR
39509
108868
6115
72
115055
764362000
53138000
12000000 Euro
1483100000
12000000 Euro 2300600000
INR
INR
INR
INR
7644
531
22863
31038
15519
21%
59%
3%
0%
62%
0%
4%
0%
12%
17%
1.121E+010 INR
1
112119
185601
92801
100%
185601
92801
109790000 Euro
66.93
73482
19754
57528
Budget
NPP
Flues and Ducts
Air Ducts
Hangers
Door
Gas Flues
- boiler to airheater
Hangers
Door
- airheater to dust collector-BGR
- dust collector to stack-BGR
Seal Air Ducts / Piping
Coal Feed System
Coal Conduits (PF-pipe760 IDx12.7)
Mill Steam Inerting System
Structural Steel
Boiler Structural and Support Steel E250
Boiler Structural and Support Steel E350
Boiler Structural and Support Steel E250
Boiler Structural and Support Steel E350
Bunker Structural E250
Bunker Structural E350
Tippler floor E250
Tippler floor E350
Roof structure E 250
Roof sytructure E 350
Boiler House Str E 250
Boiler House Str E 350
Lift structure E 250
Railing and ladder E 250
Cheq Plate E 250
Stairs
Monorails
Buckstays E 250
Buckstays 10 Cr Mo 910
Anchorages
Structurals+handling support+ Drainage
Fixing Components & Inner Casing
Garbage Chutes 500x10-125 mtr
PP
Vertical wall
Fins22x6
Spl components-HPE
Pendulam+TB (4x148)
Vertical wall
MT
DMC
1554
73
16
653
90
7
561
123
2
1250
600
7
236
152
1
525
252
6
359
185
400
2800
1000
300
176
1292
441
138
1300
200
2440
250
390
210
60
25
60
1120
105
30
1040
130
40
16445
573
92
1076
115
172
93
26
11
26
494
54
25
458
57
18
7446
143
23
2
10
76
150
42
8
9
79
Fins 79x8
Spl components- HPE
Pendulam+TB(111+3x148)
IB Piping- >219
IB Piping <219
Reducers,Tee,fittings
Headers- pipe >219
Headers- tube
Headers- forgings
Headers- plates
Connectors
Connectors
Connectors
Connectors
SH Coil- tube
Forgings/spl components
Plates
Plates
RH Coil -tubes
RH Coil -tubes
RH Coil -tubes
RH Coil -tubes
Armour Plate
Plates
Economiser-tube
Economiser-tube
Economiser-plate
Economiser-tube
Economiser-plate SS
Access Doors
Uncooled roof
Uncooled roof fins 79x6
Pendulam+TB
Uncooled wall
Uncooled wall -fins etc
Pendulam + TB (370)
Uncooled wall -frame
Boiler suspensions
Boiler suspensions
Boiler Accessories
Conservation
System
Start up system Piping
Start up system Piping
Hangers,anchors
Plates
Drain & Vent piping
Drain & Vent piping
Drain & Vent piping
49
3
9
223
18
12
80
7
5
6
21
86
90
127
88
1
12
1
546
1
154
1
51
9
1201
0
100
58
2
0
17
16
1
51
36
7
5
112
80
183
0
126
1
9
5
10
18
23
90
12
8
176
13
29
63
10
11
3
58
121
94
89
239
8
34
1
573
4
216
3
71
11
841
0
149
157
3
0
12
29
3
35
65
18
7
41
63
67
0
89
4
13
7
13
71
20
Hangers,anchors
Spray water piping
Spray water piping
Spray water piping
Hangers,anchors
SB piping
SB piping
Hangers,anchors
Inst.. air/oil piping'
Inst.. air/oil piping' str
Start up system Piping
PP2
Hopper
coiled Fins 17 x 6
Forgings/spl components
Buck stay
Plates
Rods
Spiral wall
Fins16/17.8x6
Wall box
Pendulam+TB
Headers- pipe
Headers- tube
Headers- forgings
Headers- plates
SH Coil- tube
SH Coil- tube
SH Coil- tube
Plates
RH Coil -tubes
RH Coil -tubes
RH Coil -tubes
Armour Plate
Tube
BOI
Circulating Pump (1)
Safety Valves& ERV for SH/RH/Separator
Safety Valve &ERVSilencers
General Valves Imported+ control valves
General Valves Domestic
Condensate tank
Sootblowers / Wallblowers
Supports + silenser supports
Primary Steam Coil Air Pre-Heater
Secondary Steam Coil Air Pre-Heater
5
14
2
1
1
45
3
5
196
43
237
4466
7
26
8
1
1
51
5
7
137
16
866
5060
98
13
1
49
5
0
335
44
107
7
146
21
7
10
332
96
51
27
120
77
17
3
2
1567
103
24
3
26
3
0
352
80
112
6
576
30
16
5
901
588
71
31
734
209
24
3
2
3899
10
20
84
150
100
0
100
20
8
12
192
267
141
409
333
60
442
17
18
82
Pry APH
Scy APH
Primary Air (PA) Fans, including:
- Electric Motor Drives
- Inlet Silencers
Secondary Air Fans (SA), including: FD Fan
- Electric Motor Drives
- Inlet Silencers
Induced Draft Fans (ID), including:
- Electric Motor Drives
Seal Air Fans, including:HTM etc
Expansion Joints
Dampers and Gates
Fuel Feeders system from BB to Mill top
Mill electric motor drives (8)
Coal Conduits -Hangers
gate valve Electric (64 Nos)
CoalConduits-Expansion Joints
Coal Conduits -Ceramic Bends
Platform Steel - Floor GrillSheeting Work of
Fasteners ,Hangers & Castable
HSFG Bolt
Al sheet
Lagging + Fan Insulation
Maintenance hoists
718
1166
21
20
6
21
20
6
104
20
5
308
567
56
80
18
22
8
150
1080
0
200
0
274
1679
0
7053
1173
1661
381
71
20
441
76
20
721
160
20
197
702
540
170
51
109
47
303
550
53
119
51
373
371
201
10541
980
29531
26945
Conv
210
39
3
76
66
0
169
81
2
78
108
806
270
86
211
36
395
45
63
34
10
4
10
181
23
16
168
18
9
3217
0
0
0
0
0
0
0
0
241
20
32
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
7
1
0
0
0
0
0
0
0
0
0
0
0
0
0
12
32
20
0
91
1
1
1
7
15
12
3
10
2
1
1
24
1
4
53
5
320
918
0
0
0
12
0
0
0
0
0
0
0
0
0
0
0
0
0
3
0
0
0
0
0
17
4153
Basis
L2 Network
L2 Network & Invoice value
L2 Network
L2 Network- qty x rate
L2 Network qty x rate
Organize
Allocate
ReviewResponsibilit
y accounting
corrective
action /
Control
WORK DESCRIPTION
Supply Unit 1
DMC
DMC
DMC
CC
Steam Generator
1,2,1
JV Boiler
208
1,2,2
JV Boiler
190
JV Boiler
1,6,1,1
JV Boiler
218
293
1,6.1,2
Headers
JV Boiler
86
1,6,1,3
Connectors
JV Boiler
362
1,6,2,1
JV Boiler
866
320
1.7
JV Boiler
282
1.9
JV Boiler
878
1.11
JV Boiler
1130
1.12
Hanger tubes
HPE/JV Boiler
Included above
Included above
1.14
Access/Observation Doors
JV Boiler
20
21
1.15
Wall Openings/Penetrations/Seals
HPE/JV Boiler
included above
included above
1.4
192
1,16,1
Uncooled roof
JV Boiler
44
1,16,2
JV Boiler
126
1,16,3
Boiler suspensions
JV Boiler
104
45
1.18
JV Boiler
67
20
Corners,
anti-
1.21
Conservation System
(Headers, Pipework)
included in piping
JV Boiler
2.0
2.1
JV Boiler
2.2
JV Boiler
2.3
JV Boiler
2.4
JV Boiler
JV Boiler
JV Boiler
2.5
2,6,1
2.9
JV Boiler
2.10
JV Boiler
2.11
JV Boiler
2.12
JV Boiler
2.13
JV Boiler
2.14
JV Boiler
2.17
JV Boiler
2.18
JV Boiler
2.19
JV Boiler/ BGR E
2.20
JV Boiler/ BGR E
2.21
JV Boiler
2.22
JV Boiler
1210
2.23
JV Boiler
2.24
JV Boiler/ BGR E
2.25
JV Boiler/ BGR E
2.26
JV Boiler/ BGR E
2.27
JV Boiler/ BGR E
2.28
JV Boiler/ BGR E
2,29,1
JV Boiler/ BGR E
2,29,2
JV Boiler/ BGR E
JV Boiler
JV Boiler
3.0
3.1
Sootblowers / Wallblowers
JV Boiler
3.2
JV Boiler
3.3
JV Boiler
56
3.4
JV Boiler
3.5
Supports
JV Boiler
Included in Structurals
2.34
2.35
459
3.6
Control Logic
JV Boiler
NA
NA
NA
3.7
Control Hardware
JV Boiler
NA
NA
NA
3.8
JV Boiler
NA
NA
NA
4.0
Airheater
4.1
JV Boiler
4.2
JV Boiler
4.3
JV Boiler
4.4
JV Boiler
5.0
Major Fans
5.1
JV Boiler
401
5.1.1
JV Boiler
71
5.1.2
JV Boiler
5.1.3
JV Boiler
5.1.4
- Inlet Silencers
JV Boiler
Included above
5.1.5
JV Boiler
Included above
5.1.6
- Sole Plates
JV Boiler
Included above
5.1.7
JV Boiler
Included above
5.1.8
JV Boiler
Included above
5.1.9
- Tests/Dynamic Balancing
JV Boiler
Included above
JV Boiler
461
JV Boiler
76
5.2
5,2,1
2934
5,2,2
- Inlet Silencers
JV Boiler
Included above
5,2,3
JV Boiler
Included above
5,2,4
- Sole Plates
JV Boiler
Included above
5,2,5
JV Boiler
Included above
5,2,6
JV Boiler
Included above
5,2,7
- Tests/Dynamic Balancing
JV Boiler
Included above
JV Boiler
721
5,3,1
JV Boiler
160
5,3,2
JV Boiler
Included above
5,3,3
- Sole Plates
JV Boiler
Included above
5,3,4
JV Boiler
Included above
5,3,5
JV Boiler
Included above
5,3,6
- Tests/Dynamic Balancing
JV Boiler
Included above
5.4
JV Boiler
20
5,4,1
JV Boiler
Included above
5,4,2
JV Boiler
Included above
5,4,3
JV Boiler
Included above
5,4,4
JV Boiler
Included above
5,4,5
- Sole Plates
JV Boiler
Included above
5,4,6
JV Boiler
6.0
5.3
Included in 6.1
6.1
Air Ducts
JV Boiler
1923
6.2
JV Boiler
Included above
6.3
Gas Flues
JV Boiler
Included above
6,3,1
- boiler to airheater
JV Boiler
Included above
6,3,2
JV Boiler
Included above
6,3,3
JV Boiler
Included above
6.4
Access Doors
JV Boiler
Included above
6.5
Expansion Joints
JV Boiler
6.6
JV Boiler
6.7
JV Boiler
6.8
JV Boiler
Included above
6.9
JV Boiler
Included above
7.0
Burner Systems
7,9,1
JV Boiler/ BGR E
7,9,2
HFO. LDO
JV Boiler/ BGR E
7,9,3
Cooling air
JV Boiler
7,9,4
JV Boiler
647
197
Included above
702
8.0
8.4
JV Boiler
8.5
JV Boiler
8.6
Fuel Feeders
JV Boiler
540
8.7
JV Boiler
Included above
8.8
JV Boiler
Included above
8.9
JV Boiler
Included above
JV Boiler
170
8.11
JV Boiler
8.12
JV Boiler
8.14
JV Boiler
15.0
Piping Systems
15.5
JV Boiler
15,10,1
Drains Piping
(Economiser, Evaporator, Recirculation System,
SH, RH)
JV Boiler
Instrument Piping
JV Boiler
JV Boiler/ BGR E
JV Boiler/ BGR E
JV Boiler/ BGR E
JV Boiler
8,10,1
15.12
15,14,1
15,14,2
15.15
to
Piping Condensate
Piping after Condensate pumps to Water
treatment plant & Condenser
Piping Auxiliary Steam System
(Complete piping incl. F.O. heating, tracing,
atomizing steam, SCAPH, inerting system mills
etc.). Also steam piping from Auxiliary Boiler to Main
Boiler.
185
303
156
40
15.17
15.18
JV Boiler/ BGR E
15.19
JV Boiler/ BGR E
51
78
15.20
JV Boiler
15.24
JV Boiler/ BGR E
15.25
JV Boiler/ BGR E
15.26
JV Boiler/ BGR E
15.27
JV Boiler/ BGR E
15.28
JV Boiler/ BGR E
15.29
JV Boiler/ BGR E
15.34
JV Boiler
15.35
JV Boiler
15.37
JV Boiler
15.38
JV Boiler
15.39
JV Boiler
16.0
16.1
16.2
Combustion Controls
16.3
Burner Management
(BMS/FSS)
16.4
421
211
JV Boiler
NA
NA
JV Boiler
NA
NA
JV Boiler
NA
NA
Safety Interlocks
JV Boiler
NA
NA
16.5
JV Boiler
NA
NA
16.7
Airheater
JV Boiler
NA
NA
Fuel
Safety
System
16.9
Metal Thermocouples
JV Boiler
NA
NA
16.10
JV Boiler
NA
NA
16.11
Process Thermocouples
JV Boiler
NA
NA
16.13
JV Boiler
NA
NA
16.14
JV Boiler
NA
NA
16.18
JV Boiler
NA
NA
16.19
Transmitters/Switches
JV Boiler
NA
NA
16.20
JV Boiler
NA
NA
16.21
JV Boiler
NA
NA
16.22
CO Analyzers
JV Boiler
NA
NA
16.23
JV Boiler
NA
NA
16.24
JV Boiler
NA
NA
16.25
JV Boiler
NA
NA
16.28
JV Boiler
NA
NA
16.29
Flame Cameras
JV Boiler
NA
NA
16.30
PADO
JV Boiler
NA
NA
16.31
JV Boiler
NA
NA
16.32
JV Boiler
NA
NA
16.33
JV Boiler
NA
NA
16.34
JV Boiler
NA
NA
16.35
JV Boiler
NA
NA
16.36
Intrascope
JV Boiler
16.38
JV Boiler
NA
NA
16.39
JV Boiler
NA
NA
16.40
JV Boiler
NA
NA
16.41
Fuel Demand
JV Boiler
NA
NA
16.42
JV Boiler
NA
NA
16.43
JV Boiler
NA
NA
16.44
JV Boiler
NA
NA
16.45
PA Flow Control
JV Boiler
NA
NA
16.46
PA Temperature Control
JV Boiler
NA
NA
16.47
JV Boiler
NA
NA
16.48
JV Boiler
NA
NA
16.49
JV Boiler
NA
NA
16.50
JV Boiler
NA
NA
16.51
JV Boiler
NA
NA
16.52
JV Boiler
NA
NA
16.53
JV Boiler
NA
NA
16.54
JV Boiler
NA
NA
16.55
JV Boiler
NA
NA
16.56
JV Boiler
NA
NA
16.57
JV Boiler
NA
NA
16.58
JV Boiler
NA
NA
16.59
SG-DDCMIS
JV Boiler
NA
NA
16.60
JV Boiler
NA
NA
16.61
JV Boiler
NA
NA
16.62
JV Boiler
NA
NA
16.64
JV Boiler
NA
NA
16.65
JV Boiler
NA
NA
16.66
JV Boiler
NA
NA
16.67
JV Boiler
NA
NA
16.68
JV Boiler
NA
NA
16.69
JV Boiler
NA
NA
16.70
Level Switching
(Conductivity)
JV Boiler
NA
NA
16.71
JV Boiler
NA
NA
16.72
Electrical Drives
Actuators
JV Boiler
NA
NA
17.0
Structural Steel
17.1
Foundations
JV Boiler
NA
NA
NA
NA
17.2
JV Boiler
NA
NA
NA
NA
17.3
Base Plates
JV Boiler
17.4
Anchor Bolts
JV Boiler
17.6
JV Boiler
17.7
JV Boiler
System
HAT
for
Motors,
Drip
LT
Legs
Motors,
17.8
JV Boiler
17.11
JV Boiler
17.12
Monorails
JV Boiler
17.13
JV Boiler
17.14
Buckstays
JV Boiler
17,15,1
a) Boiler Hangers
JV Boiler
17,15,2
JV Boiler
17.18
Platform Steel
JV Boiler
17.19
Checker Plate
JV Boiler
17.20
Handrail/Toeplate
JV Boiler
17.21
Stairtreads
JV Boiler
17.22
Caged Ladder
JV Boiler
17.23
JV Boiler
17.24
Archetectural siding
JV Boiler
17.25
JV Boiler
17.26
JV Boiler/
BGR E
18.0
Electrical
18.1
Electric Motors
JV Boiler
NA
NA
18.2
JV Boiler
NA
NA
JV Boiler
NA
NA
Wires / Cables
JV Boiler
NA
NA
18,2,1
18.3
5298
772
2493
18,3,1
Power
JV Boiler
NA
NA
18,3,2
JV Boiler
NA
NA
18.4
JV Boiler
NA
NA
18.5
Lighting
JV Boiler
NA
NA
18.6
Grounding Systems
JV Boiler
NA
NA
18.7
Communications System
JV Boiler
NA
NA
18.8
JV Boiler
NA
NA
19.0
Miscellaneous
19.2
JV Boiler
19.3
Lagging
JV Boiler
19.4
Refractory
JV Boiler
19.9
Maintenance hoists
JV Boiler
19.11
JV Boiler
19.13
JV Boiler
19.14
JV Boiler
19.15
JV Boiler
19.16
JV Boiler
19.17
JV Boiler
19.18
JV Boiler
19.20
Heat Tracing
JV Boiler/ BGR E
744
201
JV Boiler
19.21
19.22
19.43
JV Boiler
19.44
JV Boiler
19.45
JV Boiler
19.48
JV Boiler
22.0
Auxilliary Boiler
JV Boiler
JV Boiler/ BGR E
TOTAL
5060
7446
10541
4136
5060
7446
10541
4136
1297
27183
980
29460
Intrascope
JV Boiler
10
19.11
JV Boiler
523
19.13
JV Boiler
19.14
JV Boiler
19.15
JV Boiler
19.16
JV Boiler
19.17
JV Boiler
114
22.0
Auxilliary Boiler
JV Boiler
1308
REMARK
JV Boiler to provide the workshop and erection drawings for piping and supports, including supports for spring hangers and including the
support steel (secondary structural steel). HPE to provide technical specification of spring and constant hangers for purchase purpose.
JV Boiler to provide the workshop and erection drawings for piping and supports, including supports for spring hangers and including the
support steel (secondary structural steel). HPE to provide technical specification of spring and constant hangers for purchase purpose.
SH1
RH1
Scope includes common manifold and piping between the manifold and the stub on header.
Valves by BGR E / JV Boilers for the respective piping system - Connection for DM water with an isolation valve near C row at about 4m
above GL (Ground Level) by BGR E - within boiler by JV Boiler.
Logics diagrams from similar plant as per MoM "I&C Clarification Meeting" between HPE and BGR dated 09.03.2010 (Doc. No.:
P2010-76-99-U003-00001)
HPE for logics only, controls in DCS by JV Boiler.
HPE for logics only, controls in DCS by JV Boiler.
Requirements of HPE consumers are defined in the Auxiliary Medium List (AML) and Interface Data Sheets (IDS). Within
boiler by JV Boilers - upto boiler front by BGR E as applicable.
From first column inside boiler house to burner racks - within boiler by JV Boilers - upto boiler front by BGR E.
TP: Cooling air fan (Cooling air fan arranged inside boiler house)
From steam/air control station to burners
HPE to provide the workshop and erection drawings for piping and supports upstream of the terminal point (condensate pumps), including
supports for spring hangers and including the support steel for all systems (secondary structural steel). HPE to provide technical
specification of spring and constant hangers for purchase purpose. JV Boiler to provide all drawings for piping and supports downstream
of the terminal point.
HPE to provide connections on headers / pipe in HPE scope for instruments. Within boiler by JV Boilers and upto the boiler front
by BGR E.
Distribution net by JV Boiler.
Requirements of HPE consumers are defined in the Auxiliary Medium List (AML) and Interface Data Sheets (IDS).
PRDS completely in BGR E responsibility
Distribution net by JV Boiler.
Requirements of HPE consumers are defined in the Auxiliary Medium List (AML) and Interface Data Sheets (IDS).
PRDS completely in BGR E responsibility
Distribution net by JV Boiler.
Requirements of HPE consumers are defined in the Auxiliary Medium List (AML) and Interface Data Sheets (IDS).
See also index 5.4.6 "Seal Air Piping".
Distribution net by JV Boiler.
Requirements of HPE consumers are defined in the Auxiliary Medium List (AML) and Interface Data Sheets (IDS).
Distribution net by JV Boiler.
Requirements of HPE consumers are defined in the Auxiliary Medium List (AML) and Interface Data Sheets (IDS).
Piping within boiler by JV Boilerrs and from boiler front by BGR E near D row column by BGR E - within boiler by JV Boilers.
HPE to support with boiler/mill related info as outlined in this section. HPE to provide narratives, I/O count and instrument lists for its
scope.
HPE shall include: I/O list, Control Diagrams and HMI graphic definition
Logics by HPE
Logics by HPE
HPE to define major cable tray routing in boiler areas in PDMS model.
To this see 19,9 "Maintenance hoists"
Auxiliary steam is required for boiler start up. HPE will specify the required design data within HPE scope (auxiliary steam
demand within HPE scope for start up) to enable JV Boiler to specify the auxiliary steam boiler - including the requirements for
the start up period.
in Rs lakhs
for inspection of all steam generator pressure parts
common for all the units
common for all the units
Auxiliary steam is required for boiler start up. HPE will specify the required design data within HPE scope (auxiliary steam
demand within HPE scope for start up) to enable JV Boiler to specify the auxiliary steam boiler - including the requirements for
the start up period.